SERVICE MANUAL @iooo NM] ruKupA M-E KoGYO Co.,LTD1. conTents 1, Contents ..sssesreosee 2. Specifications .. 3. Construction 3-1. Construction block diagram ....+ee.ee+e 3-2, Disassembling chart 1, Top case block ....++eeeeeeee 2. Bottom case block 3. Power block 4. Magazine bloc! 5. Recorder block 6. CPU block ....-.++ 7. Key board unit 3-3. Parts (mechanical) list . 3-4, Block diagram .-.essseeeeeeee 4. Circuitry explanation 4-1, Key board circuit ..... 4-2. CPU board circuit 4-3, AC block circuit . 5. Maintenance and inspection Sel. Note 5-2. Analysis of malfunction .. 5-3. Adjustment .. 5-4, Self-test ... 5-5. Replacement of power fuses .. 5-6. Cleaning and handling electrodes and cords ......-- 5-7. Special instruction about the battery ..... 6. Marks and symbols ..... FUKUDA M-E KOGYO CO., LTD, reserves the right to modify specifications without prior notice. Nov. 16, '92 . ll 19 22 28 30 B35) 38 21 25 26 27 29 34 37 39 40 a 422. SPECIFICATIONS Input circuit: ECG leads: Input impedance: Input circuit current: Calibration voltage: MR: Floating system Standard 12-lead (I, II, III, aVR, aVL, aVF, V1-6) Cabrera lead (aVL, I, -aVR, II, aVF, III, V1-6) Greater than 20M ohms Less than 1 x 107 A 1 mv t5z Within 10 mm (p-p) on chart Electric potential agaist electrodes: Greater than 1300 mV Frequency response: HUM filter: EMG filter: DRIFT filter: Recording sensitivity: Chart speed: Recording system: Chart paper: Display: A/D conversion: Sampling rate: Primary measurements: Rated supply mains: Supply mains frequency: Supply mains input: Internal power: Safety classification: Dimensions: Weight: Operating conditions: Within -3 dB at 0.5-100 Hz (Digital filter treatment) Within -20 dB at 50/60 Hz (Always ON, digital filter treatment) 30, 40 Hz (Digital filter treatment) Less than -3 dB at 0.5 Hz (Always ON, digital filter treatment) 1/4 (AUTO A, B), 1/2, 1, 2 em/av 25, 50 mn/s., within $37 deviation for each speed 8 dots/mm thermal array dot printer (waves, characters) Fan-fold paper 63 mm x 30 m (perforation every 100 mm) Liquid crystal display 16 characters x 1 line 12 bits 3.3 ms. (8 times over sampling, 12-lead simultaneous acquisition) Heart rate, PR, QRS, QT time, QYC, QRS axis, R-R interval 100-120 V~ or 200-240 V~ (switching) 50/60 Hz 30 VA (MAX) 12V== lead battery, 1-hour continuous operation, 8-hour recharging Class T and internal battery, type CF 280(W) x 212(D) x 73H) mm 3.8 kg Ambient temperature 10-40°C Relative humidity 30-85% (to be free from dew)3. CONSTRUCTION 3-1. Construction block diagram ‘SET BODY BOTTON CASE ‘AC_UNIT ‘41000 ‘M000-1 ‘A1000-11 ‘1000-111 LGA version: ‘ACCESSARIES ‘A1000-2 S/N 0601xxxx - 0608xxxx ASIC version: S/N 0609xxxx - up ‘AC BOARD A1000-1111 KEY UNIT ‘1000-112 KEY BOARD ‘A1000-1121 LCA Version CPU UNIT a ‘1000-113 CPU BOARD ‘A1000-1131 (oct MAGAZING UNIT TOP CASE ‘A1000-12 ‘1000-114 ASIC version CPU UNIT ‘M1000-115 eet CPU BOARD 1000-1151 (ose—. 3-2. Disassembling chart 1. TOP CASE BLOCKCONSTRUCTION 2. BOTTOM CASE BLOCK( coNsTRUCTION 8. POWER BLOCKCONSTRUCTION 5 4. MAGAZINE BLOCK 5. RECORDER BLOCK -( : : / “ y , 7CONSTRUCTION (BLANK PAGE)CONSTRUCTION 7. KEY BOARD UNIT 10 -CONSTRUCTION 3-3. Parts (mechanical) list 1. TOP CASE BLOCK TOP CASE BLOCK FIG.N0 | CODE NO DESCRIPTION 1-01 | 1000-1801 TOP HOUSING CASE +ASSY 1-02 SO1HA-4732 RUBBER COVER 1-038 | 41000-4809 KEY TOP A (4PCS) 1-04 | 41000-4809 KEY TOP A (WITH SPACER S) 1-05 | 41000-4809 KEY TOP A (WITH SPACER) (3PCS) 41000-3702 OPERATION NP-E(ENGLISH) 1-06 | 1000-3713 OPERATION NP~G(GERHAN) 41000-3716 OPERATION NP-F(FRENCH) 41000-3701 SETTING NP-B(ENGLISH) 1-07 | 41000-3712 SETTING NP-G (GERMAN) 41000-3715 SETTING NP-F (FRENCH) 1-08 | 41000-4815 LCD FILTER 1-09 | 41000-4814 SWITCH COVER 1-10] 41000-4811 KEY TOP B *ASSY 41000-2808 SETTING COVER *ASSY (ENGLISH) 1-11 | 41000-2808 SETTING COVER *ASSY (GERMAN) 41000-2808 SETTING COVER *ASSY (FRENCH) eeeCONSTRUCTION 10 2. BOTTOM CASE BLOCK BOTTOM CASE BLOCK FIG.N0 | CODE NO DESCRIPTION 2-01 | 41000-1805 BOTTOM HOUSING CASE assy 2-02] sy-s012 RUBBER FOOT (BLACK) (4PCS) ” 2—08| 41000-4208 STOPPER #ASSY | 2-04] a1000-4218 MG RELEASE SPRING “| 2-05 BR-2/3 AC 2P LITHIUM BATTERY 2-06] THA-246 HANDLE -~12-(__constmucrron 11 8. POWER BLOCK POWER BLOCK ¥IG.10 | CODE NO DESCRIPTION 38-01 A1000-PT —-T-0087 TRANS *ASSY 2 [ 3-02 PC-0624(U) POWER PCB(INCL 3-03~3-06) 3-03 STS321Al AC INLET 3-04 AJ7222B AC SW 3-05 SU111A6 ‘VOLTAGE CHANGEOVER SW 8-06 FABO31. 3558 FUSE HOLDER (2PCS) [ 3-07 5O1B-4602 EARTH TERNINAL -13-CONSTRUCTION 4. MAGAZINE BLOCK 5. RECORDER BLOCK MAGAZINE BLOCK FIG.NO CODE NO DESCRIPTION 4-01 41000-2401 MAGAZINE *ASSY RECORDER BLOCK FIG.N0 | CODE NO DESCRIPTION 5-01 1000-4205 MOTOR FIKING PLATE 5-02] Do7A MOTOR #ASSY ; 5-03 | 1100-4212 MOTOR GEAR 5-04] FS-30 SPACER (3PCS) S—05| KF2002C1 | THERNAL HEAD [ 5—06 | 41000-8208 THERMAL SUPPORTING PLATE 5-07] FS-5 SPACER (2PCS) 7 | 5-08 41000-4201 MAGAZINE COVER SieCONSTRUCTION (BLANK PAGE) SigeCONSTRUCTION 6. CPU BLOCK CPU BLOCK FIG.N0 | CODE NO DESCRIPTION 6—01| 41000-4603 BATT HOLDER *assy 6-02 1000-3602 BATT RECEIVER *ASSY “| 6—08| Uplavi.d BATTERY 6-04] FS-35.5-4 SPACER | 6-06 | Ateioa ECALCN103 +ASSY 6-06 | PO-08484/PC-0626CPU PCR (INCL 6-07~6-09) 6 —o7| i7i-10150-27 D-SUB MINzaTURE-conwgcroR | f 6-08 | 41000-4610 CONNECTOR CATCH 6—09 | 41000-4611 BLANK PANEL 6-10 41000-2601 SHIELD CASE +ASSY 6-11 | 41000-4206 EARTH PLATE ROM COVER - 6-12 41000-4816 ierCONSTRUCTION 7. KEY BLOCK KEY BOARD FiG.N0 | CODE NO DESCRIPTION 7-01 Po-0625(U) BY PCB (INCL 7-02~7-05) 7-02 | DBSBEN DES-8EN DIP-SH (2PCS) 7-03 SLJI65MG — SLJ-1G5NGSHLF LED (2PCS) 7-04 TLG218P TLG218P LED (3PCS) 7-05 FUL.6ST FUSE 41000-4606 SW BLANK (5PCS) 707 | ROW2034R-A RCM 2034 R-A LOD 7-08) ST-A6.5Bs SPACER (4PCS) | 7-08 | 1100-4702 SPEAKER FIXING PLATE 7-10 BAS-3P SPEAKER 7-11 | 41000-4604 SPEAKER RECEIVER *ASSY -W-3-4, Block diagram4. CIRCUITRY EXPLANATION 1 4-1. KEY BOARD circuit (PC-0625) ‘The KEY BOARD is complsed of the following circuitry. 1) KEY matrix circuit 1000-0344 2) Speaker and LCD circuit 1000-€345 3) Motor and power supply indicating circuit «1000-C346 4) 412 V power supply cireuit 1000-0347 5) Battery charging circuit 1000-348 6) Operation and +5 V power supply circuits 1000-6349 7) Thermal print head power supply circuit c11000-C350 8) Isolation power supply circuit @1000-€351 1) KEY matrix circuit Using three binary address signals of A, B and C that are output from the CPU BOARD, the KEY matrix scanning signals are created at the Nl. Recognition of the KEY-input on the matrix circuit is performed by recognizing data signals (4N 0-7) which synchronize with the scanning signals. Signals (OUY 0-1) and the scanning signals control LED activation, or lighting, in Dynamic Control. 2) Speaker and LCD circuit *** MODIFICATION; see page 21 Two sound generators are employed for the speaker: 1) alarm sound by the N2, and 2) QRS sound, modulated at 600 Hz, by the QRS signal. The N2 is equipped with a melody ROM and the audio amplifier N3 drives the dynamic speaker to generate sound. Sound selection of alarm can be made with signals of C. SEL 1+2 and ON/OFF. The LCD employs a one-line 16-character type module and the on-screen display is controlled by the ES+E+LD4-7 control signals. 3) Motor and power supply indicating circuit The motor circuit is composed of the PLL (Phase synchronous loop) system. Chart paper speed is preset according to the frequency of basic clock signal (McP). Comparing the clock signals (MCP) with the GCP signals that are produced by the generator, being united with the motor, rotation speed of the motor is controlled and the chart speed is stabilized constant. The N6 is a PLL IC and it performs digital phase comparison internally on the signals (GCP-MCP) entered the pin (2:4) and the phase-difference pulses are produced at the pin (5). The drive circuit which is composed of the active filters converts the pahse-difference pulses into DC voltage supply according to the pulse width and send it to the motor. The signal (MR/S) controls the motor's START and STOP. At the condition of STOP, the signal (MR/S) is L-level (0 V), and the Q20 on the drive circuit is off and the Q22 is on. The power supply indicating circuit controls lighting of the LED 1-3. The LEDI (AG) lights, provided the «1000 works on AC power supply. The LED2 (BATT.) lights, provided the a1000 works on internal power. In this state, voltage of the #Vcc lowers according to time of operation. To prevent excessive discharge of the battery, the N4 monitors voltage of the +Vcc and when the voltage at the TP2 becomes lower than 10.7 V, it sends signals (L-BATT) to the CPU to turn on and off the LED2. -19-CIRCULTRY EXPLANATION 2 ‘The LED3 (OFF/RECHARGE-ON) is lit up when the internal battery is being charged. During recording, the signal (R/S) puts off the light. When charging volume of the battery reaches more than 2/3 of the full, the NS has the LED3 light continuously changing its blinking state using the signal (2/3). 4) #12 V power supply eireutt AC voltage lowered by a transformer is converted into DC voltage (+20- 40 V) in the single phase all-wave rectifier which is composed of the D5-8. The switching power supply circuit, the chopper type step-down system by the N8 (PWM controller), decreases this voltage to +12 V. 5) Battery charging circuit The charging circuit consists of the switching circuit, the chopper type step-down system by the N8 (PWM controller). Charging of the battery is controlled by the system which shifts the constant current charging to the constant voltage charging. When charging is started while the battery is discharging, the circuit charges the battery for about four hours in 500 mA constant current. In parallel with charging process, charging voltage of the battery increases and when the voltage reaches 14.7 V, the monitoring circuit of the battery voltage detects it and shifts the charging system to the constant voltage charging. After this shift, the signal (2/3) is transferred to the LED3 power indicating circuit and the battery will be fully charged in about four hours. When the «1000 is switched on to be operated in the constant current charging condition, the circuit sets the charging current at 100 mA and it stops charging using the signal (R/S) if the «1000 is applied for recording. 6) Operation and +5 V power supply circuit The operation circuit is composed of the AC/DC power supply changing circuit and the main unit power supply ON/OFF circuit. When the AC power switch is at "=", supply of +12 V connects the RY1 1-3 then +12 V produced by the AC power supply becomes the +VCC power supply. On the other hand, when the AC power switch is at "0", 5-3 of the RYI are connected and the BATT supplied by the battery becomes the HVCC power supply. Application of power supply to the main unit is made by turning on the SW16 (9) with which the 035 will also be turned on. The SW17 (6) terminates power supply and in addition to this, the signal (A‘OFF) from the CPU that includes the auto-power-off and battery over-discharge prevention functions can also terminates power supply. 45 V power supply is produced by the NII (DC-DC converter) using the +VCC. 7) Thermal print head power supply circuit The thermal print head power supply circuit is composed of the switching power supply, the chopper type step-up system, with the N11 (PWM controller) employing the HCC as input voltage. Input voltage (THSET) for the thermal print head varies according to resistance of individual heating elements of the heads and the range of input voltage being preset is about 20.5~24 V (in 25°C). Thermisters are attached to the heads to adjust the input voltage according to the heating temperature. 0CIRCUITRY EXPLANATION 3 The serial signals (TH CP-Di, THLA) convey printing data to the thermal print head and the printing is made with the signals (STB 1-2). The signals (MR/S) control on and off of the power supply to the thermal print head and cut off the input voltage at the time of stand-by and when the power supply switch of the main unit is ON. 8) Isolation power supply circuit The input block on the CPU BOARD and the V50 circuit power supply are isolated with the transformer (Tl). This circuit consists of the DC-DC converter by the transformer (T1) and the primary side transistor inverter executes self-excited oscillation and the power is applied on the secondary side (isolation). On the secondary side, the N13 (DC-DC converter) produces the 415 V (logic) power supply and the NI4-17 (3-pin regulator) produce each power supply of 180 +9 V-+A5 V--A5 V--9 V. ‘4% MODIFICATION N2 is not mounted on all devices whose serial number is or after 06007354, and alarm sound (without N2) is produced by modulating 600 Hz signal, like QRS sound. For reference, the deviation in this regard is as follows : - Mounting N2 = Not mounting N2 ON position at SW1-8 on CPU OFF position at SWl-8 on CPU ~21-CIRCUITRY EXPLANATION 4 4-2. CPU BOARD circuit (PC-0625A-LCA version) (20-0643A-ASIC version) The CPU BOARD prepares two types: Serial number 0601xxxx - 0608xxxx (LCA version) Serial number 0609xxxx ~ (ASTC version) Differences between the PC-0625A and PC-0643A are that the N13 and N29 are changed from the LCA to ASIC and there are no changes in functional circuitry operation. * Circuitry block construction of the PC-0626A © ECG signal input circuit 1000-302 © A/D conversion circuit 1000-6303 © D/A conversion and standard voltage supply cireuit 1000-6304 ° CPU (1) 1000-305 ° LCA (1) 1000-306 ¢ Memory and reset circuits (1) 1000-307 ° Optical isolation circuit 1000-308 © CPU (2) 1000-6309 ® LCA (2) 1000-C310 © Memory and reset circuits (2) 41000-C311 © Memory (3) 1000-312 ° Chip selection and 1/0 (1) 1000-€313 © 1/0 (2) 1000-314 ° 1/0 (3) 1000-C315 %* Circuitry block construction of the PC-0643A 1) ECG signal input circuit 1000-€323 2) A/D conversion circuit 11000-C324 3) D/A conversion and standard voltage supply cireuit 11000-0325 4) ceU (1) 11000-C326 5) ASIC (1) @1000-C327 6) Memory (1) 1000-C328 7) Optical isolation circuit 1000-C329 8) CPU (2) 1000-C330 9) ASIC (2) 11000-C331 10) Memory (2) 11000-C332 11) Memory (3) 11000-C333 12) 1/0 (1) 11000-C334 13) 1/0 (2) @1000-C335 14) 1/0 (3) «11000-C336 eaeCIRGUITRY EXPLANATION 5 Explanation is intended for the PC-0643A. 1) ECG signal input circuit The NI-3 buffer amplifiers amplify an ECG signal 16 times of the original; the ECG signal on the skin of the patient is conducted by the lead cord. ECG signals of RA-LA-LF are amplified by the 6.25 times adding amplifier and are provided feedback on the RF, and they are composed as non-sensitive electrode output. ECG signals of RALA-LF are also synthsized into the leads (I*IL) by the N54 and they, along with the output of leading electrodes (C1-C6), receive time-sharing with the signals (SEL A-B-C). In the N4 differential amplifier, the leads (I-II-V1-6) are produced in the time-sharing condition using the non- sensitive electrode input (-) and leading electrode input (+), and at the same time, polarization compensatory voltage (OFF SET) is also synchronously added to each lead. When the N6 selects the I+II leads, the non-sensitive electrode input is connected to the A+GND (@) at the N5 due to the signal (LiMB). Electrode disconnection can be detected in real-time with the 15.625- fine anplified tine-charing leading signal (SAMPLE) and the signals (IA Hl RF ERR) - 2) A/D conversion circuit Reading of the time-sharing leading signals (SAMPLE) is performed in the N9 (12-bit A/D converter) and is converted at the rate of dyanamic range 110. 24 nV and of resolution 5 pV, in ECG signal input conversion. 3) D/A conversion and standard voltage supply circuit In order for the time-sharing leading signals to be read in the A/D coversion circuit, polarization voltage generated between electrodes and skin of the patient must be removed (compensated). For this reason, the bi-~pole type D/A conversion circuit consisted of the Nil (12-bit D/A converter) produces opposite phase voltage of the polarization voltage and it enters the N4 differential amplifier. The maximum compensatory volume of the polarization voltage (anti-electrode electric potential) is +480 mV and the maximum compensatory resolution is 234.375:V in input conversion. ‘The +2.56 V output that is preset by the VRI in the standard voltage supply circuit is supplied for the A/D+D/A conversion circuits as the stendard voltage. The +0.64 V output is used for the bias power supply to detect electrode disconnection. 4) cPU (1) The N12 (16-bit microprocessor), of which clock frequency is 9.8304M Hz, manages such processes in real-time as ECG reading, digital filtering, and ECG data transfer (to the CPU(2)) control. 5) ASIC (1) ‘This constructs peripheral functions of the CPU (1), such as address latch, 1/0 control, and ECG data transferring circuit. aCIRCUITRY EXPLANATION 6 6) Memory (1) CPU (1) program is written in the N18 (64K x 16-bit EPROM) and the N19+25 (32K x bit SRAM) works as an execution memory. 7) Optical isolation circuit ECG data (DATA) processed in the CPU (1) is transferred in serial to the CPU (2) with the N22+23 (photo couplers). The N24-25 (photo couplers) convey the mode setting information from the CPU (2) to the CPU (1). 8) CPU (2) ‘The N28 (16-bit microprocessor), of which clock frequency is 12M Hz, manages such processes as digital filtering, ECG data analysis and recording, and LCD display, according to operating instructions from the KEY BOARD. 9) ASIC (2) This forms peripheral functions of the CPU (2), such as CPU input/output, address latch, 1/0 control, menory control, and data output transferring circuit. 10) Memory (2) ‘The N31+32 (64K x 16-bit EPROM) store the CPU (2) programs and characters for each language. 11) Memory (3) The N39-42 (256K x 4-bit DRMA) adopt"CAS before RAS"to be refreshed. Switching of low address and column address by the RAS-CAS signals is executed in 20 nS with the N36-38. 12) 1/0 (1) ‘The N45 (progranmable-timer-counter) produces interrupt processing time motor clock*thermal strobe time. The N46 (real-time clock) is an IC for clock based on crystal oscillation at 32.786K Hz and is backed up by a lithium battery (3 V/1200 mA) 13) 1/0 (2) ‘The PO0-07 and P10-17 of the N47 (parallel-interface-unit) work as the output ports and the P20-27 as the input ports. Mark detection on chart is executed by the photo interrupter mounted inside the magazine. The Pil (photo reflector) examines the condition of magazine setting and the output signals manage the signals (MR/S) with priority. The N53 (16WORD x 16-bit serial non-evaporating RAM) backs up the menu preset. 14) 1/0 (3) ‘The N49 (programmable keyboard/display interface) manages the KEY BOARD matrix and the LED lighting. The N50-51 (bus buffers) strengthen the output signals for the thermal print heads and LCD.CIRCUITRY EXPLANATION This page is empty. ~25-CIRCUITRY EXPLANATION 8 3. AC BLOCK circuit PC-0624 (a1000-c352) Power connected to the AC inlet enters the primary coil of the power transformer through the Line fuses, AC power switch, and the voltage changing switch. AC power input voltage is determined by the preset condition of the voltage changing switch. Two identical coils are prepared at the primary side of the transformer and they are connected in parallel when the voltage changing switch is preset at the side of 115 V, and the range of input voltage is 100-120 V (90-130 V). On the other hand, when the 230 V side is selected with the voltage changing switch, the coils are connected in series and the input voltage ranges 200-240 V (180-260 V). (When changing the input voltage, the line fuses must be replaced, since electric current on the lines are also varies.) - 26 -5. MAINTENANCE AND INSPECTION 1 5-1, To those who carry out maintenance and services Following cautions should be taken into consideration when performing the system's maintenance and services. ° Fully understand the system's operation referring to the instruction manual and be well acquainted with the circuitry operation and internal constuction referring to this service manual. © In repairing printed circuit boards, exclusive tools such as junctional or extension cables or cords are required. © When replacing parts, follow instructions of NOTE on the parts list if there are. After replacement, be sure to check the system's operation that is in conformity with the specifications and perform adjustment if required. (For adjustment, specific tools and measuring instruments are required.) ° Finding and reparing malfunctions on the CPU BOARD require advanced knowledge and engineering. Thus, replacement with fully workable board is recommended. © Consult us anytime when dim points are found on this manual and where repair and adjustment are hard to be solved. -27-MAINTENANCE AND INSPECTION 2 5-2. Analysis of malfunctions Judge or presume cause of malfunctions before diagnosis whether the defective operation is caused by mechanical, electrical or external factors. Detecting check-points in different symptoms are listed below for reference. 1. Power supply abnormalities I-L. 1-2. 1-3. No operation on AC power supply No operation on battery power supply No operation 2. Abnormal operation a1 2-2. Unable to control operation Abnormal operation 3. Recording abnormalities 31. 32. Driving abnormality Abnormal recording 1, Power supply abnormalities I-L. No »v 2) 3) a 5) 1-2. No » 2) 1-3. No » 2) 3) operation on AC power supply (works on battery power) Probable causes by broken wires © Power cord ° Line fuses © T-0088 (temperature operative fuses) ° Fuse (FL) Is 420-40 V active at the output? Does power supply at the AC inlet coincide with the preset condition of the voltage changing switch? Is 412 V active at the output? Does the relay RY operate? operation on battery power supply Is the battery charged? (the terminals’ voltage check) Does the charging circuit operate normally? operation Is #Vcc active at the output? Is 45 V active at the output? Is “iso + 5 V" active at the output? ~ 28 =MAINTENANCE AND INSPECTION 2. Abnormal operation al. 2-2. Unable to control operation (The LCD works correctly.) 1) Defects in the key matrix circuit or N49 on the CPU BOARD Abnormal operation 1) The N28-side CPU circuit on the CPU BOARD is not in operation when the LED lights abnormally and when the LCD performs erroneous display. 3. Recording abnormalities 3-1. 32. Driving abnormality (Paper is not fed.) 1) Is the magazine set correctly? 2) Is the signal (MCP-MR/S) on the motor circuit normal? 3) Does PLL on the motor circuit works correctly? Recording abnormalities L) Deviation on mounting positioning of the themal head results in fading in printing. 2) If there are no prints at specific portions on chart regularly, the thermal print head should be replaced since the heating elements were damaged. 3) If the chart is printed in black fully, replace the thermal print head. - 29 -MAINTENANCE AND INSPECTION 5-3, Adjustment 1, KEY BOARD PC-06254 1) LeD contrast (VR2) 2) Over-discharge protection voltage (VR3) 3) Battery charging current (VR4) 4) Over-charge protection voltage (VR5) 5) Thermal print head input voltage (VR6) 2. CPU BOARD PC-06264/PC-0643A 1) Standard voltage (VR1) 2) Standard clock Special tools and measuring instruments required in adjustment: Tools ... Variable resistor (20-30 ohms, over 30 W) Fixed resistor (10K ohms 11%) Tool cord #1 (specified) Tool cord #2 (specified) Tool cord #3 (specified) Tool cord #4 (specified) Tool cord #5 (specified) Tool cord #6 (specified) Tool cord #7 (specified) Measuring instruments Digital voltmeter (20V Oscilloscope (any type) Amperemeter (1A Frequency counter (measuring range Stabilized power supply (20V/1A ==) vex. 200KK Hz) -30-MAINTENANCE AND INSPECTION 5 1 KEY BOARD PC-0625A » 2) LCD contrast (VR2) (1) Adjust LCD contrast using the VR2; turn it counterclockwise to make it thin or clockwise to thick. Over-discharge protection voltage (VR3) (1) Separate the KEY BOARD UNIT single and connect the stabilized power supply to the connector (J10) using the tool cord #1. (2) Preset the stabilized power supply voltage at aout 12 V and turn the VR3 clockwise fully, then press the SW16 (@ key). (3) Produce exact +10.7 V at the TP2 check terminal (BATT.) by adjusting the stabilized power supply. (4) While monitoring the signal (L-BATT) at the J3 terminal (3a) with the oscilloscope, gradually rotate the VR3 counterclockwise. (5) At the position where the signal (L-BATT) becomes H (45 V) from L (OV), fix the VR3 and make sure that the LED2 (BATT.) starts blinking ceasing constant lighting. (Repeat adustment from 2 to 5 if the VR3 is rotated exceeding the limit.) (6) Confirmation of the preset voltage Adjust the stabilized power supply output voltage to +12 V and confirm the LED2 (BATT.) lights constantly without blinking. Decrease the voltage down to +10.7 V and confirm the signal (L-BATT) varies from L (0 V) to H (45 V) and that the LED2 (BATT.) start blinking ceasing constant Lighting. -3-MAINTENANCE AND INSPECTION 6 3) Battery charging current (VR4) (1) Separate the KEY BOARD UNIT single, and connect the J12 to the secondary output of the transformer from the AC BLOCK using the tool. cord #2. (2) Connect the variable resistor, set at 25 ohms, to the amperemeter first, then connect to the connector (J10) using the tool cord #3. (3) Center the VR4 and turn the VR5 fully clockwise. (4) Connect the digital voltmeter to the TP3 terminal (CHG.). Switch on the AC power switch, I position, and confirm the LEDI (AC) lights. (5) Keeping 500 mA with the amperemeter, finely adjust the VR4 and resistor to obtain 14.7 V with the digital voltmeter. (6) Keep this condition after adjustment and switch off (0) the AC power switch. 4) Over-charge protection voltage (VR5) (1) In the same condition as the above 3)-(6), connect the oscilloscope to the signal (2/3) and switch on (I) the AC power switch. (2) While monitoring the signal (2/3), gradually rotate the VR5 counter- clockwise and fix it where the H (+5 V) changes to L (0 V) and make sure the LED3 (OFF/RECHARGE-ON) lights up constantly ceasing blinking. (If the VR5 was rotated excessively, turn off the AC power switch (0) first. Rotate the VR5 fully clockwise and resume adjustment of (2).) (3) Confirmation of the preset voltage Set the variable resistor at 20 ohms and switch on (I) the AC power switch. Be sure that the charging current is at 500 mA. Gradually increase resistance of the variable resistor and confirm, in parallel, the TP3 (CHG.) voltage also rises accordingly and that the voltage changes to 13.8 V when it reaches 14.7 V. -32-MAINTENANCE AND INSPECTION 7 5) Thermal print head input voltage (VR6) Never fail to perform following adjustment after replacement of the THERMAL HEAD. (1) Disconnect the connector (J7) from the THERMAL HEAD in the condition that only the TOP CASE is removed from the main unit. (2) Connect the digital voltmeter to the TP4 terminal (THSET) on the KEY BOARD and connect a resistor, 10K ohms (1%), between pin-15 and -16 of the connector (J7). (3) According to resistance (Rav) labeled on the THERMAL HEAD, find out input voltage (Vset) based on the list of input voltage on the next page. (4) Press the SW16 (@ key) and make the main unit stand-by condition. (5) Adjust the VR6 so that the TP4 (THSET) voltage becomes the read input voltage (Vset), being specified. -~33-####KF2002-C1 Thermal Head Rav ohm) 720 740 760 yao 00 220 840 860 8e0 ox P=0.56H/Dot Vset=SQR(Po/Rav)#(N#Rcom+Rav+Ric+Riead) Vset w 21.9 22.1 22.4 22.6 22.9 23.1 23.4 23.6 23.8 load " auto Rav Conm) 725 745 765 785 a5 825 845 865 go to Vset Ww 2. 22. 22. 22. 22. 23. eae 23. list 4HKF2002-C1 Thermal Head Ray Cohm: 720 740 780 780 300 820 aso 860 380 0k P=9.56W/Dot Vset=SOR(Po/Rav) #(N¥Room+Rav+RictRiead) Vset Ww 21.9 22.1 22.4 22.8 22. 23. 23. 23. 23.8 a rhe (28°C) Rav Cohm) 725 745 765 735 as 825 845 865 9 6 Veet w) au. 22. 22. 22. 22. 23. 23. 23. a 2 4 7 9 2 4 6 = 33-1- Rav conm 730 750 770 790 aio 830 ase 870 save " key Rav Conm 738 750 778 790 s10 830 350 870 Vset Ww 22.0 22.3 22.5 22.8 23.0 23.2 23.5 23.7 vset Ww 22.0 22.3 22.5 22.8 23.0 23.2 23.5 23. "90/04/24 HHH Rav ohm) 735 755 775 795 815 235 855 875 print Vset Ww 22.1 22.3 22.6 22.8 23.1 23.3 23.5 23.8 edit . cont "90/04/24 KKE Rav (opm 735 755 775 795 ais 835 855 875 Vset ww) 22.1 22.3 22.6 22.8 23.1 23.3 23.5 23.8MAINTENANCE AND INSPECTION 8 2. CPU BOARD PC-0626A/PC-0643A 1) Standard voltage (VR1) (1) Pull out the CPU BOARD UNIT from the main unit using the ‘tool cords mentioned below. Tool cord # Acceptable connectors 4 P2 5 P3 6 P4 7 J6 (2) Gonnect the digital voltmeter between the TP1 terminal (ISOGND) and the TP2 terminal (+2.56 V) and make the main unit stand-by condition. (3) Adjust the TP2 voltage to +2.56 V with the VRI. 2) Standard clock (1) Following the above adjustment, standard voltage, connect the frequency counter to the TP6. (Connect the frequency counter to the N46 pin-3 for the PC-0626A.) (2) Adjust the VC so that the frequency counter indicates 16.3840 KHz. = 34 -MAINTENANCE AND INSPECTION 9 5-4, Self-Test The Self-Test, self-diagnostic function, can be activated on the Service Menu as descibed below. (1) Press the START/STOP key and at the same time, switch on the operation ON, "0", key. "s##SERVICE MENUs##" is displayed on the window, then it changes to "(A) SELF TEST" display. (2) Finding the display, (A) SELF TEST, press the SET key. The function should be activated by displaying the initial menu, 1. PRG SUM CHECK. (3) By pressing the MENU key, the following diagnostic entries appear on the window. 2. CHR SUM CHECK 3. RAM CHECK 4. THERMAL TEST To return to the initial mode, (A) SELF TEST, press the START/STOP key. 1) PRG SUM CHECK ... (Program ROM Sum Check) ‘This is to check the program version number and the sum check value. When the 1. PRG SUM CHECK is displayed on the window, press the SET key. The unit activates the self-test function with the following display. NOW CHECKING ... (working condition) vB1.3 (5131) (version number and sum check value) To return to the entry, 1. PRG SUN CHECK, press the SET key. 2) CHR SUM CHECK ... (Character ROM Sum Check) This to to check the language version and the sum check value. Select the entry, 2. CHR SUM CHECK, on the window and press the SET key. The unit activates the self-test function with the following display. NOW CHECKING ... (working condition) BL.1 (1370) (language version number and sum check value) To return to the entry, 2. CHR SUM CHECK, press the SET key. -35-MAINTENANCE AND INSPECTION 10 3) RAM CHECK ... (RAM Check) This is to check the RAM, Randum Access Memory. Select the entry, 3. RAM CHECK, on the window and press the SET key. The unit activates the self-test function with the following display. NOW CHECKING ... (working condition) (Goo) (result) The display, (GOOD), refers that the RAM is in normal condition. If "k#N0 GOOD##«" is displayed, the RAM requires treatment because of malfunction. In the latter case, replace the N39-42 on the CPU BOARD. To return to the entry, 3. RAM CHECK, press the SET key. ~ 36 -MAINTENANCE AND. INSPECTION 11] 4) SeRUAL SL cy Cesena ter Printing Test) i ‘he © ress the START/STOP shown below, HQVOOOOOLOEOLO SOOO - Ke ERR oe oe ce ce : Ke Oe To stop printing, press the START/STOP key and the unit goes back to the entry, 1, PRG SUM CHECK.MAINTENANCE AND INSPECTION 12 5-5, Replacement of the power fuses If the fuse melts and cuts off the current, though it is quite rare, replace it with a new one as an accessory. (1) Switeh off the main power switch, to the "0" position and take the power plug out of the socket. (2) Loosen a cap of the fuse holder by rotating it counterclockwise and take it out. (The fuse holder is on the bottom plate of the 1000.) (3) Pick the melted fuse out of the holder. (4) Insert the new one into the holder. (5) But the cap on the holder and fasten it. If the new fuse replaced melts as the Power-On, the a1000 needs inspection. Do not operate the unit; find out the cause of troubles and perform necessary repair work. = NOTE = 1) Power cord connection should be made keeping the POWER switch at position. 2) Be sure that the voltage and capacity of the mains supply match the requirements of the 01000. The rated voltage of the a1000 is labeled on the standard name plate attached onto the rear panel. Replacement of the fuses and operation on different voltage require special attention on 1) Voltage changing, 2) Switching off the @1000 while work, and 3) Correct specifications of fuses and mains power requirements. 100-120V~ +> 200—2401~ Voltage Chacg -- Li + POWER switch ———-> ~ 38 -MAINTENANCE AND INSPECTION Replacement of the fuses = = = — = 100—120V~ > 1315mA/250V 200-240V~ > T160mA/250V -39- FUSEAICH. T3lSma/250V| 100-120V~ TigomA/2s0V | 200-240v~MAINTENANCE AND INSPECTION 14 5-6. Cleaning and handling electrodes and cords When the 01000 needs cleaning, gently wipe it wiwh a soft cloth. Using a little water or thin synthtic detergent may be allowed, but do not use alcohol and the like. Always clean the electrodes and straps with water and dry them for next Gently handle the power cord and patient cable with care; do handle them holding the plug, do not apply tension. = 40 -( MAINTENANCE AND INSPECTION 15 5-7. Special instructions about the battery Environment and operating conditions can affect the battery operative time. So, a (2) Q) (4) (5) pay attention to the following subjects. Use the «1000 in normal temperature (20°C) as possible. Recharge the battery immediately after ECG examination which used the battery power. A few times of full-charging and -discharging once a month is recommended to keep the operative time of the battery, in case of: 1) the a1000 does not need the battery power for a long time, more than three months, and 2) the 1000 does not need the battery power so often. Full-charging and -discharging Turn on the 01000 by pressing the operation ON key and leave it until the over-discharge circuit works to cut off the power. Then charge the battery for over eight hours. (This operation must be made while AUTO POWER OFF function is OFF. The Special Preset Switch copes with this function.) If operative time of the fully charged battery is very short, the battery's Life can be suspected. Check it and replace it with new. The new battery's life is about three years in general use and the number of times of charging and discharging that is acceptable is about 500. -41-MARKS AND SYMBOLS Marks and symbols on the 01000 can be referred to the followings. @ : reotective tarth terminal Terminal connected co conductive parts of Class I Equipnent for tafety purposes. This terminal is intended to be connected to an tatornal protective earthing eysten by a Protective Earth Conductor. ¢ Potential Equalization Terminal Terminal for the connection of a Potential Equalization Conductor. AN + setoncion Consult Accompanying Documents Y) ; type cP Equipment A degree of protection against electric shock of the Applied Parts conforms to the standard for the Type CF Equipment. Direct Current t Alternate Current Disconnection from the mains Connection to the mains oO g 3 Power: Disconnection of a part of the internal power lines © Connection of a part of the internal power lines = 42yy FUKUDAM-E KOGYO CO.,LTD. EXPORT SEC./ Factory Head Office 26-8 Minami Nagareyama 6-chome,Nagareyama Ciiy.Chiba 270-0163,Japan__18-2,Yusima 2-chome, Bunkyo-ku tokyo 113-0034, Japan Tek04-7158-0022 _Fax:0d-7158.5023,