Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle
Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle
OWNER’S MANUAL
MTM155
B1V-F8199-E0
EAU46094
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
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A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU37432
MTM155
OWNER’S MANUAL
©2020 by Thai Yamaha Motor Co., Ltd.
1st edition, July 2019
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
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Table of contents
Location of important labels........... 1-1 For your safety – pre- Adjusting the throttle
operation checks ..............................5-1 grip free play ............................. 7-16
Safety information............................ 2-1 Valve clearance............................. 7-16
Further safe-riding points ............... 2-5 Operation and important Tires .............................................. 7-17
Helmets .......................................... 2-6 riding points ......................................6-1 Cast wheels .................................. 7-18
Engine break-in ...............................6-1 Adjusting the clutch
Description ....................................... 3-1 Starting the engine..........................6-2 lever free play ............................ 7-19
Left view ......................................... 3-1 Shifting ............................................6-3 Checking the brake
Right view....................................... 3-2 Tips for reducing fuel lever free play ............................ 7-20
Controls and instruments ............... 3-3 consumption................................6-3 Brake light switches ..................... 7-20
Parking ............................................6-4 Checking the front and rear
Instrument and brake pads ................................ 7-21
control functions .............................. 4-1 Periodic maintenance Checking the brake fluid level ...... 7-22
Main switch/steering lock............... 4-1 and adjustment .................................7-1 Changing the brake fluid .............. 7-23
Keyhole shutter .............................. 4-2 Tool kit ............................................7-1 Drive chain slack........................... 7-23
Indicator lights Periodic maintenance chart for Cleaning and lubricating
and warning lights....................... 4-3 the emission control system........7-2 the drive chain........................... 7-25
Multi-function meter unit ................ 4-4 General maintenance Checking and lubricating
Multi-function display ..................... 4-6 and lubrication chart....................7-4 the cables.................................. 7-25
Handlebar switches........................ 4-9 Removing and installing Checking and lubricating the
Clutch lever .................................. 4-10 cowlings.......................................7-8 throttle grip and cable end ........ 7-26
Shift pedal .................................... 4-10 Checking the spark plug .................7-8 Checking and lubricating the
Brake lever.................................... 4-11 Canister.........................................7-10 brake and shift pedals............... 7-26
Brake pedal .................................. 4-11 Engine oil and oil filter element .....7-10 Checking and lubricating the
Fuel tank cap ................................ 4-11 Why Yamalube ..............................7-13 brake and clutch levers ............. 7-27
Fuel............................................... 4-12 Coolant..........................................7-13 Checking and lubricating
Catalytic converter ....................... 4-13 Air filter element the sidestand............................. 7-27
Seat .............................................. 4-14 and check hose .........................7-14 Lubricating the
Helmet holder ............................... 4-14 Adjusting the engine swingarm pivots ........................ 7-28
Sidestand ..................................... 4-15 idling speed ...............................7-15 Checking the front fork................. 7-28
Starting circuit cut-off system ...... 4-15 Checking the steering................... 7-29
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Table of contents
Checking the wheel bearings ........7-29
Battery ...........................................7-29
Replacing the fuses.......................7-31
Vehicle lights .................................7-31
Replacing a turn signal
light bulb ....................................7-32
Supporting the motorcycle............7-32
Front wheel....................................7-33
Rear wheel.....................................7-34
Troubleshooting ............................7-35
Troubleshooting chart ...................7-36
Specifications....................................9-1
Index ................................................11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2
1-1
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1 2
225, 33 250, 36
2BL-F1568-01 B48-F1668-00
1-2
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Safety information
EAU1028C
z Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
z Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
z Observe the warnings and mainte- z This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
z Obtain qualified training in safe z The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
z Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
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Safety information
z Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- z The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both z Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and z Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat z The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless z Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
z Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle z Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. z Always wear protective clothing
the operator is veering wide on a z This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- z A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning z Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such z Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use z Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
z Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
z Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 172 kg (379 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
z This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. z Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
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Safety information
operator and may limit control z Remove all loose items from the EAU57610
Safety information
z Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
z Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
z The helmet must meet the safety
standard “TIS”.
z The helmet size must match the
size of the rider’s head. ZAUU0007
Safety information
ZAUU0005
ZAUU0006
2-7
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Description
EAU10411
Left view
1,2 3 4 5 6 7
9 8
1. Headlight (page 7-31) 9. Shift pedal (page 4-10)
2. Auxiliary light
3. Fuel tank cap (page 4-11)
4. Air filter (page 7-14)
5. Battery (page 7-29)
6. Fuse (page 7-31)
7. Owner’s tool kit (page 7-1)
8. Sidestand (page 4-15)
3-1
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Description
EAU10421
Right view
1 23 4 5
9 8 76
1. License plate light 9. Rear brake fluid reservoir (page 7-22)
2. Rear turn signal light (page 7-32)
3. Tail/brake light
4. Front brake fluid reservoir (page 7-22)
5. Front turn signal light (page 7-32)
6. Engine oil filter element (page 7-10)
7. Dipstick (page 7-10)
8. Brake pedal (page 4-11)
3-2
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Description
EAU10431
3-3
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EAU10662 1. Push.
The main switch/steering lock controls OFF 2. Turn.
the ignition and lighting systems, and is All electrical systems are off. The key
used to lock the steering. The various can be removed. 1. Turn the handlebars all the way to
main switch positions are described EWA10062 the left or right.
below. WARNING 2. With the key in the “OFF” position,
Never turn the key to “OFF” or push the key in and turn it to
TIP “LOCK”.
The main switch/steering lock is “LOCK” while the vehicle is moving.
Otherwise the electrical systems will 3. Remove the key.
equipped with a keyhole shutter. (See
page 4-2 for keyhole shutter opening be switched off, which may result in TIP
and closing procedures.) loss of control or an accident. If the steering will not lock, try turning
the handlebars slightly back to the right
EAU85030
EAUP0052
or left.
ON LOCK
All electrical circuits are supplied with The steering is locked and all electrical
power and the vehicle lights are turned systems are off. The key can be re-
on. The engine can be started. The key moved.
cannot be removed.
4-1
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1 2
1. Insert the key at the “LOCK” posi- 1. Main switch/steering lock key Insert the keyhole shutter key into the
tion. 2. Keyhole shutter key keyhole shutter receptacle as shown,
2. Turn the key to “OFF”. and then turn the key to the left to close
To open the keyhole shutter the keyhole shutter.
Indicator lights and warning High beam indicator light “ ” Engine trouble warning light “ ”
lights This indicator light comes on when the This warning light comes on if a prob-
high beam of the headlight is switched lem is detected in the engine or other
on. vehicle control system. If this occurs,
have a Yamaha dealer check the on-
EAU11449
board diagnostic system.
Coolant temperature warning
light “ ” TIP
4 This warning light comes on when the When the vehicle is turned on, the light
engine is overheating. If this occurs, will come on for a few seconds and
1
stop the engine immediately and allow then go off. If the light does not come
6 2 the engine to cool. (See page 7-37.) on, or if the light remains on, have a
5 4 3
1. Right turn signal indicator light “ ” For vehicles with a radiator fan, the ra- Yamaha dealer check the vehicle.
2. High beam indicator light “ ” diator fan(s) automatically switch on or
3. Coolant temperature warning light “ ” off according to the coolant tempera-
4. Engine trouble warning light “ ” ture.
5. Neutral indicator light “ ”
6. Left turn signal indicator light “ ” TIP
When the vehicle is turned on, the light
EAU11032 will come on for a few seconds, and
Turn signal indicator lights “ ” then go off. If the light does not come
and “ ” on, or if the light remains on, have a
Each indicator light will flash when its Yamaha dealer check the vehicle.
corresponding turn signal lights are
ECA10022
flashing.
NOTICE
EAU11061 Do not continue to operate the en-
Neutral indicator light “ ” gine if it is overheating.
This indicator light comes on when the
transmission is in the neutral position.
4-3
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WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing
4-4
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4 1
1
1. Fuel meter 1. VVA (variable valve actuation) indicator 1. Neutral indicator light “ ”
2. Transmission gear display
The fuel meter indicates the amount of This model is equipped with variable
fuel in the fuel tank. The display seg- valve actuation (VVA) for good fuel This display shows the selected gear.
ments of the fuel meter disappear from economy and acceleration in both the The neutral position is indicated by “ ”
“F” (full) towards “E” (empty) as the fuel low-speed and high-speed ranges. and by the neutral indicator light.
level decreases. When approximately The VVA indicator comes on when the
1.8 L (0.48 US gal, 0.40 [Link]) of fuel variable valve actuation system has
remains, the last segment starts flash- switched to the high-speed range.
ing. Refuel as soon as possible.
TIP
If a problem is detected in the electrical
circuit, the fuel level segments will flash
repeatedly. If this occurs, have a
Yamaha dealer check the vehicle.
4-5
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4-6
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1 1
4 1
4-7
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This display shows the average fuel This mode allows you to change the
consumption since it was last reset. backlight setting.
The average fuel consumption display 1
can be set to either “AVE_ _._ km/L” or To enter the backlight setting mode
“AVE_ _._ L/100 km”. To switch the 1. Stop the vehicle.
fuel consumption measurement units, 2. Push the “SELECT” button to
push the “SELECT” button until the 1. Average speed display change the multi-function display
measurement units change. to show the current backlight set-
z “AVE_ _._ km/L”: the average dis- This display shows the vehicle’s aver- ting “bL-01”, “bL-02”, or “bL-03”.
tance that can be traveled on 1.0 L age traveling speed since it was last re- 3. Push the “SELECT” button until
of fuel. set. the multi-function display enters
z “AVE_ _._ L/100 km”: the average To reset the average speed display, the backlight setting mode.
amount of fuel necessary to travel push the “RESET” button until it is re- 4. Push the “RESET” button to select
100 km. set. the desired backlight setting.
4-8
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the multi-function display exits the Handlebar switches Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
backlight setting mode. Left beam and to “ ” for the low beam.
To flash the high beam, push the
1
switch down towards “PASS” while the
headlights are on low beam.
4 2 EAU12461
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
4 3 turn, push this switch to “ ”. When
1. Pass switch “PASS” released, the switch returns to the cen-
2. Dimmer switch “ / ” ter position. To cancel the turn signal
3. Horn switch “ ” lights, push the switch in after it has re-
4. Turn signal switch “ / ” turned to the center position.
Right EAU12501
Horn switch “ ”
Press this switch to sound the horn.
1
EAU68270
Start/Engine stop switch “ / / ”
To crank the engine with the starter,
set this switch to “ ”, and then slide
the switch toward “ ”. See page 6-2
for starting instructions prior to starting
1. Start/Engine stop switch “ / / ”
the engine.
4-9
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1
1. Clutch lever 1. Shift pedal
The clutch lever is located on the left The shift pedal is located on the left
side of the handlebar. To disengage side of the motorcycle. To shift the
the clutch, pull the lever toward the transmission to a higher gear, move
handlebar grip. To engage the clutch, the shift pedal up. To shift the trans-
release the lever. The lever should be mission to a lower gear, move the shift
pulled rapidly and released slowly for pedal down. (See page 6-3.)
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-15.)
4-10
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1
1
4
wash with soap and water. If gaso- can cause damage to the fuel system Catalytic converter
line spills on your clothing, change or vehicle performance problems. The exhaust system contains catalytic
your clothes. converter(s) to reduce harmful exhaust
emissions.
EWA10863
EAUU0045
WARNING
The exhaust system is hot after op-
4 Recommended fuel: eration. To prevent a fire hazard or
Regular unleaded gasoline (E10 ac- burns:
ceptable)
Fuel tank capacity: z Do not park the vehicle near
10 L (2.6 US gal, 2.2 [Link]) possible fire hazards such as
grass or other materials that
ECA11401
easily burn.
NOTICE z Park the vehicle in a place
Use only unleaded gasoline. The use where pedestrians or children
of leaded gasoline will cause severe are not likely to touch the hot
damage to internal engine parts, exhaust system.
such as the valves and piston rings, z Make sure that the exhaust sys-
as well as to the exhaust system. tem has cooled down before
doing any maintenance work.
Gasohol
z Do not allow the engine to idle
There are two types of gasohol: gaso-
more than a few minutes. Long
hol containing ethanol and that con-
idling can cause a build-up of
taining methanol. Gasohol containing
heat.
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
4-13
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1
2 4
1
2. Push the rear of the seat down to
lock it in place. 1. Helmet holder
3. Remove the key.
The helmet holder is located under the
TIP rider seat.
Make sure that the seat is properly se-
1. Seat lock cured before riding.
2. Turn.
To secure a helmet to the helmet
holder
2. While holding the key in that posi- 1. Remove the rider seat.
tion, lift the rear of the seat, and 2. Hook the helmet onto the helmet
then pull the seat off. holder, and then securely install
the seat. WARNING! Never ride
To install the seat with a helmet attached to the
1. Insert the projections on the front helmet holder, since the helmet
of the seat into the seat holder as may hit objects, causing loss of
shown. control and possibly an acci-
dent. [EWA10162]
4-14
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WARNING TIP
z This check is most reliable if per-
4 The vehicle must not be ridden with
formed with a warmed-up engine.
the sidestand down, or if the side-
z See pages 4-1 and 4-9 for switch
stand cannot be properly moved up
operation information.
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
4-15
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4-16
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE
5-1
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• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-19
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-16, 7-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-25
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-23, 7-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-17, 7-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-27
• Lubricate pivot if necessary.
5-2
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• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
5-3
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there is a control or function you do not between 0 and 1600 km (1000 mi). For NOTICE
understand, ask your Yamaha dealer. this reason, you should read the fol- z Keep the engine speed out of
EWA10272
lowing material carefully. the tachometer red zone.
WARNING Since the engine is brand new, do not z If any engine trouble should oc-
Failure to familiarize yourself with put an excessive load on it for the first cur during the engine break-in
the controls can lead to loss of con- 1600 km (1000 mi). The various parts in period, immediately have a
trol, which could cause an accident the engine wear and polish themselves Yamaha dealer check the vehi-
or injury. to the correct operating clearances. cle.
During this period, prolonged full-throt-
tle operation or any condition that 6
might result in engine overheating
must be avoided.
EAU17104
NOTICE
Do not continue to operate the vehi-
cle if a warning light remains on.
Have a Yamaha dealer check the ve-
hicle.
6-2
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6-3
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Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312
WARNING
z Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
z Do not park on a slope or on soft
6 ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
z Do not park near grass or other
flammable materials which
might catch fire.
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7-1
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TIP
z The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
z From 20000 km, repeat the maintenance intervals starting from 4000 km.
z Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUU1294
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7-4
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7-5
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7-6
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• Check operation.
• Check throttle grip free play, and
29 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
30 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAU18662
TIP
z The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
z Hydraulic brake service 7
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-7
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EAU46742
Cowling A
7-8
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7-9
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7-10
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7-11
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7-12
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7-13
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(b)
(a)
1
1. Idle adjusting screw
7-15
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Adjusting the throttle grip free play, turn the throttle grip free play Valve clearance
play adjusting nut in direction (a). To The valves are an important engine
Measure the throttle grip free play as decrease the throttle grip free component, and since valve clearance
shown. play, turn the adjusting nut in di- changes with use, they must be
rection (b). checked and adjusted at the intervals
specified in the periodic maintenance
2 1 chart. Unadjusted valves can result in
improper air-fuel mixture, engine
(a)
noise, and eventually engine damage.
To prevent this from occurring, have
1 your Yamaha dealer check and adjust
(b) the valve clearance at regular intervals.
TIP
1. Throttle grip free play This service must be performed when
7
1. Locknut the engine is cold.
Throttle grip free play: 2. Adjusting nut
3.0–5.0 mm (0.12–0.20 in)
3. Tighten the locknut.
Periodically check the throttle grip free
play and, if necessary, adjust it as fol-
lows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Loosen the locknut.
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7-18
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7-19
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Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light is activated by switches
connected to the brake lever and brake
pedal. Check that the brake light
comes on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows.
1
2
b a
1. Front brake lever
7-20
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EAU22433
Front brake pads
1
1
1
1
1. Brake pad wear indicator groove 7
Each rear brake pad is provided with
wear indicator grooves, which allow
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear
7-21
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7-22
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Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the brake
hose replaced every four years and EAU74253
To check the drive chain slack
whenever it is damaged or leaking.
1. Place the motorcycle on the side-
stand.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
neutral position. 7
3. Measure the drive chain slack as
shown.
ZAUE1220 1
1. Drive chain slack
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Cleaning and lubricating the chain with a special O-ring chain Checking and lubricating the
drive chain lubricant. cables
The drive chain must be cleaned and The operation of all control cables and
lubricated at the intervals specified in the condition of the cables should be
the periodic maintenance and lubrica- checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri-
out, especially when riding in dusty or cated if necessary. If a cable is
wet areas. Service the drive chain as damaged or does not move smoothly,
follows. have a Yamaha dealer check or re-
ECA10584
place it. WARNING! Damage to the
NOTICE outer housing of cables may result
The drive chain must be lubricated in internal rusting and cause inter-
after washing the motorcycle, riding ference with cable movement. Re-
in the rain or riding in wet areas. place damaged cables as soon as
possible to prevent unsafe condi- 7
1. Clean the drive chain with soap
tions. [EWA10712]
water to remove the accumulated
dust & mud and then dry off. Recommended lubricant:
2. Apply the cleaning spray on all the Yamaha cable lubricant or other
links and plates of chain, then suitable cable lubricant
wipe the chain. NOTICE: To pre-
vent damaging the O-rings, do
not clean the drive chain with
steam cleaners, high-pressure
washers or inappropriate sol-
vents. [ECA11122]
7-25
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Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
throttle grip and cable end brake and shift pedals
The operation of the throttle grip The operation of the brake and shift
should be checked before each ride. In pedals should be checked before each
addition, the cable end should be lubri- ride, and the pedal pivots should be lu-
cated by a Yamaha dealer at the inter- bricated if necessary.
vals specified in the periodic
Brake pedal
maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
7 pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth. Shift pedal
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Checking and lubricating the Recommended lubricants: Checking and lubricating the
Brake lever:
brake and clutch levers Silicone grease sidestand
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant:
Lithium-soap-based grease
7-27
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7-28
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WARNING
z Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
7-29
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Replacing the fuses age to the electrical system and Vehicle lights
possibly a fire. [EWA15132] This model is equipped with LED lights
2 1 for headlights, auxiliary lights and
Specified fuses: brake/tail light. If a light does not come
Main fuse: on, check the fuse and then have a
15.0 A Yamaha dealer check the vehicle.
4 Sub fuse:
7.5 A
Terminal fuse 1:
2.0 A
3 4 1
1. Main fuse 3. Turn the main switch on and turn
2. Sub fuse on the electrical circuit in question 2
3. Terminal fuse 1 to check if the device operates.
4. Spare fuse 4. If the fuse immediately blows
again, have a Yamaha dealer 7
The fuse box is located under the rider
check the electrical system. 1. Auxiliary light
seat.
2. Headlight
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn ECA16581
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-35
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7-36
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WARNING
z Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
z Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
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Specifications
Dimensions: Engine oil: Fuel injection:
Overall length: Recommended brand: Throttle body:
2005 mm (78.9 in) ID mark:
Overall width: B9B1 00
805 mm (31.7 in) Drivetrain:
Overall height: Gear ratio:
1080 mm (42.5 in) 1st:
SAE viscosity grades:
Seat height: 2.833 (34/12)
10W-40
810 mm (31.9 in) 2nd:
Recommended engine oil grade:
Wheelbase: 1.875 (30/16)
API service SG type or higher, JASO
1330 mm (52.4 in) 3rd:
standard MA
Ground clearance: 1.364 (30/22)
Engine oil quantity:
170 mm (6.69 in) 4th:
Oil change:
Minimum turning radius: 1.143 (24/21)
0.85 L (0.90 US qt, 0.75 [Link])
2.2 m (7.22 ft) 5th:
With oil filter removal:
Weight: 0.95 L (1.00 US qt, 0.84 [Link])
0.957 (22/23)
Curb weight: 6th:
Coolant quantity:
134 kg (295 lb) 0.840 (21/25)
Coolant reservoir (up to the maximum level
Engine: mark):
Front tire:
Combustion cycle: Type:
0.15 L (0.16 US qt, 0.13 [Link])
4-stroke Tubeless
Radiator (including all routes):
Cooling system: Size:
0.49 L (0.52 US qt, 0.43 [Link])
Liquid cooled 110/70-17 M/C 54S
Fuel:
9 Valve train: Manufacturer/model:
Recommended fuel:
SOHC IRC/TRAIL WINNER GP-211F
Unleaded gasoline (E10 acceptable)
Number of cylinders: Rear tire:
Octane number (RON):
Single cylinder Type:
90
Displacement: Tubeless
Fuel tank capacity:
155 cm3 Size:
10 L (2.6 US gal, 2.2 [Link])
Bore × stroke: 140/70-17 M/C 66S
Fuel reserve amount:
58.0 × 58.7 mm (2.28 × 2.31 in) Manufacturer/model:
1.8 L (0.48 US gal, 0.40 [Link])
Starting system: IRC/TRAIL WINNER GP-211R
Electric starter
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Specifications
Loading: Auxiliary light:
Maximum load: LED
172 kg (379 lb) License plate light:
(Total weight of rider, passenger, cargo and 5.0 W
accessories)
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage:
12 V
Battery:
Model:
YTZ4V
Voltage, capacity: 9
12 V, 3.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
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Consumer information
EAU26366 EAU26401 EAUU1221
10-1
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Consumer information
EAU85400
properly handle the vehicle data we
Vehicle data recording provided and Yamaha will appropriate-
This model’s ECU stores certain vehi- ly manage the data.
cle data to assist in the diagnosis of z With the consent of the vehicle
malfunctions and for research, statisti- owner
cal analysis and development purpos- z Where obligated by law
es. z For use by Yamaha in litigation
Although the sensors and recorded z When the data is not related to an
data will vary by model, the main data individual vehicle nor owner
points are:
z Vehicle status and engine perfor-
mance data
z Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
10-2
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Index
A Engine oil and oil filter element ............ 7-10 N
Air filter element and check hose, Engine overheating............................... 7-37 Neutral indicator light..............................4-3
cleaning ..............................................7-14 Engine serial number............................ 10-1 P
B Engine trouble warning light................... 4-3 Parking ....................................................6-4
Battery ..................................................7-29 F Part locations ..........................................3-1
Brake and clutch levers, Front and rear brake pads, checking ... 7-21 S
checking and lubricating ....................7-27 Front fork, checking ............................. 7-28 Safe-riding points....................................2-5
Brake and shift pedals, Fuel....................................................... 4-12 Safety information...................................2-1
checking and lubricating ....................7-26 Fuel consumption, tips for reducing ...... 6-3 Seat.......................................................4-14
Brake fluid, changing ............................7-23 Fuel meter .............................................. 4-5 Shifting ....................................................6-3
Brake fluid level, checking ....................7-22 Fuel tank cap........................................ 4-11 Shift pedal.............................................4-10
Brake lever ............................................4-11 Fuses, replacing ................................... 7-31 Sidestand ..............................................4-15
Brake lever free play, checking.............7-20 H Sidestand, checking and lubricating.....7-27
Brake light switches..............................7-20 Handlebar switches................................ 4-9 Spark plug, checking ..............................7-8
Brake pedal...........................................4-11 Helmet holder ....................................... 4-14 Specifications .........................................9-1
C Helmets .................................................. 2-6 Speedometer ..........................................4-4
Cables, checking and lubricating .........7-25 High beam indicator light ....................... 4-3 Start/Engine stop switch.........................4-9
Canister.................................................7-10 Horn switch ............................................ 4-9 Starting circuit cut-off system...............4-15
Care ........................................................8-1 I Starting the engine..................................6-2
Catalytic converter................................4-13 Identification numbers.......................... 10-1 Steering, checking ................................7-29
Clock.......................................................4-7 Indicator lights and warning lights ......... 4-3 Storage ...................................................8-3
Clutch lever...........................................4-10 K Supporting the motorcycle ...................7-32
Clutch lever free play, adjusting ...........7-19 Keyhole shutter ...................................... 4-2 Swingarm pivots, lubricating ................7-28
Coolant .................................................7-13 L T
Coolant temperature warning light .........4-3 Labels, location ...................................... 1-1 Tachometer .............................................4-4
Cowlings, removing and installing ..........7-8 M Throttle grip and cable,
D Main switch/steering lock....................... 4-1 checking and lubricating ....................7-26
Data recording, vehicle .........................10-2 Maintenance and lubrication, Throttle grip free play, adjusting ...........7-16
Dimmer/Pass switch ...............................4-9 periodic ................................................ 7-4 Tires ......................................................7-17
11 Drive chain, cleaning and lubricating....7-25 Maintenance, Tool kit ....................................................7-1
Drive chain slack...................................7-23 emission control system ...................... 7-2 Transmission gear display ......................4-5
E Matte color, caution ............................... 8-1 Troubleshooting ....................................7-35
Engine break-in.......................................6-1 Multi-function display ............................. 4-6 Troubleshooting chart...........................7-36
Engine idling speed ..............................7-15 Multi-function meter unit ........................ 4-4 Turn signal indicator lights ......................4-3
11-1
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Index
Turn signal light bulb, replacing ........... 7-32
Turn signal switch................................... 4-9
V
Valve clearance .................................... 7-16
Vehicle identification number ............... 10-1
Vehicle lights ........................................ 7-31
VVA indicator .......................................... 4-5
W
Wheel bearings, checking .................... 7-29
Wheel (front) ......................................... 7-33
Wheel (rear)........................................... 7-34
Wheels.................................................. 7-18
Y
Yamalube.............................................. 7-13
11
11-2
PRINTED IN THAILAND
2019.07 (E)
DIC183