ABS Diagnostic Procedure Guide
ABS Diagnostic Procedure Guide
ABS(diag)-2
Basic Diagnostic Procedure
ABS (DIAGNOSTICS)
ABS(diag)-3
Check List for Interview
ABS (DIAGNOSTICS)
ABS(diag)-4
Check List for Interview
ABS (DIAGNOSTICS)
ABS(diag)-5
Check List for Interview
ABS (DIAGNOSTICS)
3. SYMPTOMS
ABS operating condi- Does not operate.
tion Operates only when applying the brakes suddenly. Vehicle speed: km/h
MPH
Procedures for stepping on the brake pedal:
a) Operating time: Sec.
b) Operating noise: Occurs. / Does not occur.
What kind of noise? Knocking
Gong gong
Thump
Buzz
Gong gong buzz
Others:
c) Reaction force of brake pedal
Sticks
Weak pedal resistance
Strong pedal resistance
Others:
Condition of vehicle a) Directional stability cannot be obtained or the steering does not respond when applying brakes:
Yes / No
When: When turning to the right
When turning to the left
When spinning out
Others:
b) Directional stability cannot be obtained or the steering does not respond when accelerating:
Yes / No
When: When turning to the right
When turning to the left
When spinning out
Others:
c) Poor brake performance: Yes / No
What kind: Braking distance is long.
Brakes lock or drag.
Pedal stroke is long.
Pedal sticks.
Others:
d) Poor acceleration: Yes / No
What kind: Fails to accelerate.
Engine stalls.
Others:
e) Occurrence of vibration: Yes / No
• Where
• What kind:
f) Occurrence of noise: Yes / No
• Where
• What kind:
g) Other troubles occurred: Yes/ No
What kind:
ABS(diag)-6
Check List for Interview
ABS (DIAGNOSTICS)
ABS(diag)-7
General Description
ABS (DIAGNOSTICS)
ABS(diag)-8
General Description
ABS (DIAGNOSTICS)
C: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
1B021XU0 SUBARU SELECT Used for troubleshooting the electrical system.
MONITOR III KIT
ST1B021XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance, voltage and current.
Oscilloscope Used for measuring the sensor.
ABS(diag)-9
Electrical Component Location
ABS (DIAGNOSTICS)
(5)
(4)
(2)
(1)
(6)
(7)
(9) (8)
(3)
(10)
(11)
(12)
ABS01035
(1) ABS control module and hydraulic (4) ABS warning light (9) G sensor
control unit (ABSCM&H/U) (5) Brake and EBD warning light (10) Transmission control module
(2) Two-way connector (6) Caliper body (TCM) (AT model)
(3) Data link connector (7) Magnetic encoder seal (11) Stop light switch
(For Subaru Select Monitor) (8) ABS wheel speed sensor (12) Master cylinder
ABS(diag)-10
Electrical Component Location
ABS (DIAGNOSTICS)
(1) (5)
(4)
ABS00405 ABS01036
(8)
(3) FRONT (7)
(7)
ABS01037 ABS00408
(8)
REAR (7)
(9)
(7)
ABS00407 ABS00599
ABS(diag)-11
Control Module I/O Signal
ABS (DIAGNOSTICS)
(1)
B301
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00409
NOTE:
• Terminal numbers in ABSCM&H/U connector are shown in the figure.
• ABS warning light illuminates when the connector is removed from ABSCM&H/U.
ABS(diag)-12
Control Module I/O Signal
ABS (DIAGNOSTICS)
*1: Measure the I/O signal voltage after removing the connector from the ABSCM&H/U terminal.
ABS(diag)-13
Control Module I/O Signal
ABS (DIAGNOSTICS)
B: WIRING DIAGRAM
(3)
(16)
(17) (5)
(1)
(18)
(22)
(19)
(2) (20)
(21) (6)
(31) (23)
(4)
(24)
M (7)
(25)
(8)
(9)
(26) (10)
(11)
(12)
(27)
(13)
(28)
(14)
(29)
(15)
(30)
ABS01019
(1) Battery (11) Front outlet solenoid valve RH (21) Brake warning light
(2) Ignition switch (12) Rear inlet solenoid valve LH (22) Parking brake switch
(3) ABS control module and hydraulic (13) Rear outlet solenoid valve LH (23) Brake fluid level switch
control unit (ABSCM&H/U) (14) Rear inlet solenoid valve RH (24) Stop light switch
(4) ABS control module (15) Rear outlet solenoid valve RH (25) Stop light
(5) Valve relay (16) Transmission control module (26) G sensor
(6) Motor relay (TCM) (27) Front ABS wheel speed sensor LH
(7) Motor (17) Engine control module (ECM) (28) Front ABS wheel speed sensor RH
(8) Front inlet solenoid valve LH (18) Body integrated unit (29) Rear ABS wheel speed sensor LH
(9) Front outlet solenoid valve LH (19) Data link connector (30) Rear ABS wheel speed sensor RH
(10) Front inlet solenoid valve RH (20) ABS warning light (31) Combination meter
ABS(diag)-14
Subaru Select Monitor
ABS (DIAGNOSTICS)
EN-06148
CAUTION:
Do not connect scan tools other than the Suba-
ru Select Monitor.
6) Start up the personal computer.
7) Turn the ignition switch to ON (engine OFF) and
start up the «PC Application for Subaru Select
Monitor».
8) Select {Each System Check} in Main Menu.
9) On the «System Selection Menu» display screen,
select the {Brake Control}.
10) Click on the [OK] after the {ABS} is displayed.
11) On the «Brake Control Diagnosis» display screen,
select the {Diagnostic Trouble Code}.
ABS(diag)-15
Subaru Select Monitor
ABS (DIAGNOSTICS)
ABS(diag)-16
Subaru Select Monitor
ABS (DIAGNOSTICS)
ABS(diag)-17
Subaru Select Monitor
ABS (DIAGNOSTICS)
B: INSPECTION
1. COMMUNICATION FOR INITIALIZING IMPOSSIBLE
DETECTING CONDITION:
Defective harness connector
TROUBLE SYMPTOM:
Communication is impossible between ABS and Subaru Select Monitor.
WIRING DIAGRAM:
BATTERY
MAIN SBF
E
SBF-6
No.13
IGNITION
SWITCH
DATA LINK
CONNECTOR
16
7
B40
No.33
B440
2
2
B441
E
15
18
B441
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5
ABS01039
ABS(diag)-18
Subaru Select Monitor
ABS (DIAGNOSTICS)
ABS(diag)-19
Subaru Select Monitor
ABS (DIAGNOSTICS)
2. WITHOUT DTC
DETECTING CONDITION:
• Defective combination meter
• Defective CAN communication
TROUBLE SYMPTOM:
• ABS warning light does not go off.
• “NO TROUBLE CODE” will be displayed on the Subaru Select Monitor.
NOTE:
When the ABS warning light is OFF and “NO TROUBLE CODE” is displayed on Subaru Select Monitor, the
system is in normal condition.
Step Check Yes No
1 CHECK SUBARU SELECT MONITOR DATA. Is “ON” indicated? Replace the Go to step 2.
1) Select {Current Data Display & Save} in the ABSCM only. <Ref.
Subaru Select Monitor. to ABS-8,
2) Read the condition of “ABS warning light”. REPLACEMENT,
ABS Control Mod-
ule and Hydraulic
Control Unit
(ABSCM&H/U).>
2 CHECK LAN SYSTEM. Is there any fault in LAN sys- Perform the diag- Go to step 3.
Perform the diagnosis for LAN system. <Ref. to tem? nosis according to
LAN(diag)-29, OPERATION, Read Diagnostic DTC for LAN sys-
Trouble Code (DTC).> tem.
3 CHECK POOR CONTACT IN CONNECTOR. Is there poor contact in ABSCM Repair the connec- Check the combi-
connector and combination tor. nation meter.
meter connector?
ABS(diag)-20
Read Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-21
Inspection Mode
ABS (DIAGNOSTICS)
8. Inspection Mode
A: PROCEDURE
Reproduce the malfunction occurrence condition
as much as possible.
Drive the vehicle at a speed of 40 km/h (25 MPH) or
more for at least one minute.
ABS(diag)-22
Clear Memory Mode
ABS (DIAGNOSTICS)
ABS(diag)-23
ABS Warning Light / Brake Warning Light Illumination Pattern
ABS (DIAGNOSTICS)
(4)
(3) (3)
(2)
(1)
(7)
(6) (6)
(5)
(8)
(7)
(6) (6)
(9)
(10)
(11)
ABS00442
(1) Ignition switch (5) ABS warning light (9) Brake warning light (EBD warning
(2) OFF (6) Light OFF light)
(3) ON (7) Light ON (10) Parking brake
(4) Engine start (8) 1.5 sec. (11) Released
ABS(diag)-24
ABS Warning Light / Brake Warning Light Illumination Pattern
ABS (DIAGNOSTICS)
1) When the ABS warning light and brake warning light do not illuminate in accordance with this illumination
pattern, it can be thought that there is an electrical problem.
2) When the ABS warning light remains constantly OFF, check the combination meter circuit. <Ref. to
ABS(diag)-25, ABS WARNING LIGHT DOES NOT COME ON, ABS Warning Light / Brake Warning Light Il-
lumination Pattern.>
3) When ABS warning light does not go off, check the combination meter circuit. <Ref. to ABS(diag)-26, ABS
WARNING LIGHT DOES NOT GO OFF, ABS Warning Light / Brake Warning Light Illumination Pattern.>
4) When the brake warning light does not go off, check the brake warning circuit and the combination meter
circuit. <Ref. to ABS(diag)-27, BRAKE WARNING LIGHT DOES NOT GO OFF, ABS Warning Light / Brake
Warning Light Illumination Pattern.>
NOTE:
Even though the ABS warning light does not go off after approximately 1.5 seconds from ABS warning light
illumination, the ABS function operates normally when the warning light goes off while driving at approxi-
mately 12 km/h (7 MPH). However, the ABS system does not work while the ABS warning light is illuminated.
B: ABS WARNING LIGHT DOES NOT COME ON
DETECTING CONDITION:
• Defective combination meter
• Defective CAN communication
TROUBLE SYMPTOM:
When the ignition switch is turned to ON (engine OFF), ABS warning light does not come on.
Step Check Yes No
1 CHECK ILLUMINATION OF OTHER LIGHTS. Do other warning lights illumi- Go to step 2. Check the combi-
Turn the ignition switch to ON. (engine OFF) nate? nation meter.
2 READ DTC. Is DTC displayed? Perform the diag- Go to step 3.
Read the DTC. <Ref. to ABS(diag)-21, Read nosis according to
Diagnostic Trouble Code (DTC).> DTC.
3 CHECK LAN SYSTEM. Is there any fault in LAN sys- Perform the diag- Go to step 4.
Perform the diagnosis for LAN system. <Ref. to tem? nosis according to
LAN(diag)-29, OPERATION, Read Diagnostic DTC for LAN sys-
Trouble Code (DTC).> tem.
4 CHECK COMBINATION METER. Is combination meter OK? Replace the Repair the combi-
Check the combination meter. ABSCM only. <Ref. nation meter
to ABS-8, assembly.
REPLACEMENT,
ABS Control Mod-
ule and Hydraulic
Control Unit
(ABSCM&H/U).>
ABS(diag)-25
ABS Warning Light / Brake Warning Light Illumination Pattern
ABS (DIAGNOSTICS)
ABS(diag)-26
ABS Warning Light / Brake Warning Light Illumination Pattern
ABS (DIAGNOSTICS)
SBF-6
E
IGNITION
SWITCH
No.5
2
PARKING BRAKE
FLUID LEVEL
WARNING LIGHT
COMBINATION
METER
MICRO COMPUTER
i10
CAN TRANSCEIVER
& RECEIVER
27
26
i3
24
B38
B16
1 BRAKE FLUID
B99 R3 2 LEVEL SWITCH
3 3 5
B438 B437
R4
C15
B3
B9
A1
A9
26
11
E
B301 A: i84 B: B280 C: B281
1 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11
2 12 13 14 15 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
16 17 18 19 20 21 22 23 24 25 26
i3
ABS(diag)-27
ABS Warning Light / Brake Warning Light Illumination Pattern
ABS (DIAGNOSTICS)
ABS(diag)-28
List of Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-29
List of Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-30
List of Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-31
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-32
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
15
16
17
5
6
3
4
2
1
B99 B98
2
1
3
4
R3 R2
TWISTED PAIR LINE
2
1
2
1
2
1
B15 R73 1 2 3 4 5 6 7 8 9 1 2 3 4 5
10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11
6 7 8 9 10 11 12 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
2 1
ABS01041
ABS(diag)-33
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-34
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-35
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
15
16
17
5
6
3
4
2
1
B99 B98
2
1
3
4
R3 R2
TWISTED PAIR LINE
2
1
2
1
2
1
B15 R73 1 2 3 4 5 6 7 8 9 1 2 3 4 5
10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11
6 7 8 9 10 11 12 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
2 1
ABS01041
ABS(diag)-36
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-37
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-38
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
15
16
17
5
6
3
4
2
1
B99 B98
2
1
3
4
R3 R2
TWISTED PAIR LINE
2
1
2
1
2
1
B15 R73 1 2 3 4 5 6 7 8 9 1 2 3 4 5
10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11
6 7 8 9 10 11 12 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
2 1
ABS01041
ABS(diag)-39
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-40
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-41
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
GENERATOR
SBF-6
IGNITION
SWITCH
No.33
E
18
15
B301
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00805
ABS(diag)-42
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-43
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
GENERATOR
SBF-6
IGNITION
SWITCH
No.33
E
18
15
B301
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00805
ABS(diag)-44
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-45
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
15
B301
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00415
ABS(diag)-46
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-47
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
GENERATOR
SBF-6
IGNITION
SWITCH
No.33
E
18
15
B301
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00805
ABS(diag)-48
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-49
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-50
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
SBF-6
No.1
IGNITION
SWITCH
E
No.33
B301
15
14
18
MOTOR RELAY
SOLENOID VALVE
PUMP MOTOR
RR OUTLET
FR OUTLET
RL OUTLET
FL OUTLET
RR INLET
FR INLET
RL INLET
FL INLET
VALVE RELAY
B301
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00996
ABS(diag)-51
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-52
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
SBF-6
IGNITION
SWITCH
E
No.33
B301
15
12
13
18
MOTOR RELAY
SOLENOID VALVE
PUMP MOTOR
RR OUTLET
FR OUTLET
RL OUTLET
FL OUTLET
RR INLET
FR INLET
RL INLET
FL INLET
E E
B301
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00997
ABS(diag)-53
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-54
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
STOP LIGHT
SWITCH
*1
*2
B65
FUSE & RELAY
BOX (F/B)
6 SD WG 9 15
B99 R3
7 SD WG 7
1
(RELAY BLOCK)
B225
FUSE
7.5A
2
SD : SEDAN MODEL
: SEDAN MODEL : 3
*1 WAGON MODEL : 1
*2 : SEDAN MODEL : 4
2
1 2 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21
1 2
3 4 12 13 14 15 10 14 18 22
3 4 5 6 7 8 9 16 17 18 19 20 21 22 23 24 25 26 3 4
11 12 15 16 19 20 23 24
5 6
7 8 25 29 33 37
26 30 34 38
B434 B435 R168 B99 27 28 31 32 35 36 39 40
1 2 3 4 5 1 2 3 4 5 6 7 8 9 1 2 3 4 5
10 11 12 13 14 15 16 17 18 19 20 6 7 8 9 10 11 12
ABS01042
ABS(diag)-55
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-56
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
21
24
10
15
B292
1
2
3
ABS G SENSOR
B292 B301
1 2 3 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00808
ABS(diag)-57
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-58
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-59
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
21
24
10
15
B292
1
2
3
ABS G SENSOR
B292 B301
1 2 3 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
16 17 18 19 20 21 22 23 24 25 26
ABS00808
ABS(diag)-60
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-61
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ABS (DIAGNOSTICS)
ABS(diag)-62
General Diagnostic Table
ABS (DIAGNOSTICS)
ABS(diag)-63
General Diagnostic Table
ABS (DIAGNOSTICS)
ABS(diag)-64