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Rear Suspension: Section

1. Precautions must be taken when removing the battery terminal to avoid accidental ECU detection or data damage. 2. The suspension system should be inspected periodically and components replaced if damaged to ensure safe vehicle operation. 3. When servicing suspension parts, care must be taken to properly support the vehicle weight and follow standard safety procedures.
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0% found this document useful (0 votes)
83 views23 pages

Rear Suspension: Section

1. Precautions must be taken when removing the battery terminal to avoid accidental ECU detection or data damage. 2. The suspension system should be inspected periodically and components replaced if damaged to ensure safe vehicle operation. 3. When servicing suspension parts, care must be taken to properly support the vehicle weight and follow standard safety procedures.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SUSPENSION

SECTION
REAR SUSPENSION
RSU B

RSU
CONTENTS
PRECAUTION ............................................... 2 Inspection ................................................................11 F
Disposal ...................................................................12
PRECAUTIONS ................................................... 2
Precautions for Removing Battery Terminal ............. 2 REAR SUSPENSION ARM ............................... 13
G
Precautions for Suspension ...................................... 3 Exploded View .........................................................13
Removal and Installation .........................................13
PREPARATION ............................................ 4 Inspection ................................................................14
H
PREPARATION ................................................... 4 LOWER LINK .................................................... 15
Commercial Service Tools ........................................ 4 Exploded View .........................................................15
Removal and Installation .........................................15 I
SYMPTOM DIAGNOSIS ............................... 5 Inspection ................................................................15
NOISE, VIBRATION AND HARSHNESS UPPER LINK ..................................................... 17
(NVH) TROUBLESHOOTING ............................. 5 Exploded View .........................................................17 J
NVH Troubleshooting Chart ...................................... 5 Removal and Installation .........................................17
Inspection ................................................................17
PERIODIC MAINTENANCE .......................... 6 K
REAR STABILIZER .......................................... 19
REAR SUSPENSION ASSEMBLY ..................... 6 Exploded View .........................................................19
Inspection .................................................................. 6 Removal and Installation .........................................19
Inspection ................................................................19 L
WHEEL ALIGNMENT .......................................... 7
Inspection .................................................................. 7 REAR SUSPENSION MEMBER ....................... 20
Adjustment ................................................................ 8 Exploded View .........................................................20 M
Removal and Installation .........................................20
REMOVAL AND INSTALLATION ................ 9 Inspection ................................................................21
COIL SPRING ...................................................... 9 N
SERVICE DATA AND SPECIFICATIONS
Exploded View .......................................................... 9
Removal and Installation ........................................... 9 (SDS) ............................................................ 22
Inspection ................................................................ 10 SERVICE DATA AND SPECIFICATIONS O
REAR SHOCK ABSORBER ..............................11 (SDS) ................................................................. 22
Exploded View ........................................................ 11 Wheel Alignment .....................................................22
Removal and Installation ......................................... 11 Wheelarch Height ....................................................22
P

RSU-1
PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precautions for Removing Battery Terminal INFOID:0000000010822771

• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1. Open the hood.
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
5. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)
1. Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.
2. Open the driver side door.
3. Open the hood.
4. Close the driver side door.
5. Wait at least 3 minutes.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

RSU-2
PRECAUTIONS
< PRECAUTION >
Precautions for Suspension INFOID:0000000010822772

A
• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and B
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are. C

RSU

RSU-3
PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000010822773

Tool name Description


Spring compressor Removing and installing coil spring

S-NT717

Manual lift table caddy Removing and installing rear suspension


member

ZZA1210D

RSU-4
Symptom
Reference

×: Applicable
REAR SUSPENSION
< SYMPTOM DIAGNOSIS >

Possible cause and SUSPECTED PARTS


NVH Troubleshooting Chart

Noise
Shake

Judder
Shimmy
Vibration

or handling
Poor quality ride
SYMPTOM DIAGNOSIS

Improper installation, looseness RSU-9, RSU-11, RSU-13, RSU-15, RSU-17, RSU-19, RSU-20

×
×
×
×
×
×
Shock absorber deformation, damage or deflection RSU-10

×
×
×
×
×
×
Bushing or mounting deterioration —

×
×
×
×
×
×

RSU-5
Parts interference —

×
×
×
×
×
Spring fatigue —

×
×
×
Suspension looseness RSU-9, RSU-11, RSU-13, RSU-15, RSU-17, RSU-19, RSU-20

×
×
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

Incorrect wheel alignment RSU-7

×
×
Stabilizer bar fatigue —

×
PROPELLER SHAFT NVH in DLN sections.

×
×
×
DIFFERENTIAL NVH in DLN sections.

×
REAR AXLE AND REAR SUSPENSION NVH in DLN sections.

×
×
×
×
×
×
TIRE NVH in WT section.

×
×
×
×
×
×
ROAD WHEEL NVH in WT section.

×
×
×
×
×
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

DRIVE SHAFT NVH in RAX sections.

×
×
×
BRAKE NVH in BR section.

×
×
×
×
INFOID:0000000010822774

L
F

P
K
B
A

N
H
D
C

O
G

M
RSU
REAR SUSPENSION ASSEMBLY
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE
REAR SUSPENSION ASSEMBLY
Inspection INFOID:0000000010822775

COMPONENT PART
Check the mounting conditions (looseness, backlash) of each component and component conditions (wear,
damage) are normal.
SHOCK ABSORBER
Check for oil leakage and damage. Replace it if necessary.

RSU-6
WHEEL ALIGNMENT
< PERIODIC MAINTENANCE >
WHEEL ALIGNMENT
A
Inspection INFOID:0000000010822776

DESCRIPTION B
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and C
mats are in designated positions.
PRELIMINARY CHECK
Check the following: D
• Tires for improper air pressure and wear. Refer to WT-66, "Tire Air Pressure".
• Road wheels for runout.
• Wheel bearing axial end play.
RSU
- 2WD: Refer to RAX-6, "Inspection".
- 4WD: Refer to RAX-16, "Inspection".
• Shock absorber operation.
• Each mounting point of axle and suspension for looseness and deformation. F
• Each of lower link, upper link, rear suspension member, suspension arm and shock absorber for cracks,
deformation, and other damage.
• Vehicle height (posture).
G
CAMBER
• Measure camber of both right and left wheels with a suitable alignment gauge.
• If camber is outside specified range, adjust with adjusting bolt in H
front lower link. Refer to RSU-8, "Adjustment".

Camber: Refer to RSU-22, "Wheel Alignment".


I

SRA096A K
TOE-IN
Measure toe-in by the following procedure.
L
WARNING:
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of vehicle before pushing it.
1. Bounce the front of vehicle up and down to stabilize the vehicle height (posture). M
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put matching mark on base line of the tread (rear side) of
both tires at the same height of hub center. These are measur- N
ing points.

JPEIA0014ZZ

RSU-7
WHEEL ALIGNMENT
< PERIODIC MAINTENANCE >
4. Measure distance (A) (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
NOTE:
If the wheels rotates more than 180 degrees (1/2 turn), start this
procedure again from the beginning. Do not push the vehicle
backward.
6. Measure distance (B) (front side).

Total toe-in = A − B
JPEIA0015ZZ
Total toe-in: Refer to RSU-22, "Wheel Align-
ment".
• If toe-in is outside specified range, adjust with adjusting bolt in suspension arm. Refer to RSU-8,
"Adjustment".
Adjustment INFOID:0000000010822777

CAMBER
• If camber is exceeds the standard value, adjust with adjusting bolt
in lower link .

Camber: Refer to RSU-22, "Wheel Alignment".


CAUTION:
• When tightening the nut firmly and checking the torque, use
a wrench to prevent the turning of the bolt.
• After adjusting camber, be sure to check toe-in.
- If camber is not still within the specification, inspect and replace
any damaged or worn suspension parts.
JPEIB0071ZZ

TOE-IN
• If toe-in is exceeds the standard value, adjust with adjusting bolt
in suspension arm .

Toe-In: Refer to RSU-22, "Wheel Alignment".


CAUTION:
• Be sure to adjust equally on right and left side with adjust-
ing bolt.
• When tightening the nut firmly and checking the torque, use
a wrench to prevent the turning of the bolt.
- If toe-in is not still within the specification, inspect and replace any
damaged or worn suspension parts. JPEIB0069ZZ

• After toe-in adjustment, adjust neutral position of steering angle


sensor. Refer to BRC-99, "Work Procedure".

RSU-8
COIL SPRING
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
COIL SPRING
Exploded View INFOID:0000000010822778
B

RSU

JSEIA0902ZZ
H
Upper rubber seat Coil spring Lower rubber seat
Suspension arm
I
: Vehicle front

Removal and Installation INFOID:0000000010822779

J
REMOVAL
1. Remove tires. Refer to WT-61, "Removal and Installation".
K
2. Remove wheel sensor and sensor harness. Refer to BRC-214, "REAR WHEEL SENSOR : Removal and
Installation".
3. Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. Refer to
BR-63, "BRAKE CALIPER ASSEMBLY : Removal and Installation". L
CAUTION:
Never depress brake pedal while brake caliper is removed.
4. Using jack to suspension arm. M
CAUTION:
• Never damage the front suspension member with a jack.
• Check the stable condition when using a jack. N
5. Remove shock absorber from suspension arm. Refer to RSU-11, "Removal and Installation".
6. Remove upper link from suspension arm. Refer to RSU-17, "Removal and Installation".
7. Remove lower link from suspension arm. Refer to RSU-15, "Removal and Installation". O
8. Loosen the mounting bolts and nuts of suspension arm and suspension arm bracket.
9. Remove drive shaft. RAX-22, "Removal and Installation" (4WD).
10. Slowly lower jack, remove upper rubber seat, coil spring and lower rubber seat from suspension arm. P
CAUTION:
Operate while checking that jack supporting status is stable.
11. Perform inspection after removal. Refer toRSU-10, "Inspection" .
INSTALLATION
Note the following, and install in the reverse order of removal.

RSU-9
COIL SPRING
< REMOVAL AND INSTALLATION >
• Securely install coil spring with the lower end aligned with the
steps of lower rubber seat.
CAUTION:
The lower rubber seat protrusion must be securely inserted
into the hole of rear suspension arm.

SEIA0636J

• Install coil spring by aligning lower end of coil spring with lower
rubber seat as shown in the figure.

Dimension (A) : 5 mm (0.20 in) or less

JSEIA0671ZZ

CAUTION:
Set coil spring so that its paint mark is aligned with the
position of 1.75 turns from the bottom end of the coil spring.

ALEIA0210ZZ

• Perform final tightening of fixing parts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground.
• Perform inspection after installation. Refer to RSU-10, "Inspection".
Inspection INFOID:0000000010822780

INSPECTION AFTER REMOVAL


Check rear lower link, rubber seat, upper seat, and coil spring for deformation, crack, and damage. Replace it
if necessary.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connector. Refer to BRC-213, "REAR WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to RSU-7, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-99, "Work Procedure".

RSU-10
REAR SHOCK ABSORBER
< REMOVAL AND INSTALLATION >
REAR SHOCK ABSORBER
A
Exploded View INFOID:0000000010822781

RSU

G
JSEIA0904GB

Rear suspension member shock absorber Suspension arm


H
: N·m (kg-m, ft-lb)
: Vehicle front
I
Removal and Installation INFOID:0000000010822782

REMOVAL
J
1. Remove tires. Refer to WT-61, "Removal and Installation".
2. Set jack (A) under suspension arm to relieve the coil spring tension.
CAUTION: K
• Check the stable condition when using a jack.
• Never damage suspesion arm with a jack.

3. Remove shock absorber mounting bolt (Upper and lower side). L


4. Remove shock absorber.
5. Perform inspection after removal. Refer to RSU-11, "Inspection".
M
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of fixing parts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground. N
• Perform inspection after installation. Refer to RSU-11, "Inspection".
• After replacing the shock absorber, always follow the disposal procedure to discard the shock absorber.
Refer to RSU-12, "Disposal". O
Inspection INFOID:0000000010822783

INSPECTION AFTER DISASSEMBLY P


Check the following items, and replace the part if necessary.
• Shock absorber for deformation, cracks, and other damage.
• Piston rod for damage, uneven wear, and distortion.
• Oil leakage
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-7, "Inspection".

RSU-11
REAR SHOCK ABSORBER
< REMOVAL AND INSTALLATION >
2. Adjust neutral position of steering angle sensor. Refer to BRC-99, "Work Procedure".
Disposal INFOID:0000000010822784

1. Set shock absorber horizontally to the ground with the piston rod fully extracted.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-
pressed gas.
NOTE:
• Drill vertically in this direction show by arrow.
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless. JPEIA0161ZZ

A : 20 – 30 mm (0.79 – 1.18 in)


3. Position the drilled hole downward and drain oil by moving the piston rod several times.
CAUTION:
Dispose of drained oil according to the law and local regulations.

RSU-12
REAR SUSPENSION ARM
< REMOVAL AND INSTALLATION >
REAR SUSPENSION ARM
A
Exploded View INFOID:0000000010822785

RSU

G
JSEIA0906GB

Suspension arm bracket Suspension bar Arm stopper


H
Suspension arm

: Always replace after every disassembly.


: N·m (kg-m, ft-lb) I
: Vehicle front

Removal and Installation INFOID:0000000010822786 J

REMOVAL
1. Remove tires. Refer to WT-61, "Removal and Installation". K
2. Drain brake fluid.
• LHD: Refer to BR-13, "Draining".
• RHD: Refer to BR-77, "Draining". L
3. Remove wheel sensor and sensor harness. Refer to BRC-214, "REAR WHEEL SENSOR : Removal and
Installation".
4. Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. M
• LHD: Refer to BR-63, "BRAKE CALIPER ASSEMBLY : Removal and Installation".
• RHD: Refer to BR-123, "BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
N
Never depress brake pedal while brake caliper is removed.
5. Remove disc rotor.
• 2WD: Refer to RAX-7, "Removal and Installation".
• 4WD: Refer to RAX-18, "Removal and Installation". O
CAUTION:
• Put matching marks on the wheel hub assembly and the disc rotor before removing the disc
rotor. P
• Never drop disc rotor.
6. Remove parking brake cable mounting bolt. Refer to PB-154, "Exploded View".
7. Separate the brake tube from the brake hose, and then remove rock plate.
• LHD: Refer to BR-29, "REAR : Removal and Installation".
• RHD: Refer to BR-92, "REAR : Removal and Installation".
8. Remove brake tube from suspension arm.
• LHD: Refer to BR-27, "REAR : Exploded View".
RSU-13
REAR SUSPENSION ARM
< REMOVAL AND INSTALLATION >
• RHD: Refer to BR-91, "REAR : Exploded View".
9. Remove rear wheel hub assembly and back plate.
• 2WD: Refer to RAX-7, "Exploded View".
• 4WD: Refer to RAX-18, "Exploded View".
10. Removal rear hight sensor (with LED head lamp). Refer to EXL-200, "REAR HEIGHT SENSOR :
Removal and Installation".
11. Set jack suspension arm.
CAUTION:
• Check the stable condition when using a jack.
• Never damage rear lower link with a jack.
12. Remove coil spring from suspension arm. Refer to RSU-9, "Removal and Installation".
13. Remove suspension arm bracket and suspension arm from vehicle.
CAUTION:
Remove suspension arm bracket and suspension arm as a set.
14. Remove suspension arm bracket from suspension arm.
15. Perform inspection after removal. Refer to RSU-14, "Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
• Align the matching marks that have been made during removal when reusing the disc rotor.
• After installin, perform the air bleeding. Refer to BR-14, "Bleeding Brake System".
• Perform final tightening of fixing parts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground.
• Be careful about the direction of arm stopper. (Vehicle side: Circule, Inside: Octagon)
• Perform inspection after installation. Refer to RSU-14, "Inspection".
Inspection INFOID:0000000010822787

INSPECTION AFTER REMOVAL


Check suspension arm and bushing for deformation, crack, and damage. Replace it if necessary.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connector. Refer to BRC-213, "REAR WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to RSU-7, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-99, "Work Procedure".
4. After final tightening, install rear hight sensor (with LED head lamp). Refer to EXL-200, "REAR HEIGHT
SENSOR : Removal and Installation".

RSU-14
LOWER LINK
< REMOVAL AND INSTALLATION >
LOWER LINK
A
Exploded View INFOID:0000000010822788

RSU

G
JSEIA0907GB

Lower link
H
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Vehicle front I

Removal and Installation INFOID:0000000010822789

J
REMOVAL
1. Remove tires. Refer to WT-61, "Removal and Installation".
2. Removal rear hight sensor (with LED head lamp). Refer to EXL-200, "REAR HEIGHT SENSOR : K
Removal and Installation".
3. Separate stablize link from lower link. Refer to RSU-19, "Removal and Installation".
4. Set jack suspension arm. L
CAUTION:
• Check the stable condition when using a jack.
• Never damage rear lower link with a jack. M
5. Remove lower link from suspension arm.
6. Remove lower link from suspension member.
7. Perform inspection after removal. Refer to RSU-15, "Inspection". N
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of fixing parts at the vehicle installation position (rubber bushing), under unladen O
conditions with tires on level ground.
• Perform inspection after installation. Refer to RSU-15, "Inspection".
Inspection INFOID:0000000010822790
P

INSPECTION AFTER REMOVAL


Check suspension arm and bushing for deformation, crack, and damage. Replace it if necessary.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-7, "Inspection".

RSU-15
LOWER LINK
< REMOVAL AND INSTALLATION >
2. Adjust neutral position of steering angle sensor. Refer to BRC-99, "Work Procedure".
3. After final tightening, install rear hight sensor (with LED head lamp). Refer to EXL-200, "REAR HEIGHT
SENSOR : Removal and Installation".

RSU-16
UPPER LINK
< REMOVAL AND INSTALLATION >
UPPER LINK
A
Exploded View INFOID:0000000010822791

RSU

G
JSEIA0908GB

Rear suspension member Lower link Suspension arm


H
Bound bumper Upper link

: Always replace after every disassembly.


: N·m (kg-m, ft-lb) I
: Vehicle front

Removal and Installation INFOID:0000000010822792 J

REMOVAL
1. Remove tires. Refer to WT-61, "Removal and Installation". K
2. Remove wheel sensor and sensor harness. Refer to BRC-214, "REAR WHEEL SENSOR : Removal and
Installation".
3. Set jack suspension arm. L
CAUTION:
• Check the stable condition when using a jack.
• Never damage rear lower link with a jack. M
4. Remove upper link from suspension arm.
5. Remove upper link bracket from rear suspension member.
6. Perform inspection after removal. Refer to RSU-17, "Inspection". N
INSTALLATION
Note the following, and install in the reverse order of removal.
• Align the matching marks that have been made during removal when reusing the disc rotor. O
• Perform final tightening of fixing parts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground.
• Perform inspection after installation. Refer to RSU-17, "Inspection". P
Inspection INFOID:0000000010822793

INSPECTION AFTER REMOVAL


Check suspension arm and bushing for deformation, crack, and damage. Replace it if necessary.
INSPECTION AFTER INSTALLATION

RSU-17
UPPER LINK
< REMOVAL AND INSTALLATION >
1. Check wheel sensor harness for proper connector. Refer to BRC-213, "REAR WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to RSU-7, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-99, "Work Procedure".

RSU-18
REAR STABILIZER
< REMOVAL AND INSTALLATION >
REAR STABILIZER
A
Exploded View INFOID:0000000010822794

RSU

G
JSEIA0910GB

Stabilizer bar Rear suspension member Lower link


H
Stabilizer clamp Stabilizer bushing Stabilizer link

: N·m (kg-m, ft-lb)


: Vehicle front I

Removal and Installation INFOID:0000000010822795

J
REMOVAL
1. Remove stabilizer link.
2. Remove main muffler. K
• MR20DD: Refer to EX-6, "Removal and Installation".
• QR25DE: Refer to EX-12, "Removal and Installation".
• R9M: Refer to EX-18, "Removal and Installation".
L
3. Remove mounting nuts on stabilizer clamp and stabilizer bar from suspension member.
INSTALLATION
Install in the reverse order of removal. M
Inspection INFOID:0000000010822796

N
INSPECTION AFTER REMOVAL
Check stabilizer bar, stabilizer link, stabilizer bushing and stabilizer clamp for deformation, cracks or damage.
Replace it if necessary.
O

RSU-19
REAR SUSPENSION MEMBER
< REMOVAL AND INSTALLATION >
REAR SUSPENSION MEMBER
Exploded View INFOID:0000000010822797

JSEIA0911GB

Rear suspension member Suspension member stay (right side) Suspension member stay (left side)

: N·m (kg-m, ft-lb)


: Vehicle front

Removal and Installation INFOID:0000000010822798

REMOVAL
1. Remove tires. Refer to WT-61, "Exploded View"
2. Remove wheel sensor and sensor harness. Refer to BRC-214, "REAR WHEEL SENSOR : Removal and
Installation".
3. Remove caliper assembly. Hang caliper assembly not to interfere with work.
• LHD: Refer to BR-63, "BRAKE CALIPER ASSEMBLY : Removal and Installation".
• RHD: Refer to BR-123, "BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Never depress brake pedal while brake caliper is removed.
4. Remove disc rotor.
• 2WD: Refer to RAX-7, "Removal and Installation".
• 4WD: Refer to RAX-18, "Removal and Installation".
CAUTION:
• Put matching marks on the wheel hub assembly and the disc rotor before removing the disc
rotor.
• Never drop disc rotor.
5. Remove parking brake cable mounting bolt. Refer to PB-154, "Removal and Installation".
6. Removal rear hight sensor (with LED head lamp). Refer to EXL-200, "REAR HEIGHT SENSOR :
Removal and Installation".
7. Remove center muffler and main muffler.
• MR20DD: Refer to EX-6, "Removal and Installation".
• QR25DE: Refer to EX-12, "Removal and Installation".
• R9M: Refer to EX-18, "Removal and Installation".
8. Remove stabilizer bar and stabilizer link. Refer to RSU-19, "Removal and Installation".
9. Remove drive shaft (4WD). Refer to RAX-22, "Removal and Installation".
10. Remove propeller shaft (4WD). Refer to DLN-214, "Removal and Installation".

RSU-20
REAR SUSPENSION MEMBER
< REMOVAL AND INSTALLATION >
11. Remove rear final drive (4WD). Refer to DLN-239, "Removal and Installation".
12. Remove rear shock absorber. Refer to RSU-13, "Removal and Installation". A
13. Remove coil spring. Refer to RSU-9, "Removal and Installation".
14. Set jack rear suspension member.
CAUTION: B
• Check the stable condition when using a jack.
• Never damage rear lower link with a jack.
15. Remove rear suspension member mounting bolt. C
16. Slowly lower jack, remove rear suspension member with lower link and upper link.
CAUTION:
Operate while checking that jack supporting status is stable. D
17. Remove suspension member stay, lower link and upper link from suspension member.
18. Perform inspection after removal. Refer to RSU-14, "Inspection".
RSU
INSTALLATION
Note the following, and install in the reverse order of the removal.
• Align the matching marks that have been made during removal when reusing the disc rotor.
• Perform the final tightening of each of parts under unladen conditions, which were removed when removing F
rear suspension assembly.
• Perform inspection after installation. Refer to RSU-21, "Inspection".
Inspection INFOID:0000000010822799
G

INSPECTION AFTER REMOVAL


Check rear suspension member for deformation, cracks, or any other damage. Replace it if necessary. H

INSPECTION AFTER INSTALLATION


1. Check wheel sensor harness for proper connection. Refer to BRC-213, "REAR WHEEL SENSOR : I
Exploded View".
2. Check wheel alignment. Refer to RSU-7, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-99, "Work Procedure". J
4. After final tightening, install rear hight sensor (with LED head lamp). Refer to EXL-200, "REAR HEIGHT
SENSOR : Removal and Installation".
K

RSU-21
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment INFOID:0000000010822800

Item Standard
Tire size 17 inch/18 inch 19 inch
Minimum –1° 15′ (–1.25°)
Camber
Nominal –0° 30′ (–0.50°)
Degree minute (Decimal degree)
Maximum 0° 15′ (0.25°)
Minimum —
Total toe-in
Nominal In 1.7 mm (In 0.067 in) In 1.8 mm (In 0.071 in)
Distance
Maximum —
Toe-in
Minimum Out 0° 15′ (Out 0.25°)
Total toe-angle
Degree minute Nominal In 0° 10′ (In 0.17°)
(Decimal degree)
Maximum In 0° 35′ (In 0.58°)
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Wheelarch Height INFOID:0000000010822801

2ROW

Item Standard
Engine MR20DD/QR25DE R9M
Drive 2WD 4WD 2WD 4WD
Tire Size 17 inch 18 inch 17 inch 18 inch 17 inch 19 inch 17 inch 18 inch 19 inch
800 mm 803 mm 799 mm 801 mm 797 mm 802 mm 796 mm 799 mm 802 mm
Front (Hf)
(31.50 in) (31.61 in) (31.46 in) (31.54 in) (31.38 in) (31.57 in) (31.34 in) (31.46 in) (31.57 in)
798 mm 800 mm 796 mm 799 mm 798 mm 802 mm 797 mm 799 mm 801 mm
Rear (Hr)
(31.42 in) (31.50 in) (31.34 in) (31.46 in) (31.42 in) (31.57 in) (31.38 in) (31.46 in) (31.54 in)

SFA746B

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

3ROW

RSU-22
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)

Item Standard A
Engine R9M
Drive 2WD 4WD
Tire Size 17 inch 19 inch 17 inch 19 inch
B

Front (Hf) 797 mm (31.38 in) 802 mm (31.57 in) 797 mm (31.38 in) 802 mm (31.57 in)
Rear (Hr) 796 mm (31.34 in) 801 mm (31.54 in) 795 mm (31.30 in) 800 mm (31.50 in) C

RSU

SFA746B

Measure value under unladen* conditions. G


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

RSU-23

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