HEAT EXCHANGER DESIGN CALCULATION
SHELL SIDE DATA
Mass Flowrate, ms (lb/hr) = 4000
Inlet Temperature, T1 ( F) =o
205
Outlet Temperature, T2 ( F) = o
264
Inlet Pressure, Ps (psig) = 180
Fouling Allowance, fs (hrft2oF/Btu) = 0.002
Allowable Pressure Drop, dPs (psi) = 5
PHYSICAL PROPERTIES OF SHELL SIDE FLUID
INLET MEAN OUTLET
Temperature (oF) 205 234.5 264
Sp. Heat (Btu/lb F) o
0.58 0.595 0.61
k (Btuft/hrft F)
2o
0.072 0.07 0.068
Density (lb/ft3) 41.2 40.6 40
Viscosity (cp) 0.284 0.2605 0.237
TUBE SIDE DATA
Mass Flowrate, mt (lb/hr) = 590
Inlet Temperature, t1 ( F) =
o
620
Outlet Temperature, t2 ( F) = o
250
Inlet Pressure, Pt (psig) = 65
Fouling Allowance, ft (hrft F/Btu) = 2o
0.005
Allowable Pressure Drop, dPt (psi) = 5
PHYSICAL PROPERTIES OF TUBE SIDE FLUID
INLET MEAN OUTLET
Temperature (oF) 620 435 250
Sp. Heat (Btu/lboF) 0.76 0.6615 0.563
k (Btuft/hrft2oF) 0.045 0.055 0.065
Density (lb/ft3) 42 46.3 50.6
Viscosity (cp) 0.4 1.3 2.2
CALCULATIONS
HEAT DUTY
QS (Btu/hr) = 140420
Qt (Btu/hr) = 144405.5
LMTD
LMTD (oF) = 150.3673 0.736501
R = 6.27118644 S = 0.142169
FT = 0.7365 From Fig. 12.19
Corrected LMTD (oF) = 110.7455
ESTIMATE LAYOUT
Material use for Shell = Carbon Steel
Material use for Tubes = Carbon Steel
Tube Outer Diameter (in) = 0.75 Shell pass = 1
Tube Length (ft) = 8 Tube pass = 2
Pitch (in) = 1
Tube Inner Diameter (in) = 0.5837 From Table 12.3
ESTIMATE OVERALL HEAT TRANSFER COEFFICIENT
Uo (Btu/hrft2oF) = 6.78
NUMBER OF TUBES
Ao (ft2) = 187.0135
Area of One tube (ft2) = 1.570795
Number of Tubes = 119.0566
= 119
Number of Tubes per pass = 59
Tube cross-section area (ft2) = 0.001858
So, Area per pass (ft2) = 0.109638
Volumetric Flowrate (ft3/s) = 0.00354
Tube Side Velocity (ft/s) = 0.032286
BUNDLE & SHELL DIAMETER
K1 = 0.156 n1 = 2.291 From Table 12.4
Bundle Diameter (in) = 13.58975
Bundle-Shell Clearence (in) = 2 From Fig. 12.10
Shell Diameter (in) = 12
TUBE SIDE HEAT TRANSFER COEFFICIENT
Reynolds Number = 83.20359
Prandtl Number = 37.8378
Length Diameter Ratio = 164.468
Jh Factor = 0.07 From Fig. 12.23
Nusselt Number = 19.31771
hi (Btu/hrft2oF) = 21.84288
BAFFLE SPACING & SHELL SIDE VELOCITY
Baffle Spacing (in) = 2.8
As (ft2) = 0.058333
Volumetric Flowrate (ft3/s) = 0.027367
Shell Side Velocity (ft/s) = 0.469153
SHELL SIDE HEAT TRANSFER COEFFICIENT
Equivalent Diameter (in) = 0.945621
Reynolds Number = 8571.481
Prandtl Number = 5.358485
Jh Factor = 0.015 From Fig.12.29
hs (Btu/hrft2oF) = 198.7437
CALCULATED OVERALL HEAT TRANSFER COEFFICIENT
kw (Btu/hrftoF) = 30 From Table 2-3
Ken Arnold Vol:2
Uo (Btu/hrft2oF) = 13.78507
TUBESIDE PRESSURE DROP
Pt = Np x (8 x jf x (L/di) + 2.5)(ρ x v2/2)
L (m) = 2.439024 jf = 0.095
di (m) = 0.01483 Np = 2
ρ (Kg/m3) = 741.263
v (m/s)= 0.009843
Pt = 9.15667798 Pa
0.00132843 psi
SHELL SIDE PRESSURE DROP
Ps = 8 x jf x (Ds/de) x (L/lB) x (ρ x v /2)
2
L (m) = 2.439024 jf = 0.05
lB (m) = 0.071138 Ds (in) = 0.304878
ρ (Kg/m ) =3
650.006 de (in) = 0.024025
v (m/s)= 0.143035
Ps = 1157.19465 Pa
0.16788316 psi
INPUT BOXES
HEAT EXCHANGER DESIGN CALCULATION
SHELL SIDE DATA
Mass Flowrate, ms (lb/hr) = 4000
Inlet Temperature, T1 ( F) =o
205
Outlet Temperature, T2 ( F) = o
264
Inlet Pressure, Ps (psig) = 180
Fouling Allowance, fs (hrft2oF/Btu) = 0.002
Allowable Pressure Drop, dPs (psi) = 5
PHYSICAL PROPERTIES OF SHELL SIDE FLUID
INLET MEAN OUTLET
Temperature (oF) 205 234.5 264
Sp. Heat (Btu/lb F) o
0.58 0.595 0.61
k (Btuft/hrft F)
2o
0.072 0.07 0.068
Density (lb/ft3) 41.2 40.6 40
Viscosity (cp) 0.284 0.2605 0.237
TUBE SIDE DATA
Mass Flowrate, mt (lb/hr) = 590
Inlet Temperature, t1 ( F) =
o
620
Outlet Temperature, t2 ( F) = o
250
Inlet Pressure, Pt (psig) = 65
Fouling Allowance, ft (hrft F/Btu) = 2o
0.005
Allowable Pressure Drop, dPt (psi) = 5
PHYSICAL PROPERTIES OF TUBE SIDE FLUID
INLET MEAN OUTLET
Temperature (oF) 620 435 250
Sp. Heat (Btu/lboF) 0.76 0.6615 0.563
k (Btuft/hrft2oF) 0.045 0.055 0.065
Density (lb/ft3) 42 46.3 50.6
Viscosity (cp) 0.4 1.3 2.2
CALCULATIONS
HEAT DUTY
QS (Btu/hr) = 140420
Qt (Btu/hr) = 144405.5
LMTD
LMTD (oF) = 150.3673
R = 6.271186 S = 0.142169
FT = 0.7365 From Fig. 12.19
Corrected LMTD (oF) = 169
ESTIMATE LAYOUT
Material use for Shell = Carbon Steel
Material use for Tubes = Carbon Steel
Tube Outer Diameter (in) = 0.75 Shell pass = 1
Tube Length (ft) = 8 Tube pass = 2
Pitch (in) = 1
Tube Inner Diameter (in) = 0.5837 From Table 12.3
ESTIMATE OVERALL HEAT TRANSFER COEFFICIENT
Uo (Btu/hrft2oF) = 6.78
NUMBER OF TUBES
Ao (ft2) = 122.5498
Area of One tube (ft2) = 1.570795
Number of Tubes = 78.01769
= 78
Number of Tubes per pass = 39
Tube cross-section area (ft2) = 0.001858
So, Area per pass (ft2) = 0.072472
Volumetric Flowrate (ft3/s) = 0.00354
Tube Side Velocity (ft/s) = 0.048842
BUNDLE & SHELL DIAMETER
K1 = 0.156 n1 = 2.291 From Table 12.4
Bundle Diameter (in) = 11.30151
Bundle-Shell Clearence (in) = 2 From Fig. 12.10
Shell Diameter (in) = 12
TUBE SIDE HEAT TRANSFER COEFFICIENT
Reynolds Number = 125.8721
Prandtl Number = 37.8378
Length Diameter Ratio = 164.468
Jh Factor = 0.07 From Fig. 12.23
Nusselt Number = 29.22423
hi (Btu/hrft2oF) = 33.04436
BAFFLE SPACING & SHELL SIDE VELOCITY
Baffle Spacing (in) = 2.8
As (ft2) = 0.058333
Volumetric Flowrate (ft3/s) = 0.027367
Shell Side Velocity (ft/s) = 0.469153
SHELL SIDE HEAT TRANSFER COEFFICIENT
Equivalent Diameter (in) = 0.945621
Reynolds Number = 8571.481
Prandtl Number = 5.358485
Jh Factor = 0.015 From Fig.12.29
hs (Btu/hrft2oF) = 198.7437
CALCULATED OVERALL HEAT TRANSFER COEFFICIENT
kw (Btu/hrftoF) = 30 From Table 2-3
Ken Arnold Vol:2
Uo (Btu/hrft2oF) = 19.01084
TUBESIDE PRESSURE DROP
Pt = Np x (8 x jf x (L/di) + 2.5)(ρ x v2/2)
L (m) = 2.439024 jf = 0.095
di (m) = 0.01483 Np = 2
ρ (Kg/m ) = 741.263
3
v (m/s)= 0.014891
Pt = 20.95621 Pa
0.00304 psi
SHELL SIDE PRESSURE DROP
Ps = 8 x jf x (Ds/de) x (L/lB) x (ρ x v /2)
2
L (m) = 2.439024 jf = 0.05
lB (m) = 0.071138 Ds (in) = 0.304878
ρ (Kg/m ) = 650.006 de (in) =
3
0.024025
v (m/s)= 0.143035
Ps = 1157.195 Pa
0.167883 psi
