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Isuzu 4LE2 Engine Parts Catalog

This document provides a parts catalog for an Isuzu diesel engine. It includes an index of figure numbers and titles to locate parts illustrations. The illustrations show the parts with key numbers linking them to descriptions. Each part listing includes the part number, quantity, description, and applicable engine serial number range. Instructions at the beginning explain how to use the catalog to look up parts.

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javed samaa
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100% found this document useful (2 votes)
482 views46 pages

Isuzu 4LE2 Engine Parts Catalog

This document provides a parts catalog for an Isuzu diesel engine. It includes an index of figure numbers and titles to locate parts illustrations. The illustrations show the parts with key numbers linking them to descriptions. Each part listing includes the part number, quantity, description, and applicable engine serial number range. Instructions at the beginning explain how to use the catalog to look up parts.

Uploaded by

javed samaa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Cover Page
  • How to Refer to the Parts Catalog
  • Figure Number Index
  • Engine Gasket Kit
  • Cylinder Head Cover
  • Cylinder Head
  • Cylinder Block
  • Oil Pan and Level Gauge
  • Camshaft and Valve
  • Crankshaft, Piston and Flywheel
  • Timing Gear Case and Flywheel Housing
  • Inlet Manifold
  • Exhaust Manifold
  • Water Pump and Corrosion Resistor
  • Thermostat and Housing
  • Water Piping; Engine
  • Fan and Fan Belt
  • Turbocharger System
  • Fuel Injection System
  • Fuel Filter and Bracket
  • Fuel Pump and Pipe
  • Oil Cooler and Oil Filter
  • Oil Pump and Oil Strainer
  • Oil and Vacuum Piping; Engine
  • Exhaust Pipe and Silencer
  • Emission Piping
  • Engine Electrical Control Parts
  • Starter
  • Generator
  • Wiring Harness and Fuse

ISUZU

DIESEL ENGINE

4LE2 XAGD03

PARTS CATALOG
How to refer to the Parts Catalog

① ②

① FIG NO.

A 3-digit (X-XX) Figure Number has been assigned to every section/illustration of


the catalog.
The first digit of the Figure Number identifies the primary catalog section.
And the second and third digits identify the subsections.
EXAMPLE : 0-12 = Engine (0) ; Cylinder Block (12).

② ILLUSTRATION TITLE

The title contains a generic name(s) for the item(s) illustrated.


③ KEY NUMBER

The Key Number connects the illustrated part to the appropriate text.
Items identified with a “NSS” (Not Serviced Separately) are not available
individually, however, they may be available as part of an assembly.

④ ASSEMBLIES, KITS, SETS AND THEIR COMPONENTS

Assemblies, Kits and/or Sets are shown within a frame/box. Also shown within the
frame/box are any components included with the assembly, Kit or Set.

⑤ SEE FIG NO.

Items shown as a point of reference are not identified with a Key Number. These
items are shown because of the way they fit within the illustration. They are
described in more detail in another section of the Catalog.
The applicable catalog section is shown next to the illustration.
FIGURE NUMBER INDEX
FIG NO. TITLE (SUBTITLE) PAGE

0-05 ENGINE GASKET KIT 1


0-10 CYLINDER HEAD COVER 2
0-11 CYLINDER HEAD 3
0-12 CYLINDER BLOCK 5
0-13 OIL PAN AND LEVEL GAUGE 7
0-14 CAMSHAFT AND VALVE 8
0-15 CRANKSHAFT,PISTON AND FLYWHEEL 11
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING 13
0-25 INLET MANIFOLD 15
0-27 EXHAUST MANIFOLD 17
0-30 WATER PUMP AND CORROSION RESISTOR 18
0-31 THERMOSTAT AND HOUSING 19
0-32 WATER PIPING; ENGINE 20
0-33 FAN AND FAN BELT 21
0-36 TURBOCHARGER SYSTEM 22
0-37 TURBOCHARGER 24
0-40 FUEL INJECTION SYSTEM 25
0-41 FUEL FILTER AND BRACKET 28
0-42 FUEL PUMP AND PIPE 29
0-50 OIL COOLER AND OIL FILTER 30
0-51 OIL PUMP AND OIL STRAINER 31
0-52 OIL AND VACUUM PIPING; ENGINE 32
0-57 EMISSION PIPING 33
0-60 ENGINE ELECTRICAL CONTROL PARTS 34
0-65 STARTER 36
0-66 GENERATOR 37
1-50 EXHAUST PIPE AND SILENCER 38
8-10 WIRING HARNESS AND FUSE 39
8-15 FIXING PARTS; WIRING HARNESS 40
8-25 SWITCH AND RELAY; INSTRUMENT PANEL 41
0-05 ENGINE GASKET KIT

KEY No. Part no. qty Part description Engine serial no.
1 5-87818-010-0 1 GASKET SET; ENG OVERHAUL

1/41
0-10 CYLINDER HEAD COVER

KEY No. Part no. qty Part description Engine serial no.
1 8-98210-296-0 1 COVER; CYL HD
2 0-91180-106-0 2 NUT; COVER,HD
M6 FLANGE
4 8-94425-685-2 2 CAP; OIL FILLER
5 8-94123-623-1 2 GASKET; OIL FILLER
ID=32 OD=40
28 (A) 0-28050-620-0 7 BOLT; HD COVER
M6X20 FLANGE
28 (B) 0-28050-645-0 3 BOLT; HD COVER
M6X45 FLANGE
39 0-41010-620-0 2 STUD; COVER,HD
M6X20 L=28
69 8-98030-538-1 1 GASKET; HD TO COVER

2/41
0-11 CYLINDER HEAD

KEY No. Part no. qty Part description Engine serial no.
1 8-98228-829-0 1 HEAD ASM; CYL
2 8-98232-125-0 1 GASKET; CYL HD
3 (A) 8-94463-784-0 5 BOLT; CYL HD TO BLOCK
M8X25
3 (B) 8-97036-959-1 10 BOLT; CYL HD TO BLOCK
M12X89
4 8-97231-969-0 8 GUIDE; VLV
<8-97031-749-0>
5 (A) 8-97045-391-2 4 SEAT; VLV INSERT
INLET
5 (B) 8-97045-392-0 4 SEAT; VLV INSERT
EXHAUST
7 (A) 8-97209-609-0 6 CUP; SEALING,CYL HEAD
OD=22
7 (B) 8-97233-429-0 5 CUP; SEALING,CYL HEAD
OD=8
7 (C) 8-97036-550-1 1 CUP; SEALING,CYL HEAD
<8-97351-451-0> OD=45
10 8-94133-759-9 4 PLUG; GLOW
BOSCH 12V
11 8-97229-381-0 1 CONNECTOR; GLOW PLUG
14 8-94155-869-0 8 STUD; EXH MANIF
M8X72 L=86
15 0-28050-816-0 1 BOLT; HANGER,FRT
M8X16 FLANGE
36 8-94110-559-1 8 SEAL; OIL,VLV GUIDE
50 8-97094-641-1 6 STUD; ROCKER SHAFT BRKT
M6X45 L=53
103 5-09605-005-0 2 PLUG; HD
PT 3/8
3/41
KEY No. Part no. qty Part description Engine serial no.
168 8-97085-389-0 1 HANGER; ENG,FRT

4/41
0-12 CYLINDER BLOCK
(No.1)

(No.2)

5/41
0-12 CYLINDER BLOCK
KEY No. Part no. qty Part description Engine serial no.
1 8-98208-655-0 1 BLOCK ASM; CYL
6 (A) 8-94229-853-0 5 CUP; SEALING
OD=35
6 (B) 8-97209-609-0 1 CUP; SEALING
OD=22
8 8-94167-470-1 10 BOLT; BRG CAP
M11X83
15 (A) 1-09605-019-0 1 PLUG; OIL GALLERY
PT 1/4
15 (B) 9-09204-510-0 1 PLUG; OIL GALLERY
PT 1/8
54 0-41010-620-0 4 STUD; OIL PAN TO BLOCK
M6X20 L=28
61 9-08150-616-0 6 PIN; STRAIGHT
OD=6 L=16
83 9-08150-816-0 2 PIN; FLYWHEEL HSG
<9-08160-816-0> OD=8 L=16
89 5-09600-013-0 6 CUP; SEALING,OIL GALLERY
OD=12.3
113 5-11129-003-0 1 CUP; SEALING
OD=15.6
114 5-13721-028-1 1 NIPPLE; WATER DRAIN
141 (B) 0-28050-616-0 1 BOLT; COVER
M6X16 FLANGE
141 (A) 0-28050-612-0 4 BOLT; COVER
M6X12 FLANGE
144 8-97329-622-0 3 NUT; COVER FIX
M6 W/LK WASHER
232 8-97262-146-1 1 STUD; WATER PUMP
M8X50 L=62
297 8-97118-989-2 1 COVER; CYL BLOCK
300 8-97262-147-1 3 STUD; COVER
M6X16 L=25
399 8-97312-108-1 1 SENSOR; CRANKSHAFT POSITION
400 8-97369-404-0 1 GASKET; CRANKSHAFT POSITION
SENSOR
ID=14.2 OD=18.8
401 0-28050-616-0 1 BOLT; SENSOR
M6X16 FLANGE
439 8-98063-794-0 1 BEARING; NEEDLE
NSK
441 (A) 8-94200-819-0 2 DOWEL; CYL BLOCK
OD=15.25
441 (B) 9-11229-058-1 2 DOWEL; CYL BLOCK
OD=11 L=8
442 8-97047-142-1 1 PLUG; THRUST
443 (A) 1-09600-012-2 1 CAP; SEALING
OD=32
443 (B) 5-09600-013-0 1 CAP; SEALING
OD=12.3
448 (A) 5-09604-016-0 1 PLUG; C/BL
M14X9
448 (B) 8-97102-451-0 1 PLUG; C/BL
476 1-09305-005-0 7 STUD; BRKT
M8X20 L=32

6/41
0-13 OIL PAN AND LEVEL GAUGE

KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-98079-863-0 1 PAN ASM; OIL
2 8-98089-222-1 1 GAUGE; OIL LEVEL
3 1-09623-058-0 1 GASKET; DRAIN PLUG
ID=26.8
4 1-09604-022-0 1 PLUG; DRAIN,OIL
M24X17
8 (B) 8-98089-059-0 1 TUBE; GUIDE,OIL LEVEL GAUGE
16 8-97314-914-0 1 GASKET; OIL PAN TO C/BL
23 8-98079-791-0 18 BOLT; OIL PAN
M6X20 W/WASHER
24 8-97329-622-0 4 NUT; OIL PAN
M6 W/LK WASHER
45 5-09623-002-0 1 GASKET; GUIDE TUBE
ID=11
227 8-97363-253-0 1 NIPPLE; GUIDE TUBE

7/41
0-14 CAMSHAFT AND VALVE
(No.1)

(No.2)

8/41
0-14 CAMSHAFT AND VALVE
KEY No. Part no. qty Part description Engine serial no.
1 8-98208-656-1 1 CAMSHAFT
4 8-97102-123-1 4 VALVE; INL
5 8-97045-410-3 4 VALVE; EXH
6 8-97303-225-0 1 NUT; CM/SHF GEAR
M20 H=8
9 8-98208-658-1 1 GEAR; CM/SHF
34 8-97173-670-0 1 PIN; CM/SHF
OD=5 L=7
53 8-97118-656-1 1 SHAFT; ROCKER ARM
55 8-98042-944-0 1 PLUG; ROCKER SHAFT END
M14X9
57 (A) 0-28050-625-0 5 BOLT; ROCKER ARM BRKT
M6X25 FLANGE
57 (B) 0-28050-650-0 5 BOLT; ROCKER ARM BRKT
M6X50 FLANGE
65 8-94239-501-0 16 COLLAR; SPLIT
68 8-97034-629-1 8 SPRING; VLV
71 8-94251-031-1 8 SEAT; SPR
78 (A) 8-97212-518-0 4 ARM; ROCKER
INLET
78 (B) 8-97212-520-0 4 ARM; ROCKER
EXHAUST
81 8-97010-485-0 8 SCREW; ADJ,ROCKER ARM
83 0-91111-506-0 8 NUT; ADJ SCREW,LK
M6
88 8-98273-084-0 8 ROD; PUSH
89 8-97034-630-1 8 TAPPET; VLV
<8-98257-766-0>
91 8-97329-622-0 6 NUT; ROCKER SHAFT
M6 W/LK WASHER
92 8-98048-889-0 1 BRACKET; ROCKER ARM
95 8-97070-698-2 4 SPRING; ROCKER SHAFT
98 9-08150-516-0 1 PIN; SHAFT SET
OD=5 L=16
107 (A) 8-97072-829-1 1 SHAFT; IDLE GEAR
107 (B) 8-97129-780-2 1 SHAFT; IDLE GEAR
111 5-12535-005-1 2 COLLAR; THRUST,IDLE GEAR
112 (A) 8-98208-661-0 1 GEAR; IDLE
112 (B) 8-98208-663-0 1 GEAR; IDLE
145 0-91180-214-0 1 NUT; FLANGE
M14 FLANGE
196 9-09180-162-0 1 RING; SNAP
ID=57.9
228 (A) 5-09600-013-0 1 CUP; SEALING,CAMSHAFT
<9-11129-083-0> OD=12
228 (B) 8-97233-429-0 1 CUP; SEALING,CAMSHAFT
OD=8
263 9-09571-414-0 1 GASKET; CAM END
ID=14.2 OD=20.0
271 (A) 0-28060-845-0 2 BOLT; COLLAR
M8X45 FLANGE
271 (B) 0-28060-860-0 2 BOLT; COLLAR
M8X60 FLANGE
272 8-97062-048-0 1 RING; CAMSHAFT
273 (A) 9-00090-610-0 1 BEARING; CAMSHAFT
NSK ID=25 OD=62
273 (B) 9-00090-657-0 1 BEARING; CAMSHAFT
NSK ID=25 OD=52

9/41
KEY No. Part no. qty Part description Engine serial no.
274 8-98146-601-0 2 PIN; IDLE SHAFT
OD=5 L=12 SPRING PIN
329 8-98208-660-0 1 GEAR; INJ PUMP

10/41
0-15 CRANKSHAFT,PISTON AND FLYWHEEL

KEY No. Part no. qty Part description Engine serial no.
1 8-98208-670-0 1 CRANKSHAFT
7 8-98089-084-0 1 METAL KIT; CRANKSHAFT,STANDARD
12 (B) 8-97252-438-2 1 FLYWHEEL
18 (B) 8-98094-099-1 1 PULLEY; CR/SHF
OD=134
28 8-97328-612-0 1 GEAR; CR/SHF
35 8-94419-602-1 1 GEAR; RING
Z=108 T=8.9
38 8-97023-268-0 6 WASHER; FLYWHEEL
40 8-94133-328-1 6 BOLT; FLYWHEEL
M12X32
42 8-98063-783-0 2 WASHER; THRUST,CR/SHF
43 8-94386-079-0 1 BOLT; CR/SHF PULLEY
M14X34 FLANGE
48 8-94201-641-0 1 KEY; WOODRUFF,CR/SHF
59 8-94134-792-0 1 WASHER; CR/SHF PULLEY
63 8-98243-709-0 4 PISTON
67 8-98243-714-0 4 PISTON; O/S=0.25
68 8-98095-215-0 4 RING SET; PISTON,STANDARD
71 8-98095-216-0 4 RING SET; PISTON,O/S=0.25
73 8-98095-713-0 4 METAL SET; CONN ROD,STANDARD
83 5-12211-017-0 4 PIN; PISTON
84 8-98075-776-1 4 ROD ASM; CONN
85 8-98063-826-0 4 BUSHING; CONNROD
86 8-98141-649-0 8 BOLT; CONNROD
<8-98169-140-0> 3/8-24 UNF L=53
88 8-94377-785-0 8 NUT; CONNROD
3/8-24 UNF
126 8-94369-905-0 8 RING; SNAP,PISTON PIN
172 8-98210-267-0 1 ROTOR; CRANK SENSOR
11/41
KEY No. Part no. qty Part description Engine serial no.
203 9-08160-508-0 1 PIN; ROTOR
OD=5 L=8
204 8-98038-343-0 3 BOLT; ROTOR

12/41
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING
(No.1)

(No.2)

13/41
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING
KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-98207-821-2 1 CASE; TIMING GEAR
2 (B) 8-98241-294-0 1 HOUSING; FLYWHEEL
40 0-91180-208-0 2 NUT; GEAR CASE
M8 FLANGE
57 5-11321-009-0 1 COVER; TIMING CHECK HOLE
103 8-97351-704-0 1 SEAL; OIL,CR/SHF,FRT
134 (A) 5-09300-065-0 1 STUD; TIMING GEAR CASE
M8X79 L=92
134 (B) 8-97262-146-1 1 STUD; TIMING GEAR CASE
M8X50 L=62
137 (A) 0-28050-830-0 3 BOLT; FRT PLATE
M8X30 FLANGE
137 (B) 8-97365-376-0 1 BOLT; FRT PLATE
M8X22 FLANGE
149 (A) 8-98226-110-3 1 PLATE; FRT,C/BL
<8-98226-110-2>
172 8-97231-030-2 1 RETAINER; CR/SHF
175 5-09625-094-0 1 SEAL; OIL,CR/SHF,RR
185 0-28050-620-0 8 BOLT; RET TO C/BL
M6X20 FLANGE
205 0-91280-210-0 2 NUT; HSG
M10 FLANGE
211 0-28151-025-0 4 BOLT; HSG
M10X25 FLANGE
226 9-04731-080-0 2 STUD; HSG
M10X80 L=95
257 8-97118-698-1 1 GASKET; TIMING CHECK HOLE
367 (A) 0-28050-860-0 3 BOLT; GEAR CASE
M8X60 FLANGE
367 (B) 0-28050-880-0 1 BOLT; GEAR CASE
M8X80 FLANGE
367 (C) 0-28050-850-0 8 BOLT; GEAR CASE
M8X50 FLANGE
480 0-28050-612-0 2 BOLT; COVER
M6X12 FLANGE
487 8-97220-740-0 1 COVER; HOLE
530 9-11229-058-1 2 DOWEL; TIMING CASE
OD=11 L=8

14/41
0-25 INLET MANIFOLD

KEY No. Part no. qty Part description Engine serial no.
28 (A) 0-28050-640-0 1 BOLT; CHAMBER
M6X40 FLANGE
28 (B) 0-28050-630-0 5 BOLT; CHAMBER
M6X30 FLANGE
28 (C) 8-98163-982-0 1 BOLT; CHAMBER
M6X110 FLANGE
28 (D) 0-28050-680-0 1 BOLT; CHAMBER
M6X80 FLANGE
96 0-91180-208-0 1 NUT; ENG HARNESS CLIP
104 0-36220-410-0 4 SCREW
M4X10 W/LK WASHER
303 (B) 8-97314-917-0 1 PIPE; AIR
317 5-09302-003-0 1 STUD; HARNESS CLIP
M8X22 L=30
588 8-94329-549-0 1 VALVE; VENTILATION
619 8-98121-697-0 1 SENSOR; MAP
<8-98121-697-1>
652 (A) 0-41010-616-0 1 STUD; DUCT,AIR INLET
M6X16 L=25
652 (B) 8-97094-641-1 1 STUD; DUCT,AIR INLET
M6X45 L=53
653 8-97329-622-0 2 NUT; DUCT,AIR INLET
M6 W/LK WASHER
761 8-97381-182-0 1 SENSOR; MANIF
779 0-28050-612-0 2 BOLT; SENSOR
M6X12 FLANGE
795 8-98226-514-0 1 CHAMBER; INT
796 0-41010-630-0 2 STUD; CHAMBER
M6X30 L=38

15/41
KEY No. Part no. qty Part description Engine serial no.
797 0-91180-106-0 2 NUT; CHAMBER
M6 FLANGE
798 8-98030-598-0 1 GASKET; CHAMBER
800 8-98045-738-0 1 VALVE; PCV
802 1-14319-034-0 1 WASHER
<0-91610-608-0>

16/41
0-27 EXHAUST MANIFOLD

KEY No. Part no. qty Part description Engine serial no.
1 8-98030-566-1 1 MANIFOLD; EXHAUST
2 8-98296-307-0 1 GASKET; EXH MANIF TO HD
18 8-97161-607-0 8 NUT; EXH MANIF
M8 FLANGE
165 9-04130-840-0 2 STUD; EGR PIPE
M8X40 L=52

17/41
0-30 WATER PUMP AND CORROSION RESISTOR

KEY No. Part no. qty Part description Engine serial no.
1 5-87311-183-2 1 PUMP ASM; WATER W/GASKET
3 8-97289-543-0 1 GASKET; PUMP TO C/BL
36 (A) 0-28050-850-0 2 BOLT; WATER PUMP TO C/BL
M8X50 FLANGE
36 (B) 0-28050-890-0 2 BOLT; WATER PUMP TO C/BL
M8X90 FLANGE
36 (C) 8-98081-507-0 1 BOLT; WATER PUMP TO C/BL
M8X66 FLANGE
40 0-91180-208-0 2 NUT; WATER PUMP
M8 FLANGE
42 8-98017-063-0 1 STUD; WATER PUMP
M8X71 L=83
57 5-09605-005-0 2 PLUG; HTR,WATER PUMP
PT 3/8
58 5-09605-005-0 2 PLUG; HTR
PT 3/8

18/41
0-31 THERMOSTAT AND HOUSING

KEY No. Part no. qty Part description Engine serial no.
1 8-97361-770-0 1 THERMOSTAT
82 CELSIUS
49 (B) 8-97169-015-1 1 PIPE; WATER OUTLET
50 0-28650-825-0 2 BOLT; OUTLET PIPE
M8X25 FLANGE
64 8-97264-690-1 1 GASKET; OUTLET PIPE TO HSG

19/41
0-32 WATER PIPING; ENGINE

KEY No. Part no. qty Part description Engine serial no.
3 (A) 8-98210-275-0 1 HOSE; WATER,OIL COOLER
9 8-98210-113-0 1 HOSE; RUBBER,PIPE TO WATER PUMP
35 8-94466-382-0 10 CLIP; RUBBER HOSE
ID=22.7
141 0-28050-816-0 2 BOLT; WATER PIPE
M8X16 FLANGE
199 (A) 8-98210-274-1 1 HOSE; RUBBER,OIL COOLER
202 (A) 8-98210-272-0 1 HOSE; RUBBER,EGR COOLER
202 (B) 8-98210-273-1 1 HOSE; RUBBER,EGR COOLER
203 (A) 8-98210-271-0 1 PIPE; WATER RETURN

20/41
0-33 FAN AND FAN BELT

KEY No. Part no. qty Part description Engine serial no.
1 (C) 8-97255-154-1 1 FAN; COOLING
7 BLADE OD=550
24 (A) 0-20800-612-0 2 BOLT; FAN
M6X12
28 0-28050-640-0 4 BOLT; COOLING FAN
M6X40 FLANGE
36 (B) 8-98095-335-0 1 BELT; COOLING FAN
1-PIECE L=960
38 (A) 8-97063-400-3 1 SPACER; FAN
38 (B) 9-89136-423-0 1 SPACER; FAN
H=35.5
80 (B) 8-98124-009-0 1 PLATE; ADJ
88 0-91614-708-0 1 WASHER; PL,ADJ PLATE
ID=8.4 OD=22
96 0-28050-830-0 1 BOLT; ADJ PLATE
M8X30 FLANGE
112 (B) 8-94146-638-2 1 PULLEY; FAN CENTER
OD=130 1 GROOVE
327 0-91610-706-0 4 WASHER; PL,FAN
ID=6.4 OD=18

21/41
0-36 TURBOCHARGER SYSTEM

KEY No. Part no. qty Part description Engine serial no.
1 (B) 8-98235-499-1 1 TURBOCHARGER ASM
<8-98235-499-0>
2 8-98049-026-0 1 GASKET; TURBOCHARGER TO EXH
9 (A) 8-94148-885-0 1 GASKET; TURBOCHARGER TO EXH
11 8-97161-607-0 3 NUT; TURBOCHARGER
M8 FLANGE
12 8-94257-319-0 3 STUD; TURBOCHARGER
M8X22 L=33
14 (A) 8-97378-064-0 1 STUD; TURBOCHARGER TO EXH PIPE
M8X30 L=41
14 (B) 8-94107-532-1 1 STUD; TURBOCHARGER TO EXH PIPE
<8-97378-068-0> M8X81 L=92
16 (B) 8-98235-590-0 1 ADAPTER; EXH PIPE
18 8-97161-607-0 2 NUT; EXH PIPE
M8 FLANGE
66 (A) 8-94257-319-0 3 STUD; EXH PIPE
M8X22 L=33
70 8-97161-607-0 2 NUT; BRKT
M8 FLANGE
133 8-98180-690-0 1 PIPE; OIL DRAIN,TURBOCHARGER
135 0-28050-616-0 2 BOLT; OIL PIPE TO C/BL
M6X16 FLANGE
217 8-98053-224-0 2 BOLT; BRKT
M8X35 FLANGE
373 8-98232-435-0 1 BRACKET; ADAPTER TO EXH MANIF
401 0-28050-616-0 2 BOLT; OIL PIPE,TURBO
M6X16 FLANGE
510 (A) 8-97256-786-1 1 STUD; BRKT
M8X90 L=101

22/41
KEY No. Part no. qty Part description Engine serial no.
510 (B) 8-97378-067-0 1 STUD; BRKT
M8X43 L=54
534 8-98043-528-0 2 BOLT;TURBOCHARGER TO PIPE
M8X28 FLANGE

23/41
0-37 TURBOCHARGER

KEY No. Part no. qty Part description Engine serial no.
156 (A) 8-98225-335-0 1 HOSE SET; TURBOCHARGER

24/41
0-40 FUEL INJECTION SYSTEM
(No.1)

(No.2)

25/41
0-40 FUEL INJECTION SYSTEM
(No.3)

KEY No. Part no. qty Part description Engine serial no.
1 8-97386-558-3 1 PUMP ASM; INJ
16 8-98229-593-0 1 PIPE; INJ NO.1
17 8-98229-594-0 1 PIPE; INJ NO.2
18 8-98229-595-0 1 PIPE; INJ NO.3
19 8-98229-596-0 1 PIPE; INJ NO.4
29 8-97367-985-1 1 CLIP; HOSE
ID=18 L=44
30 (A) 8-98210-286-0 3 HOSE; RUBBER,FUEL LEAK
30 (B) 8-97377-894-0 1 HOSE; RUBBER,FUEL LEAK
L=110
30 (C) 8-98170-608-1 1 HOSE; RUBBER,FUEL LEAK
31 8-98163-524-1 4 NOZZLE ASM; INJ
50 8-97115-712-0 4 GASKET; NOZZLE HOLDER
ID=17
66 8-97171-331-0 4 GASKET; INJ NOZZLE
ID=7.2 OD=15
71 (A) 0-28151-030-0 2 BOLT; BRKT
M10X30 FLANGE
71 (B) 0-28050-820-0 8 BOLT; BRKT
M8X20 FLANGE
72 0-28650-830-0 3 BOLT; BRKT TO INJ PUMP
M8X30 FLANGE
79 0-91180-210-0 2 NUT; BRKT TO INJ PUMP
M10 FLANGE
80 8-98210-285-1 1 BRACKET; PUMP
94 8-98209-417-0 4 BRACKET; INJ NOZZLE
122 (A) 8-97315-286-0 4 CLIP; LEAK OFF PIPE
122 (B) 8-97173-223-0 8 CLIP; LEAK OFF PIPE
<8-97019-473-0> ID=10.5

26/41
KEY No. Part no. qty Part description Engine serial no.
122 (C) 8-97375-638-0 2 CLIP; LEAK OFF PIPE
ID=11.5
137 (A) 8-98161-061-0 3 PIPE ASM; LEAK OFF
137 (B) 8-98161-062-0 1 PIPE ASM; LEAK OFF
169 0-91180-108-0 7 NUT; BRKT
M8 FLANGE
171 8-98068-275-0 1 PUMP ASM; FUEL FEED
12V
199 8-97602-218-0 2 GASKET; EYE BOLT
205 8-98023-581-0 1 SENSOR; FUEL TEMP
210 8-98209-882-0 1 PIPE; INJ,C/R
211 8-98168-005-1 1 RALL ASM; COMMON
216 8-98035-828-0 1 BOLT; EYE
219 (A) 9-09566-271-0 1 GASKET;
219 (B) 8-98210-017-0 1 GASKET;
265 8-98074-955-0 1 VALVE; FEED PUMP
282 8-98209-392-1 1 BRACKET; COMMON RAIL
283 0-28151-030-0 2 BOLT; COMMON RAIL
M10X30 FLANGE
285 0-44011-030-0 2 STUD; BRKT
M10X30 L=45
313 8-94433-717-1 4 BOLT; BRKT,INJ NOZZLE
315 (A) 8-98126-332-0 1 PIPE; FUEL,SUCTION
315 (B) 8-98008-789-1 1 PIPE; FUEL,SUCTION
324 8-98210-294-0 1 PIPE; FUEL RETURN
338 8-98210-295-0 1 PIPE; C/RAIL,LEAK OFF
382 8-98161-995-0 1 KEY; DRIVE SHAFT
397 8-98173-165-0 1 REPAIR KIT; FUEL PUMP
MESH FILTER
398 8-97047-266-0 2 GROMMET; FUEL PUMP
399 8-97047-265-0 2 COLLAR; FUEL PUMP
424 8-98145-502-1 1 OVERHAUL KIT: SUPPLY PUMP
427 (A) 1-09630-083-0 3 GASKET; FUEL PIPE
ID=10.2 OD=15.2
427 (B) 8-98251-345-0 3 GASKET; FUEL PIPE
ID=14.2 OD=19.2
433 8-98071-404-0 1 GASKET KIT; FUEL PUMP
442 8-98071-401-0 1 FILTER; FUEL PUMP
MESH FILTER

27/41
0-41 FUEL FILTER AND BRACKET

KEY No. Part no. qty Part description Engine serial no.
1 (B) 8-98236-990-0 1 FILTER ASM; FUEL
MAIN DUAL FILTER
1 (C) 8-98236-991-0 1 FILTER ASM; FUEL
PRE SINGLE FILTER
2 (A) 8-98240-280-0 1 ELEMENT KIT;FUEL FILTER
MAIN DUAL FILTER
2 (B) 8-98240-279-0 1 ELEMENT KIT;FUEL FILTER
PRE SINGLE FILTER
8 (B) 8-98242-619-0 1 COVER; FUEL FILTER
MAIN FILTER
8 (C) 8-98242-609-0 1 COVER; FUEL FILTER
PRE FILTER
9 8-98251-345-0 8 GASKET; EYE JOINT
ID=14.2 OD=19.2
11 8-98242-617-0 2 GASKET; CASE TO BODY,FUEL FILTER
17 8-98242-612-0 2 FLOAT; FUEL FILTER
23 8-98242-614-0 2 PLUG; COVER
25 8-98242-615-0 2 GASKET; AIR DRAIN PLUG
66 (A) 8-98008-843-0 2 GASKET; PLUG,FUEL FILTER
69 1-09675-193-0 4 BOLT; EYE,FUEL FILTER
105 (B) 8-98242-611-0 2 CASE; FUEL FILTER
106 8-98126-332-0 4 PIPE; FUEL
119 (B) 8-98242-616-0 2 PLUG; DRAIN,FUEL FILTER

28/41
0-42 FUEL PUMP AND PIPE

KEY No. Part no. qty Part description Engine serial no.
6 1-09623-541-0 1 GASKET; FUEL PUMP
ID=49.7
147 0-28050-812-0 1 BOLT; CLIP,FUEL PIPE
M8X12 FLANGE
264 8-98011-269-0 1 BOLT; EYE

29/41
0-50 OIL COOLER AND OIL FILTER

KEY No. Part no. qty Part description Engine serial no.
2 (A) 8-98075-676-1 1 ELEMENT; OIL FILTER
9 (A) 1-09623-588-0 1 GASKET; CENTER BOLT
39 8-98080-546-0 1 COVER; OIL COOLER
55 8-98048-968-0 1 PLUG; OIL COOLER
102 (A) 8-97102-320-0 1 COOLER ASM; OIL
167 (A) 8-98048-967-1 1 BOLT; CENTER
195 (A) 8-94370-828-0 1 GASKET; OIL COOLER
271 1-09623-565-0 1 GASKET; COVER TO COOLER
ID=59.6
352 8-98075-720-0 1 ADAPTER; OIL FILTER
380 8-98063-668-1 2 CONNECTOR; WATER
496 8-98075-671-0 1 FILTER ASM; OIL
559 8-94396-679-0 1 GASKET; PLUG,OIL PORT COVER
ID=31.2

30/41
0-51 OIL PUMP AND OIL STRAINER

KEY No. Part no. qty Part description Engine serial no.
23 9-08150-616-0 2 PIN; BODY,OIL PUMP
OD=6 L=16
29 (A) 0-28050-630-0 2 BOLT; OIL PUMP
M6X30 FLANGE
29 (B) 0-28050-650-0 1 BOLT; OIL PUMP
M6X50 FLANGE
51 (A) 8-98097-956-0 1 STRAINER & PIPE ASM; OIL
61 0-28050-816-0 1 BOLT; OIL STRAINER
M8X16 FLANGE
102 1-09623-588-0 1 GASKET; STRAINER
119 8-98097-771-1 1 PLUG; RELIEF VLV
120 8-97175-639-0 1 SPRING; RELIEF VLV
121 8-94235-567-1 1 VALVE; RELIEF,OIL PUMP
151 8-97083-576-1 1 PUMP SUB ASM; OIL
152 8-97369-552-1 5 PLUG
PT 1/8

31/41
0-52 OIL AND VACUUM PIPING; ENGINE

KEY No. Part no. qty Part description Engine serial no.
26 8-97045-400-0 1 PIPE; OIL,PUMP TO C/BL
28 9-09571-410-0 2 GASKET; OIL PIPE
ID=10.2 OD=16.0
57 8-98210-268-0 4 PIPE; OIL,OIL JET
63 8-98095-978-0 1 PIPE; OIL,TURBOCHARGER FEED
68 8-94332-831-1 1 BOLT; EYE,OIL PIPE,TURBOCHARGER
SIDE
M10X23 FLANGE
70 (A) 8-94362-672-1 2 GASKET; OIL PIPE,TURBOCHARGER
70 (B) 9-09571-410-0 2 GASKET; OIL PIPE,TURBOCHARGER
ID=10.2 OD=16.0
73 8-98163-461-0 1 PIPE ASM; OIL,TURBOCHARGER
85 9-09906-173-1 1 BOLT; EYE,OIL PIPE FIX
M10X25
132 8-98209-880-0 1 PIPE ASM; OIL,INJ PUMP FEED
222 8-97175-703-1 1 VALVE ASM; CHECK
233 5-09675-018-1 2 BOLT; EYE
M8X20 EYE BOLT
260 8-94125-862-1 2 CLIP; HOSE,TURBOCHARGER RETURN
ID=20.8
339 9-09571-408-0 4 GASKET; OIL PIPE
ID=8.2 OD=14
385 8-98180-683-0 1 HOSE; RUBBER,OIL
495 8-98027-456-0 1 SENSOR; OIL PRESS
497 8-98251-345-0 1 GASKET; SENSOR
ID=14.2 OD=19.2
517 9-09571-416-0 1 GASKET; CHECK VLV
ID=16.2 OD=24

32/41
0-57 EMISSION PIPING

KEY No. Part no. qty Part description Engine serial no.
1 8-98239-480-1 1 VALVE; EGR
12V
2 8-98053-224-0 2 BOLT; EGR VLV
M8X35 FLANGE
4 (A) 8-98296-306-0 1 GASKET; EGR VLV
4 (B) 8-98210-016-0 1 GASKET; EGR VLV
12 0-91180-108-0 4 NUT; EGR VLV
M8 FLANGE
16 0-41010-822-0 4 STUD; EGR VLV
M8X22 L=34
17 (A) 8-97367-918-0 1 GASKET; EGR PIPE
17 (B) 8-98210-015-0 2 GASKET; EGR PIPE
58 8-98065-481-0 1 BOLT; PIPE
M8X43 FLANGE
270 (A) 0-28050-825-0 2 BOLT;
M8X25 FLANGE
270 (B) 0-28050-880-0 1 BOLT;
M8X80 FLANGE
681 8-97161-607-0 2 NUT; EGR PIPE
M8 FLANGE
718 8-98163-484-0 1 COOLER; EGR
719 (A) 8-98209-876-0 1 PIPE; EGR
719 (B) 8-98209-885-0 1 PIPE; EGR
<8-98209-885-1>
772 8-98053-224-0 2 BOLT; EGR PIPE
M8X35 FLANGE
782 8-98072-712-0 1 PLUG; EGR COOLER
M10X9
783 9-09571-410-0 1 GASKET; PLUG
ID=10.2 OD=16.0
33/41
0-60 ENGINE ELECTRICAL CONTROL PARTS
(No.1)

(No.2)

34/41
0-60 ENGINE ELECTRICAL CONTROL PARTS
KEY No. Part no. qty Part description Engine serial no.
1 (B) 8-97112-865-2 1 STARTER ASM
12V-2.0KW DENSO
2 (B) 8-97228-318-1 1 GENERATOR ASM
12V-50A HITACHI
4 0-28151-230-0 2 BOLT; STARTER
M12X30 FLANGE
7 (A) 0-91111-508-0 1 NUT; STARTER
M8
7 (B) 0-91180-212-0 2 NUT; STARTER
M12
10 (B) 5-82550-029-0 1 RELAY; STARTER
12V LABEL YELLOW
10 (C) 8-94248-161-0 1 RELAY; STARTER
12V LABEL GREEN
16 0-28055-812-0 1 BOLT; GEN
M8X120 FLANGE
19 (B) 8-98048-890-0 1 BRACKET; GEN
21 8-97378-857-0 1 BRACKET; GEN
23 0-91180-208-0 1 NUT; GEN
M8 FLANGE
24 (A) 0-28050-870-0 1 BOLT; GEN BRKT
M8X70 FLANGE
24 (B) 0-28051-045-0 1 BOLT; GEN BRKT
M10X45 FLANGE
46 8-97011-949-0 1 RELAY; GLOW PLUG
12V LABEL BLUE
238 1-09630-141-0 1 GASKET; PICKUP
ID=14.2 OD=25
292 0-91510-808-0 1 WASHER; LK,STARTER
ID=8.2
327 8-98019-024-0 1 SENSOR; CAMSHAFT POSITION
608 (A) 8-98156-648-0 1 SENSOR; TEMP
608 (B) 8-12146-830-0 1 SENSOR; TEMP
613 8-98246-053-0 1 CONTROL UNIT; ENG
715 5-82550-029-0 1 RELAY; FUEL PUMP
12V LABEL YELLOW
766 8-97369-404-0 1 GASKET; SENSOR
ID=14.2 OD=18.8
782 0-28050-612-0 1 BOLT; SENSOR
M6X12 FLANGE
796 8-97217-778-0 1 SENSOR; MAP

35/41
0-65 STARTER

KEY No. Part no. qty Part description Engine serial no.
2 8-97112-871-0 1 CASE; PINION,STARTER
13 8-97135-497-0 1 YOKE; STARTER
16 8-97112-869-0 1 ARMATURE; STARTER
17 (A) 5-09800-079-0 1 BEARING; ARMATURE,STARTER
<8-94377-240-0>
17 (B) 8-97112-954-0 1 BEARING; ARMATURE,STARTER
21 8-97112-880-0 4 SPRING; BRUSH HOLDER STARTER
22 8-97112-873-0 1 HOLDER; BRUSH STARTER
23 8-97112-875-0 1 COVER; RR COVER STARTER
27 (C) 8-97112-957-0 2 BOLT; THROUGH,STARTER
27 (D) 8-97112-881-0 2 BOLT; THROUGH,STARTER
31 8-97112-872-0 1 SWITCH; ENGAGE STARTER
38 8-94170-214-0 2 GASKET; RR COVER,STARTER
41 8-97142-903-0 2 SCREW; RR COVER,STARTER
43 8-94377-246-0 1 RETAINER; PINION STARTER
44 5-81129-099-0 5 ROLLER; PINION STARTER
46 (A) 8-97078-649-0 1 GEAR; CLU STARTER
46 (B) 8-97112-879-0 1 GEAR; CLU STARTER
47 8-94377-245-0 1 SPRING; PINION STARTER
48 5-81129-092-0 1 BALL; PINION,STARTER
54 8-97112-870-0 1 CLUTCH; PINION,STARTER
58 8-94377-239-1 1 PIPE; DRAIN RR COVER STARTER
<8-94377-239-0>
114 (A) 5-09400-042-0 1 NUT; TERMINAL
<8-94109-763-0>
114 (B) 8-94377-238-0 1 NUT; TERMINAL

36/41
0-66 GENERATOR

KEY No. Part no. qty Part description Engine serial no.
1 8-98239-409-0 1 COVER ASM; RR,GEN
2 8-97212-500-0 1 ROTOR; GEN
3 (C) 8-97103-807-0 1 BEARING; ROTOR,GEN
17 8-97256-037-0 1 COVER ASM; FRT,GEN
19 (C) 8-97212-508-0 1 PULLEY; GEN
24 (C) 8-97212-510-0 1 SCREW; RECTIFIER,GEN

37/41
1-50 EXHAUST PIPE AND SILENCER

KEY No. Part no. qty Part description Engine serial no.
2 8-97367-918-0 1GASKET; PIPE TO MANIF
35 8-97373-108-0 1GASKET; EXH PIPE TO MANIF
76 8-98228-433-0 2SUPPORT; BRKT
210 (A) 8-98235-389-0 1CONVERTER;
TYPE 1
211 8-97161-607-0 4 NUT; CONV
M8 FLANGE
258 (A) 8-98043-528-0 4 BOLT; CONV BRKT
M8X28 FLANGE
258 (B) 8-98210-323-0 2 BOLT; CONV BRKT

38/41
8-10 WIRING HARNESS AND FUSE

KEY No. Part no. qty Part description Engine serial no.
13 8-98228-731-0 1 HARNESS; ENG

39/41
8-15 FIXING PARTS; WIRING HARNESS

KEY No. Part no. qty Part description Engine serial no.
53 8-98209-450-1 1 BRACKET; HARNESS
55 1-14319-034-0 1 WASHER; PL,CLIP
<0-91610-608-0> ID=8.4 OD=18
150 (A) 0-28050-612-0 3 BOLT; CLIP
M6X12 FLANGE
150 (B) 0-28050-812-0 4 BOLT; CLIP
M8X12 FLANGE
150 (C) 0-28050-816-0 4 BOLT; CLIP
M8X16 FLANGE
150 (D) 0-28050-616-0 1 BOLT; CLIP
M6X16 FLANGE
242 0-28050-820-0 1 BOLT; BRKT,HARNESS
M8X20 FLANGE
483 (A) 0-95235-022-0 2 CLIP; ENG HARNESS
ID=11 L=16
483 (B) 1-09700-813-0 1 CLIP; ENG HARNESS
ID=13 H=18 L=20
483 (C) 1-09700-948-0 1 CLIP; ENG HARNESS
ID=28 H=45 L=30
483 (D) 1-09700-994-0 2 CLIP; ENG HARNESS
ID=31 H=30 L=35
483 (E) 5-09707-030-1 2 CLIP; ENG HARNESS
L=250
483 (F) 8-94176-807-1 1 CLIP; ENG HARNESS
ID=21 L=24
483 (G) 8-97367-985-1 4 CLIP; ENG HARNESS
ID=18 L=44
483 (H) 1-09701-277-0 1 CLIP; ENG HARNESS
ID=26 H=32 L=40

40/41
8-25 SWITCH AND RELAY; INSTRUMENT PANEL

KEY No. Part no. qty Part description Engine serial no.
63 8-94402-500-0 1 SWITCH ASM; STARTER
424 5-82550-029-0 1 RELAY
12V LABEL YELLOW
434 8-94402-498-0 1 KEY; STARTER SW

41/41

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