E-43-W:E-43-W(616) 6/2/10 9:17 AM Page 1

Bulletin E-43-W

Series 616W Differential Pressure Transmitter

Specifications - Installation and Operating Instructions

Ø3/16 [4.76]
3-1/8 MOUNTING HOLES
[79.38] TYP 4 PLACES
1-1/4
[31.75]
4-1/2
[114.30] 1-5/16
[33.32] TYP 4-17/32
[115.09]
5-1/8 7/16 OR 5/8
[130.18] [11.13 OR 15.88] TYP
1/8 AND 3/16
[3.18 AND 4.76]
1-3/16 I.D. TUBING 3-1/8
[30.18] 3/4 [19.05] TYP [79.38]
3-3/4 2-1/8
[95.25] [53.98]

Fig. A

The Series 616W Differential Pressure Transmitter senses the SPECIFICATIONS

pressure of air and non-combustible, compatible gases and sends a Service: Air and non-combustible, compatible gases.
standard 4-20 mA output signal. Wetted Materials: Consult factory.
Accuracy: ±0.25% F.S., display accuracy ±0.5%.
All models, including those featuring LCD digital read-out, are factory Stability: ±1% F.S./yr.
calibrated to specific ranges, as listed in the chart on the next page. Temperature Limits: 0 to 140°F (-17.8 to 60°C).
Compensated Temperature Limits: 20 to 120°F (-6.67 to 48.9°C).
Positive, negative and differential pressures can be measured within a Pressure Limits: See chart.
full span accuracy of ±0.25%. This weatherproof unit is enclosed in a Thermal Effect: ±0.02% F.S./°F (0.0012% F.S./°C).
polycarbonate case, rated (IP66/NEMA 4X). Power Requirements: 10-35 VDC (2-wire).
Output Signal: 4 to 20 mA.
The Span and Zero controls are for use when checking calibration. They Zero and Span Adjustments: Potentiometers for zero and span.
are not intended for re-ranging to a significantly different span. Loop Resistance: DC; 0-1250 ohms maximum.
Current Consumption: DC; 38 mA maximum.
Electrical Connections: Screw-type terminal block.
Process Connections: Barbed, dual size to fit 1/8˝ and 3/16˝
(3.12 and 4.76 mm) I.D. rubber or vinyl tubing.
Enclosure Rating: NEMA 4X (IP66).
Mounting Orientation: Vertical, consult factory for other position
orientations.
Weight: Without LCD 8.8 oz (249 g); with LCD 9.6 oz (272 g).
Agency Approvals: CE.

DWYER INSTRUMENTS, INC. Phone: 219/879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: [email protected]
E-43-W:E-43-W(616) 6/2/10 9:17 AM Page 2

Series 616W Transmitter Models & Ranges

Pressure Maximum Digital Pressure Maximum Digital
Model Range Pressure Display Model Range Pressure Display
616W-00 0-1 in.w.c. 2 psig - 616W-00-LCD 0-1 in.w.c. 2 psig 0-1.00
616W-0 0-2 in.w.c. 2 psig - 616W-0-LCD 0-2 in.w.c. 2 psig 0-2.00
616W-1 0-3 in.w.c. 2 psig - 616W-1-LCD 0-3 in.w.c. 2 psig 0-3.00
616W-2 0-6 in.w.c. 5 psig - 616W-2-LCD 0-6 in.w.c. 5 psig 0-6.00
616W-3 0-10 in.w.c. 5 psig - 616W-3-LCD 0-10 in.w.c. 5 psig 0-10.00
616W-4 0-20 in.w.c. 11 psig - 616W-4-LCD 0-20 in.w.c. 11 psig 0-20.0
616W-5 0-40 in.w.c. 11 psig - 616W-5-LCD 0-40 in.w.c. 11 psig 0-40.0
616W-6 0-100 in.w.c. 29 psig - 616W-6-LCD 0-100 in.w.c. 29 psig 0-100.0
616W-7 0-200 in.w.c. 29 psig - 616W-7-LCD 0-200 in.w.c. 29 psig 0-200
616W-8 0-10 psid 29 psig - 616W-8-LCD 0-10 psid 29 psig 0-10.0
616W-9 0-20 psid 58 psig - 616W-9-LCD 0-20 psid 58 psig 0-20.0
616W-10 0-30 psid 58 psig - 616W-10-LCD 0-30 psid 58 psig 0-30.0
616W-11 0-50 psid 150 psig - 616W-11-LCD 0-50 psid 150 psig 0-50.0
616W-12 0-100 psid 150 psig - 616W-12-LCD 0-100 psid 150 psig 0-100.0
616W-3B 1.5-0-1.5 in.w.c. 2 psig - 616W-3B-LCD 1.5-0-1.5 in.w.c. 2 psig -1.50-0-1.50
616W-6B 3-0-3 in.w.c. 5 psig - 616W-6B-LCD 3-0-3 in.w.c. 5 psig -3.00-0-3.00
616W-10B 5-0-5 in.w.c. 5 psig - 616W-10B-LCD 5-0-5 in.w.c. 5 psig -5.00-0-5.00
616W-20B 10-0-10 in.w.c. 11 psi - 616W-20B-LCD 10-0-10 in.w.c. 11 psig -10.00-0-10.00
616W-0M 0-500 Pa 13.8 kPa - 616W-0M-LCD 0-500 Pa 13.8 kPa 0-500
616W-1M 0-750 Pa 13.8 kPa - 616W-1M-LCD 0-750 Pa 13.8 kPa 0-750
616W-2M 0-1.5 kPa 34.5 kPa - 616W-2M-LCD 0-1.5 kPa 34.5 kPa 0-1.50
616W-3M 0-2.5 kPa 34.5 kPa - 616W-3M-LCD 0-2.5 kPa 34.5 kPa 1-2.50
616W-4M 0-5 kPa 75.8 kPa - 616W-4M-LCD 0-5 kPa 75.8 kPa 0-5.00
616W-5M 0-25 kPa 200 kPa - 616W-5M-LCD 0-25 kPa 200 kPa 0-25.0

INSTALLATION
1. Location: Select a clean, dry mounting location free from excess
vibration where the temperature will remain between 20 and 120˚F (-6.7
and 49˚C). Distance from the receiver is limited only by total loop
resistance. See Electrical Connections below. The tubing supplying
pressure to the instrument can be practically any length required, but
long lengths will increase response time slightly.

2. Position: A vertical position, with the pressure connection pointing

down, is recommended. That is the position in which all standard models
are spanned and zeroed at the factory. They can be used at other
angles, but final spanning and zeroing must be done while transmitter is Fig. B
in that alternate position.
Wire Length - The maximum length of wire connecting transmitter and
3. Pressure Connections: Two integral barbed tubing connections are receiver is a function of wire size and receiver resistance. Wiring should
provided. They are dual-sized to fit both 1/8˝ and 3/16˝ (3.2 and 4.8 mm) not contribute more than 10% of the receiver resistance to total loop
I.D. tubing. Be sure the pressure rating of the tubing exceeds that of the resistance. For extremely long runs (over 1000 feet), choose receivers
operating range. On ranges over 20 psi, we recommend use of a suitable with higher resistance to minimize size and cost of connecting leads.
hose clamp to assure the integrity of the connection. Where wiring length is under 100 feet, hook-up wire as small as 22 AWG
can be used.

ELECTRICAL CONNECTIONS 2-Wire Operation - An external power supply delivering 10-35 VDC with
minimum current capability of 40 mA DC (per transmitter) must be used
CAUTION: Do not exceed specified supply voltage ratings. to power the control loop. See Fig. C for connection of the power supply,
Permanent damage not covered by warranty will result. This unit is transmitter and receiver. Note the jumper between terminals 3 and 4.
not designed for 120 or 240 volts AC line operation. The range of appropriate receiver load resistance (RL) for the DC power
supply voltage available is expressed by the formula.
Electrical connections are made to the terminal block located on the
inside of the transmitter. Terminals are marked 1, 2, 3 and 4. See Fig. B. RL Max = Vps - 10V
Determine which of the following circuit drawings applies to your 20mA DC
application and wire accordingly.
Shielded two wire cable is recommended for control loop wiring. If
grounding is required, use the negative side of the control loop after the
receiver. Otherwise, in 2-wire operation it is not necessary to observe
polarity of control loop connections.

2-Wire Connections
1
616W
PRESSURE 2
POWER
mA
TRANSMITTER 3 SUPPLY
JUMPER RECEIVER
4 10-35 VDC
WIRE

Fig. C
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Calibration Check - Each Series 616W Transmitter is factory calibrated MULTIPLE RECEIVER INSTALLATION
to the range given in the model chart. To check calibration and adjust if An advantage of the standard 4-20 mA DC output signal produced by the
necessary, the following procedure should be used. For purposes of Series 616W Transmitter is that any number of receivers can be
clarification in these instructions, range is defined as that pressure which, connected in series in the current loop. Thus, an A-701 Digital Readout,
applied to the transmitter, produces 20 milliamps of current in the loop. an analog panel meter, a chart recorder, process controlling equipment
Zero pressure is always assumed to be 4 milliamps. or any combination of these devices can be operated simultaneously.
The only requirement is that each component be equipped for a standard
1. With the transmitter connected to the companion receiver, insert an 4-20 mA input and the proper polarity of the input connections be
accurate milliameter in series with the current loop. Full scale range observed when inserting the device in the current loop. If any of the units
should be approximately 30 mA. display a negative or downscale reading, the signal input leads are
reversed.
2. Connect a controllable pressure source to one leg of a tee with the
other two legs connected to the high pressure port of the transmitter and MAINTENANCE
the third leg to an accurate test gage or manometer, in an appropriate Upon final installation of the Series 616W Differential Pressure
range. The low pressure port should be vented to atmosphere. Transmitter, no routine maintenance is required. A periodic check of the
Calibration must be performed with the unit in the same position in which system calibration is recommended following the procedures explained
it will be mounted. under Calibration Check. The Series 616W Transmitter is not field
serviceable and should be returned, freight prepaid, to the factory if
3. Apply electrical power to the unit and allow it to stabilize for 10 repair is required. Please enclose a description of the problems
minutes. encountered plus any available application information. Contact
customer service to receive a return goods authorization number before
4. With no pressure applied to the transmitter, adjust ZERO control so shipping.
that loop current is 4 mA. See Fig. K.

5. Apply full range pressure and adjust loop current to 20 mA using SPAN
control.
6. Relieve pressure and allow transmitter to stabilize for 2 minutes.

7. Zero and span controls are slightly interactive, so repeat steps 4

through 6 until zero and full range pressures consistently produce
currents of 4 and 20 mA respectively.

8. Remove the milliameter from the current loop and proceed with final
installation of the transmitter and receiver.

SPAN ZERO
ADJUST ADJUST

Fig. K
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©Copyright 2010 Dwyer Instruments, Inc. Printed in U.S.A. 6/10 FR# 01-440886-01 Rev. 4

DWYER INSTRUMENTS, INC. Phone: 219/879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: [email protected]