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GATE Mechanical Engineering Solved Paper

The document discusses shear plane angle calculations for orthogonal cutting operations. It provides the formula to calculate the shear plane angle (tan φ = r cos α / (1 - r sin α)) and gives an example calculation of 28.36 degrees. It also gives formulas for average shear stress on the shear plane (τs), shear force (Fs), cutting force (Fc), and frictional force (Ft). An example calculation is shown to find the shear force, cutting force, and frictional force in orthogonal cutting. The last part discusses the basic length unit (BLU) in CNC machines which represents the smallest movement distance, and provides an example calculation of a table movement of 5 microns.

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63 views1 page

GATE Mechanical Engineering Solved Paper

The document discusses shear plane angle calculations for orthogonal cutting operations. It provides the formula to calculate the shear plane angle (tan φ = r cos α / (1 - r sin α)) and gives an example calculation of 28.36 degrees. It also gives formulas for average shear stress on the shear plane (τs), shear force (Fs), cutting force (Fc), and frictional force (Ft). An example calculation is shown to find the shear force, cutting force, and frictional force in orthogonal cutting. The last part discusses the basic length unit (BLU) in CNC machines which represents the smallest movement distance, and provides an example calculation of a table movement of 5 microns.

Uploaded by

SameerChauhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

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PAGE 478 MANUFACTURING ENGINEERING CHAP 10

Shear plane angle tan φ = r cos α = 0.5 cos 7c = 0.496 = 0.54


1 − r sin α 1 − 0.7 sin 7c 0.915
φ = tan−1 (0.54) = 28.36 - 28c
Average stress on the shear plane area are
τs = Fs & Fs = τs # As
As
where, As is the shear plane area = bt
sin φ
for orthogonal operation b:t = d:f
τs # d # f
So, Fs = = 250 # 3 # 0.20 = 319.50 - 320 N
sin φ sin 28c

SOL 10.53 Option (B) is correct.


Now we have to find cutting force (Fc) and frictional force (Ft ).
From merchant’s theory, 2φ + β − α = 90c
β = 90c + α − 2φ = 90c + 7 − 2 # 28 = 41c
We know that
Fc = cos (β − α) Fs = Share force
Fs cos (φ + β − α)
cos (41c − 7c)
Fc = 320 # = 320 # 1.766 - 565 N
cos (28c + 41c − 7c)
And Fs = Fc cos φ − Ft sin φ
Fc cos φ − Fs
So, Ft = = 565 # cos 28c − 320 = 178.865
sin φ sin 28c 0.47
= 381.56 N - 381 N

SOL 10.54 Option (B) is correct.


Given : N = 200 step/rev., p = 4 mm , U = 1 , f = 10000 Pulse/ min .
4
In a CNC machine basic length unit (BLU) represents the smallest distance.
Revolution of motor in one step = 1 rev./step
200
Movement of lead screw = 1 # 1 = 1 rev. of load screw
200 4 800
Movement from lead screw is transferred to table.
i.e. Movement of table = 1 # Pitch = 1 # 4 = 1
800 800 200
= 0.005 = 5 microns.

SOL 10.55 Option (C) is correct.


We know BLU = Revolution of motor # Gear ratio # pitch
GATE Previous Year Solved Paper For Mechanical Engineering
Published by: NODIA and COMPANY ISBN: 9788192276250
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