Al-Balqa Applied University ﺟﺎﻣﻌﺔ اﻟﺒﻠﻘﺎء اﻟﺘﻄﺒﯿﻘﯿﺔ
COURSE PLAN
FIRST: BASIC INFORMATION
College
College Faculty of Engineering Technology
Department Mechanical Engineering Department
Course
Course Title Manufacturing Processes
Course Code 30129331
Credit Hours 3
Prerequisite 30129233
Instructor
Dr. Khaleel Abu Shgair
Name
Office No. 2th floor, Mechanical Engineering Department
Tel (Ext)
E-mail abushgair@[Link]
13:00 –14:00 Sunday, Tuesday, Thursday
Office Hours
Class Times Building Day Start Time End Time Room No.
13:00 pm
13:00 –12:00 Sunday, Tuesday and 12:00 pm
Online 15:00 pm
14:00-15:00 Thursday 14:00 pm
Text Book
Serope Kapakjian and Steven Schmid (2016). Manufacturing Engineering and Technology, 7th
edition. Prentice Hall.
References
• Philip Ostwald and Jairo Munoz, Manufacturing Processes and Systems, 10. Edition 2007, , John
Wiley & Sons,
• Black and Koser,1988,.Materials and Processes in Manufacturing Diagram
SECOND: PROFESSIONAL INFORMATION
COURSE DESCRIPTION
This course introduces the students to introducing students the topic of Production Process
and its various aspects and teach students to the fundamentals of a broad range of ferrous and
nonferrous engineering materials. It includes to the basic concepts and the various aspects of
the various industrial manufacturing processes such as casting, rolling, forging, extrusion and
drawing. , hot and cold working processes, welding, resistance welding, cutting, inspection
and testing. The course also covering economy analyses and quality control industrial
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safety.
COURSE OBJECTIVES
• To provide student with an introduction to the means and methodologies used by
engineers in the production processes.
• Student will be introduced to the properties and methods of production of ferrous
and nonferrous metals, different manufacturing processes such as sand casting, hot
and cold forming of metals, welding, metal cutting and quality assurance
• Understand and appreciate the topic of production process and its various aspects.
• Identify the different types of ferrous alloys and nonferrous metals and alloys, their
properties and applications
• Analyze the metal casting, rolling, forging, extrusion and drawing manufacturing
processes in terms of: processing
COURSE LEARNING OUTCOMES
Upon the completion of this course students will be able to:
• Understand the importance of manufacturing processes on daily life
• Knowledge and Understanding types of metal ferrous and nonferrous
• Understand the various bulk-metal deformation processes
• The ability to chose the proper bulk-metal deformation process for the particular
application
• Understand the various sheet-metal deformation processes
• The ability to chose the proper manufacturing process for the particular application
• Evaluate the issues associated with implementing quality systems.
COURSE SYLLABUS
Week Course Topic Notes
Week 1 Introduction
Week 2 Production of Ferrous metals and
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alloys
Week 3 Production of nonferrous metals and
alloys
Week 4 Casting
Week 5 Casting
Week 6 Rolling of metals
Week 7 Forging of metals
Week 8 Midterm exam Midterm Exam
Week 9 Extrusion of metals
Week 10 drawing of metals
Week 11 Fundamentals of metals cutting
Week 12 Fusion Welding
Week 13 Fusion Welding
Week 14 Solid state welding
Week 15 Industrial safety and human factors
engineering
Week 16 Final exam Final Exam
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COURSE LEARNING RESOURCES
This module will be taught using available resources including: lectures, data show and materials
uploaded to the e-learning system.
ONLINE RESOURCES
1- [Link]
2- [Link]
ASSESSMANT TOOLS
ASSESSMENT TOOLS %
Participation/attendance 5
Project &Presentation &
quizzes 10
Mid Exam 40
Final Exam 50
TOTAL MARKS 100
THIRD: COURSE RULES
ATTENDANCE RULES
Attendance and participation are extremely important, and the usual University rules will apply.
Attendance will be recorded for each class. Absence of 10% will result in a first written warning.
Absence of 15% of the course will result in a second warning. Absence of 20% or more will result in
forfeiting the course and the student will not be permitted to attend the final examination. Should a
student encounter any special circumstances (i.e. medical or personal), he/she is encouraged to discuss
this with the instructor and written proof will be required to delete any absences from his/her
attendance records.
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GRADING SYSTEM
Example:
Points Grade
4 A
3.75 A-
3.5 B+
3 B
2.75 B-
2.5 C+
2 C
1.75 C-
1.5 D+
1 D
0.75 D-
0.5 F
REMARKS
Use of Mobile Devices, Laptops, etc. During Class, unexpected noises and movement automatically
divert and capture people's attention, which means you are affecting everyone’s learning experience if
your cell phone, laptop, etc. makes noise or is visually distracting during class. For this reason, students
are required to turn off their mobile devices and close their laptops during class.
Academic Integrity. Students, who copy assignments, allow assignments to be copied, or cheat on tests
will fail the assignment or test on the first offense, and may fail the entire course on the second.
Plagiarism means using words, ideas, or arguments from another person or source without citation. Cite
all sources consulted to any extent (including material from the internet), whether or not assigned and
whether or not quoted directly.
COURSE COORDINATOR
Course Coordinator: Department Head:
Signature: Signature:
Date: Date: