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Calculation Note Rev.0

This document contains calculations for the foundations needed to support modules during fabrication. It calculates the loads on each leg of three modules: TG, BM, and SG. For the heaviest leg of each module, it verifies that the actual bearing stress on the support plate is less than the allowable stress from CBR testing. It also checks the deflection and stresses in H-beams used to support the modules.

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Riandi Hartarto
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148 views8 pages

Calculation Note Rev.0

This document contains calculations for the foundations needed to support modules during fabrication. It calculates the loads on each leg of three modules: TG, BM, and SG. For the heaviest leg of each module, it verifies that the actual bearing stress on the support plate is less than the allowable stress from CBR testing. It also checks the deflection and stresses in H-beams used to support the modules.

Uploaded by

Riandi Hartarto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
  • TG Module Calculation
  • Building Module Calculation
  • SG Module Calculation
  • PGC Module Calculation

PT GUNANUSA UTAMA FABRICATORS

CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for TG Module SHEET NO. :

A B
11
CoG
6609

5773

12

Based on Doc. No. ICPR-SP-ST-003 Weight Control Report For Topside Rev.4
TG Module Weight = 1543.86 Ton (Lifting Factored weight)
Leg A11 = 308.01 Ton
Leg A12 = 329.70 Ton
Leg B11 = 434.71 Ton
Leg B12 = 471.44 Ton (govern)

Load P = 471.44 ton

CBR Test C = 31.07 t/m2

Safety Factor SF = 1.1

Number of Support Load N = 4 ea

Put plate at bottom of skid beam with size B = 2.4 m


L = 7.5 m

Steel Material use A36 Fy = 2531 kg/cm2


Fb = 1686 kg/cm2
E = 2100000 kg/cm2

Actual bearing stress S = SF x P


BxL

P = 28.36 < 31.07 t/m2


ok

Deflection Plate Check, use plate thickness t = 30 mm


d maks = SxX 4

384 x E I
= 0.16 cm
d allowable = 100
250
= 0.4 cm
d maks = 0.16 cm < 0.4 ok
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for TG Module SHEET NO. :

CheckStress H beam 300x300

M = 0.5 x S x X2

M M = 0.5 x S x 1.0 x1.0 x1

S = 1418058.517911 kg cm

Stress H beam 300x300 SB = M


W

= 1418058.517911
1440

= 984.76 kg/cm2 < 1686 kg/cm2


ok
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for Building Module SHEET NO. :

A B
41
CoG
10308

6697

42

Based on Doc. No. ICPR-SP-ST-003 Weight Control Report For Topside Rev.4
BM Weight = 1372.57 Ton (Lifting Factored weight)
Leg A41 = 498.17 Ton (govern)
Leg A42 = 386.11 Ton
Leg B41 = 267.84 Ton
Leg B42 = 220.45 Ton

Load P = 498.17 ton

CBR Test C = 39.46 t/m2

Safety Factor SF = 1.1

Number of Support Load N = 4 ea

Put plate at bottom of skid beam with size B = 2.4 m


L = 6.096 m

Steel Material use A36 Fy = 2531 kg/cm2


Fb = 1686 kg/cm2
E = 2100000 kg/cm2

Actual bearing stress S = SF x P


BxL

P = 36.87 < 39.46 t/m2


ok

Deflection Plate Check, use plate thickness t = 30 mm


d maks = SxX 4

384 x E I
= 0.20 cm
d allowable = 100
250
= 0.4 cm
d maks = 0.20 cm < 0.4 ok
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for Building Module SHEET NO. :

CheckStress H beam 300x300

M = 0.5 x S x X2

M M = 0.5 x S x 1.0 x1.0 x1

S = 1843578.354746 kg cm

Stress H beam 300x300 SB = M


W

= 1843578.354746
1440

= 1280.26 kg/cm2 < 1686 kg/cm2


ok
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for SG Module SHEET NO. :

A B
31
CoG
7260

6460

32

Based on Doc. No. ICPR-SP-ST-003 Weight Control Report For Topside Rev.4
SG Module Weight = 1767.79 Ton (Lifting Factored weight)
Leg A31 = 430.21 Ton
Leg A32 = 371.92 Ton
Leg B31 = 521.45 Ton (govern)
Leg B32 = 444.20 Ton

Load P = 521.45 ton

CBR Test C = 28.97 t/m2

Safety Factor SF = 1.1

Number of Support Load N = 4 ea

Put plate at bottom of skid beam with size B = 2.4 m


L = 10.79 m

Steel Material use A36 Fy = 2531 kg/cm2


Fb = 1686 kg/cm2
E = 2100000 kg/cm2

Actual bearing stress S = SF x P


BxL

P = 21.80 < 28.97 t/m2


ok

Deflection Plate Check, use plate thickness t = 30 mm


d maks = SxX 4

384 x E I
= 0.12 cm
d allowable = 100
250
= 0.4 cm
d maks = 0.12 cm < 0.4 ok
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for SG Module SHEET NO. :

CheckStress H beam 300x300

M = 0.5 x S x X2

M M = 0.5 x S x 1.0 x1.0 x1

S = 1090235.23893 kg cm

Stress H beam 300x300 SB = M


W

= 1090235.23893
1440

= 757.11 kg/cm2 < 1686 kg/cm2


ok
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for PGC Module SHEET NO. :

A B
21
CoG
8020

6290

22

Based on Doc. No. ICPR-SP-ST-003 Weight Control Report For Topside Rev.4 & F3198-0743 Rev.5
PGC Module Weight = 2196.20 Ton (Lifting Factored weight)
Leg A21 = 577.06 Ton (govern)
Leg A22 = 523.78 Ton
Leg B21 = 574.11 Ton
Leg B22 = 521.24 Ton

Load P = 577.06 ton

CBR Test C = 39.46 t/m2

Safety Factor SF = 1.1

Number of Support Load N = 4 ea

Put plate at bottom of skid beam with size B = 6 m


L = 6 m
D = 0.6 m

Concrete Material use grade K225 Fc = 250 kg/cm2


Fb = 200 kg/cm2

Actual bearing stress S = SF x P


BxL
P
= 17.63 < 39.46 t/m2
ok
S

Check Stress Concrete


M = 0.5 x S x 2.7 x 2.7 x1

= 0.5 x19.86x 2.7x 2.7x1


= 64.2700575 ton m
= 6427005.75 kg cm
= 642.700575 KN m
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET

SIGN : MNS/PHB DATE : April 2010


TITLE : Foundation for Modules during Fabrication & Weighing JOB NO. : 08008
SUBJECT : Calculation for PGC Module SHEET NO. :

Stress Concrete SC = M
W

M = 6427005.75
60000
S
= 107.12 kg/cm2< 200 kg/cm2
ok

Reinforcement Concrete
= M
b d2
= 642.700575
0.36

= 1785.28

For M/bd2 1547.96 and concrete K250 find it R = 0.0068

As = 4080 mm2

Use d25 -125 As = 4419 mm2 > 4080 mm2


ok
As' = 1020 mm2

Use d16 -200 As' = 1206 mm2 > 1020 mm2


ok

Deflection Plate Concrete Check, use thickness D = 60 Cm

d maks = S x X4
8xEI

= 1428223500000.00 cm
2185920000000.00

= 0.65 cm

d allowable = 300
250

= 1.2 cm

d maks = 0.65 cm < 1.2 cm


ok

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