COMPANY: DOCUMENT NUMBER:

Agip Kazakhstan North Caspian Operating Company

PROJECT:
Kashagan Field Development KE01.00.000.KD.P.ST.0009.000
ASSET:
Kashagan Field Development – Experimental Programme
Project
SUB PROJECT: JOB NO: HOLDS SHEET NR.
GENERAL 180303 1 OF 16
DOCUMENT TITLE: CONTRACTOR’S NUMBER:

BULK MATERIALS – TRACEABILITY, MARKING AND

COLOUR CODING FOR MATERIAL IDENTIFICATION
PURPOSES DURING STORAGE AND FABRICATION

ABSTRACT

This specification covers the minimum requirement for the

traceability of bulk materials for the AGIP KCO Kashagan
Field Development Project, with particular reference to the
recognition of piping materials when stored at fabrication
yards or site.

This specification also applies to all piping contained

within modules, packages or sub-assemblies.

F01 Issued for FEED AM SM MD PB Dec-2002

P01 Issued for Client Review AM SM MD PB Nov-2002
P00 Issued for Internal Review AM SM MD SF Sep-2002
Lead Eng
Company
Eng Mgr
REV. REASON FOR ISSUE PREP’D BY CHK’D BY APPRV’D BY DATE
Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

493894270.doc REVISION DESCRIPTION SHEET

Rev. Para. Revision Description

P00 Issued for Internal Review
P01 Issued for Client Review
F01 Issued for FEED

Hold
Para. Description of Hold
No.

Bulk Materials – Traceability, marking and colour coding. Sheet 2 of 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

TABLE OF CONTENTS

ABBRIVIATIONS

1.0 INTRODUCTION
1.1 SCOPE
1.2 DEFINITIONS

2.0 CODES, STANDARDS, REGULATIONS AND REFERENCES

2.1 CODES, STANDARDS, REGULATIONS AND REFERENCES

3.0 DEVIATIONS FROM SPECIFICATIONS AND REQUIREMENTS

4.0 TRACEABILITY REQUIREMENTS

5.0 PROCEDURE

6.0 APPLICATION OF MARKING MATRIX

7.0 APPENDICES

APPENDIX A 5 Sheets
APPENDIX B Sht. 1 of 1
APPENDIX C Sht. 1 of 1

Bulk Materials – Traceability, marking and colour coding. Sheet 3 of 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

ABBRIVIATIONS

The following abbreviations are used in this document:

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASTM American Society for Testing and Materials

BS British Standard

CE Carbon Equivalent

EN Euro Norm

EFW Electric Fusion Weld

EIW Electric Induction Weld

ERW Electric Resistance Weld

ISO International Standards Organisation

MSS Manufacturers Standardisation Society

NACE National Association of Corrosion Engineers

NDE Non-Destructive Examination

NPS Nominal Pipe Size

PWHT Post Weld Heat Treatment

UNS Unified Numbering System

WT Wall Thickness

Bulk Materials – Traceability, marking and colour coding. Sheet 4 of 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

1.0 INTRODUCTION

1.1 SCOPE

This specification covers the minimum requirement for the traceability of bulk materials for the AGIP KCO
Kashagan Field Development Project, with particular reference to the recognition of piping materials when
stored at fabrication yards or site.

This specification also applies to all piping contained within modules, packages or sub-assemblies.

1.2 PURPOSE

The purpose of this specification is to define the Traceability and Marking system required by the Contractor, in
order to demonstrate that the quality of specified material is verified and supported by objective evidence.

The marking requirement of this specification is in addition to any marking that is required by the component
manufacturing standard.

This specification is an integral part of any Enquiry, Material Requisition or Purchase order package for
pipework, and shall be read in conjunction with the documentation referenced in the Enquiry, Material
Requisition or Purchase Order Package.

In case of conflict between any requirement specified herein and the requirements of any other referenced
document, the hierarchy for resolving the conflict shall be:

1) Material Requisition
2) Data sheets and drawings
3) This Specification
4) Project specifications.
5) Industry codes and standards referenced.

1.3 DEFINITIONS

1.3.1 The COMPANY is the party that initiates the project and ultimately pays for its design and construction. The
Company will generally specify the technical requirements. The Company may also include an agent or
consultant authorised to act for, and on behalf of, the Company.

1.3.2 The CONTRACTOR is the party that carries out all or part of the design, engineering, procurement,
construction, commissioning or management of a project, or operation or maintenance of a facility. The
Company may undertake all or part of the duties of the Contractor.

1.3.3 The SUPPLIER (MANUFACTURER / VENDOR) is the party that manufactures or supplies equipment and
services to perform the duties specified by the Company or Contractor.

1.3.4 The word shall indicate a requirement.

1.3.5 The word should indicates a recommendation.

2.0 CODES, STANDARDS, REGULATIONS AND REFERENCES

2.1 CODES, STANDARDS, REGULATIONS AND REFEREFENCES

In conjunction with this Specification, the Codes, Standards, Regulations and References listed below shall
be applicable. Equivalent alternatives may be offered, however these shall be identified and based on
mutual agreement.

2.1.1 PROJECT SPECIFICATIONS

Refer to list in the Requisition.

Bulk Materials – Traceability, marking and colour coding. Sheet 5 of 16

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KDPC Rev F01 Dec 2002

2.1.2 INDUSTRY CODES AND STANDARDS

Reference to any standard or code shall mean the latest edition of that standard or code including
addenda, supplements or revisions thereto, unless specified otherwise.

ASME B.16.5 Steel Pipe Flanges and Flanged Fittings

ASME B.16.9 Factory Made Wrought Steel Butt-Welding Fittings
ASME B.16.11 Forged Steel Fittings. Socket Welding and Threaded
ASME B.16.20 Metallic Gaskets For Pipe Flanges.
ASME B.16.21 Non-Metallic Flat Gaskets for Pipe Flanges
ASME B.16.28 Wrought Steel Butt-Welding Short Radius Elbows and Returns
ASME B.16.36 Steel Orifice Flanges. Class 300, 600, 900, 1500 and 2500
ASME B.16.47 Large Diameter Steel Flanges.
Series A - (was MSS-SP-44)
Series B - (was API-605)
ASME B16.48 Steel Line Blanks
ASME B.36.10M Welded and Seamless Wrought Steel Pipe
ASME B.36.19M Stainless Steel Pipe
ASME B31.3 Process Piping
API 5L Line Pipe
API 590 Steel Line Blanks
API 605 Large Diameter Carbon Steel Flanges (now ASME B.16.47 Series B)
ASTM A105M Forgings, Carbon Steel for Piping Components
ASTM A106 Seamless Carbon Steel Pipe for High Temperature Services
ASTM A153 Zinc Coating (Hot Dip) on Iron and Steel Hardware
ASTM A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and Valves and Parts
for High Temperature Service
ASTM A193 Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service
ASTM A194 Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature
Service
ASTM A216 Steel Castings, Carbon, Suitable for Fusion Welding for High Temperature
Service
ASTM A217 Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing Parts,
Suitable for High-Temperature Service.
ASTM A234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and
Elevated Temperatures
ASTM A240 Heat Resisting Chromium and Chromium Nickel Stainless Steel Plate, Sheet and
Strip for Fusion - Welded Unfired Pressure Vessels
ASTM A307 Carbon Steel Bolts and Studs, 60,000 psi Tensile Strength
ASTM A312 Seamless and Welded Austenitic Stainless Steel Pipe
ASTM A320 Alloy Steel Bolting Materials for Low Temperature Service
ASTM A333 Seamless and Welded Steel Pipe for Low Temperature Service
ASTM A335 Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service.

ASTM A350 Forgings, Carbon and Low Alloy Steel, requiring Notch Toughness Test for Low
Temperature Components
ASTM A351 Steel Castings, Austenitic, for High Temperature Service
ASTM A352 Steel Castings Ferritic and Martensitic for Pressure Containing Parts Suitable for
Low Temperature Service
ASTM A403 Wrought Austenitic Stainless Steel Piping Fittings
ASTM A420 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low Temperature
Service
ASTM A515 Carbon Steel Plate for Intermediate and Higher, Temperature Service
ASTM A516 Carbon Steel Plate for Moderate and Lower, Temperature Service
ASTM A671 Standard Specification for Electric Fusion Welded Steel Pipe for Atmospheric
and Low Temperatures.
ASTM A694 Carbon Steel High Strength Forgings
ASTM D2996 Specification for Filament Wound Reinforced Thermosetting Resin Pipe and
Fittings
ASTM D4024 Specification for Reinforced Thermosetting Resin Flanges
BS 3799 Steel Pipe Fittings Screwed and Socket Welding, for the Petroleum Industry
EN 10204 Metallic Products – Type of Inspection Documents
Bulk Materials – Traceability, marking and colour coding. Sheet 6 of 16
Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

ISO 10474 Steel and Steel Products – Inspection Documents

MSS-SP-25 Standard Marking Systems for Valves and Fittings
MSS-SP-44 Steel Pipeline Flanges (now ASME B.16.47 Series A)
MSS-SP-75 Specification for High Test Wrought Butt-Welding Fittings
MSS-SP-95 Swage(d) Nipples and Bull Plugs
MSS-SP-97 Forged Carbon Steel Branch Outlet Fittings - Socket Welding, Threaded and
Buttwelding Ends.
NACE MR0175 Standard Materials Requirements Sulphide Stress Cracking Resistant Materials
for Oilfield Equipment
RAL 840HR Deutschen Normen Auschuss

3.0 DEVIATIONS FROM SPECIFICATIONS AND REQUIREMENTS

3.1 Suppliers shall clearly define, in their quotations, any deviations from the requirements of the enquiry
package and /or from the requirements of any reference specification, code or standard noted in, or
attached to, the Enquiry.

3.2 These deviations shall be listed in a separate section of the quotation entitled
"Exceptions to Specification"

3.3 Where there are no deviations, Suppliers shall state in their quotations
"No Deviations ".

3.4 Once a Purchase Order has been awarded, no deviations, other than those that were listed in a quotation
and accepted by the Company in writing will be considered.

4.0. TRACEABILITY REQUIREMENTS

4.1 APPLICATION

4.1.1 It is a requirement that bulk materials and fittings supplied by the Supplier can be traced back to a valid
material certificate or similar document to ISO 10474 3.1B or EN 10204 Type 3.1B.

4.1.2 Traceability is required for any item or batches of items that are covered by a material certificate,
manufacturers certificate, test certificate or type approval certificate.

4.1.3 The method of traceability will be via the purchase order number, item number/computer code no. and
cast/heat number referred to hereon as the traceability reference, permanently marked on to bulk purchased
flanges, fittings and valves as defined on the marking matrix (Appendix A).

4.1.4 All spectacle blinds, spade blinds and spacers are to be treated as flanges.

4.1.5 All bolting and gaskets are to be treated as small pipe fittings.

5.0 PROCEDURE

5.1 Supplier will supply bulk material and fittings in the following manner.

5.1.1 Each size, range and type will be identified e.g. pressure range for flanges, schedules for pipe and fittings.

5.1.2 The bulk material Supplier shall identify each range with the traceability reference in accordance with the
attached Matrix (Appendix A). Items will be individually marked in accordance with the material category as
identified on the Matrix except for small fittings where the requirement specified permits marking or tagging on
containers. Guidance notes on the latter are provided below. In all cases the associated certification must
contain the traceability references described.

5.1.3 It must be noted that where hard stamping is specified, this will always be of the round nose type.

5.1.4 Tagged items are defined as commodities which are too small for individual traceability marking and the tag
which is attached to the items must contain all the relevant information required of para 4.1.3.

Bulk Materials – Traceability, marking and colour coding. Sheet 7 of 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

5.1.5 Tagged items (fittings 50mm diameter and below, valves 25mm and below) must be tagged in batches of
handleable size. Batch size may decrease as diameter increases. Non-destructible tags (metal tags shall be
stainless steel with identification stamped on) will be secured with stainless steel wire threaded through each
item.

5.1.6 It is acceptable for small fittings to be bagged provided that the bags are fully weatherproof, robust and
secured at the neck. Bagging is most suitable for small diameter threadolets/weldolets etc. Bags are to have
non-destructible tags (metal tags shall be stainless steel with identification stamped on) secured with stainless
steel wire.

5.1.7 No item may be marked with the traceability reference until it has passed such tests as may be required by
either the appropriate bulk materials specifications or any such tests as may be required by the Contractor and
has been positively identified against the relevant material certificate(s). The computer material control code
number, as indicated on the requisition/purchase order will also be used as part of the marking procedure.

5.1.8 This specification shall also apply to pipe support material purchased from stock holders.

For the marking and colour coding for all bulk materials (as listed in Appendix A), the Suppliers shall conform to the
following requirements. These requirements do not overrule any special requirements, which may be addressed in the
purchase order or material specification. The materials shall be marked in accordance with the requirements of
Appendix A and to suit the following methods:-

5.2 DIE STAMP

Each item, where applicable, shall be die stamped with:

5.2.1 Purchase order number/item number, computer code number, heat or cast number, type of steel and grade
manufacturer's brand mark.

5.2.2 The die stamp digits shall be at least 8mm high and ringed with white paint for ease of identification. The die
stamp shall be located in accordance with Appendix B

5.2.3 All die stamping shall be carried out using round nosed dies.

5.3 MARKING

Marking where indicated to be permissible:

5.3.1 Each item shall be marked in white waterproof ink (or similar).

- purchase order number, item number, computer code number

- item size, rating nom. diameter and wall thickness etc.

- material grade according to the material specification

5.3.2 The digits shall be at least 20mm high and shall be located in accordance with Appendix B.

5.3.3 All tubulars shall also be stencilled in white with the marking requirements of API 5L or API 5LX etc.

5.3.4 Marking for substitute material shall be proposed and approved at the same time as approval is given for the
substitution.

5.4 COLOUR CODING

5.4.1 Pipe will be identified by means of a one inch wide stripe of paint along the entire length (½" wide stripe for
smaller sizes e.g. 1½" NB and below).

5.4.2 Fittings to have a stripe of paint (width as above) along entire length. Circumferential bands of paint around
fitting will not be acceptable. Flanges edge circumference to be fully painted (except where this may obliterate
identification stampings), then the whole remaining area must be painted around this edge.

5.4.3 The colour code shall be as per the chart Appendix C.

Bulk Materials – Traceability, marking and colour coding. Sheet 8 of 16
Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

5.4.4 Colours shall be in accordance with BS 4800/RAL 840 HR.

Alternative standards will be accepted with prior agreement of the Contractor.

5.4.5 All paint for colour coding and stencil marking shall be applied to a clean, dry, oil-free surface, shall be able to
resist weathering for at least six months and shall be free from Cadmium, Lead, Zinc, Copper and Tin and low
in chloride content.

5.5 PROTECTIVE COATINGS

All materials shall be supplied without the addition of protective surface coatings, unless specified otherwise in
the purchase order.

6.0 APPLICATION OF MARKING MATRIX

The following notes must be read as guidance to the application of the marking matrix attached in Appendix A.

6.1 The matrix indicates various methods for marking traceability references on bulk materials of each type. When
more than one method is listed for a particular type of material, the Supplier should select one method and
consistently apply it to that material category.

6.2 The requirement to mark traceability references on bulk materials as per this Specification does not supersede
the Supplier's normal practice in marking Purchase Order information on containers, packaging, bundles etc.

6.3 It must be noted that the marking methods listed in the matrix define the marking requirements for items large
enough to be marked individually.

6.4 Pipe fittings diameter 50mm and below shall be tagged in batches in accordance with Section 5.0 of this
Specification.

6.5 Valves diameter 25mm and below shall be tagged in batches, in accordance with Section 5.0 of this
Specification.

6.6 The marking requirements of this Specification may, in special circumstances, be complemented by additional
marking instructions contained in the Purchase Order and referenced Specification.

6.7 The package Supplier shall always check the Purchase Order documentation for special circumstances
requiring additional marking.

6.8 Where engraving is used, the traceability reference shall be applied to a painted (yellow) background and
circled with a white paint for ease of location.

Bulk Materials – Traceability, marking and colour coding. Sheet 9 of 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

APPENDIX A

PIPING

Method of Marking Carbon Steel Low temperature carbon Stainless steel & alloy Galvanised steel Small bore tubing
steel and high strength materials Inc 625/825, Ti
carbon steel & Cr-Mo
W/T = Wall Thickness
(mark all sizes)

Die stamp Greater than 5mm

W/T only

  
Vibro etch or similar Less than 5mm Less than 5mm
W/T
 W/T

Waterproof ink or similar

   
Paint to locate marking Use non-metallic paint Metallic pigment free &
only
  low chloride paints must


be used e.g. zinc, lead

Size of marking Nominal size of marking As for carbon steel when As for carbon steel when
<50mm O.D. = 3mm vibro etched vibro etched
>50mm O.D. = 5mm

Position of marking 250mm from one end 250mm from one end 250mm from one end 250mm from one end All information to be on a
stainless steel tag

Special marking Colour coding to be in accordance with Appendix E

instructions

Bulk Materials – Traceability, marking and colour coding. 10 of Sheet 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

PIPE FITTINGS
(Note 1)
Method of marking - Carbon steel Low temperature carbon Stainless steel & alloy Galvanised steel Compression fittings
individually mark each steel and high strength materials Inc 625/825, Ti
fitting greater than carbon steel & Cr-Mo
50mm, for items 50mm
dia. or less see para 6.0
of main specification

Die stamp Greater than 5mm

W/T
 
Vibro etch or similar Less than 5mm
W/T
   
Waterproof ink or similar
  
(Note 1)

Paint to locate marking Use non-metallic paint Metallic pigment free &

 
only low chloride paints must


be used e.g. zinc, lead

Size of marking Nominal size of marking As for carbon steel when As for carbon steel when As for carbon steel when
<50mm O.D. = 3mm vibro etched vibro etched vibro etched
>50mm O.D. = 5mm

Position of marking >50mm O.D. around As for carbon steel As for carbon steel As for carbon steel
circumference 25mm
from edge

Special marking <50mm O.D. etch or All information to be on a

instruction bend radius or tee joints stainless steel tag
Note: 1)Including bolting and gaskets

Bulk Materials – Traceability, marking and colour coding. 11 of Sheet 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

VALVES

Method of marking, Cast or forged carbon Low temperature carbon Stainless steel & alloy General non-ferrous
individually mark each steel steel and high strength materials Inc 625/825, Ti
valve greater than carbon steel & Cr-Mo
25mm, for items 25mm
dia. or less see para 6.0
of main specification

Die stamp

Vibro etch or similar
  
Waterproof ink or similar

Size of marking Nominal size of marking As for carbon steel As for carbon steel As for carbon steel
<50mm O.D. =3mm
>50mm O.D. = 5mm

Position of marking Large valves on As for carbon steel As for carbon steel As for carbon steel
identification plate. All
others, around flange
circumference

Special marking All valves shall have

instructions stainless steel tags on
the body. If this is
impractical, tags to be
attached to the handles.

Bulk Materials – Traceability, marking and colour coding. 12 of Sheet 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

PIPE SUPPORTS – PLATE, TUBULARS & SECTION

Method of marking Steel plate Steel tubulars Steel sections

Mark all sizes

Die stamp
  
Vibro etch or similar

Waterproof ink or similar


 
Paint to locate marking If die stamped


Size of marking 8mm if die stamped 8mm if die stamped 8mm if die stamped

Position of marking As noted in purchase 250mm from one end 250mm from one end if
order or specification separate lengths

Refer to Appendix B

Special marking NB Mark prior to blast Bundles to be identified Colour coding to be in

instructions and priming with stainless steel tags accordance with
Appendix E

Bulk Materials – Traceability, marking and colour coding. 13 of Sheet 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

FLANGES

Method of marking - Carbon steel Low temperature carbon Galvanised Steel Stainless steel & alloy
individually mark each steel and high strength materials Inc 625/825, Ti
flange greater than carbon steel & Cr-Mo
50mm, for items 50mm
dia. or less see para 6.0
of main specification

Die stamp
 
Vibro etch or similar
  
 
Waterproof ink or similar

Paint to locate marking If die stamped

Size of marking 5mm As for carbon steel when As for carbon steel when As for carbon steel when
vibro etched vibro etched vibro etched

Position of marking Around circumference of As for carbon steel As for carbon steel
flange

Special marking
instructions

Bulk Materials – Traceability, marking and colour coding. 14 of Sheet 16

Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

APPENDIX B

EXAMPLE OF MARKING AND IDENTIFICATION FOR TUBULARS

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Agip KCO KE01.00.000.KD.P.ST.0009.000
KDPC Rev F01 Dec 2002

APPENDIX C

PIPE MATERIAL COLOUR CODE

MATERIAL (PIPE/FITTING/PLATE SECTION) COLOURS TO BS4800

BS.3603-HFS-410 LT50 None -
(BS.3799-WPLO, BS,1640-WPLO, BS.1503-224-430-LT50)
ASTM A333 Gr. 6/ASTM A671 Gr. CC65 None -
(ASTM A420-WPL6, ASTM A350-LF2)
ASTM A333 Gr. 6/ASTM A671 Gr. CC65 Red 04E53
(ASTM A420-WPL6, ASTM A350-LF2) (SPECIAL SOUR)
ASTM A335 Gr. P22/ASTM A691/387 Gr.22 Green 12E51
ASTM A335 Gr. P5/ASTM A691/387 Gr.5 Yellow 10E55
ASTM A335 Gr. P11/ASTM A691/387 Gr.11 Pink 04E50
ASTM A312, Tp 304 Purple 24E53
ASTM A312, Tp 316/316L (dual certified material) None -
ASTM A312, Tp 316H (2-stripes) Green/Red 14E56/04E53
ASTM A312, Tp 321 Orange 08E55
ASTM A312, Tp 321H (2-stripes) Orange/Blue 08E55/20E52
Inconel 625 White 00E55
Incoloy 825 Blue 20E53
Titanium White/Red 00E55/04E53
Alloy 20 White/Blue 00E55/20E53
API 5L Gr. X65 Black 00E53
API 5L Gr. X60 Purple 24E50
API 5L Gr. X52 Green 14E50
Galvanised Low Temp. Carbon Steel None -
Polypropylene Lined Low Temp. Carbon Steel None -
Low Temp. Carbon Steel Internally Clad (Inc 825) None
-
Copper Self colour
-
Cu/Ni 90-10 Self Colour
-
Aluminium Bronze Self Colour
RTRP Self Colour -
HDPE Self Colour -
NOTE:

Where a substitution of alternative materials to those specified on the purchase order are agreed with Contractor via a
'concession form' submission, the approved alternative material will adopt the colour code of the material originally
specified.

Bulk Materials – Traceability, marking and colour coding. 16 of Sheet 16