3516B Marine Engine S2X00001-UP(SEBP3924 - 40) - Documentation Page 1 of 4
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Product: MARINE ENGINE
Model: 3516B MARINE ENGINE S2X00519
Configuration: 3516B Marine Engine S2X00001-UP
Disassembly and Assembly
3500B Engines
Media Number -UENR0181-03 Publication Date -01/03/2014 Date Updated -11/03/2014
i02415334
Electronic Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 9U-6862 Tapered Brush 1
C 4C-5027 Tap Wrench 1
D 4C-6774 Vacuum Gun Kit 1
E 1P-0808 Multipurpose Grease 1
1U-5512 Abrasive Material
F or or 1
8T-7765 Surface Reconditioning Pad
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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3516B Marine Engine S2X00001-UP(SEBP3924 - 40) - Documentation Page 2 of 4
Remove all carbon deposits from the angled surface at the bottom of
the cylinder head bore for the fuel injection pump. Failure to clean this
area may prevent the fuel injection pump from seating properly. This
could result in failure of the fuel injection pump due to leakage of
exhaust gas into the fuel passage.
1. It is very important to clean the cylinder head bore for the electronic unit injector before you
install the electronic unit injector. Use the following procedure to clean the bore.
Note: A fine grade of Scotch Brite material is recommended for cleaning the cylinder
head bore for the electronic unit injector. The product is available as Tooling (F) .
a. Place a 38 mm (1.5 inch) square piece of Scotch Brite material on the end of Tooling
(B) .
Note: It should not be necessary to use a power tool to clean the cylinder head bore
for the electronic unit injector.
Illustration 1 g01051051
b. Hold the brush with Tooling (C). Insert the brush into bore (5). Rotate the Scotch
Brite material against the lower surface of bore (6). Continue cleaning until the
surface is smooth and shiny.
Note: Tooling (D) is recommended for cleaning loose particles from the bore. The
vacuum is operated with pressurized air.
c. Remove all of the loose particles from the bore.
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3516B Marine Engine S2X00001-UP(SEBP3924 - 40) - Documentation Page 3 of 4
Illustration 2 g01051052
2. Inspect O-ring seals (7) and (8) for good condition. Obtain new O-ring seals, if necessary.
Coat the O-ring seals and coat the cylinder head bore for the electronic unit injector with
Tooling (E) .
3. Press the electronic unit injector into the bore of the cylinder head. Do not strike the
electronic unit injector. Center the solenoid between the valve springs.
Note: Adjust the height of the electronic unit injector according to the Service Manual,
"Specifications".
Illustration 3 g01052571
4. To seat electronic unit injector (4) into the bore, install the clamp with bolt (2) and the
washer. Tighten the bolt to a torque of 65 ± 7 N·m (48 ± 5 lb ft).
5. Connect harness assembly (3) to the connector. Tighten the terminal nuts to a torque of 1.70
± 0.25 N·m (15 ± 2 lb in).
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3516B Marine Engine S2X00001-UP(SEBP3924 - 40) - Documentation Page 4 of 4
6. Press the harness assembly into the groove in the valve cover base.
7. Install bolt (1) and the clamp.
End By: Install the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Push Rods - Install".
Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 18 16:59:49 UTC+0100 2020
All Rights Reserved.
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