Insul ated Pa n el s

ColdZone
Insulated Panels for Controlled Environments
in the temperature range of -40°C to 0°C

AgriZone
+20ºC to +80ºC 30-95% RH

FireZone
+20ºC to +80ºC 30-95% RH

CleanZone
+18ºC to +24ºC 40-60% RH

FoodZone
+10ºC to +18ºC

LeisureZone
-2ºC to +14ºC

ChillZone
0ºC to +5ºC

ModularZone
-40ºC to +60ºC

ColdZone
-40ºC to 0ºC
ColdZone

Working with

Kingspan
Kingspan Insulated Panels are the largest division of the
Kingspan Group, and within our core area of business, we have
established an enviable position as a global leader in the design and
manufacture of high quality insulated roof and wall systems
for the construction industry. Through-wall solutions, structural
products, controlled environments and fall protection systems are also
part of our extensive product portfolio.

2 [ ColdZone ]
 Kingspan controlled environment insulated
panel systems, are designed for use within
temperature controlled and hygiene
safe environments such as, food processing,
deep freeze, cold/chill store and clean
rooms for bio-technology and
pharmaceutical industries.
These firesafe, hygienic and fibre-free insulated panel systems
are suitable for internal and external walls, roofs and ceilings,
including internal ‘box within a box’ applications, and a fabric
first approach using high performance insulated and air tight
panel systems.
All Kingspan controlled environment insulated panel systems
are factory manufactured to provide superior build quality with
rapid and safer on-site assembly, thereby allowing earlier
project handover and income stream.

ColdZone
A ColdZone by definition is a “temperature Examples of various air based ColdZone types include:
controlled” environment used for the I Blast Freezers
I Carton/ Box Freezers
preservation of perishable products in order to
I Tunnel Freezers
maintain their quality, nutritional value and for
I Fluidised (Individual Quick Freezing)
long-term storage.
I Spiral Freezers
Many perishable products today are quick frozen I Deep Freezers
(ultra-rapid freezing to very low temperatures
(-30ºC to -40ºC) and then stored at -18ºC unless the
products require different temperatures.

[ ColdZone ] 3
System Benefits
Kingspan controlled environment insulated panel systems are available in a wide range of profiles,
thicknesses, colours and coatings. These quality products are factory manufactured and delivered
to site ready for immediate and rapid assembly and offer a number of vital benefits.

CE
Performance

Fire Structural Airtightness Thermal Bridging Water Tightness

Enhanced castellated joint Panel joint has efficient Panel joint air tightness Enhanced castellated Panel joint water
provides guaranteed fire shear and tensile of 0.02m3/hr/m2 joint provides tightness of
performance and reduced strength providing @50Pa when installed guaranteed thermal 1050Pa (class B) when
secondary support increased load transfer to Kingspan performance installed to Kingspan
requirements and reduced movement recommendations recommendations

4 [ ColdZone ]
 Sustainability

Low GWP Cradle to Grave End of Life

environmentally sustainable Anticipated to achieve an A+/A rating Suitable for processing through
PIR insulation core with zero ozone according to the BRE Green Guide conventional shredder plants once end
depletion potential to Specification of useful life is reached

Kingspan envirocare® Technical Kingspan’s Field Service Engineers offer

Services for controlled environments offer free contractor training on the installation
technical advice and support throughout of Kingspan controlled environment
the design and construction process. systems at our specially designed
From the undertaking of Energy Kingspan energi centre in Holywell,
Performance Calculations to the creation North Wales and at Kingscourt, Ireland.
of project specific NBS specifications, They also offer a site inspection service
Kingspan is committed to help you throughout the construction stage and
reduce energy cost by offering low can also offer advice on mechanical
carbon solutions. handling solutions.
Kingspan controlled
environment systems
are available with the
Kingspan Total Guarantee
offering up to 25 years
thermal and structural
performance guarantee.

[ ColdZone ] 5
Case Study

Project
Morrisons Distribution Centre, Bridgwater

Location
Bridgwater, Somerset
Application
Freezer Warehouse
Client
Morrisons
Contractor
ISD Coldstores
Volume
Approx. 23,700m2

6 [ ColdZone ]
Application

Construction Solutions
Internal Insulated System Self-Supporting
Application: Coldstore/Chillstore/Food Processing or Preparation
Main Structure: Portal or Truss Construction
Kingspan insulated roof panels

Kingspan insulated wall panels

Kingspan controlled
Ceiling environment insulated panels
Kingspan Suspension System
used to form walls and
Wall ceiling, supported from
purpose built frame

Internal Insulated System with Partial External Wall Cladding

Application: Coldstore/Chillstore/Food Processing or Preparation
Main Structure: Portal or Truss Construction
Kingspan insulated roof panels

Kingspan insulated wall panels

Ceiling Kingspan controlled

Kingspan Suspension System environment insulated panels
used to form walls and
Wall ceiling, supported from
purpose built frame

External Insulated System

Application: Coldstore/Chillstore/Food Processing or Preparation
Main Structure: Portal or Truss Construction
Kingspan controlled environment insulated panels and
single ply membrane external weathering system

Structurally designed
unsupported parapet
Kingspan controlled environment insulated panels
Structural frame within Kingspan controlled environment
external insulated panel envelope

External Insulated System – Cladrack

Application: Coldstore/Chillstore
Kingspan controlled environment insulated panels and
single ply membrane external weathering system

Structural frame with racking

Kingspan controlled environment insulated panels

[ ColdZone ] 7
Product Data

Application
KS1100 CS is a controlled environment insulated wall and ceiling panel system which can be laid vertically or horizontally.
It is suitable for internal and external wall and roof applications. Contact Kingspan envirocare® Technical Services for more information.

Dimensions & Weight

1100mm cover width

D = Core Thickness (mm) 50 60 80 100 125 150 175 200 220

Weight kg/m2 (0.5/0.5) 10.6 11.0 11.8 12.6 13.6 14.6 15.6 16.6 17.4
Typical thicknesses for ColdZone (0º to -40º) applications.

Profiles 21.5 20.5 2-4 mm nominal

6.5 5.5
7 9
KS1100 CS has a unique
castellated and symmetrical
tongue and groove joint.
Optional factory
applied vapour seal

KS1100 CS Equi-Bead KS1100 CS Micro-Rib

11.5 39 35 19 20
10 10
35
1mm 0.75 mm

KS1100 CS Mini-Bead KS1100 CS Flat (plain surface)

49 100
20

10 0.75 mm

KS1100 CS Mini Micro-Rib KS1100 CS Mini-Box

6.4 29.6
8.3
20.3

KS1100 CS Euro-Box
23.6 54.6

45.3

For combinations, please contact Kingspan envirocare® Technical Services.

8 [ ColdZone ]
Product Tolerances (According to BS EN: 14509) Performance
Length (L ≤ 3m) ±5mm Thermal Insulation
Length (L > 3m) ±10mm KS1100 CS insulated panel systems have a thermal
Width (W) ±2mm transmittance (U-value) of:
Thickness (D ≤ 100mm) ±2mm
Thickness (D > 100mm) ±2% Panel Thickness (mm) U-value (W/m2K)
50 0.39
Flatness (per metre) ±1.5mm
60 0.31
End Squareness ±3mm
80 0.25
Factory Engineered Options (A & B) ±5mm
100 0.20
125 0.16
Factory Engineered Options B 150 0.13
A 175 0.11
200 0.10
220 0.09
The above U-values have been calculated using Finite Elemental Analysis and take into
account any thermal bridging through the joint.
Shaded area denotes typical thicknesses for ColdZone (0º to -40º) applications.

Fire Performance
Certification
• LPCB certified to LPS 1208: FR30 & FR60 – Wall & Ceilings.
• FM Approved to FMRC 4880 Class 1 Fire Classification
(No height restriction – i.e. – Unlimited Height).

Performance
• Fire Resistance: EI30 & EI60. Vertical and horizontal options
available.
• Reaction to Fire: B-S2,d0 according to EN13501.
• Surface Spread of Flame: The steel outer and inner facings
have Class 1 surface spread of flame to BS 476-7: 1997
(Fire tests on building materials and structures. Method of
Insulated wall panels can be manufactured with part or fully test to determine the classification of the surface spread
formed rebates and thermal breaks to the following dimensions:- of flame of products) and are Class 0, as defined by
Dim A: To suit ceiling panel thickness Building Regulations.
(50, 60, 80, 100, 125, 150, 175, 200 and 220mm).
Dim B: Unless otherwise stated, depth will be a min of 50mm.
Note: Rebates and thermal breaks to internal face only.
Part refers to vertical cut only. Fully refers to vertical & horizontal
LPS 1208: Issue 2
cut but are subject to additional surcharge. Cert No. 260b

Available Lengths
Standard lengths are from 1.2m to 16m. Maximum panel
length is 19.5m. Panel lengths 13.5m to 19.5m are subject to
Note: Certificates and specifications are available on request from Kingspan
additional transport surcharge. envirocare® Technical Services.

[ ColdZone ] 9
Product Data

Air Tightness (according to BSEN14509)

Acoustics KS1100 CS insulated panels achieved air tightness 0.02m3/hr/m2
KS1100 CS insulated panel systems have a predicted single @ 50Pa.
figure weighted sound reduction Rw = 24dB.
Water Tightness (according to BSEN14509)
Sound Reduction Index (SRI) KS1100 CS insulated panels are watertight to 1050Pa (class B).
Frequency (Hz) SRI (dB)
63 20 Quality and Health & Safety
125 15 KS1100 CS insulated panel systems are manufactured from the
250 17 highest quality materials, using state of the art production
500 23
equipment to rigorous quality control standards, approved to
1000 18
BS EN ISO 9001: 2008 (Quality management systems.
2000 25
Requirements) and BS OHSAS 18001: 2007 (Occupational
4000 40
8000 46 health and safety management systems. Requirements)
accredited.
Biological
KS1100 CS insulated panel systems are resistant to attack from Guarantees
mould, fungi, mildew and vermin. No urea formaldehyde is used
KS1100 CS insulated panel systems are
in the manufacture of the panels. KS1100 CS insulated panel
available with the Kingspan Total Panel
systems can incorporate project specific hygiene safe, wash
Guarantee offering up to 25 years thermal
and clean down facings.
and structural performance guarantee.

Insulation Core Packing

The core of KS1100 CS is an , environmentally Standard Packing
sustainable closed cell PIR insulation which is non-deleterious
KS1100 CS insulated panel systems are stacked horizontally with
with Zero Ozone Depletion Potential (Zero ODP).
facing sheets upward. The entire pack is wrapped in polythene.
The number of panels in each pack depends on panel length,
Panel Joint weight and thickness. Typical pack height is 1200mm. Maximum
The panel side joint is a unique castellated and symmetrical pack weight 1500kg.
tongue and groove joint which achieves excellent thermal and
Core Thickness
structural performance. The panel side joint can accommodate 50 60 80 100 125 150 175 200 220
(mm)
vapour, hygiene and fire rated seals. Panels per pack 22 18 13 11 8 7 6 5 4

Sea Freight
Sustainability
Fully timber crated packs are available on projects requiring
• GWP: Low GWP with zero ozone depletion potential. delivery by sea freight shipping, at additional cost. Alternatively,
• Cradle to Grave: A+ rating according to the BRE Green Guide steel containers can be used. Special loading charges apply.
to Specification.

• End of Life: Fully recyclable through conventional shredder Delivery

plants. All deliveries (unless indicated otherwise) are by road transport
to project site. Off loading is the responsibility of the client.
• Responsible Sourcing: Kingspan manufacturing plants are
BS EN ISO 14001: 2004 (Environmental management
systems) accredited.

10 [ ColdZone ]
Substrate
• Standard: Hot dipped S220GD + ZA zinc/aluminium coated Kingspan Cleansafe 55
metal to BS EN 10326: 2004 (Continuously PET film 55 µm
hot-dip coated strip and sheet of structural • Colour: White 9016 (RAL)
steels. Technical delivery conditions). • Thickness: 0.5mm nominal (incl. coating)
• Thickness: Exterior 0.5mm nominal • With protection film
Interior 0.5mm nominal • Application: See Kingspan Coating Selector
& Maintenance Guide
Coatings
Kingspan Cleansafe 15 Kingspan Cleansafe 120
Polyester Coating 15 µm Foodsafe PVC Laminate 120 µm

• Colour: White • Colour: White 9003 (RAL)

• Thickness: 0.5mm nominal (incl. coating)
• Thickness: 0.5mm nominal (incl. coating)
0.7mm nominal on request • With protection film
• Without protection film • Application: See Kingspan Coating Selector
& Maintenance Guide
• Application: See Kingspan Coating Selector
& Maintenance Guide External Weather Coatings
• Kingspan XL Forte™ and Kingspan Spectrum™ are available,
Typical Recommended Coating please contact Kingspan envirocare® Technical Services.
Kingspan Cleansafe 25
Stainless Steel
Foodsafe Polyester Coating 25 µm
Kingspan Cleansafe 304
• Colour: White 9010 (RAL)
Mill Finish Stainless Steel – grade 304
• Thickness: 0.5mm nominal (incl. coating)
• Finish: 2B
• With protection film
• Thickness: 0.5mm nominal
• Application: See Kingspan Coating Selector
• With protection film
& Maintenance Guide
• Application: See Kingspan Coating Selector
& Maintenance Guide
Heat Transmission
Thermal Conductivity (λ) 0.0195 W/mK
Panel Thickness (mm) 50 60 80 100 125 150 175 200 220
U-value 0.39 0.31 0.25 0.20 0.16 0.13 0.11 0.10 0.09
Temp. Difference
(ºC)
10 3.90 3.25 2.44 1.95 1.56 1.30 1.11 0.09 0.89
15 5.85 4.88 3.66 2.93 2.34 1.95 1.67 1.46 1.33
20 7.80 6.50 4.88 3.90 3.12 2.60 2.23 1.95 1.77
25 9.75 8.13 6.09 4.88 3.90 3.25 2.79 2.44 2.22
30 11.70 9.75 7.31 5.85 4.68 3.90 3.34 2.93 2.66
35 13.65 11.38 8.53 6.83 5.46 4.55 3.90 3.41 3.10
40 15.60 13.00 9.75 7.80 6.24 5.0 4.46 3.90 3.55
45 17.55 14.63 10.97 8.78 7.02 5.85 5.01 4.39 3.99
50 19.50 16.25 12.19 9.75 7.80 6.50 5.57 4.88 4.43
55 21.45 17.88 13.41 10.73 8.58 7.15 6.13 5.36 4.88
60 23.40 19.50 14.63 11.70 9.36 7.80 6.69 5.85 5.32
65 25.35 21.13 15.84 12.68 10.14 8.45 7.24 6.34 5.76
70 27.30 22.75 17.06 13.65 10.92 9.10 7.80 6.83 6.20
75 29.25 24.38 18.28 14.63 11.70 9.75 8.36 7.31 6.65
80 31.20 26.00 19.50 15.60 12.48 10.40 8.91 7.80 7.09
The heat gain by conduction should be limited to 10W/m2. (See Code of Practice for the Design of Coldstore Envelopes).
For enhanced energy performance, the heat gain by conduction should be limited to 8 W/m2.
Shaded area denotes typical thicknesses for ColdZone (0º to -40º) applications.
[ ColdZone ] 11
12

Product Data

Internal Ceilings Design

Definitions:
Dead Load – the load due to the self-weight of permanent The designer shall select the appropriate table that meets the
services. specified imposed loads.
Imposed load – the load assumed to be produced by the The maximum ceiling spans are governed by a uniformly
intended occupancy or use, including distributed, concentrated distributed service load.
loads but excluding wind loads. In the absence of any specified imposed loads, a conservative
Uniformly distributed load – are a uniformly distributed service recommendation would be that the ceiling panels and
load per square metre (kN/m2), and provide for situations such associated structural elements are designed for a concentrated
as stacking of materials used during maintenance. load of 0.9kN and a uniformly distributed service load of
0.25kN/m2 in accordance with EC1: 1991 – 1 1.
Concentrated loads – are loads that act at points on the
ceiling over an area of 125mm x 125mm such as the action of The following assumptions have been made in the calculation of
walking on the upper surface of the ceiling panels by the full the tables and designers should ensure that these assumptions
weight of a person plus any carried item. are valid for their project requirements.
Structural elements – For ceilings, structural elements They are only for ceilings without openings or access hatches.
comprise of suspension systems and elements providing Where openings occur, please contact Kingspan envirocare®
support such as internal angles. technical services for further guidance.

This section and accompanying tables are to be used for The spans are designed assuming one concentrated load at a
the design of insulated ceiling panels that are classified as time per 1100mm wide panel per span placed mid span unless
“ceilings accessible for installation, occasional inspection where it has been designed for specific usages and the
imposed loads should be replaced by the specified loads.
& maintenance, minor repairs and cleaning” only.
These tables apply to short term imposed loads on simply
These tables are designed for concentrated loads of 0.9kN,
supported panels (supported at each end of the panel) generally
1.2kN or 1.5kN.
used for ceilings. For continuous loads, these must be
The Project Engineer shall specify the imposed load considered separately.
requirements for the project based on knowledge of the
If different loading parameters (deflection, loads, temperatures)
planned use and each identified design situation sufficient to
are appropriate for the project, please contact Kingspan
facilitate all the necessary analysis of the effects on the ceiling
envirocare® technical services.
panels and associated structural elements.

Typical representation of types of concentrated loads.

12 [ ColdZone ]
Structural Load / Span Tables – Internal Applications -40ºC to +0ºC
Internal Wall & Partition Table 1. Internal Ceiling - 0.9kN
Uniformly Distributed Loads (kN/m ) 2 Maximum Uniformly Distributed Loads (kN/m2)
Span L Panel Thickness (mm) Span L Panel Thickness (mm)
In Metres 50 60 80 100 125 150 175 200 220 In Metres 50 60 80 100 125 150 175 200 220
3000 1.89 2.28 3.09 3.91 4.07 3.67 3.30 2.93 2.63 3000 1.33 1.72 2.51 3.28 3.73 3.33 2.95 2.57 2.27
3500 1.39 1.68 2.27 2.87 3.49 3.14 2.83 2.51 2.26 3500 0.94 1.25 1.88 2.51 3.18 2.83 2.50 2.18 1.92
4000 1.06 1.28 1.74 2.20 2.80 2.75 2.48 2.20 1.98 4000 0.68 0.92 1.43 1.94 2.58 2.45 2.17 1.89 1.65
4500 0.84 1.01 1.37 1.74 2.21 2.44 2.20 1.96 1.76 4500 0.49 0.69 1.10 1.52 2.06 2.16 1.91 1.66 1.45
5000 0.68 0.82 1.11 1.41 1.79 2.19 1.98 1.76 1.58 5000 0.35 0.51 0.85 1.21 1.66 1.93 1.70 1.47 1.29
5500 0.57 0.68 0.92 1.16 1.48 1.81 1.80 1.60 1.44 5500 0.23 0.38 0.66 0.96 1.34 1.73 1.53 1.32 1.15
6000 0.48 0.57 0.77 0.98 1.25 1.52 1.65 1.47 1.32 6000 0.12 0.28 0.52 0.77 1.10 1.43 1.39 1.20 1.04
6500 0.40 0.49 0.66 0.83 1.06 1.30 1.52 1.35 1.22 6500 0.19 0.41 0.62 0.90 1.19 1.27 1.09 0.95
7000 0.35 0.42 0.57 0.72 0.92 1.12 1.33 1.26 1.13 7000 0.32 0.50 0.74 0.99 1.17 1.00 0.86
7500 0.30 0.37 0.49 0.63 0.80 0.97 1.16 1.17 1.05 7500 0.24 0.40 0.61 0.83 1.06 0.92 0.79
8000 0.27 0.32 0.43 0.55 0.70 0.86 1.02 1.10 0.99 8000 0.18 0.32 0.51 0.70 0.90 0.85 0.73
8500 0.28 0.38 0.49 0.62 0.76 0.90 1.04 0.93 8500 0.26 0.42 0.59 0.76 0.79 0.68
9000 0.25 0.34 0.44 0.55 0.68 0.80 0.93 0.88 9000 0.20 0.34 0.50 0.65 0.74 0.63
9500 0.31 0.39 0.50 0.61 0.72 0.84 0.83 9500 0.16 0.28 0.42 0.56 0.70 0.59
10000 0.28 0.35 0.45 0.55 0.65 0.76 0.79 10000 0.23 0.35 0.47 0.60 0.55
10500 0.32 0.41 0.50 0.59 0.69 0.75 10500 0.18 0.29 0.40 0.52 0.51
11000 0.29 0.37 0.45 0.54 0.62 0.70 11000 0.15 0.24 0.34 0.45 0.48
11500 0.27 0.34 0.41 0.49 0.57 0.64 11500 0.20 0.29 0.38 0.45
12000 0.31 0.38 0.45 0.53 0.59 12000 0.16 0.24 0.33 0.40
12500 0.29 0.35 0.42 0.48 0.54 12500 0.20 0.28 0.34
13000 0.27 0.32 0.38 0.45 0.50 13000 0.17 0.24 0.29
13500 0.30 0.36 0.42 0.46 13500 0.20 0.25
14000 0.28 0.33 0.39 0.43 14000 0.17 0.21
14500 0.26 0.31 0.36 0.40 14500 0.18
15000 0.29 0.34 0.37 15000 0.15
15500 0.27 0.31 0.35 Maximum
16000 0.30 0.33 Allowable 5.40 6.20 7.50 8.50 9.80 10.90 11.90 12.80 13.50
16500 0.28 0.31 Span (m)
17000 0.26 0.29
0.28 1. Load span tables are based on the KS1100 CS panels with 0.5mm metal internal and
0.5mm metal external facings. Equi-Bead external profile only.
Max Height 2. Values have been calculated using the method described in BS EN 14509 2006 –
Self-supporting double skin metal faced insulating panels.
(m) 7.50 8.20 9.60 10.80 12.20 13.50 14.70 15.80 16.70
3. Minimum support width of 40mm.
Unsupported 4. Maximum Deflection: Short-term is L/100 & Long-term is L/200.
5. Temperature: External 20ºC and internal -30ºC. Tables also include the condition in
1. Load span tables are unfactored and based on the KS1100 CS panels with 0.5mm which the temperature difference is zero for installation phase.
metal internal and 0.5mm metal external facings. 6. The ability of the panel to resist the imposed load, is dependent on the end support
2. Values have been calculated using the method described in BS EN 14509 2006 – connection i.e. support bearing width, number of fasteners used and the support
Self-supporting double skin metal faced insulating panels. thickness as well as the type of fastener.
3. Minimum support width of 50mm. 7. Shaded area denotes maximum allowable span based on an imposed load of
0.25kN/m2 in the absence of specified loads.
4. Maximum Deflection: L/100
5. Temperature: External 20ºC and internal -30ºC. Tables also include the condition in
which the temperature difference is zero for installation phase.
6. The ability of the panel to resist the imposed load, is dependent on the end support
connection i.e. support bearing width, number of fasteners used and the support
thickness as well as the type of fastener.
7. Shaded area denotes maximum allowable span based on an imposed load of 0.3kN/m2
in the absence of specified loads.
[ ColdZone ] 13
Product Data

Structural Load / Span Tables – Internal Applications -40ºC to +0ºC

Table 2 – Internal Ceiling – 1.2kN Table 3 – Internal Ceiling – 1.5kN
Maximum Uniformly Distributed Loads (kN/m ) 2 Maximum Uniformly Distributed Loads (kN/m2)
Span L Panel Thickness (mm) Span L Panel Thickness (mm)
In Metres 50 60 80 100 125 150 175 200 220 In Metres 50 60 80 100 125 150 175 200 220
3000 1.22 1.62 2.40 3.17 3.67 3.27 2.89 2.51 2.21 3000 1.12 1.51 2.29 3.06 3.61 3.21 2.83 2.45 2.15
3500 0.86 1.16 1.79 2.41 3.13 2.78 2.45 2.13 1.86 3500 0.77 1.07 1.70 2.32 3.08 2.72 2.40 2.08 1.81
4000 0.60 0.85 1.35 1.86 2.50 2.41 2.12 1.84 1.61 4000 0.45 0.77 1.27 1.78 2.42 2.36 2.08 1.80 1.56
4500 0.40 0.62 1.03 1.45 1.99 2.12 1.87 1.62 1.41 4500 0.21 0.54 0.96 1.38 1.92 2.08 1.83 1.58 1.37
5000 0.22 0.45 0.79 1.14 1.59 1.89 1.67 1.44 1.25 5000 0.31 0.73 1.08 1.53 1.86 1.63 1.40 1.21
5500 0.08 0.30 0.61 0.90 1.29 1.67 1.50 1.29 1.12 5500 0.15 0.55 0.85 1.23 1.62 1.47 1.26 1.09
6000 0.17 0.47 0.72 1.05 1.38 1.36 1.17 1.01 6000 0.42 0.67 0.99 1.33 1.33 1.14 0.98
6500 0.36 0.57 0.85 1.14 1.24 1.06 0.92 6500 0.26 0.53 0.81 1.10 1.21 1.04 0.89
7000 0.26 0.46 0.70 0.95 1.14 0.97 0.84 7000 0.14 0.41 0.65 0.91 1.12 0.95 0.81
7500 0.16 0.36 0.57 0.79 1.02 0.90 0.77 7500 0.31 0.53 0.75 0.98 0.87 0.75
8000 0.28 0.47 0.66 0.86 0.83 0.71 8000 0.20 0.43 0.62 0.82 0.81 0.69
8500 0.21 0.38 0.55 0.73 0.77 0.66 8500 0.12 0.35 0.52 0.69 0.75 0.64
9000 0.13 0.31 0.46 0.62 0.72 0.61 9000 0.28 0.43 0.58 0.70 0.59
9500 0.25 0.38 0.52 0.67 0.57 9500 0.19 0.35 0.49 0.63 0.55
10000 0.20 0.32 0.44 0.57 0.53 10000 0.29 0.41 0.54 0.51
10500 0.13 0.26 0.37 0.49 0.50 10500 0.23 0.35 0.46 0.48
11000 0.21 0.31 0.42 0.47 11000 0.16 0.29 0.39 0.45
11500 0.17 0.26 0.36 0.43 11500 0.24 0.33 0.41
12000 0.22 0.30 0.37 12000 0.18 0.28 0.35
12500 0.18 0.26 0.32 12500 0.23 0.29
13000 0.21 0.27 13000 0.19 0.25
13500 0.18 0.22 13500 0.13 0.21
14000 0.19 14000 0.17
14500 0.16 14500
Maximum Maximum
Allowable 4.90 5.70 7.10 8.30 9.50 10.60 11.60 12.60 13.20 Allowable 4.40 5.20 6.60 7.80 9.10 10.30 11.40 12.30 12.90
Span (m) Span (m)

1. Load span tables are based on the KS1100 CS panels with 0.5mm metal internal and 1. Load span tables are based on the KS1100 CS panels with 0.5mm metal internal and
0.5mm metal external facings. Equi-Bead external profile only. 0.5mm metal external facings. Equi-Bead external profile only.
2. Values have been calculated using the method described in BS EN 14509 2006 – 2. Values have been calculated using the method described in BS EN 14509 2006 –
Self-supporting double skin metal faced insulating panels. Self-supporting double skin metal faced insulating panels.
3. Minimum support width of 40mm. 3. Minimum support width of 40mm.
4. Maximum Deflection: Short-term is L/100 & Long-term is L/200. 4. Maximum Deflection: Short-term is L/100 & Long-term is L/200.
5. Temperature: External 20ºC and internal -30ºC. Tables also include the condition in 5. Temperature: External 20ºC and internal -30ºC. Tables also include the condition in
which the temperature difference is zero for installation phase. which the temperature difference is zero for installation phase.
6. The ability of the panel to resist the imposed load, is dependent on the end support 6. The ability of the panel to resist the imposed load, is dependent on the end support
connection i.e. support bearing width, number of fasteners used and the support connection i.e. support bearing width, number of fasteners used and the support
thickness as well as the type of fastener. thickness as well as the type of fastener.
7. Shaded area denotes maximum allowable span based on an imposed load of 7. Shaded area denotes maximum allowable span based on an imposed load of
0.25kN/m2 in the absence of specified loads. 0.25kN/m2 in the absence of specified loads.

14 [ ColdZone ]
Construction Details

ColdZone Wall Panel Joint ColdZone Ceiling Panel Joint

ColdZone Base ColdZone Corner

ColdZone Head ColdZone Ceiling Support

[ ColdZone ] 15
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