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Component Condition Report DM007

1) The component condition report summarizes the condition of parts in a Caterpillar C9 engine with serial number JSC16617. 2) The report found several issues including six missing injectors, piston and liner corrosion from water, water marks on six cylinder liners, all lifters and valves missing, a corroded camshaft, and a cylinder head that needs resurfacing. 3) Photos document the findings and conditions of the various engine parts, showing damage, corrosion and missing components that require repairs or replacement for the engine to be restored to working condition.

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ahmat ramadani
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511 views9 pages

Component Condition Report DM007

1) The component condition report summarizes the condition of parts in a Caterpillar C9 engine with serial number JSC16617. 2) The report found several issues including six missing injectors, piston and liner corrosion from water, water marks on six cylinder liners, all lifters and valves missing, a corroded camshaft, and a cylinder head that needs resurfacing. 3) Photos document the findings and conditions of the various engine parts, showing damage, corrosion and missing components that require repairs or replacement for the engine to be restored to working condition.

Uploaded by

ahmat ramadani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

COMPONENT CONDITION REPORT

Report By : BUDI ANANTA Report Date : 29 APRIL 2017

SIMS Information
DEALE STORE WORK SEG CUSTOMER
R J183 NO 56 ORDER 5649063 01 NAME PT.SIS
CODE
EQUIPMENT
DATE 04/29/2017 EMPLOYEE 7607 LOCATION SAMBARATA
IDENTIFICATION
√ IF INSTRUCTION
SERIAL JSC16617 NON-CAT
CATERPILLAR C9 NO. REPAIR ENGINE CONTINUE LIFE
MODEL
HOURS MILES KILOMETERS

DES GROUP √ IF MADE


√ IF √ IF √ IF
PART NUMBER PART QT C. NUMBER GROUP PRODUCT DESCRIPTIVE
NON NON DURABILITY
RESPONSIBLE CAT NAME Y COD CONTAININ CAT NAME INOPERAB COMMENTS
ISSUE
E G PART LE

SPRING 1 49 242-0447 VALVE BROKEN


467-4243 GUIDE MECH
ANISM

DESCRIPTION CODES * A– C – Leaks E – System G – General K - Serviceability X – Operator


Structural Malfunction Repair Complaint
(Refer SIMS Guidelines : B – Surface D – Factory F – Factory H – Adjustment N - Abuse
SEBD0850) Assembly Shipping

Component Information
Component PCR Schedule
Engine CompTarget hrs
Description : Hrs :
Comp Serial No /
JSC16617 Comp Hours : Current hrs failed
ID :
Comp Arr / Gp No
Life Remaining: Remain of target life
:
Comp New Price
Mach Hrs Install :
:
Mach Hrs
Cost To Repair:
Removed :
Date Comp Cost/Hr
Installed : Remaining :
Date Comp Failed
:

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 1 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT

VIEW ACTUAL ENGINE RIGHT SIDE VIEW ACTUAL ENGINE LEFT SIDE

VIEW ACTUAL ENGINE FRONT SIDE VIEW ACTUAL ENGINE REAR SIDE

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 2 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT
Part Name INJECTOR
Part No. 328-2574
Photo / Drawing
Failure
MISSING
Mode
Comments:
View actual after remove valve cover
found 6 ea injector missing and remove
by customer

Part Name Piston and Liner


Part No.
Photo / Drawing
Failure
Corrosion
Mode
Comments
View actual after remove cylinder head
found water at surface area, piston and
liner corrosion,
Need to remove and inspect.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 3 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT
Part Name Cylinder liner
Part No. 385-7276
Photo / Drawing
Failure
Water mark
Mode
Comments
View actual 6 ea cylinder liner after
hone found water mark, with this
condition, need replace the cylinder
liner

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 4 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 5 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT
Part Name Cyl block
Part No.
Photo / Drawing
Failure
Mode

Comments
View actual after remove cylinder head
found all lifter as valve missing and
remove by customer

Part Name Lifter as valve


Part No. 453-4998
Photo / Drawing
Failure
Corrosion
Mode
Comments
View condition 11 ea lifter as valve
corrosion and remove by customer.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 6 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT

Part Name Camshaft as


Part No. 10R-8728
Photo / Drawing
Failure
Broken
Mode

Comments
View actual camshaft broken at lobe
intake valve and remove by customer.
With this condition, camshaft need
replace

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 7 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT

Part Name CYL HEAD


Part No.
Photo / Drawing
Failure
Mode

Comments
View cylinder head after clean up found
seal seat combustion not flate, this
condition caused leaking compression.
cylinder head need resurface.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 8 of 9 PSDV.SVOP.FRM.032.R00


COMPONENT CONDITION REPORT

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 9 of 9 PSDV.SVOP.FRM.032.R00

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