100% found this document useful (10 votes)
30K views90 pages

Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle

Owners manual xsr155

Uploaded by

Arr Sonic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (10 votes)
30K views90 pages

Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle

Owners manual xsr155

Uploaded by

Arr Sonic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Location of Important Labels
  • Safety Information
  • Description
  • Instrument and Control Functions
  • For Your Safety – Pre-Operation Checks
  • Operation and Important Riding Points
  • Periodic Maintenance and Adjustment
  • Motorcycle Care and Storage
  • Specifications
  • Consumer Information
  • Index

Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

MTM155
B1V-F8199-E0

[English (E)] DIC183


[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

EAU46094

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Introduction
EAU10103

Welcome to the Yamaha world of motorcycling!


As the owner of the MTM155, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MTM155. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Important manual information


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Important manual information

EAU37432

MTM155
OWNER’S MANUAL
©2020 by Thai Yamaha Motor Co., Ltd.
1st edition, July 2019
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Table of contents
Location of important labels........... 1-1 For your safety – pre- Adjusting the throttle
operation checks ..............................5-1 grip free play ............................. 7-16
Safety information............................ 2-1 Valve clearance............................. 7-16
Further safe-riding points ............... 2-5 Operation and important Tires .............................................. 7-17
Helmets .......................................... 2-6 riding points ......................................6-1 Cast wheels .................................. 7-18
Engine break-in ...............................6-1 Adjusting the clutch
Description ....................................... 3-1 Starting the engine..........................6-2 lever free play ............................ 7-19
Left view ......................................... 3-1 Shifting ............................................6-3 Checking the brake
Right view....................................... 3-2 Tips for reducing fuel lever free play ............................ 7-20
Controls and instruments ............... 3-3 consumption................................6-3 Brake light switches ..................... 7-20
Parking ............................................6-4 Checking the front and rear
Instrument and brake pads ................................ 7-21
control functions .............................. 4-1 Periodic maintenance Checking the brake fluid level ...... 7-22
Main switch/steering lock............... 4-1 and adjustment .................................7-1 Changing the brake fluid .............. 7-23
Keyhole shutter .............................. 4-2 Tool kit ............................................7-1 Drive chain slack........................... 7-23
Indicator lights Periodic maintenance chart for Cleaning and lubricating
and warning lights....................... 4-3 the emission control system........7-2 the drive chain........................... 7-25
Multi-function meter unit ................ 4-4 General maintenance Checking and lubricating
Multi-function display ..................... 4-6 and lubrication chart....................7-4 the cables.................................. 7-25
Handlebar switches........................ 4-9 Removing and installing Checking and lubricating the
Clutch lever .................................. 4-10 cowlings.......................................7-8 throttle grip and cable end ........ 7-26
Shift pedal .................................... 4-10 Checking the spark plug .................7-8 Checking and lubricating the
Brake lever.................................... 4-11 Canister.........................................7-10 brake and shift pedals............... 7-26
Brake pedal .................................. 4-11 Engine oil and oil filter element .....7-10 Checking and lubricating the
Fuel tank cap ................................ 4-11 Why Yamalube ..............................7-13 brake and clutch levers ............. 7-27
Fuel............................................... 4-12 Coolant..........................................7-13 Checking and lubricating
Catalytic converter ....................... 4-13 Air filter element the sidestand............................. 7-27
Seat .............................................. 4-14 and check hose .........................7-14 Lubricating the
Helmet holder ............................... 4-14 Adjusting the engine swingarm pivots ........................ 7-28
Sidestand ..................................... 4-15 idling speed ...............................7-15 Checking the front fork................. 7-28
Starting circuit cut-off system ...... 4-15 Checking the steering................... 7-29
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Table of contents
Checking the wheel bearings ........7-29
Battery ...........................................7-29
Replacing the fuses.......................7-31
Vehicle lights .................................7-31
Replacing a turn signal
light bulb ....................................7-32
Supporting the motorcycle............7-32
Front wheel....................................7-33
Rear wheel.....................................7-34
Troubleshooting ............................7-35
Troubleshooting chart ...................7-36

Motorcycle care and storage ..........8-1


Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-3

Specifications....................................9-1

Consumer information ...................10-1


Identification numbers...................10-1
Vehicle data recording ..................10-2

Index ................................................11-1
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Location of important labels


EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2

1-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Location of important labels


1

1 2

100kPa=1bar kPa, psi kPa, psi


225, 33 250, 36

225, 33 250, 36
2BL-F1568-01 B48-F1668-00

1-2
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Safety information
EAU1028C
z Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
z Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
z Observe the warnings and mainte- z This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
z Obtain qualified training in safe z The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
z Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Safety information
z Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- z The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both z Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and z Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat z The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless z Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
z Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle z Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. z Always wear protective clothing
the operator is veering wide on a z This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- z A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
[Link] Page 3 Tuesday, September 3, 2019 1:19 PM

Safety information
Avoid Carbon Monoxide Poisoning z Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such z Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use z Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
z Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
z Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 172 kg (379 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
[Link] Page 4 Tuesday, September 3, 2019 1:19 PM

Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
z This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. z Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the

2-4
[Link] Page 5 Tuesday, September 3, 2019 1:19 PM

Safety information
operator and may limit control z Remove all loose items from the EAU57610

ability, therefore, such accesso- motorcycle. Further safe-riding points


ries are not recommended. z Check that the fuel cock (if z Be sure to signal clearly when
2 z Use caution when adding electri- equipped) is in the off position and making turns.
cal accessories. If electrical ac- that there are no fuel leaks. z Braking can be extremely difficult
cessories exceed the capacity of z Shift the transmission into gear on a wet road. Avoid hard braking,
the motorcycle’s electrical sys- (for models with a manual trans- because the motorcycle could
tem, an electric failure could re- mission). slide. Apply the brakes slowly
sult, which could cause a z Secure the motorcycle with tie- when stopping on a wet surface.
dangerous loss of lights or engine downs or suitable straps that are z Slow down as you approach a
power. attached to solid parts of the mo- corner or turn. Once you have
torcycle, such as the frame or up- completed a turn, accelerate
Aftermarket Tires and Rims per front fork triple clamp (and not, slowly.
The tires and rims that came with your for example, to rubber-mounted z Be careful when passing parked
motorcycle were designed to match handlebars or turn signals, or cars. A driver might not see you
the performance capabilities and to parts that could break). Choose and open a door in your path.
provide the best combination of han- the location for the straps carefully z Railroad crossings, streetcar rails,
dling, braking, and comfort. Other so the straps will not rub against iron plates on road construction
tires, rims, sizes, and combinations painted surfaces during transport. sites, and manhole covers be-
may not be appropriate. See page 7-17 z The suspension should be com- come extremely slippery when
for tire specifications and for informa- pressed somewhat by the tie- wet. Slow down and cross them
tion on servicing and replacing your downs, if possible, so that the mo- with caution. Keep the motorcycle
tires. torcycle will not bounce exces- upright, otherwise it could slide
sively during transport. out from under you.
Transporting the Motorcycle z The brake pads or linings could
Be sure to observe following instruc- get wet when you wash the motor-
tions before transporting the motorcy- cycle. After washing the motorcy-
cle in another vehicle. cle, check the brakes before
riding.
2-5
[Link] Page 6 Tuesday, September 3, 2019 1:19 PM

Safety information
z Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
z Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
z The helmet must meet the safety
standard “TIS”.
z The helmet size must match the
size of the rider’s head. ZAUU0007

z Never subject a helmet to heavy


shocks. Types of helmets and their usage
z Half-type: use only for riding at low
Wearing the helmet correctly speeds
Always connect the chin strap. In the z Full-type: use only for riding at low
case of an accident, the helmet has a to mid-range speeds
much less chance of coming off if the
chin strap is connected.
2-6
[Link] Page 7 Tuesday, September 3, 2019 1:19 PM

Safety information

ZAUU0005

z Full-face-type: use for riding at


mid-range to high speeds

ZAUU0006

2-7
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Description
EAU10411

Left view
1,2 3 4 5 6 7

9 8
1. Headlight (page 7-31) 9. Shift pedal (page 4-10)
2. Auxiliary light
3. Fuel tank cap (page 4-11)
4. Air filter (page 7-14)
5. Battery (page 7-29)
6. Fuse (page 7-31)
7. Owner’s tool kit (page 7-1)
8. Sidestand (page 4-15)

3-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Description
EAU10421

Right view
1 23 4 5

9 8 76
1. License plate light 9. Rear brake fluid reservoir (page 7-22)
2. Rear turn signal light (page 7-32)
3. Tail/brake light
4. Front brake fluid reservoir (page 7-22)
5. Front turn signal light (page 7-32)
6. Engine oil filter element (page 7-10)
7. Dipstick (page 7-10)
8. Brake pedal (page 4-11)

3-2
[Link] Page 3 Tuesday, September 3, 2019 1:19 PM

Description
EAU10431

Controls and instruments


1 2 34 5 6 7

1. Clutch lever (page 4-10)


2. Left handlebar switches (page 4-9)
3. Multi-function meter unit (page 4-4)
4. Main switch/steering lock (page 4-1)
5. Right handlebar switches (page 4-9)
6. Throttle grip (page 7-16)
7. Brake lever (page 4-11)

3-3
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAUN0264
To lock the steering
Main switch/steering lock TIP
z To prevent battery discharge, do
ON not leave the key in the on position 1 2
OFF without the engine running.
z This model is equipped with a fuel
pump. When the vehicle is first
turned on, a noise from the fuel
4 pump can be heard, but this is not
LOCK a malfunction.

EAU10662 1. Push.
The main switch/steering lock controls OFF 2. Turn.
the ignition and lighting systems, and is All electrical systems are off. The key
used to lock the steering. The various can be removed. 1. Turn the handlebars all the way to
main switch positions are described EWA10062 the left or right.
below. WARNING 2. With the key in the “OFF” position,
Never turn the key to “OFF” or push the key in and turn it to
TIP “LOCK”.
The main switch/steering lock is “LOCK” while the vehicle is moving.
Otherwise the electrical systems will 3. Remove the key.
equipped with a keyhole shutter. (See
page 4-2 for keyhole shutter opening be switched off, which may result in TIP
and closing procedures.) loss of control or an accident. If the steering will not lock, try turning
the handlebars slightly back to the right
EAU85030
EAUP0052
or left.
ON LOCK
All electrical circuits are supplied with The steering is locked and all electrical
power and the vehicle lights are turned systems are off. The key can be re-
on. The engine can be started. The key moved.
cannot be removed.

4-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


To unlock the steering EAU61101
To close the keyhole shutter
Keyhole shutter

1 2

1. Insert the key at the “LOCK” posi- 1. Main switch/steering lock key Insert the keyhole shutter key into the
tion. 2. Keyhole shutter key keyhole shutter receptacle as shown,
2. Turn the key to “OFF”. and then turn the key to the left to close
To open the keyhole shutter the keyhole shutter.

Insert the keyhole shutter key into the


keyhole shutter receptacle as shown,
and then turn the key to the right to
open the keyhole shutter.
4-2
[Link] Page 3 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU4939H EAU11081 EAU73172

Indicator lights and warning High beam indicator light “ ” Engine trouble warning light “ ”
lights This indicator light comes on when the This warning light comes on if a prob-
high beam of the headlight is switched lem is detected in the engine or other
on. vehicle control system. If this occurs,
have a Yamaha dealer check the on-
EAU11449
board diagnostic system.
Coolant temperature warning
light “ ” TIP
4 This warning light comes on when the When the vehicle is turned on, the light
engine is overheating. If this occurs, will come on for a few seconds and
1
stop the engine immediately and allow then go off. If the light does not come
6 2 the engine to cool. (See page 7-37.) on, or if the light remains on, have a
5 4 3
1. Right turn signal indicator light “ ” For vehicles with a radiator fan, the ra- Yamaha dealer check the vehicle.
2. High beam indicator light “ ” diator fan(s) automatically switch on or
3. Coolant temperature warning light “ ” off according to the coolant tempera-
4. Engine trouble warning light “ ” ture.
5. Neutral indicator light “ ”
6. Left turn signal indicator light “ ” TIP
When the vehicle is turned on, the light
EAU11032 will come on for a few seconds, and
Turn signal indicator lights “ ” then go off. If the light does not come
and “ ” on, or if the light remains on, have a
Each indicator light will flash when its Yamaha dealer check the vehicle.
corresponding turn signal lights are
ECA10022
flashing.
NOTICE
EAU11061 Do not continue to operate the en-
Neutral indicator light “ ” gine if it is overheating.
This indicator light comes on when the
transmission is in the neutral position.
4-3
[Link] Page 4 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU87110
settings while riding can distract the EAU87170

Multi-function meter unit operator and increase the risk of an


Tachometer
1 2 accident. 1
8
EAU86831
Speedometer
7
6 3
4
2 4
5
1
1. Transmission gear display 1. Tachometer
2. VVA (variable valve actuation) indicator 2. Red zone
3. “RESET” button
The tachometer allows the rider to
4. Multi-function display
5. Fuel meter
monitor the engine speed and keep it
1. Speedometer within the ideal power range.
6. “SELECT” button
ECA10032
7. Speedometer The speedometer shows the vehicle’s
NOTICE
8. Tachometer traveling speed.
Do not operate the engine in the ta-
The multi-function meter unit is also chometer red zone.
equipped with a backlight setting Red zone: 11000 r/min and above
mode.
EWA12423

WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing

4-4
[Link] Page 5 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU86841 EAU87370 EAU87390
Fuel meter VVA indicator Transmission gear display
1 2

4 1
1
1. Fuel meter 1. VVA (variable valve actuation) indicator 1. Neutral indicator light “ ”
2. Transmission gear display
The fuel meter indicates the amount of This model is equipped with variable
fuel in the fuel tank. The display seg- valve actuation (VVA) for good fuel This display shows the selected gear.
ments of the fuel meter disappear from economy and acceleration in both the The neutral position is indicated by “ ”
“F” (full) towards “E” (empty) as the fuel low-speed and high-speed ranges. and by the neutral indicator light.
level decreases. When approximately The VVA indicator comes on when the
1.8 L (0.48 US gal, 0.40 [Link]) of fuel variable valve actuation system has
remains, the last segment starts flash- switched to the high-speed range.
ing. Refuel as soon as possible.
TIP
If a problem is detected in the electrical
circuit, the fuel level segments will flash
repeatedly. If this occurs, have a
Yamaha dealer check the vehicle.

4-5
[Link] Page 6 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAUU2211
Push the “SELECT” button to change The odometer shows the total distance
Multi-function display the display in the following order: traveled by the vehicle.
TIP
ODO → TRIP 1 → TRIP 2 → TRIP F →
The odometer will lock at 999999 and
clock → km/L or L/100 km → AVE_ _._
cannot be reset.
km/L or AVE_ _._ L/100 km → AVE_ _._
km/h → backlight (bL-01, bL-02 or bL- EAU88050
1 03) → ODO Tripmeters
4
TIP
z The fuel reserve tripmeter appears
only when you are low on fuel.
1. Multi-function display
z Push the “RESET” button to
The multi-function display is equipped change the display in the reverse
with the following: order. 1
z an odometer (ODO)
z two tripmeters (TRIP 1 and TRIP 2) EAU86890

z a fuel reserve tripmeter (TRIP F) Odometer


z a clock 1. Tripmeter
z an instantaneous fuel consump-
The tripmeters show the distance trav-
tion display (km/L or L/100 km)
eled since they were last reset.
z an average fuel consumption dis-
To reset a tripmeter, change the dis-
play (AVE_ _._ km/L or AVE_ _._
play to the tripmeter you want to reset,
L/100 km) 1 and then push the “RESET” button un-
z an average speed display (AVE_
til it is reset.
_._ km/h)
z a backlight display (bL-01, bL-02 TIP
or bL-03) 1. Odometer The tripmeters will reset and continue
counting after 9999.9 is reached.

4-6
[Link] Page 7 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU87600 EAUN2660 EAU87740
Fuel reserve tripmeter Clock Instantaneous fuel consumption
display

1 1
4 1

1. Fuel reserve tripmeter 1. Clock


1. Instantaneous fuel consumption display
If the last segment of the fuel meter The clock uses a 12-hour time system.
starts flashing, the display automati- This display shows the fuel consump-
cally changes to the fuel reserve trip- To set the clock tion under the current riding condi-
meter “TRIP F” and starts counting the 1. Push the “SELECT” button to tions. It can be set to either “km/L” or
distance traveled from that point. change the display to the clock. “L/100 km”. To switch the fuel con-
To reset the fuel reserve tripmeter, 2. Push the “SELECT” button until sumption measurement units, push the
push the “RESET” button until it is re- the hour digits start flashing. “SELECT” button until the measure-
set. 3. Use the “RESET” button to set the ment units change.
hours. z “km/L”: the distance that can be
TIP
4. Push the “SELECT” button and traveled on 1.0 L of fuel.
If you do not reset the fuel reserve trip-
the minute digits start flashing. z “L/100 km”: the amount of fuel
meter manually, it will reset automati-
5. Use the “RESET” button to set the necessary to travel 100 km.
cally and disappear from the display
minutes.
after refueling and traveling 5 km (3 mi). TIP
6. Push the “SELECT” button to con-
When traveling under 10 km/h (6 mi/h),
firm the settings.
“_ _._” is displayed.

4-7
[Link] Page 8 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU87850 EAUN2690
Average fuel consumption display TIP Backlight setting mode
z To reset the display, push the
“RESET” button until it resets.
z After resetting, “_ _._” is shown
until the vehicle has traveled some
distance.
1 EAU87880
1
4
Average speed display

1. Average fuel consumption display 1. Backlight setting mode

This display shows the average fuel This mode allows you to change the
consumption since it was last reset. backlight setting.
The average fuel consumption display 1
can be set to either “AVE_ _._ km/L” or To enter the backlight setting mode
“AVE_ _._ L/100 km”. To switch the 1. Stop the vehicle.
fuel consumption measurement units, 2. Push the “SELECT” button to
push the “SELECT” button until the 1. Average speed display change the multi-function display
measurement units change. to show the current backlight set-
z “AVE_ _._ km/L”: the average dis- This display shows the vehicle’s aver- ting “bL-01”, “bL-02”, or “bL-03”.
tance that can be traveled on 1.0 L age traveling speed since it was last re- 3. Push the “SELECT” button until
of fuel. set. the multi-function display enters
z “AVE_ _._ L/100 km”: the average To reset the average speed display, the backlight setting mode.
amount of fuel necessary to travel push the “RESET” button until it is re- 4. Push the “RESET” button to select
100 km. set. the desired backlight setting.

4-8
[Link] Page 9 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


5. Push the “SELECT” button until EAU1234M EAU54202

the multi-function display exits the Handlebar switches Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
backlight setting mode. Left beam and to “ ” for the low beam.
To flash the high beam, push the
1
switch down towards “PASS” while the
headlights are on low beam.

4 2 EAU12461
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
4 3 turn, push this switch to “ ”. When
1. Pass switch “PASS” released, the switch returns to the cen-
2. Dimmer switch “ / ” ter position. To cancel the turn signal
3. Horn switch “ ” lights, push the switch in after it has re-
4. Turn signal switch “ / ” turned to the center position.
Right EAU12501
Horn switch “ ”
Press this switch to sound the horn.
1
EAU68270
Start/Engine stop switch “ / / ”
To crank the engine with the starter,
set this switch to “ ”, and then slide
the switch toward “ ”. See page 6-2
for starting instructions prior to starting
1. Start/Engine stop switch “ / / ”
the engine.

4-9
[Link] Page 10 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


Set this switch to “ ” to stop the en- EAU31642 EAU12876

gine in case of an emergency, such as Clutch lever Shift pedal


when the vehicle overturns or when the
throttle cable is stuck.
1

1
1. Clutch lever 1. Shift pedal

The clutch lever is located on the left The shift pedal is located on the left
side of the handlebar. To disengage side of the motorcycle. To shift the
the clutch, pull the lever toward the transmission to a higher gear, move
handlebar grip. To engage the clutch, the shift pedal up. To shift the trans-
release the lever. The lever should be mission to a lower gear, move the shift
pulled rapidly and released slowly for pedal down. (See page 6-3.)
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-15.)

4-10
[Link] Page 11 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU12892 EAU12944 EAUE1481

Brake lever Brake pedal Fuel tank cap


2 1

1
1
4

1. Brake lever 1. Brake pedal 1. Fuel tank cap lock cover


2. Unlock.
The brake lever is located on the right The brake pedal is located on the right
side of the handlebar. To apply the side of the motorcycle. To apply the
To remove the fuel tank cap
front brake, pull the lever toward the rear brake, press down on the brake
1. Open the fuel tank cap lock cover.
throttle grip. pedal.
2. Insert the key into the lock and
turn it 1/4 turn clockwise. The lock
will be released and the fuel tank
cap can be removed.

To install the fuel tank cap


1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
3. Close the lock cover.
4-11
[Link] Page 12 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU13213
TIP Fuel 2
The fuel tank cap cannot be installed
1
Make sure there is sufficient gasoline in
unless the key is in the lock. In addi- the tank.
tion, the key cannot be removed if the EWA10882

cap is not properly installed and WARNING


locked. Gasoline and gasoline vapors are
EWA11142 extremely flammable. To avoid fires
WARNING and explosions and to reduce the 4
Make sure that the fuel tank cap is risk of injury when refueling, follow
1. Fuel tank filler tube
properly installed before riding. these instructions.
2. Maximum fuel level
Leaking fuel is a fire hazard. 1. Before refueling, turn off the en-
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately
while smoking, or while in the vi- wipe off spilled fuel with a clean,
cinity of sparks, open flames, or dry, soft cloth, since fuel may
other sources of ignition such as deteriorate painted surfaces or
the pilot lights of water heaters plastic parts. [ECA10072]
and clothes dryers. 4. Be sure to securely close the fuel
2. Do not overfill the fuel tank. Stop tank cap.
EWA15152
filling when the fuel reaches the WARNING
bottom of the filler tube. Because
fuel expands when it heats up, Gasoline is poisonous and can
heat from the engine or the sun cause injury or death. Handle gaso-
can cause fuel to spill out of the line with care. Never siphon gasoline
fuel tank. by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-12
[Link] Page 13 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


ately. If gasoline spills on your skin, recommended by Yamaha because it EAU13435

wash with soap and water. If gaso- can cause damage to the fuel system Catalytic converter
line spills on your clothing, change or vehicle performance problems. The exhaust system contains catalytic
your clothes. converter(s) to reduce harmful exhaust
emissions.
EWA10863
EAUU0045
WARNING
The exhaust system is hot after op-
4 Recommended fuel: eration. To prevent a fire hazard or
Regular unleaded gasoline (E10 ac- burns:
ceptable)
Fuel tank capacity: z Do not park the vehicle near
10 L (2.6 US gal, 2.2 [Link]) possible fire hazards such as
grass or other materials that
ECA11401
easily burn.
NOTICE z Park the vehicle in a place
Use only unleaded gasoline. The use where pedestrians or children
of leaded gasoline will cause severe are not likely to touch the hot
damage to internal engine parts, exhaust system.
such as the valves and piston rings, z Make sure that the exhaust sys-
as well as to the exhaust system. tem has cooled down before
doing any maintenance work.
Gasohol
z Do not allow the engine to idle
There are two types of gasohol: gaso-
more than a few minutes. Long
hol containing ethanol and that con-
idling can cause a build-up of
taining methanol. Gasohol containing
heat.
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not

4-13
[Link] Page 14 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


EAU13941 EAU14326

Seat Helmet holder

To remove the seat


1. Insert the key into the seat lock,
and then turn it clockwise.

1
2 4
1
2. Push the rear of the seat down to
lock it in place. 1. Helmet holder
3. Remove the key.
The helmet holder is located under the
TIP rider seat.
Make sure that the seat is properly se-
1. Seat lock cured before riding.
2. Turn.
To secure a helmet to the helmet
holder
2. While holding the key in that posi- 1. Remove the rider seat.
tion, lift the rear of the seat, and 2. Hook the helmet onto the helmet
then pull the seat off. holder, and then securely install
the seat. WARNING! Never ride
To install the seat with a helmet attached to the
1. Insert the projections on the front helmet holder, since the helmet
of the seat into the seat holder as may hit objects, causing loss of
shown. control and possibly an acci-
dent. [EWA10162]

4-14
[Link] Page 15 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions


To release the helmet from the hel- EAU37491 EAU15397

met holder Sidestand Starting circuit cut-off system


Remove the rider seat, remove the hel- The sidestand is located on the left This system prevents in-gear engine
met from the helmet holder, and then side of the frame. Raise the sidestand starts unless the clutch lever is pulled.
install the seat. or lower it with your foot while holding Periodically check the system via the
the vehicle upright. following procedure.
EWA14191

WARNING TIP
z This check is most reliable if per-
4 The vehicle must not be ridden with
formed with a warmed-up engine.
the sidestand down, or if the side-
z See pages 4-1 and 4-9 for switch
stand cannot be properly moved up
operation information.
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.

4-15
[Link] Page 16 Tuesday, September 3, 2019 1:19 PM

Instrument and control functions

With the engine turned off: WARNING


1. Set engine stop switch to run position.
If a malfunction is found, have the vehicle
2. Turn main switch to on position.
3. Shift transmission into neutral. inspected before riding. 4
4. Push the start switch.
Does the engine start?
The neutral switch may not be working.
YES NO The vehicle should not be ridden until
5. Stop the engine. checked by a Yamaha dealer.
6. Set engine stop switch to run position.
7. Shift transmission into gear.
8. Pull the clutch lever.
9. Push the start switch.
Does the engine start?
The clutch switch may not be working.
YES NO The vehicle should not be ridden until
The system is OK. The motorcycle can be ridden. checked by a Yamaha dealer.

4-16
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

For your safety – pre-operation checks


EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE

• Check fuel level in fuel tank.


• Refuel if necessary.
Fuel • Check fuel line for leakage. 4-12
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

5-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

For your safety – pre-operation checks


ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-19
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-16, 7-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-25
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-23, 7-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-17, 7-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-27
• Lubricate pivot if necessary.

5-2
[Link] Page 3 Tuesday, September 3, 2019 1:19 PM

For your safety – pre-operation checks


ITEM CHECKS PAGE

• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.

5-3
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Operation and important riding points


EAU15952 EAU16842
1600 km (1000 mi) and beyond
Engine break-in The vehicle can now be operated nor-
Read the Owner’s Manual carefully to There is never a more important period mally.
become familiar with all controls. If in the life of your engine than the period ECA10311

there is a control or function you do not between 0 and 1600 km (1000 mi). For NOTICE
understand, ask your Yamaha dealer. this reason, you should read the fol- z Keep the engine speed out of
EWA10272
lowing material carefully. the tachometer red zone.
WARNING Since the engine is brand new, do not z If any engine trouble should oc-
Failure to familiarize yourself with put an excessive load on it for the first cur during the engine break-in
the controls can lead to loss of con- 1600 km (1000 mi). The various parts in period, immediately have a
trol, which could cause an accident the engine wear and polish themselves Yamaha dealer check the vehi-
or injury. to the correct operating clearances. cle.
During this period, prolonged full-throt-
tle operation or any condition that 6
might result in engine overheating
must be avoided.

EAU17104

0–1000 km (0–600 mi)


Avoid prolonged operation above 5000
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter element
replaced. [ECA11153]

1000–1600 km (600–1000 mi)


Avoid prolonged operation above 7500
r/min.
6-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Operation and important riding points


EAU86710
3. Shift the transmission into the EAUN0073

Starting the engine neutral position.


The ignition circuit cut-off system will 4. Start the engine by pushing the
ECAN0072

enable starting when: NOTICE


start switch.
z the transmission is in the neutral 5. Release the start switch when the Do not ride through deep water, oth-
position or engine starts, or after 5 seconds. erwise the engine may be damaged.
z the transmission is in gear, the Wait 10 seconds before pressing Avoid puddles because they may be
sidestand is up, and the clutch le- the switch again to allow battery deeper than expected.
ver is pulled. voltage to restore.
ECA11043

To start the engine NOTICE


1. Turn the main switch on and set For maximum engine life, never ac-
the engine stop switch to the run celerate hard when the engine is
6 position. cold!
2. Confirm the indicator and warning
light(s) come on for a few sec-
onds, and the go off. (See page
4-3.)
TIP
Do not start the engine if the engine
trouble warning light remains on.
ECA26710

NOTICE
Do not continue to operate the vehi-
cle if a warning light remains on.
Have a Yamaha dealer check the ve-
hicle.

6-2
[Link] Page 3 Tuesday, September 3, 2019 1:19 PM

Operation and important riding points


EAUU2190 ECA10261 EAU16811

Shifting NOTICE Tips for reducing fuel con-


z Even with the transmission in sumption
the neutral position, do not Fuel consumption depends largely on
coast for long periods of time your riding style. Consider the follow-
6 2 ing tips to reduce fuel consumption:
5
with the engine off, and do not
4 tow the motorcycle for long dis- z Shift up swiftly, and avoid high en-
3 tances. The transmission is gine speeds during acceleration.
2 z Do not rev the engine while shift-
properly lubricated only when
1 the engine is running. Inade- ing down, and avoid high engine
1 quate lubrication may damage speeds with no load on the en-
1. Shift pedal the transmission. gine.
2. Neutral position z Always use the clutch while z Turn the engine off instead of let-
6
changing gears to avoid dam- ting it idle for an extended length
Shifting gears lets you control the of time (e.g., in traffic jams, at traf-
amount of engine power available for aging the engine, transmission,
and drive train, which are not fic lights or at railroad crossings).
starting off, accelerating, climbing hills,
etc. designed to withstand the
shock of forced shifting.
TIP
To shift the transmission into the neu-
tral position ( ), press the shift pedal
down repeatedly until it reaches the
end of its travel, and then slightly raise
it.

6-3
[Link] Page 4 Tuesday, September 3, 2019 1:19 PM

Operation and important riding points


EAU17214

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312

WARNING
z Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
z Do not park on a slope or on soft
6 ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
z Do not park near grass or other
flammable materials which
might catch fire.

6-4
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU17246 EWA15123 EAU85230

WARNING Tool kit


Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the z A running engine has moving
vehicle owner/operator. The most im- parts that can catch on body
portant points of vehicle inspection, 1
parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or
plained on the following pages. fires.
The intervals given in the periodic z Running the engine while ser-
maintenance charts should be simply vicing can lead to eye injury, 1. Tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The tool kit is in the location shown.
poisoning – possibly leading to
pending on the weather, terrain, geo- The information included in this manual
death. See page 2-3 for more in-
graphical location, and individual use, and the tools provided in the tool kit are 7
formation about carbon monox-
the maintenance intervals may need to intended to assist you in the perfor-
ide.
be shortened. mance of preventive maintenance and
EWA10322 EWA15461
minor repairs. However, a torque
WARNING WARNING wrench and other tools are necessary
Failure to properly maintain the vehi- Brake discs, calipers, drums, and to perform certain maintenance work
cle or performing maintenance ac- linings can become very hot during correctly.
tivities incorrectly may increase use. To avoid possible burns, let
TIP
your risk of injury or death during brake components cool before
If you do not have the tools or experi-
service or while using the vehicle. If touching them.
ence required for a particular job, have
you are not familiar with vehicle ser- your Yamaha dealer perform it for you.
vice, have a Yamaha dealer perform
service.

7-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAUU0621

TIP
z The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
z From 20000 km, repeat the maintenance intervals starting from 4000 km.
z Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAUU1294

Periodic maintenance chart for the emission control system


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months
7
• Check fuel hoses for cracks or
1 * Fuel line √ √ √ √ √
damage.
• Check condition.
2 * Fuel filter Every 12000 km (7500 mi)
• Replace if necessary.
• Check condition.
√ √ √ √
3 * Spark plug • Clean and regap.
• Replace. Every 8000 km (5000 mi)
• Check valve clearance.
4 * Valves √ √
• Adjust if necessary.
5 * Fuel injection • Adjust engine idling speed. √ √ √ √ √ √
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.

7-2
[Link] Page 3 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check control system for dam-


Evaporative emis-
7 * age. √ √
sion control system
• Replace if necessary.

7-3
[Link] Page 4 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAUU1287

General maintenance and lubrication chart


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Perform dynamic inspection us-


Diagnostic system
1 * ing Yamaha diagnostic tool. √ √ √ √ √ √
check
• Check the error codes.
• Clean. √ √ √ √ √
2 * Air filter element
• Replace. Every 12000 km (7500 mi)
3 Air filter check hose • Clean. √ √ √ √ √
• Check voltage.
4 * Battery √ √ √ √ √ √
• Charge if necessary.
• Check operation.
7 5 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level and
√ √ √ √ √ √
6 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
√ √ √ √ √ √
7 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
8 * Brake hose clamping.
• Replace. Every 4 years
9 * Brake fluid • Change. Every 2 years
10 * Wheels • Check runout and for damage. √ √ √ √ √

7-4
[Link] Page 5 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check tread depth and for dam-


age.
11 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearings for looseness or
12 * Wheel bearings √ √ √ √
damage.
• Check operation and for exces-
√ √ √ √
sive play.
13 * Swingarm
• Lubricate with lithium-soap-
Every 24000 km (14000 mi)
based grease.
• Check chain slack, alignment and
condition. 7
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
14 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
√ √ √ √ √
for roughness.
15 * Steering bearings
• Lubricate with lithium-soap-
Every 24000 km (15000 mi)
based grease.
• Make sure that all nuts, bolts and
16 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
17 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-
18 √ √ √ √ √
shaft based grease.

7-5
[Link] Page 6 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

Clutch lever pivot • Lubricate with lithium-soap-


19 √ √ √ √ √
shaft based grease.
Shift pedal pivot • Lubricate with lithium-soap-
20 √ √ √ √ √
shaft based grease.
• Check operation.
21 Sidestand • Lubricate with lithium-soap- √ √ √ √ √
based grease.
• Check operation and for oil leak-
22 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
23 * √ √ √ √
sembly sorber for oil leakage.
7 • Change.
24 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
Engine oil filter ele-
25 • Replace. √ √ √
ment
• Check coolant level and vehicle
√ √ √ √ √
for coolant leakage.
26 * Cooling system
• Change with Yamaha genuine
Every 3 years
coolant.
Front and rear
27 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
28 • Lubricate. √ √ √ √ √
cables

7-6
[Link] Page 7 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check operation.
• Check throttle grip free play, and
29 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
30 * √ √ √ √ √ √
switches • Adjust headlight beam.

EAU18662

TIP
z The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
z Hydraulic brake service 7
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.

7-7
[Link] Page 8 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU18782 EAU19614

Removing and installing cowl- Checking the spark plug


ings The spark plug is an important engine
The cowlings shown need to be re- component, which is easy to check.
moved to perform some of the mainte- Since heat and deposits will cause any
nance jobs described in this chapter. spark plug to slowly erode, the spark
Refer to this section each time a cowl- plug should be removed and checked
ing needs to be removed and installed. in accordance with the periodic main-
tenance and lubrication chart. In addi-
1 tion, the condition of the spark plug
1. Cowling A
can reveal the condition of the engine.

To install the cowling To remove the spark plug


Place the cowling in the original posi- 1. Remove the spark plug cap.
tion, and then install the bolts.
7
1 1
1. Cowling A

EAU46742
Cowling A

To remove the cowling


Remove the bolts, and then take the 1. Spark plug cap
cowling off.
2. Remove the spark plug as shown,
with a spark plug wrench available
at a Yamaha dealer.

7-8
[Link] Page 9 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


To check the spark plug
TIP
1. Check that the porcelain insulator
If a torque wrench is not available
around the center electrode of the
when installing a spark plug, a good
spark plug is a medium-to-light
estimate of the correct torque is 1/4–
tan (the ideal color when the vehi-
1/2 turn past finger tight. However, the
cle is ridden normally).
spark plug should be tightened to the
TIP specified torque as soon as possible.
If the spark plug shows a distinctly dif-
3. Install the spark plug cap.
ferent color, the engine could be oper-
ating improperly. Do not attempt to 1. Spark plug gap
diagnose such problems yourself. In-
stead, have a Yamaha dealer check Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
the vehicle.
2. Check the spark plug for electrode To install the spark plug
erosion and excessive carbon or 7
1. Clean the surface of the spark
other deposits, and replace it if plug gasket and its mating sur-
necessary. face, and then wipe off any grime
from the spark plug threads.
Specified spark plug:
NGK/MR8E9 2. Install the spark plug with the
spark plug wrench, and then tight-
3. Measure the spark plug gap with a en it to the specified torque.
wire thickness gauge and, if nec-
essary, adjust the gap to specifi- Tightening torque:
Spark plug:
cation. 13 N·m (1.3 kgf·m, 9.6 lb·ft)

7-9
[Link] Page 10 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU36112 EAUE0453

Canister Engine oil and oil filter ele-


ment
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart. 1
ZAUE0033
1. Engine oil filler cap
To check the engine oil level
This model is equipped with a canister 1. Place the vehicle on a level sur-
TIP
to prevent the discharging of fuel vapor face and hold it in an upright posi-
The engine oil should be between the
into the atmosphere. Before operating tion. A slight tilt to the side can
minimum and maximum level marks.
this vehicle, make sure to check the result in a false reading.
7 following: 2. Start the engine, warm it up for
z Check each hose connection. several minutes, and then turn it
1
z Check each hose and canister for off.
cracks or damage. Replace if 3. Wait a few minutes until the oil set-
damaged. tles, remove the oil filler cap, wipe 2
z Make sure that the canister the dipstick clean, insert it back 3
breather is not blocked, and if into the oil filler hole (without
necessary, clean it. screwing it in), and then remove it
again to check the oil level. ZAUE1300
NOTICE: Do not operate the ve- 1. Dipstick
hicle until you know that the en- 2. Maximum level mark
gine oil level is sufficient. [ECA10012] 3. Tip of the engine oil dipstick

7-10
[Link] Page 11 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


4. If the engine oil is below the mini-
mum level mark, add sufficient oil
4
of the recommended type to raise 2
3
it to the correct level.
5. Install and tighten the oil filler cap.
1
2

To change the engine oil (with or 1


without oil filter element replace-
ment) ZAUE0672 5 ZAUE1217
1. Start the engine, warm it up for 1. Engine oil drain bolt 1. Bolt
several minutes, and then turn it 2. O-ring 2. Oil filter element cover
off. 3. Compression spring
2. Place an oil pan under the engine 4. Strainer 6. Remove and replace the oil filter
to collect the used oil. 5. Oil pan element and O-ring.
3. Remove the engine oil filler cap,
4. Clean the engine oil strainer with 7
then the drain bolt along with the
solvent. 1
O-ring, compression spring, and
engine oil strainer, to drain the oil TIP
from the crankcase. NOTICE: Skip steps 5–7 if the oil filter element is
When removing the engine oil not being replaced.
drain bolt, the O-ring, compres-
5. Remove the oil filter element cover 2
sion spring, and oil strainer will
by removing the bolts.
fall out. Take care not to lose ZAUE0104
these parts. [ECA11002] 1. Oil filter element
2. O-ring

7-11
[Link] Page 12 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


7. Install the oil filter element cover 9. Refill with the specified amount of 10. Start the engine, and then let it idle
by installing the bolts, then tight- the recommended engine oil, and for several minutes while checking
ening them to the specified then install and tighten the oil filler it for oil leakage. If oil is leaking,
torque. cap. immediately turn the engine off
and check for the cause.
Tightening torques: Recommended engine oil: 11. Turn the engine off, and then
Oil filter element cover bolt: See page 9-1. check the oil level and correct it if
10 N·m (1.0 kgf·m, 7.4 lb·ft) Oil quantity:
Oil change: necessary.
0.85 L (0.90 US qt, 0.75 [Link])
TIP With oil filter removal:
Make sure that the O-ring is properly 0.95 L (1.00 US qt, 0.84 [Link])
seated.
ECA11621

8. Install the engine oil strainer, com- NOTICE


pression spring, O-ring and the z In order to prevent clutch slip-
engine oil drain bolt, and then page (since the engine oil also
7
tighten it to the specified torque. lubricates the clutch), do not
NOTICE: Before installing the mix any chemical additives. Do
engine oil drain bolt, do not for- not use oils with a diesel speci-
get to install the O-ring, com- fication of “CD” or oils of a high-
pression spring, and oil strainer er quality than specified. In
in position. [ECA10422] addition, do not use oils labeled
“ENERGY CONSERVING II” or
Tightening torques:
Engine oil drain bolt: higher.
32 N·m (3.2 kgf·m, 24 lb·ft) z Make sure that no foreign mate-
rial enters the crankcase.

7-12
[Link] Page 13 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU85450 EAU20071

Why Yamalube Coolant TIP


YAMALUBE oil is a Genuine YAMAHA The coolant level should be checked The coolant should be between the
Part born of the engineers’ passion before each ride. In addition, the cool- minimum and maximum level marks.
and belief that engine oil is an impor- ant must be changed at the intervals
tant liquid engine component. We form specified in the periodic maintenance
teams of specialists in the fields of me- and lubrication chart.
chanical engineering, chemistry, elec-
tronics and track testing, and have EAU80890
To check the coolant level
them develop the engine together with 1
1. Place the vehicle on a level sur-
the oil it will use. Yamalube oils take full
advantage of the base oil’s qualities
face. 2
2. Remove cowling A. (See page 3
and blend in the ideal balance of addi-
7-8.)
tives to make sure the final oil clears
3. Hold the vehicle in an upright po- 1. Coolant reservoir
our performance standards. Thus,
sition. 2. Maximum level mark
Yamalube mineral, semisynthetic and 7
3. Minimum level mark
synthetic oils have their own distinct TIP
characters and value. Yamaha’s expe- z The coolant level must be 5. If the coolant is at or below the
rience gained over many years of re- checked on a cold engine since minimum level mark, remove the
search and development into oil since the level varies with engine tem- coolant reservoir cap.
the 1960’s helps make Yamalube the perature.
best choice for your Yamaha engine. z Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
4. Check the coolant level in the
coolant reservoir.

7-13
[Link] Page 14 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


coolant, have a Yamaha dealer EAUU2170

check the antifreeze content of Air filter element and check


1 hose
the coolant as soon as possible,
otherwise the effectiveness of The air filter element should be cleaned
the coolant will be reduced. or replaced by a Yamaha dealer at the
[ECA10473] intervals specified in the periodic main-
tenance chart. Have the air filter ele-
Coolant reservoir capacity (up to ment serviced more frequently if you
the maximum level mark): often ride in wet or dusty areas. In ad-
0.15 L (0.16 US qt, 0.13 [Link]) dition, the air filter check hose should
1. Coolant reservoir cap
be regularly checked and cleaned if
7. Install the cowling.
6. Add coolant to the maximum level necessary.
mark, and then install the coolant EAU33032
reservoir cap. WARNING! Re- Changing the coolant To clean the air filter check hose
move only the coolant reservoir The coolant must be changed at the in- 1. Check the hose for accumulated
7 cap. Never attempt to remove tervals specified in the periodic main- dirt or water.
the radiator cap when the en- tenance and lubrication chart. Have a
gine is hot. [EWA15162] NOTICE: If Yamaha dealer change the coolant. 1
coolant is not available, use dis- WARNING! Never attempt to remove
tilled water or soft tap water in- the radiator cap when the engine is
stead. Do not use hard water or hot. [EWA10382]
salt water since it is harmful to
the engine. If water has been
used instead of coolant, replace
it with coolant as soon as possi-
ble, otherwise the cooling sys- 1. Air filter check hose
tem will not be protected
against frost and corrosion. If
water has been added to the
7-14
[Link] Page 15 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


2. If dirt or water is visible, remove EAU34302
Engine idling speed:
the hose, clean it and then install Adjusting the engine idling
1300–1500 r/min
it. speed
The engine idling speed must be
checked and, if necessary, adjusted as TIP
follows at the intervals specified in the If the specified idling speed cannot be
periodic maintenance and lubrication obtained as described above, have a
chart. Yamaha dealer make the adjustment.
The engine should be warm before
making this adjustment.
Check the engine idling speed and, if
necessary, adjust it to specification by
turning the idle adjusting screw. To in-
crease the engine idling speed, turn
the screw in direction (a). To decrease
the engine idling speed, turn the screw 7
in direction (b).

(b)
(a)

1
1. Idle adjusting screw

7-15
[Link] Page 16 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU21377
2. To increase the throttle grip free EAU21403

Adjusting the throttle grip free play, turn the throttle grip free play Valve clearance
play adjusting nut in direction (a). To The valves are an important engine
Measure the throttle grip free play as decrease the throttle grip free component, and since valve clearance
shown. play, turn the adjusting nut in di- changes with use, they must be
rection (b). checked and adjusted at the intervals
specified in the periodic maintenance
2 1 chart. Unadjusted valves can result in
improper air-fuel mixture, engine
(a)
noise, and eventually engine damage.
To prevent this from occurring, have
1 your Yamaha dealer check and adjust
(b) the valve clearance at regular intervals.
TIP
1. Throttle grip free play This service must be performed when
7
1. Locknut the engine is cold.
Throttle grip free play: 2. Adjusting nut
3.0–5.0 mm (0.12–0.20 in)
3. Tighten the locknut.
Periodically check the throttle grip free
play and, if necessary, adjust it as fol-
lows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Loosen the locknut.

7-16
[Link] Page 17 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU82721
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model.
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Cold tire air pressure:
small area of road contact. Therefore, it 1 person:
is essential to maintain the tires in good Front:
condition at all times and replace them 225 kPa (2.25 kgf/cm2, 33 psi)
at the appropriate time with the speci- Rear:
250 kPa (2.50 kgf/cm2, 36 psi)
fied tires. 2 persons:
Front:
1. Tire sidewall
Tire air pressure 225 kPa (2.25 kgf/cm2, 33 psi)
Rear: 2. Tire wear indicator
The tire air pressure should be
250 kPa (2.50 kgf/cm2, 36 psi) 3. Tire tread depth
checked and, if necessary, adjusted
Maximum load:
before each ride. Vehicle: The tires must be checked before each
EWA10504
172 kg (379 lb) ride. If a tire tread shows crosswise 7
WARNING The vehicle’s maximum load is the lines (minimum tread depth), if the tire
Operation of this vehicle with im- combined weight of the rider, pas- has a nail or glass fragments in it, or if
proper tire pressure may cause se- senger, cargo, and any accessories. the sidewall is cracked, contact a
vere injury or death from loss of EWA10512 Yamaha dealer immediately and have
control. WARNING the tire replaced.
z The tire air pressure must be
Never overload your vehicle. Opera- Minimum tire tread depth (front and
checked and adjusted on cold
tion of an overloaded vehicle could rear):
tires (i.e., when the temperature
cause an accident. 1.0 mm (0.04 in)
of the tires equals the ambient
temperature).
z The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-17
[Link] Page 18 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EWA10583
ageing. Old and aged tires shall be EAU21963

WARNING checked by tire specialists to ascertain Cast wheels


z It is dangerous to ride with a their suitability for further use. To maximize the performance, durabil-
worn-out tire. When a tire tread EWA10462 ity, and safe operation of your vehicle,
begins to show crosswise lines, WARNING note the following points regarding the
have a Yamaha dealer replace The front and rear tires should be of specified wheels.
the tire immediately. the same make and design, other- z The wheel rims should be
z The replacement of all wheel wise the handling characteristics of checked for cracks, bends, warp-
and brake-related parts, includ- the vehicle may be different, which age or other damage before each
ing the tires, should be left to a could lead to an accident. ride. If any damage is found, have
Yamaha dealer, who has the a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
necessary professional knowl-
ed below have been approved for this smallest repair to the wheel. A de-
edge and experience to do so.
model by Yamaha. formed or cracked wheel must be
z Ride at moderate speeds after
changing a tire since the tire replaced.
Front tire: z The wheel should be balanced
7 surface must first be “broken Size:
in” for it to develop its optimal 110/70-17 M/C 54S whenever either the tire or wheel
characteristics. Manufacturer/model: has been changed or replaced. An
IRC/TRAIL WINNER GP-211F unbalanced wheel can result in
Rear tire: poor performance, adverse han-
Tire information Size: dling characteristics, and a short-
This model is equipped with tubeless 140/70-17 M/C 66S
Manufacturer/model: ened tire life.
tires and tire air valves.
Tires age, even if they have not been IRC/TRAIL WINNER GP-211R
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

7-18
[Link] Page 19 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU22047
3. To increase the clutch lever free 6. To increase the clutch lever free
Adjusting the clutch lever free play, turn the clutch lever free play play, turn the clutch lever free play
play adjusting bolt in direction (a). To adjusting nut in direction (a). To
Measure the clutch lever free play as decrease the clutch lever free decrease the clutch lever free
shown. play, turn the adjusting bolt in di- play, turn the adjusting nut in di-
rection (b). rection (b).
7. Tighten the locknut at the crank-
TIP
case.
If the specified clutch lever free play
8. Tighten the locknut at the clutch
(b) could be obtained as described above,
lever and then slide the rubber
4 skip steps 4–7.
cover to its original position.
3 4. Fully turn the adjusting bolt at the
(a) clutch lever in direction (a) to loos-
2
1 en the clutch cable.
1. Rubber cover 5. Loosen the locknut at the crank-
2. Clutch lever free play adjusting bolt case. 7
3. Locknut
4. Clutch lever free play
(a)
Clutch lever free play:
8.0–13.0 mm (0.31–0.51 in)
(b)
Periodically check the clutch lever free
play and, if necessary, adjust it as fol- 2 1
lows.
1. Slide the rubber cover back at the
clutch lever. 1. Locknut
2. Loosen the locknut. 2. Clutch lever free play adjusting nut

7-19
[Link] Page 20 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU37914
braking performance, which may re- EAU22275

Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light is activated by switches
connected to the brake lever and brake
pedal. Check that the brake light
comes on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows.

1
2
b a
1. Front brake lever

There should be no free play at the


7 brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system. 1. Rear brake light switch
EWA14212
2. Rear brake light switch adjusting nut
WARNING
A soft or spongy feeling in the brake Turn the rear brake light switch adjust-
lever can indicate the presence of ing nut while holding the rear brake
air in the hydraulic system. If there is light switch in place. To make the
air in the hydraulic system, have a brake light come on earlier, turn the ad-
Yamaha dealer bleed the system be- justing nut in direction (a). To make the
fore operating the vehicle. Air in the brake light come on later, turn the ad-
hydraulic system will diminish the justing nut in direction (b).

7-20
[Link] Page 21 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU22393
indicator grooves have almost disap-
TIP Checking the front and rear peared, have a Yamaha dealer replace
The front brake light switch should be brake pads the brake pads as a set.
serviced by a Yamaha dealer. The front and rear brake pads must be
checked for wear at the intervals spec- EAU36721

ified in the periodic maintenance and Rear brake pads


lubrication chart.

EAU22433
Front brake pads

1
1

1
1
1. Brake pad wear indicator groove 7
Each rear brake pad is provided with
wear indicator grooves, which allow
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear

7-21
[Link] Page 22 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAUV0530
Rear brake z Use only the specified brake flu-
Checking the brake fluid level id; otherwise, the rubber seals
Before riding, check that the brake fluid may deteriorate, causing leak-
is above the minimum level mark. age.
Check the brake fluid level with the top z Refill with the same type of
of the reservoir level. Replenish the brake fluid. Adding a brake fluid
1
brake fluid if necessary. other than DOT 3 or DOT 4 may
Front brake result in a harmful chemical re-
action.
1 z Be careful that water does not
1. Minimum level mark enter the brake fluid reservoir
when refilling. Water will signifi-
Specified brake fluid: cantly lower the boiling point of
DOT 3 or DOT 4 the fluid and may result in vapor
EWA15981
lock.
7
WARNING ECA17641

Improper maintenance can result in NOTICE


1. Minimum level mark
loss of braking ability. Observe Brake fluid may damage painted
these precautions: surfaces or plastic parts. Always
z Insufficient brake fluid may al- clean up spilled fluid immediately.
low air to enter the brake sys-
As the brake pads wear, it is normal for
tem, reducing braking
the brake fluid level to gradually go
performance.
down. A low brake fluid level may indi-
z Clean the filler cap before re-
cate worn brake pads and/or brake
moving. Use only DOT 3 or DOT
system leakage; therefore, be sure to
4 brake fluid from a sealed con-
check the brake pads for wear and the
tainer.
brake system for leakage. If the brake

7-22
[Link] Page 23 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


fluid level goes down suddenly, have a EAUM1362 EAU22762

Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the brake
hose replaced every four years and EAU74253
To check the drive chain slack
whenever it is damaged or leaking.
1. Place the motorcycle on the side-
stand.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
neutral position. 7
3. Measure the drive chain slack as
shown.

ZAUE1220 1
1. Drive chain slack

7-23
[Link] Page 24 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


Drive chain slack:
30.0–40.0 mm (1.18–1.57 in) 1 2

4. If the drive chain slack is incorrect, (b)


adjust it as follows. NOTICE: Im-
proper drive chain slack will (a)
overload the engine as well as 3
other vital parts of the motorcy- 1
cle and can lead to chain slip-
2
page or breakage. To prevent 1. Axle nut 1. Locknut
this from occurring, keep the 2. Locknut 2. Drive chain slack adjusting bolt
drive chain slack within the 3. Alignment marks
specified limits. [ECA10572] 2. To tighten the drive chain, turn the
drive chain slack adjusting bolt on 3. Tighten the axle nut, then the lock-
EAU3431B each side of the swingarm in di- nuts to their specified torques.
7 To adjust the drive chain slack rection (a). To loosen the drive
Consult a Yamaha dealer before ad- chain, turn the adjusting bolt on Tightening torques:
justing the drive chain slack. Axle nut:
each side of the swingarm in di-
1. Loosen the axle nut and the lock- 59 N·m (5.9 kgf·m, 44 lb·ft)
rection (b), and then push the rear Locknut:
nut on each side of the swingarm. wheel forward. 16 N·m (1.6 kgf·m, 12 lb·ft)
TIP
4. Make sure that the drive chain
Using the alignment marks on each pullers are in the same position,
side of the swingarm, make sure that the drive chain slack is correct,
both drive chain pullers are in the same and the drive chain moves
position for proper wheel alignment. smoothly.

7-24
[Link] Page 25 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAUE0141
3. Thoroughly lubricate the drive EAU23098

Cleaning and lubricating the chain with a special O-ring chain Checking and lubricating the
drive chain lubricant. cables
The drive chain must be cleaned and The operation of all control cables and
lubricated at the intervals specified in the condition of the cables should be
the periodic maintenance and lubrica- checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri-
out, especially when riding in dusty or cated if necessary. If a cable is
wet areas. Service the drive chain as damaged or does not move smoothly,
follows. have a Yamaha dealer check or re-
ECA10584
place it. WARNING! Damage to the
NOTICE outer housing of cables may result
The drive chain must be lubricated in internal rusting and cause inter-
after washing the motorcycle, riding ference with cable movement. Re-
in the rain or riding in wet areas. place damaged cables as soon as
possible to prevent unsafe condi- 7
1. Clean the drive chain with soap
tions. [EWA10712]
water to remove the accumulated
dust & mud and then dry off. Recommended lubricant:
2. Apply the cleaning spray on all the Yamaha cable lubricant or other
links and plates of chain, then suitable cable lubricant
wipe the chain. NOTICE: To pre-
vent damaging the O-rings, do
not clean the drive chain with
steam cleaners, high-pressure
washers or inappropriate sol-
vents. [ECA11122]

7-25
[Link] Page 26 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAUE1191 EAU44276

Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
throttle grip and cable end brake and shift pedals
The operation of the throttle grip The operation of the brake and shift
should be checked before each ride. In pedals should be checked before each
addition, the cable end should be lubri- ride, and the pedal pivots should be lu-
cated by a Yamaha dealer at the inter- bricated if necessary.
vals specified in the periodic
Brake pedal
maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
7 pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth. Shift pedal

7-26
[Link] Page 27 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU23144 EAU23203

Checking and lubricating the Recommended lubricants: Checking and lubricating the
Brake lever:
brake and clutch levers Silicone grease sidestand
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever

The operation of the sidestand should


be checked before each ride, and the
sidestand pivot and metal-to-metal 7
contact surfaces should be lubricated
if necessary.
EWA10732
Clutch lever
WARNING
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

7-27
[Link] Page 28 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAUM1653 EAU23273

Lubricating the swingarm piv- Checking the front fork


ots The condition and operation of the
The swingarm pivots must be lubricat- front fork must be checked as follows
ed by a Yamaha dealer at the intervals at the intervals specified in the periodic
specified in the periodic maintenance maintenance and lubrication chart.
and lubrication chart.
To check the condition
Recommended lubricant: Check the inner tubes for scratches,
Lithium-soap-based grease damage and excessive oil leakage.
ECA10591

To check the operation NOTICE


1. Place the vehicle on a level sur- If any damage is found or the front
face and hold it in an upright posi- fork does not operate smoothly,
tion. WARNING! To avoid injury, have a Yamaha dealer check or re-
7 securely support the vehicle so pair it.
there is no danger of it falling
over. [EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.

7-28
[Link] Page 29 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU23285 EAU23292 EAU23377

Checking the steering Checking the wheel bearings Battery


Worn or loose steering bearings may The front and rear wheel bearings must 1
cause danger. Therefore, the operation be checked at the intervals specified in 2
of the steering must be checked as fol- the periodic maintenance and lubrica-
lows at the intervals specified in the tion chart. If there is play in the wheel
periodic maintenance and lubrication hub or if the wheel does not turn
chart. smoothly, have a Yamaha dealer
1. Raise the front wheel off the check the wheel bearings.
ground. (See page 7-32.)
WARNING! To avoid injury, se- 3
curely support the vehicle so 1. Positive battery lead (red)
there is no danger of it falling 2. Battery
over. [EWA10752] 3. Negative battery lead (black)
2. Hold the lower ends of the front
fork legs and try to move them for- This model is equipped with a VRLA 7
ward and backward. If any free (Valve Regulated Lead Acid) battery.
play can be felt, have a Yamaha There is no need to check the electro-
dealer check or repair the steer- lyte or to add distilled water. However,
ing. the battery lead connections need to
be checked and, if necessary, tight-
ened.
EWA10761

WARNING
z Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-

7-29
[Link] Page 30 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


ways shield your eyes when To charge the battery 3. Fully charge the battery before in-
working near batteries. In case Have a Yamaha dealer charge the bat- stallation. NOTICE: When install-
of contact, administer the fol- tery as soon as possible if it seems to ing the battery, be sure to turn
lowing FIRST AID. have discharged. Keep in mind that the the main switch off, then con-
• EXTERNAL: Flush with plenty battery tends to discharge more quick- nect the positive lead before
of water. ly if the vehicle is equipped with op- connecting the negative lead.
• INTERNAL: Drink large quan- tional electrical accessories. [ECA16842]

tities of water or milk and im- ECA16522


4. After installation, make sure that
mediately call a physician. NOTICE the battery leads are properly con-
• EYES: Flush with water for 15 To charge a VRLA (Valve Regulated nected to the battery terminals.
minutes and seek prompt Lead Acid) battery, a special (con- ECA16531

medical attention. stant-voltage) battery charger is re- NOTICE


z Batteries produce explosive hy- quired. Using a conventional battery Always keep the battery charged.
drogen gas. Therefore, keep charger will damage the battery. Storing a discharged battery can
sparks, flames, cigarettes, etc., cause permanent battery damage.
7 away from the battery and pro- To store the battery
vide sufficient ventilation when 1. If the vehicle will not be used for
charging it in an enclosed more than one month, remove the
space. battery, fully charge it, and then
z KEEP THIS AND ALL BATTER- place it in a cool, dry place.
IES OUT OF THE REACH OF NOTICE: When removing the
CHILDREN. battery, be sure to turn the main
ECA10621 switch off, then disconnect the
NOTICE negative lead before discon-
Never attempt to remove the battery necting the positive lead. [ECA16304]
cell seals, as this would permanently 2. If the battery will be stored for
damage the battery. more than two months, check it at
least once a month and fully
charge it if necessary.
7-30
[Link] Page 31 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU53044
avoid causing extensive dam- EAUN2261

Replacing the fuses age to the electrical system and Vehicle lights
possibly a fire. [EWA15132] This model is equipped with LED lights
2 1 for headlights, auxiliary lights and
Specified fuses: brake/tail light. If a light does not come
Main fuse: on, check the fuse and then have a
15.0 A Yamaha dealer check the vehicle.
4 Sub fuse:
7.5 A
Terminal fuse 1:
2.0 A
3 4 1
1. Main fuse 3. Turn the main switch on and turn
2. Sub fuse on the electrical circuit in question 2
3. Terminal fuse 1 to check if the device operates.
4. Spare fuse 4. If the fuse immediately blows
again, have a Yamaha dealer 7
The fuse box is located under the rider
check the electrical system. 1. Auxiliary light
seat.
2. Headlight
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn ECA16581

off the electrical circuit in ques- NOTICE


tion. Do not affix any type of tinted film or
2. Remove the blown fuse, and then stickers to the headlight lens.
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to

7-31
[Link] Page 32 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU24205 EAU24351
a jack either under each side of the
Replacing a turn signal light Supporting the motorcycle frame in front of the rear wheel or under
bulb Since this model is not equipped with a each side of the swingarm.
1. Remove the turn signal light lens centerstand, follow these precautions
by removing the screw. when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.

1 To service the front wheel


1. Stabilize the rear of the motorcy-
1. Screw
7 cle by using a motorcycle stand
2. Remove the burnt-out bulb by or, if an additional motorcycle
pushing it in and turning it coun- stand is not available, by placing a
terclockwise. jack under the frame in front of the
3. Insert a new bulb into the socket, rear wheel.
push it in, and then turn it clock- 2. Raise the front wheel off the
wise until it stops. ground by using a motorcycle
4. Install the lens by installing the stand.
screw. NOTICE: Do not over-
tighten the screw, otherwise the To service the rear wheel
lens may break. [ECA11192] Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing

7-32
[Link] Page 33 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU24361
3. Remove the brake hose holder by To install the front wheel
Front wheel removing the bolt. 1. Lift the wheel up between the fork
EAUN0582
4. Remove the brake caliper by re- legs.
moving the bolts. 2. Insert the wheel axle and install
the wheel axle nut.
To remove the front wheel 1 3. Lower the front wheel so that it is
EWA10822
2 on the ground.
WARNING 4 4. Install the brake caliper by install-
To avoid injury, securely support the ing the bolts.
vehicle so there is no danger of it 3 TIP
falling over. 5
Make sure that there is enough space
1. Loosen the front wheel axle nut between the brake pads before install-
and the brake caliper bolts. ing the brake caliper onto the brake
1. Brake hose holder disc.
2. Bolt
3. Brake caliper 5. Install the brake hose holder by in- 7
4. Brake caliper bolt stalling the bolt.
5. Wheel axle 6. Tighten the wheel axle and brake
caliper bolts to the specified
5. Remove the front wheel axle nut.
torques.
1 6. Pull the wheel axle out, and then
remove the wheel. NOTICE: Do Tightening torques:
not apply the brake after the Wheel axle:
brake calipers have been re- 40 N·m (4.0 kgf·m, 30 lb·ft)
1. Axle nut
moved, otherwise the brake Brake caliper bolt:
2. Lift the front wheel off the ground pads will be forced shut. [ECA11052] 35 N·m (3.5 kgf·m, 25 lb·ft)
according to the procedure in the
7. Push down hard on the handlebar
previous section “Supporting the
several times to check for proper
motorcycle”.
fork operation.
7-33
[Link] Page 34 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU25081
3. Raise the vehicle so the rear wheel
Rear wheel TIP
is off the ground. (See page 7-32.)
A rubber mallet may be useful to tap
4. Remove the axle nut.
EAUU2180 the wheel axle out.
5. Push the wheel forward, and then
remove the drive chain from the 7. Remove the wheel. NOTICE: Do
To remove the rear wheel rear sprocket. not apply the brake after the
EWA10822 wheel and brake disc have been
WARNING removed, otherwise the brake
To avoid injury, securely support the pads will be forced shut. [ECA11073]
vehicle so there is no danger of it
falling over. To install the rear wheel
1. Install the wheel and the brake cal-
1. Loosen the locknut and drive iper bracket by inserting the wheel
chain slack adjusting bolt on each axle from the right side.
side of the swingarm.
7 2. Loosen the axle nut. TIP
z Make sure that the slot in the
2 3 TIP brake caliper bracket is fit over the
z If the drive chain is difficult to re- retainer on the swingarm.
1 move, remove the wheel axle first, z Make sure that there is enough
and then lift the wheel upward space between the brake pads
enough to remove the drive chain before installing the wheel.
from the rear sprocket.
z The drive chain does not need to
be disassembled in order to re-
move and install the rear wheel.
1. Axle nut
2. Drive chain slack adjusting bolt 6. While supporting the brake caliper
3. Locknut and slightly lifting the wheel, pull
the wheel axle out.
7-34
[Link] Page 35 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU25872
heaters or furnaces. Gasoline or
Troubleshooting gasoline vapors can ignite or ex-
Although Yamaha motorcycles receive plode, causing severe injury or prop-
a thorough inspection before shipment erty damage.
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
2 1
The following troubleshooting charts
1. Retainer
represent quick and easy procedures
2. Slot
for checking these vital systems your-
2. Install the drive chain onto the rear self. However, should your motorcycle
sprocket. require any repair, take it to a Yamaha
3. Install the axle nut. dealer, whose skilled technicians have
4. Lower the vehicle so the rear the necessary tools, experience, and 7
wheel is on the ground, and then know-how to service the motorcycle
put the sidestand down. properly.
5. Adjust the drive chain slack. (See Use only genuine Yamaha replace-
page 7-23.) ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-35
[Link] Page 36 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU86350

Troubleshooting chart

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the ignition.
The engine turns over Check the battery lead connections,
slowly. and charge the battery if necessary.

3. Ignition Wipe off with a dry cloth and correct the


7 Wet Try starting the engine.
spark plug gap, or replace the spark plug(s).
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the vehicle.
Try starting the engine.

There is no compression. Have a Yamaha dealer check the vehicle.

7-36
[Link] Page 37 Tuesday, September 3, 2019 1:19 PM

Periodic maintenance and adjustment


EAU86420
Engine overheating
EWAT1041

WARNING
z Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
z Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.) 7
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

7-37
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Motorcycle care and storage


EAU37834 EAU84990
ter seepage and deterioration of
Matte color caution Care wheel bearings, brakes, trans-
ECA15193
Frequent, thorough cleaning of the ve- mission seals and electrical de-
NOTICE hicle will not only enhance its appear- vices. Avoid high-pressure
Some models are equipped with ance but also will improve its general detergent applications such as
matte colored finished parts. Be performance and extend the useful life those available in coin-operated
sure to consult a Yamaha dealer for of many components. Washing, clean- car washers.
advice on what products to use be- ing, and polishing will also give you a z harsh chemicals, including
fore cleaning the vehicle. Using a chance to inspect the condition of the strong acidic wheel cleaners,
brush, harsh chemical products or vehicle more frequently. Be sure to especially on spoke or magne-
cleaning compounds when cleaning wash the vehicle after riding in the rain sium wheels.
these parts will scratch or damage or near the sea, because salt is corro- z harsh chemicals, abrasive
their surface. Wax also should not sive to metals. cleaning compounds, or wax on
be applied to any matte colored fin- matte-finished parts. Brushes
TIP
ished parts. can scratch and damage the
z Genuine Yamaha care and main-
tenance products are sold under matte-finish, use soft sponge or
the YAMALUBE brand in many towel only.
8 markets worldwide. z towels, sponges, or brushes
z See your Yamaha dealer for addi- contaminated with abrasive
tional cleaning tips. cleaning products or strong
ECA26280
chemicals such as, solvents,
NOTICE gasoline, rust removers, brake
fluid, or antifreeze, etc.
Improper cleaning can cause cos-
metic and mechanical damage. Do
Before washing
not use:
1. Park the vehicle out of direct sun-
z high-pressure washers or
light and allow it to cool. This will
steam-jet cleaners. Excessive
help avoid water spots.
water pressure may cause wa-
8-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Motorcycle care and storage


2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- After washing
trical couplers and connectors are tomotive-type detergent mixed 1. Dry the vehicle with a chamois or
tightly installed. with cool water and a soft, clean absorbent towel, preferably mi-
3. Cover the muffler end with a plas- towel or sponge. Use an old tooth- crofiber terrycloth.
tic bag and a strong rubber band. brush or plastic-bristle brush for 2. For drive chain-equipped models:
4. Pre-soak stubborn stains like in- hard-to-reach places. NOTICE: Dry and then lubricate the drive
sects or bird droppings with a wet Use cold water if the vehicle has chain to prevent rust.
towel for a few minutes. been exposed to salt. Warm wa- 3. Use a chrome polish to shine
5. Remove road grime and oil stains ter will increase salt’s corrosive chrome, aluminum, and stainless
with a quality degreasing agent properties. [ECA26301] steel parts. Often the thermally in-
and a plastic-bristle brush or 3. For windshield-equipped vehicles: duced discoloring of stainless
sponge. NOTICE: Do not use Clean the windshield with a soft steel exhaust systems can be re-
degreasing agent on areas re- towel or sponge dampened with moved through polishing.
quiring lubrication such as water and a pH neutral detergent. 4. Apply a corrosion protection spray
seals, gaskets, and wheel axles. If necessary, use a high-quality on all metal parts including
Follow product instructions. windshield cleaner or polish for chrome or nickel-plated surfaces.
[ECA26290] motorcycles. NOTICE: Never use WARNING! Do not apply sili-
any strong chemicals to clean cone or oil spray to seats, hand 8
Washing the windshield. Additionally, grips, rubber foot pegs or tire
1. Rinse off any degreaser and spray some cleaning compounds for treads. Otherwise these parts
down the vehicle with a garden plastic may scratch the wind- will become slippery, which
hose. Use only enough pressure shield, so be sure to test all could cause loss of control.
to do the job. Avoid spraying wa- cleaning products before gen- Thoroughly clean the surfaces
ter directly into the muffler, instru- eral application. [ECA26310] of these parts before operating
ment panel, air inlet, or other inner 4. Rinse off thoroughly with clean the vehicle. [EWA20650]
areas such as underseat storage water. Be sure to remove all deter- 5. Treat rubber, vinyl, and unpainted
compartments. gent residues, as they can be plastic parts with a suitable care
harmful to plastic parts. product.

8-2
[Link] Page 3 Tuesday, September 3, 2019 1:19 PM

Motorcycle care and storage


6. Touch up minor paint damage z Make sure there is no lubricant EAU83472

caused by stones, etc. or wax on the brakes or tires. Storage


7. Wax all painted surfaces using a z If necessary, wash the tires with Always store the vehicle in a cool, dry
non-abrasive wax or use a detail warm water and a mild deter- place. If necessary, protect it against
spray for motorcycles. gent. dust with a porous cover. Be sure the
8. When finished cleaning, start the z If necessary, clean the brake engine and the exhaust system are
engine and let it idle for several discs and pads with brake cool before covering the vehicle. If the
minutes to help dry any remaining cleaner or acetone. vehicle often sits for weeks at a time
moisture. z Before riding at higher speeds, between uses, the use of a quality fuel
9. If the headlight lens has fogged test the vehicle’s braking per- stabilizer is recommended after each
up, start the engine and turn on formance and cornering behav- fill-up.
ECA21170
the headlight to help remove the ior.
NOTICE
moisture.
10. Let the vehicle dry completely be- z Storing the vehicle in a poorly
fore storing or covering it. ventilated room or covering it
ECA26320 with a tarp, while it is still wet,
NOTICE will allow water and humidity to
8 z Do not apply wax to rubber or seep in and cause rust.
unpainted plastic parts. z To prevent corrosion, avoid
z Do not use abrasive polishing damp cellars, stables (because
compounds as they will wear of the presence of ammonia)
away the paint. and areas where strong chemi-
z Apply sprays and wax sparingly. cals are stored.
Wipe off excess afterwards.
EWA20660
Long term storage
Before storing the vehicle long term (60
WARNING
days or more):
Contaminants left on the brakes or
tires can cause loss of control.
8-3
[Link] Page 4 Tuesday, September 3, 2019 1:19 PM

Motorcycle care and storage


1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or-
perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be-
nance. c. Install the spark plug cap onto coming degraded in one spot.
2. Follow all instructions in the Care the spark plug, and then place 9. Cover the muffler outlet with a
section of this chapter. the spark plug on the cylinder plastic bag to prevent moisture
3. Fill up the fuel tank, adding fuel head so that the electrodes are from entering it.
stabilizer according to product in- grounded. (This will limit spark- 10. Remove the battery and fully
structions. Run the engine for 5 ing during the next step.) charge it, or attach a maintenance
minutes to distribute treated fuel d. Turn the engine over several charger to keep the battery opti-
through the fuel system. times with the starter. (This will mally charged. NOTICE: Confirm
4. For vehicles equipped with a fuel coat the cylinder wall with oil.) that the battery and its charger
cock: Turn the fuel cock lever to WARNING! To prevent dam- are compatible. Do not charge a
the off position. age or injury from sparking, VRLA battery with a convention-
5. For vehicles with a carburetor: To make sure to ground the al charger. [ECA26330]
prevent fuel deposits from build- spark plug electrodes while
TIP
ing up, drain the fuel in the carbu- turning the engine over.
z If the battery will be removed,
retor float chamber into a clean [EWA10952]
charge it once a month and store
container. Retighten the drain bolt e. Remove the spark plug cap 8
it in a temperate location between
and pour the fuel back into the fuel from the spark plug, and then
0-30 °C (32-90 °F).
tank. install the spark plug and the
z See page 7-29 for more informa-
6. Use a quality engine fogging oil spark plug cap.
tion on charging and storing the
according to product instructions 7. Lubricate all control cables, piv-
battery.
to protect internal engine compo- ots, levers and pedals, as well as
nents from corrosion. If engine the sidestand and centerstand (if
fogging oil is not available, per- equipped).
form the following steps for each 8. Check and correct the tire air
cylinder: pressure, and then lift the vehicle
a. Remove the spark plug cap so that all wheels are off the
and spark plug. ground. Otherwise, turn the
8-4
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Specifications
Dimensions: Engine oil: Fuel injection:
Overall length: Recommended brand: Throttle body:
2005 mm (78.9 in) ID mark:
Overall width: B9B1 00
805 mm (31.7 in) Drivetrain:
Overall height: Gear ratio:
1080 mm (42.5 in) 1st:
SAE viscosity grades:
Seat height: 2.833 (34/12)
10W-40
810 mm (31.9 in) 2nd:
Recommended engine oil grade:
Wheelbase: 1.875 (30/16)
API service SG type or higher, JASO
1330 mm (52.4 in) 3rd:
standard MA
Ground clearance: 1.364 (30/22)
Engine oil quantity:
170 mm (6.69 in) 4th:
Oil change:
Minimum turning radius: 1.143 (24/21)
0.85 L (0.90 US qt, 0.75 [Link])
2.2 m (7.22 ft) 5th:
With oil filter removal:
Weight: 0.95 L (1.00 US qt, 0.84 [Link])
0.957 (22/23)
Curb weight: 6th:
Coolant quantity:
134 kg (295 lb) 0.840 (21/25)
Coolant reservoir (up to the maximum level
Engine: mark):
Front tire:
Combustion cycle: Type:
0.15 L (0.16 US qt, 0.13 [Link])
4-stroke Tubeless
Radiator (including all routes):
Cooling system: Size:
0.49 L (0.52 US qt, 0.43 [Link])
Liquid cooled 110/70-17 M/C 54S
Fuel:
9 Valve train: Manufacturer/model:
Recommended fuel:
SOHC IRC/TRAIL WINNER GP-211F
Unleaded gasoline (E10 acceptable)
Number of cylinders: Rear tire:
Octane number (RON):
Single cylinder Type:
90
Displacement: Tubeless
Fuel tank capacity:
155 cm3 Size:
10 L (2.6 US gal, 2.2 [Link])
Bore × stroke: 140/70-17 M/C 66S
Fuel reserve amount:
58.0 × 58.7 mm (2.28 × 2.31 in) Manufacturer/model:
1.8 L (0.48 US gal, 0.40 [Link])
Starting system: IRC/TRAIL WINNER GP-211R
Electric starter

9-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Specifications
Loading: Auxiliary light:
Maximum load: LED
172 kg (379 lb) License plate light:
(Total weight of rider, passenger, cargo and 5.0 W
accessories)
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage:
12 V
Battery:
Model:
YTZ4V
Voltage, capacity: 9
12 V, 3.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
9-2
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Consumer information
EAU26366 EAU26401 EAUU1221

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
the vehicle is stolen. 1 1

VEHICLE IDENTIFICATION NUMBER:

1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the steering head pipe. on the bottom left side of the crank-
ENGINE SERIAL NUMBER: Record this number in the space pro- case.
vided.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
10 area.

10-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Consumer information
EAU85400
properly handle the vehicle data we
Vehicle data recording provided and Yamaha will appropriate-
This model’s ECU stores certain vehi- ly manage the data.
cle data to assist in the diagnosis of z With the consent of the vehicle
malfunctions and for research, statisti- owner
cal analysis and development purpos- z Where obligated by law
es. z For use by Yamaha in litigation
Although the sensors and recorded z When the data is not related to an
data will vary by model, the main data individual vehicle nor owner
points are:
z Vehicle status and engine perfor-
mance data
z Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.

Yamaha will not disclose this data to a


third party except in the following cas-
es. In addition, Yamaha may provide 10
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to

10-2
[Link] Page 1 Tuesday, September 3, 2019 1:19 PM

Index
A Engine oil and oil filter element ............ 7-10 N
Air filter element and check hose, Engine overheating............................... 7-37 Neutral indicator light..............................4-3
cleaning ..............................................7-14 Engine serial number............................ 10-1 P
B Engine trouble warning light................... 4-3 Parking ....................................................6-4
Battery ..................................................7-29 F Part locations ..........................................3-1
Brake and clutch levers, Front and rear brake pads, checking ... 7-21 S
checking and lubricating ....................7-27 Front fork, checking ............................. 7-28 Safe-riding points....................................2-5
Brake and shift pedals, Fuel....................................................... 4-12 Safety information...................................2-1
checking and lubricating ....................7-26 Fuel consumption, tips for reducing ...... 6-3 Seat.......................................................4-14
Brake fluid, changing ............................7-23 Fuel meter .............................................. 4-5 Shifting ....................................................6-3
Brake fluid level, checking ....................7-22 Fuel tank cap........................................ 4-11 Shift pedal.............................................4-10
Brake lever ............................................4-11 Fuses, replacing ................................... 7-31 Sidestand ..............................................4-15
Brake lever free play, checking.............7-20 H Sidestand, checking and lubricating.....7-27
Brake light switches..............................7-20 Handlebar switches................................ 4-9 Spark plug, checking ..............................7-8
Brake pedal...........................................4-11 Helmet holder ....................................... 4-14 Specifications .........................................9-1
C Helmets .................................................. 2-6 Speedometer ..........................................4-4
Cables, checking and lubricating .........7-25 High beam indicator light ....................... 4-3 Start/Engine stop switch.........................4-9
Canister.................................................7-10 Horn switch ............................................ 4-9 Starting circuit cut-off system...............4-15
Care ........................................................8-1 I Starting the engine..................................6-2
Catalytic converter................................4-13 Identification numbers.......................... 10-1 Steering, checking ................................7-29
Clock.......................................................4-7 Indicator lights and warning lights ......... 4-3 Storage ...................................................8-3
Clutch lever...........................................4-10 K Supporting the motorcycle ...................7-32
Clutch lever free play, adjusting ...........7-19 Keyhole shutter ...................................... 4-2 Swingarm pivots, lubricating ................7-28
Coolant .................................................7-13 L T
Coolant temperature warning light .........4-3 Labels, location ...................................... 1-1 Tachometer .............................................4-4
Cowlings, removing and installing ..........7-8 M Throttle grip and cable,
D Main switch/steering lock....................... 4-1 checking and lubricating ....................7-26
Data recording, vehicle .........................10-2 Maintenance and lubrication, Throttle grip free play, adjusting ...........7-16
Dimmer/Pass switch ...............................4-9 periodic ................................................ 7-4 Tires ......................................................7-17
11 Drive chain, cleaning and lubricating....7-25 Maintenance, Tool kit ....................................................7-1
Drive chain slack...................................7-23 emission control system ...................... 7-2 Transmission gear display ......................4-5
E Matte color, caution ............................... 8-1 Troubleshooting ....................................7-35
Engine break-in.......................................6-1 Multi-function display ............................. 4-6 Troubleshooting chart...........................7-36
Engine idling speed ..............................7-15 Multi-function meter unit ........................ 4-4 Turn signal indicator lights ......................4-3

11-1
[Link] Page 2 Tuesday, September 3, 2019 1:19 PM

Index
Turn signal light bulb, replacing ........... 7-32
Turn signal switch................................... 4-9
V
Valve clearance .................................... 7-16
Vehicle identification number ............... 10-1
Vehicle lights ........................................ 7-31
VVA indicator .......................................... 4-5
W
Wheel bearings, checking .................... 7-29
Wheel (front) ......................................... 7-33
Wheel (rear)........................................... 7-34
Wheels.................................................. 7-18
Y
Yamalube.............................................. 7-13

11

11-2
PRINTED IN THAILAND
2019.07 (E)

DIC183

You might also like