Moisture Analyzer - METTLER - HC103
Moisture Analyzer - METTLER - HC103
HC103
EULA
The software in this product is licensed under the METTLER TOLEDO End User
License Agreement (EULA) for Software. u www.mt.com/EULA
When using this product you agree to the terms of the EULA.
This User Manual is a brief instruction that provides information to handle with the first steps of the
instrument in a safe and efficient manner. Personnel must have carefully read and understood this
manual before performing any tasks.
For full information, always consult the Reference Manual (RM).
u www.mt.com/HC103-RM
Moisture Analyzer 3
Overview drying unit
Legend
1 Sample chamber 2 Level indicator
3 Sample pan handler 4 Touch screen
5 Leveling screw 6 Sample pan holder
7 Draft shield element 8 Contacts for temperature adjustment kit
(optional)
9 Heating module (with thermal overload 10 Reflector ring
protection)
11 Temperature sensor 12 Protective glass
13 Handles for opening the sample chamber 14 USB Host 1
15 USB Host 2 16 USB Device
17 Kensington slot for anti-theft purposes 18 RS232C
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19 RHT sensor port (optional) 20 Power line fuse
21 Power supply socket 22 Fan
ON/OFF Home
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Table of Contents
1 Safety Information 3
1.1 Further applicable documents ........................................................................... 3
1.2 Definition of signal warnings and symbols ......................................................... 3
1.3 Product specific safety information..................................................................... 3
2 Design and Function 5
2.1 Information on Standards ................................................................................. 5
2.2 Operation Keys................................................................................................ 5
2.3 Screen navigation ............................................................................................ 6
2.4 Home screen................................................................................................... 6
2.5 Work screen.................................................................................................... 7
3 Installation and Putting into operation 8
3.1 Selecting the location ....................................................................................... 8
3.2 Unpacking ...................................................................................................... 8
3.3 Scope of delivery ............................................................................................. 8
3.4 Connecting the instrument ................................................................................ 9
3.5 Setting up the instrument .................................................................................. 9
3.6 Leveling the instrument..................................................................................... 10
3.7 Setting date and time ....................................................................................... 11
3.8 Adjusting after setup......................................................................................... 11
3.9 Transporting, packaging and storing.................................................................. 11
3.9.1 Transporting the Moisture Analyzer...................................................... 11
3.9.2 Putting into operation after transport .................................................... 12
3.9.3 Packaging and storing....................................................................... 12
4 Maintenance 12
4.1 Maintenance table ........................................................................................... 12
4.2 Cleaning......................................................................................................... 13
4.2.1 Sample chamber............................................................................... 14
4.2.2 Heating module ................................................................................ 14
4.2.3 Fan grill ........................................................................................... 15
4.2.4 Putting into operation after cleaning .................................................... 15
4.3 Replacing the Dust filter.................................................................................... 15
5 Troubleshooting 16
5.1 Malfunctions during initial application ................................................................ 16
6 Technical Data 17
6.1 General data ................................................................................................... 17
7 Disposal 19
Moisture Analyzer 1
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1 Safety Information
Two documents named "User Manual" and "Reference Manual" are available for this instrument.
• The User Manual is printed and delivered with the instrument.
• The electronic Reference Manual contains a full description of the instrument and its use.
• Keep both documents for future reference.
• Include both documents if you transfer the instrument to other parties.
Only use the instrument according to the User Manual and the Reference Manual. If you do not use the
instrument according to these documents or if the instrument is modified, the safety of the instrument may be
impaired and Mettler-Toledo GmbH assumes no liability.
NOTICE A hazardous situation with low risk, resulting in damage to the instrument, other material
damage, malfunctions and erroneous results, or loss of data.
Warning symbols
General hazard: read the User Manual or the Reference Manual for information about the hazards
and the resulting measures.
Moisture Analyzer 3
Staff qualification
Incorrect use of the instrument or the chemicals used in the analysis can lead to death or injury. The following
experience is needed for operating the instrument.
• Knowledge and experience in working with toxic and caustic substances.
• Knowledge and experience in working with standard laboratory equipment.
• Knowledge and experience in working in accordance with general lab safety rules.
Responsibilities of the instrument owner
The instrument owner is the person holding the legal title to the instrument and who uses the instrument or
authorizes any person to use it, or the person who is deemed by law to be the operator of the instrument. The
instrument owner is responsible for the safety of all users of the instrument and third parties.
METTLER TOLEDO assumes that the instrument owner trains users to safely use the instrument in their workplace
and deal with potential hazards. METTLER TOLEDO assumes that the instrument owner provides the necessary
protective gear.
Personal protective equipment
Insulated gloves Lab coat
Goggles
Safety notes
WARNING
Death or serious injury due to electric shock
Contact with parts that carry a live current can lead to injury and death. If the instrument cannot be
shut down in an emergency situation, people can be injured and the instrument can be damaged.
1 Check that the voltage printed on the instrument is the same as your local power supply
voltage. If this is not the case, under no circumstances connect the instrument to the power
supply, but contact a METTLER TOLEDO representative.
2 Only use the three-core power cable with equipment grounding conductor supplied by
METTLER TOLEDO to connect your instrument.
3 Only connect it to a three-pin power socket with earthing contact.
4 Only use standardized extension cables with equipment grounding conductor for operating the
instrument.
5 Make sure that the power plug is accessible at all times.
6 Arrange the cables so that they cannot be damaged or interfere with the operation.
7 Keep all electrical cables and connections away from liquids.
WARNING
Injury or death due to toxic or corrosive substances
Heating up toxic or corrosive substances, e.g., acids, can result in toxic or corrosive vapors that
can cause injuries if they come in contact with the skin or the eyes or if they are inhaled.
1 When using chemicals and solvents, comply with the instructions of the manufacturer and the
general laboratory safety rules.
2 Set up the instrument in a well-ventilated location.
3 When using dry substances that form toxic gases, place the instrument in a fume hood.
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WARNING
Death or serious injuries due to flammable solvents
Flammable solvents in the vicinity of the instrument can ignite and lead to fire and explosions.
1 Keep flammable solvents away from the instrument.
2 When using chemicals and solvents, comply with the instructions of the manufacturer and the
general laboratory safety rules.
CAUTION
Burns due to hot surfaces
During operation, parts of the instrument can reach temperatures that can cause burns if touched.
1 Do not touch the area marked with the warning symbol.
2 Ensure sufficient free space around the instrument to avoid heat accumulation and overheating
(approx. 1 m free space above the heating module).
3 Never cover, tape or clog the vent over the sample chamber. Do not tamper with the vent in
any other way.
4 Exercise caution when removing a sample. The sample itself, the sample chamber, the draft
shield and the sample pan may be very hot.
5 Do not open the heating module during operation. Always let it cool down completely before
opening.
6 Do not modify the heating module in any way.
NOTICE
Damage to the instrument due to corrosive substances and vapors
Corrosive substances and corrosive vapors can damage the instrument.
1 When using chemicals and solvents, comply with the instructions of the manufacturer and the
general laboratory safety rules.
2 Ensure that the instrument parts touching your sample substance can not get altered by it.
3 Wipe off any condensation of corrosive vapours after an operation.
4 Work with small samples.
NOTICE
Damage to the instrument due to the use of unsuitable parts
Using unsuitable parts with the instrument can damage the instrument or cause it to malfunction.
− Only use parts from METTLER TOLEDO that are intended to be used with your instrument.
Home Directly returns to the home screen from any other menu level.
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2.3 Screen navigation
The colored touch screen is a touch-sensitive WVGA monitor. It displays information and allows you to enter
commands by touching certain areas on its surface: You can choose the information displayed on the screen,
change terminal settings or perform certain operations on the instrument.
Only those elements which are available for the current dialog appear on the display.
NOTICE
Damage to the touch screen due to pointed or sharp objects
− Operate the touch screen with your fingers.
Note
The sensitivity of the touch screen is set to a default value. The sensitivity of the touch screen can be defined with
the function Touch screen adjustment in the section Settings.
The surface navigation of the touch screen works in the same way as on most common touch screens:
Selecting a button or an icon
− Tap on it.
Scrolling
− Drag the button in the scroll bar up or down.
− Or tap or
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Name Explanation
1 Main Menu Measurement
Start measurement.
Prerequisite:
Method is defined and all necessary settings are made.
Results
Display, print and export results
Method Definition
Define, edit, test or delete a method
Test/Adjust
Adjust or test the integrated balance and the heating module.
Settings
Define instrument-, user-, and data-management settings. Find help and tutorials
under this menu item.
2 User shortcuts Shows user-specific shortcuts for frequently used methods. Shortcuts are saved in
the user profile.
3 Instrument info Shows general info about the instrument and the software (e.g. serial number,
software version).
5 3
Name Explanation
1 Shortcut button Adding/editing a shortcut to the current method (to the home screen).
2 Value panel Current measured values of the work process.
3 Parameter panel Parameters of the current work process. A detailed overview of the method
parameters appears after tapping the parameter panel.
Identifications (IDs) appear after tapping the ID panel for entering or editing values
(comments). ID panel appears only if identification input is activated in the menu.
4 Action buttons Action buttons which are required and available for the current dialog (e.g. Back, -
>0/T<-, Print, Save, Delete, OK).
5 Graphics panel Graphical illustrations, e.g. of the drying curves, instructions for the user for
performing tasks, and weighing-in aid.
Moisture Analyzer 7
3 Installation and Putting into operation
3.1 Selecting the location
Requirements of the location
Place indoors on stable Ensure sufficient spacing Level the instrument Provide adequate lighting
table
Avoid direct sunlight Avoid vibrations Avoid strong drafts Avoid temperature fluctu-
ations
Sufficient distance for Moisture Analyzers: > 15 cm next to the instrument, > 1 m above the heating module.
3.2 Unpacking
Note
Store all parts of the packaging. This packaging guarantees the best possible protection for the transport of your
instrument.
After receiving the instrument, proceed as follows:
1 Open the package and remove drying unit and the accessories.
2 Remove the packaging from the instrument.
3 Check the Moisture Analyzer for transport damage and complete scope of delivery.
4 In the event of damage or missing accessories, immediately inform a METTLER TOLEDO representative.
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3.4 Connecting the instrument
Connecting the instrument
WARNING
Death or serious injury due to electric shock
Contact with parts that carry a live current can lead to injury and death. If the instrument cannot be
shut down in an emergency situation, people can be injured and the instrument can be damaged.
1 Check that the voltage printed on the instrument is the same as your local power supply
voltage. If this is not the case, under no circumstances connect the instrument to the power
supply, but contact a METTLER TOLEDO representative.
2 Only use the three-core power cable with equipment grounding conductor supplied by
METTLER TOLEDO to connect your instrument.
3 Only connect it to a three-pin power socket with earthing contact.
4 Only use standardized extension cables with equipment grounding conductor for operating the
instrument.
5 Make sure that the power plug is accessible at all times.
6 Arrange the cables so that they cannot be damaged or interfere with the operation.
7 Keep all electrical cables and connections away from liquids.
Two different versions of drying units with country-specific power cable are available:
110 V AC or 230 V AC
§ Instrument is at the final location.
1 Connect the power cable to the power supply socket on the instrument.
2 Connect the power cable to the power supply.
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3 Carefully insert the sample pan holder. Make sure that the
sample pan holder is correctly positioned and falls into
position (see picture).
4 Insert the sample pan handler.
5 Press [ ] to start the instrument.
Note
The drying unit should be re-leveled each time its location is changed.
To level it, proceed as follows:
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Air bubble at 12 o'clock: turn both feet clockwise.
Air bubble at 3 o'clock: turn left foot clockwise, right foot
counterclockwise.
Air bubble at 6 o'clock: turn both feet counterclockwise.
Air bubble at 9 o'clock: turn left foot counterclockwise,
right foot clockwise.
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2 Hold the instrument with both hands as shown.
3 Carefully lift the instrument and carry it in horizontal
position to the new location.
See also
2 Connecting the instrument } Page 9
4 Maintenance
To guarantee the functionality of the Moisture Analyzer and the accuracy of the results, a number of maintenance
actions must be performed by the user.
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Maintenance action Recommended interval Remarks
Performing adjustments • After changing the location see chapter "Adjustments"
(weight adjustment, • If a test indicates that an adjustment is
temperature adjustment) needed
Replacing the dust filter (if • Depending on the degree of pollution see chapter "Dust filter"
used)
For full information, always consult and download the Reference Manual (RM).
4.2 Cleaning
WARNING
Death or serious injury due to electric shock
Contact with parts that carry a live current can lead to injury and death. If the instrument cannot be
shut down in an emergency situation, people can be injured or the instrument can be damaged.
− Disconnect the instrument from the power supply before cleaning or performing other
maintenance work.
CAUTION
Burns due to hot surfaces
The interior parts of the heating module as well as the parts in the sample chamber can reach
temperatures that can cause injuries if touched.
− Wait until the heating module has cooled down completely before performing any maintenance
task.
NOTICE
Damage to the instrument due to inappropriate cleaning agents
Inappropriate cleaning agents can damage the housing. If liquids enter the housing they can
damage the instrument.
1 Make sure the cleaning agent is compatible with the material of the part you want to clean.
2 Make sure that no liquid enters the interior of the instrument. Do not spray any liquids and
wipe off any spills immediately.
3 Use a lint-free cloth for cleaning.
4 Never open the housing of the instrument.
Protective equipment:
• Gloves
• Goggles
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4.2.1 Sample chamber
§ Sample chamber is open.
1 Remove the sample pan holder (1), the sample pan
handler (2) and the draft shield element (3) for cleaning.
2 Carefully remove any deposits from the black temperature
sensor (4).
CAUTION
Burns due to hot surfaces
The round halogen lamp can reach temperatures that can cause injuries if touched.
1 Do not remove the halogen lamp.
2 Wait until the heating module has cooled down completely before cleaning.
3 Remove any splashes, deposits, or spots from the halogen lamp with a mild organic solvent
such as ethanol.
Overview
1 Reflector ring
2 Protective glass
3 Halogen lamp
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Removing protective glass
§ Reflector ring is removed.
− Carefully pull out the protective glass.
Reassembling after cleaning
§ All parts are cleaned.
1 Insert the protective glass.
2 Set the protective glass into the housing and adjust the
position until it sits correctly.
3 Insert the reflector ring and push the anchoring clips into
the designated openings.
4 Close the heating module.
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5 Troubleshooting
For full information, always consult and download the Reference Manual (RM).
16 Moisture Analyzer
Malfunction Possible cause Diagnostic Remedy
Measurement results are The sample substance – Lower the drying
not repeatable. boils and the splashed temperature.
drops continuously change The samples are not
the weight. comparable.
The granulation of the – Use samples with a
sample is not homogenous granulation.
homogenous or too large.
Insufficient heating power Check if the protective • Clean the protective
because the protective glass is dirty. glass, see
glass of the halogen [Cleaning } Page 13].
radiator is dirty.
The temperature sensor is Check if the temperature Clean the temperature
contaminated/dirty. sensor is dirty. sensor, see
[Cleaning } Page 13].
The sample substance – Evenly spread the sample
does not become substance in the pan and
completely dry due to retry.
uneven distribution in the
sample pan.
The adjustment The draft shield is not Check. Install the draft shield.
temperature is lower than installed.
expected (e.g. 90°C
instead of 100°C).
The difference between The temperature – • Try another
target and actual adjustment kit is not temperature
temperature is out of adjusted or defective. adjustment kit.
tolerance. • Adjust the temperature
When using the adjustment kit (contact
temperature adjustment kit. your METTLER TOLEDO
service representative)
6 Technical Data
6.1 General data
Power supply
110 V AC Version 100 V–120 V, 50/60 Hz, 4 A
230 V AC Version 200 V–240 V, 50/60 Hz, 2 A
Voltage fluctuations -15%+10%
Power load max. 450 W during drying process
Power line fuse 115 V: 5 × 20 mm, F6.3AL 250 V (6.3 A, fast-acting, low-
breaking capacity)
230 V: 5 × 20 mm, F2.5AL 250 V (2.5 A, fast-acting, low-
breaking capacity)
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Ambient temperature range Operation: +10 °C to 30 °C
(operability guaranteed 5 °C to 40 °C)
Relative air humidity max. 80% up to 31 °C, linearly decreasing to 50% at 40 °C
20% - 80% and non-condensing conditions
Warm-up time At least 60 minutes after connecting the instrument to the power
supply; when switched on from standby, the instrument is ready
for operation immediately.
Materials
Drying Unit
Housing Plastic, PBT, PBX45A (UL94-V0)
Inspection window grill Plastic, PPS, A504X90 (UL94-V0)
Protective glass Quartz glass
Halogen lamp Quartz glass
Reflector bracket Plastic, PPS A504X90 (UL94-V0)
Draft shield, interior bottom plate Stainless steel, X2CrNiMo17-2 (1.4404)
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7 Disposal
In conformance with the European Directive 2012/19/EU on Waste Electrical and Electronic
Equipment (WEEE) this device may not be disposed of in domestic waste. This also applies to
countries outside the EU, per their specific requirements.
Please dispose of this product in accordance with local regulations at the collecting point
specified for electrical and electronic equipment. If you have any questions, please contact the
responsible authority or the distributor from which you purchased this device. Should this
device be passed on to other parties, the content of this regulation must also be related.
Moisture Analyzer 19
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www.mt.com/moisture
For more information
Mettler-Toledo GmbH
Im Langacher 44
8606 Greifensee, Switzerland
www.mt.com/contact
30258540