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ARN-5A Voltage Regulator Manual

The ARN-5A analog voltage regulator is designed to regulate the output voltage of 50/60Hz brushless generators with an auxiliary winding. It provides frequency compensation, over voltage protection, and EMI suppression. Key technical characteristics include a voltage adjustment range of 160-280VAC or 320-540VAC, regulation accuracy of 0.5%, and a response time of less than 1.5 cycles. The regulator case is made of ABS plastic and contains potentiometers to adjust the output voltage, U/F characteristic, and stability.
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0% found this document useful (0 votes)
1K views2 pages

ARN-5A Voltage Regulator Manual

The ARN-5A analog voltage regulator is designed to regulate the output voltage of 50/60Hz brushless generators with an auxiliary winding. It provides frequency compensation, over voltage protection, and EMI suppression. Key technical characteristics include a voltage adjustment range of 160-280VAC or 320-540VAC, regulation accuracy of 0.5%, and a response time of less than 1.5 cycles. The regulator case is made of ABS plastic and contains potentiometers to adjust the output voltage, U/F characteristic, and stability.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ANALOG VOLTAGE REGULATOR U T E

FOR BRUSHLESS GENERATORS ULJANIK TESU ELEKTRONIKA

INSTRUCTION MANUAL
INTRODUCTION
The ARN-5A analog voltage regulator is designed for use
on 50/60Hz brushless synchronous generator with
auxiliary [Link] includes frequency
compensation (U/f characteristic), over voltage protection
with shutdown and EMI suppression filter. The regulator
allows the use of the current boost and parallel operation
compensation equipment. The casing is made of ABS
plastic and the regulator is epoxy resin sealed. Installation
is possible directly on the generator housing. VOLTAGE ADJUSTMENT
Trimmer potentiometer “VOLT” provides adjustment of
TECHNICAL CHARACTERISTICS generator output voltage. Adjustment clockwise increases
Dc output power: voltage. Wire jumper 7-8 is factory connected and if a
5A dc at 63Vdc maximum continuous remote potentiometer is used, the jumper should be
8.5A dc at 105Vdc forcing 1 minute removed. External potentiometer 1kW/0.5W decrease
Ac input power (auxiliary winding voltage): generator voltage 10%
160 to 280Vac, 50/60Hz
Ac sensing voltage (single phase): U/f CHARACTERISTIC
160 to 280Vac, 320 to 540Vac, 50/60Hz Trimmer potentiometer “U/f” define knee of the
Voltage adjust range characteristic. For 50Hz system, connect the jumper 10-11
160 to 280Vac or 320 to 540Vac and set knee at 45Hz. For 60Hz system, left terminals open
External potentiometer 1k/0.5W(optional): and set knee at 55Hz. Clockwise adjustment moves knee
Un can be decreased up to 10% to higher frequency. See fig.2
Regulation accuracy:
0.5% no load to full load STABILITY
Response time: Before starting the generator for the first time it is necessary
less than 1.5 cycles to turn the potentiometer “VOLT” counterclockwise and
Self exciting gen. residual voltage: potentiometer “STAB” clockwise. After starting, the
low as 6Vac generator will have the lowest possible voltage and the
Frequency compensation : best stability. Adjust the generator rated voltage (at
adjustable, 40 to 50Hz or 50 to 60Hz nominal generator speed) with the potentiometer “VOLT”.
Over voltage protection: Then, turn the potentiometer “STAB” counterclockwise
exciter field voltage shuts down after (approx.) until the generator voltage becomes unstable and then
1.5s if generator voltage exceeds 125% turn the potentiometer clockwise until the generator
of nominal voltage voltage is again stabilised. Thus, the best response is
EMI suppression: obtained with stable voltage. The voltage stability should
Internal electromagnetic interference filter be verified with generator loaded. (See fig.2)
Consumption (without excitation):
6W at 280Vac OVER VOLTAGE PROTECTION
Weight: If generator voltage exceed 125% of nominal voltage, field
0.38kg voltage shuts down after (approx.)1.5s, and it will be
Dimensions: automatically reset when generator voltage falls bellow
139mm x 77mm x 44mm 3Vac.
Mounting:
any convenient position FUSES
Connections terminals: Fuses 6.3A, marked “F”, with high interruption capability
Fast-On 6.3mm are recommended.
Operating temperature:
-400C to +600C INTERCONNECTION AND MOUNTING
Storage temperature: Refer to the”Interconnection diagram” fig.3 and “Drilling
-600C to +900C Diagram” fig.1.
ARN - 5A ADJUSTMENT (fig. 2)
DRILLING DIAGRAM (fig. 1)
U/f CHARACTERISTIC
TERMINAL 10 & 11
JUMPER OPEN
100
M5 U g (%)
80

60

40

f (Hz)
20
10 20 30 40 50 60
124 mm

VOLT STABILITY

U g (Volt) U g (%)
280 540
100

M5 220 430 90

OPTIMAL MIN MAX


80 (UNSTABLE)

160 320
62 mm time (s)
70
min TRIM POT “VOLT” max 0 0.2 0.4 0.6 0.8

ARN-5A INTERCONNECTION DIAGRAM (fig.3)

LINE VOLTAGE SENSING PHASE VOLTAGE SENSING


FREQUENCY FREQUENCY
COMPENSATION COMPENSATION
60Hz (OPEN) 60Hz (OPEN)
50Hz (WITH JUMPER) 11 10 50Hz (WITH JUMPER) 11 10

1 2 F+ F- 5 6 7 8 CONNECTIONS TERMINALS 1 2 F+ F- 5 6 7 8
1. & 2. power input 160 to 280V
F+& F- exciter
5. sensing input 320 to 540V
6. sensing input 160 to 280V
cw 7. & 8. remote potentiometer cw
F1 F2 10. & 11. 50/60Hz U/f F1 F2
JUMPER OR JUMPER OR
POTENTIOMETER POTENTIOMETER
1kW/0.5W FOR REMOTE 1kW/0.5W FOR REMOTE
AW E VOLTAGE ADJUST AW E VOLTAGE ADJUST

L1 L1
L2 L2
L3 F1 - fuse 6.3A F (fast-blowing) L3
F2 - fuse 6.3A F (fast-blowing)
N AW - auxiliary winding N
GEN E- exciter
GEN

Bing design

UTE d.o.o. Flaciusova1, HR 52100 Pula, Croatia


U T E phone: +385 (52) 385350 fax: +385 (52) 385351 E-mail: ute@[Link]
ULJANIK TESU ELEKTRONIKA

Common questions

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The ARN-5A regulator features overvoltage protection to prevent damage to generator components by shutting down the exciter field voltage approximately 1.5 seconds after generator voltage exceeds 125% of nominal voltage. It automatically resets when voltage falls below 3Vac. This protection is critical for maintaining generator safety and longevity by preventing prolonged exposure to potentially damaging high voltages .

The generator output voltage can be adjusted using the trimmer potentiometer 'VOLT'. Turning it clockwise increases the voltage. If a remote potentiometer is used, the factory-connected wire jumper between terminals 7 and 8 should be removed. Adjusting the external potentiometer can decrease the generator voltage by 10%. Proper adjustment is crucial for maintaining desired operational conditions and preventing overvoltage .

The inclusion of an EMI suppression filter in the ARN-5A voltage regulator reduces electromagnetic interference, which can disrupt the operation of both the regulator and other electronic components. It ensures more stable performance and minimizes potential operational issues caused by EMI, enhancing overall reliability and safety of the generator system .

The self-exciting capability of the ARN-5A regulator is significant for maintaining generator functionality even when residual voltage is as low as 6Vac. This feature enables the generator to build up voltage autonomously without external power sources, facilitating reliable startup and operation in various conditions. It enhances flexibility and ensures generator operability in low-voltage scenarios .

To achieve optimal stability of generator voltage with the ARN-5A regulator, you must first turn the potentiometer 'VOLT' counterclockwise and the 'STAB' clockwise before starting the generator. Once running, adjust the 'VOLT' potentiometer to set the rated voltage at nominal generator speed. Then, slowly turn the 'STAB' potentiometer counterclockwise until instability is observed, followed by a clockwise adjustment until the voltage stabilizes. Load testing should verify voltage stability .

Selecting fuses for the ARN-5A regulator requires considering their rated interruption capability and the specific current needs of the regulator circuit. Fuses with a 6.3A rating marked 'F' with high interruption capability are recommended. This selection is critical to protect the regulator circuit from overcurrent conditions, prevent damage, and ensure safety and reliability in the electrical system by swiftly interrupting excessive current flows .

The ARN-5A voltage regulator includes frequency compensation to adapt to different operating frequencies. It can be adjusted for a 50Hz system by connecting a jumper between terminals 10 and 11 and setting the 'knee' of the U/f characteristic at 45Hz. For a 60Hz system, the terminals are left open and the knee is set at 55Hz. The trimmer potentiometer 'U/f' is used to adjust the knee, with clockwise adjustment moving it to a higher frequency .

The stability adjustment process specified for the ARN-5A regulator is designed to improve response time, which is less than 1.5 cycles. By adjusting the 'STAB' potentiometer to achieve minimum voltage instability before turning it clockwise to stabilize voltage, the system optimizes its dynamic response. These adjustments ensure that when load changes occur, the regulator can maintain stable voltage quickly and effectively, preventing disturbances .

The ARN-5A regulator's physical characteristics, such as its ABS plastic casing and epoxy resin sealing, contribute to its durability and protection against environmental stresses. Its lightweight (0.38kg) and compact dimensions (139mm x 77mm x 44mm) facilitate easy integration into generator systems. The ability to mount in any convenient position simplifies installation, while the 'Fast-On' connection terminals offer efficient and straightforward electrical connections .

The ARN-5A voltage regulator offers extensive flexibility in voltage sensing and adjustment capabilities. It can sense single-phase voltage from 160 to 280Vac or 320 to 540Vac, and its voltage adjust range mirrors these sensing voltages, facilitating compatibility with a variety of generator models. Additionally, the option to use an external potentiometer for remote adjustment further extends this flexibility, catering to diverse operational requirements and user preferences .

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