Operator’s Manual

HTH622C 4X4
Harvester Head
WA125214 11DEC17 (ENGLISH)

COPYRIGHT® 2017 WARATAH NZ LIMITED

Tokoroa, New Zealand All Rights Reserved
LITHO IN NEW ZEALAND
 Introduction
Foreword
READ THIS MANUAL carefully to learn how to operate numbers to help in tracing the machine should it be stolen.
and service your machine correctly. Failure to do so Your dealer also requires these numbers for ordering of
could result in personal injury or equipment damage. This parts. File the identification numbers in a secure place
manual and safety signs on your machine may also be off the machine.
available in other languages. (See your Waratah dealer
to order.) WARRANTY is provided as part of Waratah New Zealand
Limited's (“Waratah”) support program for customers who
THIS MANUAL SHOULD BE CONSIDERED a permanent operate and maintain their equipment as described in this
part of your machine and should remain with the machine manual. The warranty, which you should have received
when you sell it. from your dealer, is explained on the warranty certificate.
MEASUREMENTS in this manual are given in both metric This warranty provides you the assurance that Waratah will
and imperial equivalents. Use only correct replacement back its products where defects appear within the warranty
parts and fasteners. Metric and inch fasteners may period. In some circumstances, Waratah also provides
require a specific metric or inch wrench. field improvements, often without charge to the customer,
even if the product is out of warranty. If the equipment is
RIGHT-HAND AND LEFT-HAND sides are determined by abused, or modified to change its performance beyond the
facing in the direction of forward travel. original factory specifications, the warranty will become
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) void and field improvements may be denied.
in the machine numbers section. Accurately record all
AM24480,000002F -19-21AUG14-1/1

IMPORTANT Unauthorized adjustments are in violation of the

Warranty will not apply to the HTH622C 4X4 harvesting manufacturers’ standards, and may result in damage to
head for failures resulting from unauthorized adjustments the harvesting head.
to the harvesting head.
AM24480,0000030 -19-07DEC17-1/1

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 Introduction

Technical Information Feedback Form

We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: Waratah New Zealand Limited
PO Box 375
Attn. Customer Support Group
Tokoroa, 3444 New Zealand

FAX NUMBER: +647 886 0054

Ideas, Comments (Please State Page Number):

OVERALL, how would you rate the quality of this publication? (Check one)

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Company Name:

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THANK YOU!
TJ11948,0000193 -19-08MAR12-1/1

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Introduction

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 Contents
Page
Page
General
Copyright ...........................................................0-1-1 Avoid High-pressure Fluids ...............................1-3-7
General Information...........................................0-1-1 Dispose of Waste Properly ................................1-3-7
Manual Replacement.........................................0-1-1
Warranty ............................................................0-1-2 Safety: Maintenance Precautions
Avoid Unauthorised Machine Modifications.......0-1-2 Prepare for Service Safety ................................1-4-1
Features ............................................................0-1-3 General Safety...................................................1-4-2
Remove Paint before Welding or Heating .........1-4-3
Safety: Operator Safety Precautions Make Welding Repairs Safely ...........................1-4-3
Only Operate If Qualified ...................................1-1-1 Service Accumulator Systems Safely................1-4-4
Lock Tilt Bracket ................................................1-1-1
Recommended Harvester Head Safety: Safety Signs and Labels
Positions for Top-saw-chain and Head Label Positions.........................................1-5-1
Top-saw-bar Maintenance.............................1-1-2
Recommended Harvester Head Safety: General Carrier Precautions
Positions for Main-saw-chain and Recommendations For Processing on
Main-saw-bar Maintenance...........................1-1-3 the Landing ...................................................1-6-1
Recommendations for Tree Felling ...................1-6-1
Safety: General Precautions Use and Maintain a Safety-belt .........................1-6-1
Operator Risk ....................................................1-2-1 Do Not Operate Unless Seated .........................1-6-2
General Safety...................................................1-2-1 Welding..............................................................1-6-2
General Safety Precautions...............................1-2-3 Carrier Class — Head Type...............................1-6-2
Operational Safety.............................................1-2-4 Inspect the Harvester Head...............................1-6-2
Recognise Safety Information ...........................1-2-5 Key-ring Label ...................................................1-6-3
Wear Protective Equipment...............................1-2-5 Key-switch Labels..............................................1-6-3
Operating Precautions.......................................1-2-5 Operator Protective Structures (OPS)
Keep Clear of Saw.............................................1-2-6 for Machines Fitted with Harvesting
Avoid Saw-chain-shots ......................................1-2-7 or Felling Heads ............................................1-6-3
Chain-shot Guard Inspection and Driving ...............................................................1-6-4
Warning Labels .............................................1-2-8 Processing.........................................................1-6-4
Identification of Excessive Chain-shot Bucking and Piling .............................................1-6-4
Guard Wear and Damage ...........................1-2-11
Never Operate Without Reading Manual.........1-2-11 Operation: General Operation
Never Stand on the Harvester Head ...............1-2-12 General Operation .............................................2-1-1
Stem Eject Feature (HTH622C 4X4 MTP) ......1-2-12 Planning Area Preparation ................................2-1-1
Slotted-link (Optional Feature).........................1-2-12
Operation: Clear-cut Harvesting
Safety: Operation Precautions Felling ................................................................2-2-1
Read Manuals Before Operating .......................1-3-1 Felling Process ..................................................2-2-1
Keep Personnel Off the Harvester Head ...........1-3-1 Delimbing...........................................................2-2-2
Pinch Area .........................................................1-3-1 Fall and Delimb..................................................2-2-2
Find-end Laser ..................................................1-3-2
Laser Find-end Safety .......................................1-3-2
Maintenance and Service Safety.......................1-3-4 Operation: Thinning Techniques
Avoid Work Site Hazards...................................1-3-6 Plantation Out Row: Cut-to-Length at Stump....2-3-1
Avoid High-pressure Oils...................................1-3-7 Plantation Out Row: Full Tree-thinning .............2-3-2
Select Thinning..................................................2-3-3

Continued on next page

Original Instructions. All information, illustrations and specifications in this

manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.

i 121117

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 Contents

Page Page

Operation: Processing Miscellaneous: Carrier

General..............................................................2-4-1 Prevent Fires .....................................................4-1-1
Debarking ..........................................................2-4-1 In Case of Carrier Fire .......................................4-1-1
Measuring Multi-tree Processing .......................2-4-1 Welding on Carrier or Head:
Single Stem .......................................................2-4-1 TimberRite™ H-16 ........................................4-1-2
Multi-tree Processing (MTP)..............................2-4-1 Welding on Carrier or Harvester Head:
Stem Shuffle Mode (SSM).................................2-4-2 TimberRite™ .................................................4-1-3
Using Booster Batteries: TimberRite™ H-16.....4-1-6
Operation: Cutting Using Booster Batteries: TimberRite™ .............4-1-7
General..............................................................2-5-1
Using the Main-saw Unit....................................2-5-1 Miscellaneous: Measurements
Using the Top-saw Unit......................................2-5-1 Metric and Imperial Unit Expressions ................4-2-1

Operation: Special Techniques Miscellaneous: Specification Conversion

Use of Double Cuts ...........................................2-6-1 Length ...............................................................4-3-1
Quarter Cutting ..................................................2-6-2 Weight ...............................................................4-3-1
Falling Multi-leaders ..........................................2-6-2 Area ...................................................................4-3-1
Felling on Hillsides.............................................2-6-3 Volume ..............................................................4-3-2
Pressure ............................................................4-3-2
Operation: Miscellaneous Flow ...................................................................4-3-2
Unattended Harvester Head..............................2-7-1 Liquid .................................................................4-3-2
Delimbing Multi-leaders .....................................2-7-1 Liquid .................................................................4-3-2
Miscellaneous....................................................4-3-3
Maintenance: Fluids and Lubricants
Recommended Hydraulic System Fluid ............3-1-1 Miscellaneous: Wood Measurement
Chain Oil............................................................3-1-1 Wood Measurement Equivalents.......................4-4-1
Grease...............................................................3-1-2
Grease Point Location: Tilt Frame.....................3-1-3
Grease Point Location: Main Frame .................3-1-3
Grease Point Location: Top-saw Unit................3-1-4
Grease Point Location: Upper Delimb Arms .....3-1-5
Grease Point Location:
Length-measuring Unit..................................3-1-6
Grease Point Location: Feed Arms ...................3-1-7
Grease Point Location: Main-saw Unit
(3/4” Saw Option) ..........................................3-1-8

Maintenance: Schedule
Periodic Maintenance Record ...........................3-2-1
Maintenance: Every 8 Hours or Daily................3-2-2
Maintenance: Every 50 Hours or Weekly..........3-2-3
Maintenance: Every 200—250 Hours
or Monthly .....................................................3-2-4
Maintenance: Every 1,000 Hours......................3-2-6
Maintenance: Every 2000 Hours or Annually....3-2-7

Maintenance: General
Unified Inch Bolt and Cap-screw
Torque Values ...............................................3-3-1
Metric Bolt and Cap-screw Torque Values.........3-3-2
Additional Metric Cap-screw Torque Values ......3-3-3

Maintenance: Operational Checkouts

Fault-Finding......................................................3-4-1

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 General
Copyright While every effort has been made to ensure the
No part of this document may be reproduced or information provided in this manual is accurate, Waratah
photocopied without prior written consent from Waratah. accepts no responsibility for errors or consequences
arising from, or associated with, such errors..
The contents of this manual are subject to change without
notice. Due to product updates, there may be differences
between the information provided in this manual and the
physical product(s).
AM24480,0000031 -19-08MAY15-1/1

General Information
This publication contains instructions for the maintenance Even if all conceivable measures have been taken to
of the HTH622C 4X4 harvester head. If concerns about make the contents as complete as possible, Waratah
the validity of the instructions arise, please consult your takes no responsibility for possible damages that may
local dealer for more detailed information. arise as a result of the instructions not being followed or
Illustrations, technical information, and specifications through improper use of the product.
were, as far as we have been able to judge, correct at The parts and components Waratah uses are specifically
the time of print. However, we reserve the right to revise chosen. Therefore, where repairs or upgrades are
specifications, instructions, equipment, etc. without prior required, original spare parts are always the best
written notice, as a result of ongoing product improvement alternative.
activities.
All service and repairs should be carried out by qualified
No part of this publication may, without approval of service personnel, or an authorized repair shop with
Waratah, be translated, reproduced, stored or transmitted suitable tools and lifting devices.
electronically, mechanically, photographically, or in
another way not specified here.
AM24480,0000032 -19-07DEC17-1/1

Manual Replacement
When re-ordering this manual, quote part number
WA125214 and the publication date.
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 General

Warranty
Standard Warranty Parts not covered by this warranty include those
Waratah warrants each new attachment to be free showing evidence of: neglect; overload; abuse; accident;
of failure resulting from defective material and/or inadequate maintenance; or unauthorized alteration.
workmanship, under proper use and service for a period This warranty shall be void if repairs or alterations to
of one (1) year or two thousand (2000) hours, whichever a Waratah attachment have been made by persons or
first occurs, following date of delivery of the attachment firms not specifically approved by Waratah so as to,
to the original retail customer (user). in Waratah’s opinion, in any way adversely affect the
To validate this warrenty, the prescribed pre-delivery and performance or reliability of such attachment.
start-up inspections must have been completed, including The installation of any product or attachment not
a properly-completed, customer-signed, Warranty specifically approved by Waratah, or failure to use only
Registration Form, submitted to the selling Waratah genuine Waratah replacement parts, shall also void this
Distribution Company. Attachments may only be used warranty.
for their designated purpose as defined in Waratah’s
technical and marketing documents. Liability or obligation on the part of Waratah for damages,
whether general, special, or for negligence and expressly
Waratah’s sole obligation under this warranty is limited to including any incidental and consequential damages,
the repair or replacement, without charge, at Waratah’s is hereby disclaimed. Waratah’s obligation to repair or
warehouse, or an approved repair shop. Return freight replace shall be the limit of its liability under this warranty
will be pre-paid by the user for any part(s) Waratah’s and the sole and exclusive right and remedy of the user.
inspection shall disclose to have been defective in
material or workmanship. This warranty is expressly in lieu of all other warranties,
expressed or implied in written or oral form, including,
Waratah is not responsible for any costs associated with without limitation, any implied warranties of fitness for a
the delivery of the attachment to an authorised repair particular purpose or of merchantability.
shop, nor any costs associated with the delivery of parts
to make the repairs. This warranty may not be changed, altered, or modified in
any way, except in writing by Waratah.
This warranty, in its entirety, does not cover maintenance
items used in servicing Waratah products, which include,
but are not limited to, the following: feed rollers; filters;
lubricating grease; and oils.
AM24480,0000034 -19-08MAY15-1/1

Avoid Unauthorised Machine Modifications

Changes of any kind to this Waratah product, including the use of a non-approved saw-bar or chain-tensioner
the fitting of any unauthorised attachments, could affect installed on a Waratah harvester head. If any person or
the integrity of the product, or its ability to perform as organisation modifies or contributes in any way to an
designed or intended. unauthorised modification, the person or organisation will
be deemed to have assumed the risk involved with such
No changes should be made to any Waratah modification, and may be deemed negligent in creating a
product, including deletions or additions other than a dangerous situation resulting from such action.
Waratah-approved option fitted in the factory-approved
manner. Where changes are made without Waratah’s official
approval, and Waratah becomes involved in a suit arising
Options or changes are only officially approved in the out of such change, Waratah will protect its interest by
following form: taking appropriate action.
• Standard options for that product shown or listed on Failure to adhere to this policy nullifies and voids the
a current printed specifications sheet, price list, parts product’s warranty, as well as the certification on any safety
manual, or product literature issued by Waratah. items installed on the modified machine or attachment.
• No other person is authorised to give such approval.
Non-approved product changes also nullify warranties
Waratah disclaims responsibility for any situation arising given to Waratah by its component manufacturers.
as a result of unauthorised change to its product, such as
AM24480,0000035 -19-08MAY15-1/1

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 General

Features
1

10 8

XJ1161173 —UN—10JUN14
5
12 6
7

9
11
HTH622C 4X4 Features with Top-saw shown

To assist the operator in becoming familiar with the 6. Upper delimb cylinder: controls the upper delimb
many features of the HTH622C 4X4 harvester head, and arms.
thereby quickly become proficient in the operation and 7. Upper delimb arms: works in conjunction with the top
periodic maintenance procedures, this manual is provided knife to debark and delimb the tree.
with detailed operating and maintenance instructions as 8. Measuring wheel: rolls along the length of the tree
well as safety information and equipment data. and sends measurement signals to the measuring
system.
1. Link: the pivot point between the carrier and the 9. Feed rollers: used to grip the tree and work in unison
harvester head. with the fixed feed roller.
2. Rotator: hydraulic-driven rotation of the harvester 10. Feed arm: houses the feed roller motors and lets the
head. feed arms pivot.
3. Tilt frame: U-shaped bracket, which pivots the 11. Fixed feed roller: center-mounted feed roller feeds
harvester head vertically and horizontally. the tree through the harvester head.
4. Top knife: debarks and delimbs the tree as it is pulled 12. Main-saw: performs the main length-cutting operation
through the harvester head.
5. Top-saw (optional): performs the tree topping
operation.
Continued on next page AM24480,0000036 -19-07DEC17-1/3

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 General

Throughout this manual references are made to the areas

or sides of the machine: 6 1
• Front 3
• Rear
• Left side
• Right side
• Main-saw
• Top-saw
Consider the front from a seated position in the operator's
5
seat, with the harvester head directly in front of you and 4
the harvester head arms as being left and right. 2
1— Front 4— Right side
2— Rear 5— Main-saw
3— Left side 6— Top-saw

TX1059631 —UN—19MAY09
AM24480,0000036 -19-07DEC17-2/3

Where applicable throughout the text, “Safety Alert”

symbols have been used to indicate important safety
measures. Read carefully, understand, and follow these

T133555 —UN—15APR13
instructions to prevent hazardous situations that could
lead to personal injury.
The instructions and procedures in this manual cover
the cutting heads with the most commonly used options;
therefore, pictorial presentation in some areas may vary
slightly from the actual machine. This variation, however,
does not have any impact on the accuracy of the written Safety Alert Symbol
information.
The information contained in this manual is current at the in this manual. If further information is required, please
time of publication; however, continuing improvement may contact your local Waratah dealer.
result in changes to the machine which are not covered
AM24480,0000036 -19-07DEC17-3/3

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 Safety: Operator Safety Precautions
Only Operate If Qualified
Do not operate this carrier unless you have read the
Ensure you learn and follow all safety rules that may apply
manual carefully and you have become qualified via
to your work situation and/or work site.
supervised training and instruction.
Before starting operation: familiarize yourself with the job
site and your surroundings, and try all controls and carrier
functions while the carrier is in an open area.
AM24480,0000038 -19-08MAY15-1/1

Lock Tilt Bracket

Servicing the harvester head is extremely hazardous.
Always use the locking pin provided to prevent the
DANGER
harvester head from falling over.

XJ1197366 —19—10JUL15
AM24480,000021D -19-28JUL15-1/1

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 Safety: Operator Safety Precautions

Recommended Harvester Head Positions for

Top-saw-chain and Top-saw-bar Maintenance

CAUTION: Death or serious injury can occur.

The harvester head can move unpredictably;
always lower the harvester head to the ground 1
when performing maintenance.
4
CAUTION: Death or serious injury can occur.
Always stop the carrier engine and isolate
the Waratah controller located in the carrier
cab to prevent the harvester head from 3
being accidentally activated.

1. Tilt the harvester head up.

2. Close the feed arms (2) and upper delimb arms (3).

CAUTION: Death or serious injury can occur.

Prevent the harvester head from moving. Always

XJ1161174 —UN—10JUN14
ensure the tilt frame is in the harvesting or
processing position; ensure the locking-pin
is correctly installed.
2
3. Insert the locking pin in the upright position (1).
4. Lower the harvester head to the ground.
5. Deactivate the hydraulic interlock. Recommended Harvester Head Positions for Top-saw-chain
and Top-saw-bar Maintenance
6. Turn off the carrier and turn the Waratah key-switch
control to the “off” position.
1— Locking-pin in the upright 3— Upper delimb arms
position 4— Top-saw-bar
CAUTION: Death or serious injury can occur. 2— Feed arm
Prevent injury from flying or sharp objects: always
wear approved gloves and eye protection when
performing saw-chain or saw-bar maintenance. 7. Pull the top-saw-bar (4) out from the top-saw box.
GS11409,000032F -19-01NOV17-1/1

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 Safety: Operator Safety Precautions

Recommended Harvester Head Positions

for Main-saw-chain and Main-saw-bar
Maintenance
CAUTION: As the harvester head can move
unpredictably, always lower the harvester
head to the ground when carrying out
maintenance. Failure to do so may result
in death or serious injury.

CAUTION: Always stop the carrier engine

and isolate the Waratah controller to prevent
the harvester head from being accidentally
activated. Failure to do so may result in
death or serious injury.
5
1. Lower the harvester head to the ground.
2. Open the feed arms (2).
3. Set the upper delimb arms (3) to the closed position.
4. Activate the bail lock.
2
5. Turn off the carrier and the Waratah controller.

CAUTION: Prevent the harvester head from

moving: ensure the tilt frame is in the harvesting
or processing position and ensure the locking
pin is installed. Failure to do so may result

XJ1161175 —UN—26MAY14
3
in death or serious injury.

6. With the harvester head in the processing position,

insert the locking pin (5).

CAUTION: Prevent injury from flying or sharp 6

objects: always wear approved gloves and Recommended Harvester Head Positions for Main-saw-chain
eye protection when performing saw-chain or and Main-saw-bar Maintenance
saw-bar maintenance. Failure to do so may
result in death or serious injury.
2— Feed arm 5— Locking pin in the
3— Upper delimb arms processing position
7. Pull the main-saw (6) down out of the main-saw box. 6— Main-saw

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 Safety: General Precautions
XJ1113802 —19—14MAY12
Operator Risk
Waratah’s policy is to produce safe and reliable products.
However, even when using well-engineered equipment
there will always be an element of risk in heavy-duty WARNING
equipment operation.
If any information in this manual is not in compliance
with local laws and regulations in force in the country or
region where this equipment is operated, local laws and These safety rules highlight general and specific
regulations must take precedence. measures the operator should be familiar with and adhere
This equipment should not be operated or maintained by to. Factory-fitted safety labels are attached to indicate
personnel other than those who have been thoroughly dangerous areas; pay particular attention to these warning
trained. signs.

While acknowledging the need to start using this machine • Carefully study all safety messages.
in a productive capacity as quickly as possible, Waratah • Keep safety signs in good condition; repair or replace
strongly recommends operators are familiar with national damaged signs.
and local safety regulations, and safety precautions
contained in this manual, before commencing operation.
AM24480,000003C -19-24AUG14-1/1

General Safety
Read the safety messages in this manual and on the

T133556 —UN—24AUG00
machine. Follow these warnings and instructions carefully,
and review them frequently.
Ensure all operators of this machine understand every
safety message. If this manual or any safety labels are
lost or damaged, replace them immediately.

GS11409,0000331 -19-01NOV17-1/3

Always wear goggles or safety glasses to guard against

injury from flying pieces of metal or debris.
Wear close-fitting clothing, and use job-appropriate safety
equipment.
Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection, such

TS206 —UN—15APR13
as earmuffs or earplugs, to protect against objectionable
or uncomfortably-loud noises.

Continued on next page GS11409,0000331 -19-01NOV17-2/3

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 Safety: General Precautions

Be prepared if an emergency occurs or a fire starts.

Keep a first aid kit and fire extinguisher handy.
Keep numbers for emergency services near or, where
appropriate, stored in your telephone.

TS291 —UN—15APR13
GS11409,0000331 -19-01NOV17-3/3

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 Safety: General Precautions

General Safety Precautions window with the one capable of withstanding

impacts from debris. This will help avoid
IMPORTANT: The harvester head must only be serious injury to the operator and machine
operated in a manner that prevents debris from damage. Only qualified, trained personnel
hitting the cab. To support this operation, should operate this harvester head.
it may be necessary to replace the front

XJ1161176 —UN—26MAY14
Main saw and Top saw
1— Main-saw 2— Top-saw

The HTH622C 4X4 harvester head has a rotation feature; operating, inspecting, maintaining, and servicing this
it can be rotated so as to direct debris and foreign objects harvester head.
away from the operator's cab.
IMPORTANT: To avoid damaging the carrier and/or the
Due to its rotation capability, it is extremely important to harvester head, use caution when manoeuvring
ensure all personnel follow all safety precautions when the harvester head close to the carrier.
Continued on next page GS11409,000033F -19-07DEC17-1/2

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PN=16
 Safety: General Precautions

Harvester head manoeuvres can cause the harvester

head to make contact with the track. This can increase
the risk of serious injury to the operator and damage to
the carrier and harvester head.
IMPORTANT: The harvester head can fall
unpredictably when the engine is shut
down. In the event of being unable to restart
the engine, lower the harvester head to the
ground and release the trees from the delimb
arms before exiting the cab. DO NOT exit the
cab and approach the harvester head until

TX1055793 —UN—11FEB09
the head is lowered to ground and trapped
hydraulic pressure has been released.

If the engine shuts down without the harvester head in the

parking position, restart the engine and position the head
on the ground in a stabilized position. Always park the
carrier so the harvester head is on level ground BEFORE
turning the engine off and exiting the operator's cab.
GS11409,000033F -19-07DEC17-2/2

Operational Safety
IMPORTANT: The harvester head can fall (16 feet) between power lines and the nearest point of
unpredictably when the engine is shut contact of the harvester head.
down. In the event of being unable to restart
the engine, lower the harvester head to the When working in a restricted area, check for interference
ground and release the trees from the delimb with cylinder rods, hydraulic hoses, and electrical cables,
arms before exiting the cab. DO NOT exit the etc.
cab or approach the harvester head until the Always lower the harvester head and its load to the ground;
head is lowered to ground and any trapped leaving a load suspended could result in injury or death.
hydraulic pressure is released.
Passing a load over another vehicle, even if it appears
When starting an operation in a new location, determine empty, could cause injury to someone out of the operator's
a work zone. line of sight.
Choose an agreed working procedure among the team IMPORTANT: Use caution when manoeuvring
working with the harvester head and do not change it the harvester head close to the carrier.
without further discussion. Failing to do so may result in damage to
the carrier and harvester head.
Before each period of operation, test to ensure all safety
equipment, instruments, and controls is working correctly. Always allow enough distance between the stem and the
During operation, keep all windows and doors closed. harvester cab.

Safely stop the harvester head immediately when When (re)moving a log from or on a stack, avoid making
someone enters the safety zone. any sudden moves. Such moves may damage the
harvester head and can be costly in terms of parts and
Ensure no one stands in the cutting direction of the down-time. It may also be a potential source of injury.
saw-chain; the chain-shot hazard zone is approximately
15-degrees towards the rear of the sprocket and in front of When working at night, ensure the work area has
the bar tip. Keep all personnel 90 meters (300 feet) away adequate lighting. Use a recognised safety light with a
from the harvester head during tree felling. wire cage-protected bulb.

Ensure the work zone is clear before felling a tree or Inspect the harvester head daily for signs of damage,
processing a stem. unusual wear, fatigue cracks, or faulty operation.

Check with local authorities regarding local safety Inspect the saw-chain and saw-bar condition for excessive
regulations. Anticipate a safety zone of at least 5 meters wear or damage daily and, also, immediately after hitting
a rock or other foreign material.
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 Safety: General Precautions

Recognise Safety Information

This is the safety alert symbol. When you see this

T133555 —UN—15APR13
symbol, be alert for the risk of personal injury.
Follow the precautions and safe operating practices
highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION —
is used with the safety alert symbol. DANGER identifies
the most serious hazards.
On your carrier, DANGER and WARNING signs are
yellow on a black background; and CAUTION labels are
WARNING
black on a yellow background.
DANGER and WARNING signs are located near specific
hazards.
DANGER

XJ1113803 —19—14MAY12
CAUTION labels describe general precautions.

CAUTION
AM24480,0000040 -19-08MAY15-1/1

Wear Protective Equipment

Guard against injury from flying pieces of metal or debris;
wear goggles or safety glasses.
Wear close-fitting clothing, and use job-appropriate safety
equipment.

TS206 —UN—15APR13
Prolonged exposure to loud noise can cause hearing
impairment or hearing loss. Use suitable hearing
protection, such as earmuffs or earplugs, to protect
against objectionable or uncomfortably-loud noises.

AM24480,0000041 -19-22AUG14-1/1

Operating Precautions the boom, attachment, or load over the heads of

bystanders.
1. Prior to starting work, check all equipment controls
and ensure the harvester head responds correctly. 4. Before moving the vehicle, raise the harvester head
and, when travelling, keep it high enough to clear
2. Inspect the saw-chain-shot guard and the saw-chain stumps or other objects.
catcher for damage or wear.
5. Strictly adhere to all work site regulations to ensure
3. Maintain a safe operating distance between the safe operation of this equipment.
equipment and other personnel. Never swing
AM24480,0000042 -19-08MAY15-1/1

1-2-5 121117

PN=18
 Safety: General Precautions

Keep Clear of Saw

Do not stand or work in the cutting direction of the
chain-saw while the machine is running. In the event of
DANGER
a chain-link breaking, the chain can fly off the saw-bar at

XJ1197287 —19—10JUL15
high speed. The chain-shot hazard zone is approximately
15-degrees towards the rear of the sprocket and in front
of the bar-tip. Keep personnel 90 meters (300 feet) away
from the harvester head during tree felling.
Servicing the harvester head with the engine running
is extremely hazardous. Turning off the carrier engine
removes the hydraulic power to the harvester head and
makes it safe for servicing.
AM24480,00000C2 -19-28JUL15-1/1

1-2-6 121117

PN=19
 Safety: General Precautions

Avoid Saw-chain-shots
15 15

XJ1134865 —UN—18APR13

XJ1134861 —UN—12APR13
15 15
Saw-chain-shot Hazard Zone Safety Sign

XJ1135231 —UN—18APR13
Saw-chain Break without Saw-chain-shot Guard
XJ1134867 —UN—12APR13

Saw-chain Break with Saw-chain-shot Guard

Saw-chain-shot is the high velocity separation and

To reduce the risk of injury from saw-chain-shot:
ejection of a piece or pieces from the end of a broken
saw-chain during mechanized timber harvesting. • Operators and bystanders should never be exposed to
the saw-chain-shot hazard zone when the saw-chain
CAUTION: Saw-chain-shot exposes machine is in motion.
operators and bystanders to death or • All machines in the saw-chain-shot hazard zone should
serious injury be fitted with appropriate guards, shields, and windows
to protect the operator and structures in accordance
Saw-chain-shot typically occurs near the saw with relevant safety standards and regulations for
drive-sprocket of the cutting system; it can also come from forestry operations.
the saw-bar tip. Saw-chain-shot pieces typically travel • Inspect the cabin window regularly, and every time
within 15 degrees on either side of the saw-bar plane. after any impact. Replace the window if it is damaged,
cloudy, or has visible micro-cracking or crazing.
A saw-chain-shot consists of two breaks in a saw-chain. • Inspect the saw-chain-shot guard (if equipped)
First, the saw-chain loop breaks and forms two ends. each time the saw-chain is replaced. Replace the
One end moves past the saw-chain drive sprocket or saw-chain-shot guard if it is missing or damaged.
saw-bar tip and is rapidly accelerated due to motion of the • Follow recommendations for saw unit maintenance and
saw-chain end. adjustments. Inspect the saw-chain and cutting system
The whip action causes a second break in the saw-chain, frequently . Replace damaged parts using approved
ejecting pieces of the cutting saw-chain at high speed. replacements.
• Keep saw-chains sharp and lubricated. Do not exceed
the maximum saw speed. Check hydraulic oil pressure
and flow rate to the saw unit after any carrier hydraulic
system repairs.
Continued on next page AM24480,0000044 -19-25AUG14-1/2

1-2-7 PN=20
121117
 Safety: General Precautions

• Discard the saw-chain after the second break.

AM24480,0000044 -19-25AUG14-2/2

Chain-shot Guard Inspection and Warning Four different warning labels have been developed and
Labels distributed

CAUTION: Death or serious injury can occur. 1. USA/ Canada (F674265)

The harvester head can move unpredictably 2. Canada (F674662)
during service procedures. The frame lock 3. USA (F676992)
pin must always be used during maintenance 4. Rest of the world (F673745)
and / or adjustment procedures. All labels should be periodically inspected and cleaned
as necessary to maintain their legibility for safe viewing.
CAUTION: Avoid serious injury from unexpected They should be replaced when they no longer meet
carrier or harvester head movement. The legibility requirements.
operator must deactivate or disable the hydraulic When an operator does not follow the instructions of a
systems before any maintenance or service is warning label, they expose themselves and anyone inside
performed. See the carrier machine operator’s the safe working zone to unnecessary risk.
manual and attachment manual.
NOTE: Use only approved replacement parts from
Inspect the chain-shot guard daily or when saw-chain the saw manufacturer.
maintenance is performed. The chain-shot guard,
cap-screws and hardware should be replaced annually or
when excessively worn or damaged.

XJ1133300 —UN—04AUG14

Warning Label Version

Continued on next page AM24480,0000045 -19-22AUG14-1/3

1-2-8 121117

PN=21
Safety: General Precautions

XJ1133454 —UN—20MAR13

Continued on next page AM24480,0000045 -19-22AUG14-2/3

1-2-9 121117

PN=22
 Safety: General Precautions

XJ1133457 —UN—20MAR13
Recommended Location for Chain-shot Warning Labels
AM24480,0000045 -19-22AUG14-3/3

1-2-10 121117

PN=23
 Safety: General Precautions

TX1080271A —UN—28JUL10
Identification of Excessive Chain-shot Guard
Wear and Damage
Saw-chain breaks are the primary cause of wear and
damage to the chain-shot guard.
• Inspect the chain-shot guard cap-screws or attaching
hardware for wear or damage.
• Replace cap-screws or hardware when missing or not 1. Chain-shot Guard—Perforated
in place. TX1080273A —UN—28JUL10
• Inspect each end of the chain-shot guard for wear.
• Inspect for possible cracking on any portion of the
chain-shot guard.
• Inspect for perforations or holes anywhere on the
saw-chain-shot guard.
• Ensure the chain-shot guard is not worn thin and still
maintains its original shape and profile.
• Inspect the chain-shot guard for possible metal peeling
or tearing back over any portion. 2. Chain-shot Guard—Worn Thin
TX1080272A —UN—28JUL10
Identify the types of wear and damage:
1. Perforated
2. Worn thin
3. Peeled and torn
4. Edges worn away

3. Chain-shot Guard—Peeled and Torn

TX1080274A —UN—28JUL10

4. Chain-shot Guard—Edges Worn Away

AM24480,0000046 -19-22AUG14-1/1

Never Operate Without Reading Manual

This warning label is attached to the lid of the head
module box.

XJ1197282 —19—10JUL15
Operating, servicing, or adjusting a setting without fully
understanding how the harvester head works can have
very serious implications for safety.

AM24480,000021C -19-28JUL15-1/1

1-2-11 121117

PN=24
 Safety: General Precautions

Never Stand on the Harvester Head

When servicing or carrying out maintenance, work from WARNING
a safe platform. Never stand on the harvester head, as
these surfaces are not designed for standing on. There is
no tread grip pattern embossed onto any plates, and the

XJ1197367 —19—10JUL15
surfaces of a harvester head can become very slippery.
Never stand on the harvester head; it is not stable. The
link from the arm/stick to the harvester head has freedom
of movement in four directions. Altering the balance can
cause the harvester head to move unpredictably.
The knife edges and saw-chain are razor-sharp. Grabbing
hold of them or handling them without protective gloves,
or knocking into them can cause personal injury. Extreme
care is required around the upper and lower arms to avoid
being inside the ‘pinch’ areas. The hydraulic cylinders Never rely on the boom cylinders or the arm/stick cylinder
creep and move unpredictably if a fault occurs. Servicing to keep the harvester head suspended. Where work on
the harvester head with the carrier engine running is a raised boom and harvester head is required, these
extremely hazardous. Turning off the harvester engine components must be supported and secured to prevent
removes the hydraulic power to the head and makes it the boom from lowering.
safe for servicing.
AM24480,0000221 -19-31JUL15-1/1

Stem Eject Feature (HTH622C 4X4 MTP)

Ensure the likely stem path is clear before confirming
the stem eject.
GS11409,0000332 -19-07DEC17-1/1

Slotted-link (Optional Feature)

If installed with a slotted-link, keep away from the slot, as
any movement in the feed arm or harvester head may
pinch in the slot.
AM24480,0000099 -19-22AUG14-1/1

1-2-12 121117

PN=25
 Safety: Operation Precautions
Read Manuals Before Operating
Ensure all operators read and understand this manual.

T133556 —UN—24AUG00
Replace the manual immediately if it is missing or
damaged.
Operating, servicing, or adjusting a setting without fully
understanding how the harvester head works can have
very serious implications for safety.

AM24480,0000049 -19-21NOV14-1/1

Keep Personnel Off the Harvester Head

When inspecting, servicing, or repairing the harvester
head, always disable power to the head and position it on
the ground.
When performing maintenance, do not stand or climb on
the harvester head.
The harvester head must not be used as a work platform
or personnel carrier.

T193771 —UN—25AUG03
AM24480,000004A -19-22AUG14-1/1

Pinch Area
Keep away from the pinch area; the harvester head can
shift or move unpredictably.

XJ1197372 —19—10JUL15
KEEP AWAY

AM24480,00000C4 -19-28JUL15-1/1

1-3-1 121117

PN=26
 Safety: Operation Precautions

Find-end Laser
The find-end sensor is a laser type sensor. When
servicing or carrying out maintenance, turn off the Waratah

XJ1162768 —UN—10JUN14
controller. Turn the key-switch to the “off” position and
remove the key.
Do not look directly at the emitter on the sensor when
powered.

XJ1162920 —19—24JUL14
Laser radiation
Do Not stare into beam
beem
Class 2 Laser product

Injury to Human Body

(eyes and skin) may result

AM24480,000004B -19-22AUG14-1/1

Laser Find-end Safety

Warning: This indicates a hazardous situation which, if
not avoided, could result in death or serious injury

XJ1163156 —UN—13JUN14
Notice: This indicates a situation which, if not avoided,
could result in product and / or property damage. WARNING
Safety Information: Class 2 Laser Product
Warning: This product is only intended to detect object(s).
Do not use it for the purpose of protecting all or part
of a human body. This product is not intended for use
as an explosion-proof product. Do not use this product
in a hazardous location and/or potentially explosive
atmosphere. This product uses DC power; the product
may explode or burn if an AC voltage is applied.

XJ1163157 —UN—13JUN14
Notice: Do not wire the cable along with power, or
high-tension, lines, as the sensor may be damaged or
NOTICE
malfunction due to the associated noise. When using a
commercially-available switching regulator, ground the
frame ground terminal. Do not use this product outdoors
or in a location in which its light-receiving surface will
come into direct contact with stray ambient light
Continued on next page AM24480,000004C -19-22NOV16-1/2

1-3-2 121117

PN=27
 Safety: Operation Precautions

Safety Precautions on Laser Product

Using controls, adjusting, or performing procedures other
than those specified herein may result in hazardous

XJ1163156 —UN—13JUN14
radiation exposure.
To avoid injury, including to the eyes and skin, follow the
instructions provided in this manual.
WARNING
Do not disassemble this product; laser emission from this
product does not automatically stop when disassembled.
Precautions: Class 2 Laser Product
• Do not stare directly into the beam
• Do not direct the beam at people or into areas where • Install this product so the path of the laser beam is not
people might be present the same height as that of the human eye
• Be careful of the path of the laser beam
If there is possibility the operator may be exposed to the
specular or diffuse reflections, block the beam by installing
a protective enclosure
AM24480,000004C -19-22NOV16-2/2

1-3-3 121117

PN=28
 Safety: Operation Precautions

Maintenance and Service Safety

CAUTION: Avoid serious injury from unexpected

carrier or harvester head movement. The
operator must deactivate or disable the hydraulic
systems before any maintenance or service is
performed. See the carrier machine operators’
and attachment manuals for more information.

1. Hydraulic systems must be disabled (inactive) before

maintenance or service work is performed. Refer to
the Waratah Installation Manual for recommendations
2. Warn others of work being performed.

XJ1241217A —UN—03JUL17
3. Always properly park and prepare your carrier and
harvester head for service or maintenance.
4. The carrier should be parked on level ground with the
harvester head on the ground.
5. Deactivate the carrier’s hydraulic system.
6. Stop the carrier engine and remove the key. Attach Waratah Key-switch Control
a “Do Not Operate” tag in an obvious place in the
operator's station.
a. Carrier hydraulic controls are enabled or in the “on”
7. Turn the Waratah controller key-switch to the “off” position:
position and remove the key.
• Electrical power and communications are enabled
CAUTION: Avoid death or serious injury. The to the harvester head system.
harvester head can be accidentally activated • The Waratah controller is on.
and move unpredictably during service. Always • Waratah harvester head functions are enabled.
lower the harvester head to the ground when • Hydraulic power is enabled to the carrier machine.
carrying out maintenance, and isolate or move • Carrier hydraulic controls are enabled. Some
the Waratah system controller key-switch, located carrier models have an additional reset switch,
in the carrier cab, to proper service mode. mounted at the cab door or armrest, to enable or
disable electric and hydraulic systems.
Waratah Key-switch Control: Do not work under b. Carrier hydraulic controls are disabled or in the “off”
an improperly-supported harvester head. Follow position:
recommended procedures in the Waratah attachment and
carrier manuals. • Electrical power and communications are enabled
to the harvester head system.
When you must service the harvester head with the • The Waratah controller is on.
carrier machine engine running, refer to the appropriate • Harvester head hydraulic functions are not active.
reference manual for all operation details. Understand • Hydraulic power is disabled to the carrier
service procedures being performed before beginning machine.
adjustments. Keep the service area clean and dry. Please • Carrier hydraulic controls are disabled.
refer to the appropriate manuals for detailed instructions.
NOTE: Some carrier hydraulic control systems include
Waratah Key-switch Control Operation: interlocks, which will disable the carrier’s
1. When the key-switch control is in the “off” hydraulic power when activated.
position:
3. When the key-switch control is in the “manual”
• Electrical power, controller communications, and position: This is used for harvester head
hydraulic power to the harvester head is disabled. troubleshooting.
• The Waratah controller switch key can only be a. Carrier hydraulic controls are enabled or in the “on”
removed in this position.
• The rotator system is controlled by carrier hydraulics. position:

2. When the key-switch control is in the “auto” • Electrical power and communications are
position: disabled to the harvester head system.
- The Waratah controller is off.
- Harvester head functions are disabled.
Continued on next page AM24480,000004D -19-30JUL17-1/2

1-3-4 121117

PN=29
 Safety: Operation Precautions

• Carrier machine hydraulic power is enabled. - The Waratah controller is off.

- Harvester head functions are disabled.
NOTE: Waratah hydraulic pump 1, or the designated
minor pump, is to supply hydraulic oil to the
• Carrier machine hydraulic power is disabled.
Waratah harvester head “only” . NOTE: Waratah hydraulic pump 1, or the designated
minor pump, is “not” to supply hydraulic oil to
- Harvester head hydraulic pump is enabled. the Waratah harvester head.
(minor pump)
- Carrier controls are disabled - Harvester head hydraulic pump is disabled.
- Some carrier models have an additional reset
switch, mounted at cab door or armrest, to NOTE: Some carrier hydraulic control systems include
enable or disable electric and hydraulic systems. interlocks, which will disable the carrier’s
hydraulic power when activated.
b. Carrier hydraulic controls are disabled or in the “off”
position: - Carrier controls are disabled.
• Electrical power and communications are
disabled to the harvester head system.
AM24480,000004D -19-30JUL17-2/2

1-3-5 121117

PN=30
 Safety: Operation Precautions

Avoid Work Site Hazards

Avoid contact with gas lines, buried cables, and water
lines. Before starting work, contact utility line location
services to identify all underground utilities.
Prepare the work site properly. Avoid operating near
structures or objects that could fall onto the machine. Clear
away debris that could move unexpectedly if run over.
Avoid hoist (boom) or attachment contact with
overhead obstacles or overhead electrical lines.
Never move the machine closer than 3 metres (10 feet)
plus twice the line insulator length to overhead wires.
Keep bystanders clear at all times. Use barricades or
a signal person to keep vehicles and pedestrians away.

TX1055812 —UN—16FEB09
Use a signal person if moving the machine in congested
areas, or where visibility is restricted. Always keep the M
signal person in view and use radios or hand signals to
maintain communications.
Operate only on solid footing with sufficient strength to
support the machine. Be especially alert working near
embankments or excavations.
Avoid working under over-hanging embankments or
stockpiles that could collapse under or on the machine.
Reduce the machine speed when operating with tools
on or near the ground when obstacles may be hidden
(for example, during snow removal or clearing mud). At
high speeds, hitting obstacles (rocks, uneven concrete,
or manholes) can cause a sudden stop: always wear
a safety-belt.

TX1055813 —UN—16FEB09

AM24480,000004E -19-08MAY15-1/1

1-3-6 121117

PN=31
 Safety: Operation Precautions

Avoid High-pressure Oils

This machine uses a high-pressure hydraulic system.
Escaping oil under pressure can penetrate the skin,
resulting in serious injury.
Never search for leaks with your hands: use a piece

T133509 —UN—15APR13
of cardboard to find the location of escaping oil. Stop the
engine and relieve pressure before disconnecting lines or
working on the hydraulic system.
If hydraulic oil penetrates your skin, see a doctor
immediately. Injected oil must be removed surgically
within hours or gangrene may result. Contact a
knowledgeable medical source or the Deere & Company
Medical Department in Moline, Illinois, U.S.A.

T133840 —UN—20SEP00
AM24480,000004F -19-22AUG14-1/1

Avoid High-pressure Fluids

Escaping fluid under pressure can penetrate the skin,
resulting in serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all

X9811 —UN—23AUG88
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect your
hands and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within
a few hours or gangrene will set-in. Doctors unfamiliar
with this type of injury should refer to a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.
AM24480,0000050 -19-22AUG14-1/1

Dispose of Waste Properly

Improper waste disposal can threaten the environment.
T133567 —UN—25AUG00

Fuel, oils, coolants, filters and batteries used with this

machine may be harmful if not disposed of properly.
Never pour waste onto the ground, down a drain, or into
any water source.
If uncertain about the safe disposal of waste, contact your
local environmental or recycling center, or your dealer,
for more information.
TJ11948,00001B9 -19-22AUG14-1/1

1-3-7 121117

PN=32
 Safety: Maintenance Precautions
Prepare for Service Safety
Warn others of service work. Always park and prepare
your machine for service or repair properly.
• Park the machine on a level surface, and lower
equipment to the ground.

T133332 —19—17APR13
• Disable the pilot hydraulics. Turn the pilot reset switch
to OFF.
• Stop the engine and remove the key.
• Attach a “Do Not Operate” tag in an obvious place in
the operator's station.
Always lower the attachment to the ground before you
work on the machine. If you must work on a head or
attachment, securely support the attachment.
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine supported solely by a jack. Follow
the recommended procedures in this manual.

TS229 —UN—23AUG88
Understand service procedures before beginning repairs.
Keep the service area clean and dry. Use two people
whenever the engine must be running for service work.

AM24480,0000051 -19-04AUG14-1/1

1-4-1 121117

PN=33
 Safety: Maintenance Precautions

General Safety

2
1

XJ1159805 —UN—10JUN14
Locking Pin Location
1— Processing locking pin 2— Harvesting locking pin
location location

NOTE: The locking pin is retained in the carrier’s tool box. Do not stand under a suspended harvester head; doing
so could result in injury or death.
Understand all the control levers and their functions; note
all safety devices on the harvester head and ensure they Attempting to alter or change the physical, mechanical,
are working properly. or hydraulic operation of the harvester head during the
warranty period, without first consulting Waratah, will void
Modifying, moving, or removing safety devices fitted to the the carrier warranty.
equipment could result in injury or death.
Because of the size of some product components, always
Where possible, lower all equipment to the ground; stop use proper lifting procedures when removing any items.
the engine, and remove the key. Turn off power to the
controller and isolate. In the cab window, hang a “DO Ensure the harvester head adjustments are correct and
NOT USE” sign and, if possible, lock the cab door. the delimb arms and saw-chain are sharp. Take extreme
care when moving around these areas. If necessary, wrap
When carrying out service and/or maintenance work, all sharp items in a protective surface. Failure to do so
ensure the tilt frame is in the harvesting or processing could result in personal injury.
position, and ensure the locking pin is installed.
Be aware of exposed parts such as the cylinder rods
If it is necessary to work on a raised boom or harvester or hoses, and, if these are damaged, replace them
head, ensure they are supported and secured to prevent immediately.
the boom from lowering. The harvester head locking pin
must be fitted in the lock position. When removing the main valve guard, always stop the
engine and lock the tilt frame. If the harvester head
Working in the “pinch” or “saw” area of the harvester suddenly stands up, serious injury may result.
head while the hydraulic system is active could result
in injury or death. Always turn off the harvester prior to If it is necessary to work on the hydraulic system while it
commencing service. is under pressure (for example, searching for leaks etc),
always wear gloves and full protective clothing and search
Always remain on the ground or on a safe platform to for leaks using a piece of cardboard.
carry out repairs or maintenance. Standing on equipment
is a safety hazard, and could result in injury or death.
Continued on next page GS11409,0000333 -19-01NOV17-1/2

1-4-2 121117

PN=34
 Safety: Maintenance Precautions

Always wear approved eye protection while checking for Check the hydraulic oil regularly and add oil when required.
hydraulic leaks. Failure to do so could result in injury or
death. Improper disposal of fluids can cause irreversible harm
to the environment. Learn and follow the proper way to
When under pressure, hydraulic oil can easily penetrate dispose of waste.
the skin. In this instance, fluid must be removed
immediately by a physician. Following maintenance, replace all guards and safety
devices securely before attempting a restart.
Always reduce the hydraulic system pressure to zero
before attempting to work on any hydraulic component. Always ensure all service personnel and equipment are
Hydraulic oil becomes hot during operation; do not allow clear of the agreed work zone. Failure to follow this
hydraulic oil to come into contact with the skin, as it may practice could result in injury or death.
cause severe burns.
Take care when handling valves: the electrical controls
and solenoids are not intended for carrying.
GS11409,0000333 -19-01NOV17-2/2

Remove Paint before Welding or Heating

Avoid potentially-toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or when using a torch.
Remove paint before heating:

TS220 —UN—15APR13
• Remove paint a minimum of 100 mm (4”) from the area
affected by heating. If paint cannot be removed, use an
approved respirator before heating and/or welding.
• If you sand or grind paint, avoid breathing the dust;
wear an approved respirator.
• If you use solvent or paint stripper, remove the stripper
with soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
Carry out work in a well-ventilated area to carry toxic
from the area. Allow fumes to disperse at least 15
fumes and dust away.
minutes before welding or heating.
Dispose of paint and solvent properly.
Do not use a chlorinated solvent in areas where welding
will take place.
AM24480,0000053 -19-19MAY15-1/1

Make Welding Repairs Safely

IMPORTANT: Disable electrical power before welding.

T133547 —UN—15APR13
Separate harness connectors from the engine
and vehicle microprocessors.

Avoid welding or heating near pressurised fluid lines.

Flammable spray may eject and cause severe burns if
pressurised lines fail as a result of heating. Do not let heat
extend beyond the work area.
Remove paint properly. Do not inhale paint dust or fumes.
Use a qualified welding technician for structural repairs. Keep the welder ground clamp as close to the welded
Ensure there is good ventilation, and wear eye protection area as possible to prevent welding current travelling
and other protective equipment when welding. through the electrical system.
AM24480,0000054 -19-19MAY15-1/1

1-4-3 121117

PN=35
 Safety: Maintenance Precautions

Service Accumulator Systems Safely

Escaping fluid or gas from pressurized hydraulic
accumulator systems can cause serious injury. Extreme
heat can cause the accumulator to burst, and pressurized
lines can be accidentally cut. Do not weld or use a torch
near a pressurized accumulator or line.

TS281 —UN—15APR13
Relieve pressure from the hydraulic system before
removing the accumulator.

AM24480,0000055 -19-22AUG14-1/1

1-4-4 121117

PN=36
 Safety: Safety Signs and Labels
Head Label Positions

WARNING

DANGER

DANGER

KEEP AWAY

XJ1199052 —19—30DEC15

DANGER

Head Label Positions

Continued on next page GS11409,0000334 -19-01NOV17-1/2

1-5-1 121117

PN=37
 Safety: Safety Signs and Labels

WARNING

DANGER

DANGER
Laser radiation
Do Not stare into beam
Class 2 Laser product

Injury to Human Body

(eyes and skin) may result

KEEP AWAY

XJ1199053 —19—01JAN16
DANGER

Head Label Positions

GS11409,0000334 -19-01NOV17-2/2

1-5-2 121117

PN=38
 Safety: General Carrier Precautions
Recommendations For Processing on the
Landing WARNING
In the event a chain-link breaks, the chain can fly off the
saw at extreme speed. This label is positioned next to any
openable forward-facing window. It warns of the potential

XJ1197279 —19—10JUL15
hazard and alerts the operator of the consequences
associated with opening that window.

AM24480,00000BA -19-28JUL15-1/1

Recommendations for Tree Felling

In the event a chain-link breaks, the chain can fly off the WARNING
saw at extreme speed. This label is positioned next to any
openable forward-facing window. It warns of the potential
hazard and alerts the operator of the consequences

XJ1197281 —19—10JUL15
associated with opening that window.

AM24480,00000BB -19-28JUL15-1/1

Use and Maintain a Safety-belt

Use a safety-belt when operating the machine.
Examine the safety-belt frequently; ensure the webbing

XJ1168931 —19—13AUG14
is not damaged. If you identify damage or the safety-belt
does not function properly, replace it immediately.

AM24480,0000059 -19-19MAY15-1/1

1-6-1 121117

PN=39
 Safety: General Carrier Precautions

Do Not Operate Unless Seated

It is most important the operator is aware of their WARNING
surroundings and the safe working zone. It is also
important the operator is in total control of the harvester
head and is focused on operating it safely. To achieve this

XJ1197286 —19—10JUL15
the operator must be seated.
Servicing the harvester head with the harvester’s engine
running is extremely hazardous. The hydraulic valve
controlling the harvester’s functions operates when it
receives electrical signals. It is imperative the carrier
engine is turned off; this removes the hydraulic power to
the harvester head and makes it safe for servicing.
AM24480,00000BF -19-28JUL15-1/1

Welding
This warning label is located in the carrier machine's cab. WARNING
Welding on the harvester head without isolating electrical
equipment and the controller can damage the electrical
system and its components.

XJ1197368 —19—10JUL15
AM24480,00000C3 -19-28JUL15-1/1

Carrier Class — Head Type

Considering different logging applications, improvements
Care must be taken when selecting a carrier to fit the can be made to a carrier to improve the functional ability
HTH622C 4X4 harvester head. Hydraulic specifications, while installing the harvester head. Improvements can
boom and arm specifications, and weight must be include fitting a carrier with:
considered. The HTH622C 4X4 carrier must meet
minimum specifications. • Additional counter-weight.
• Additional capacity hydraulic pump.
Specification • Purpose-built booms and arms.
Carrier—Weight................................................................22.7 Metric Ton
25 Ton
GS11409,0000335 -19-08DEC17-1/1

Inspect the Harvester Head

Before starting, inspect the harvester head carefully each
day by walking around it.
Keep all guards and shields in good condition and properly
installed. Fix damaged, and replace worn or broken, parts
T6607AQ —UN—15APR13

immediately. Inspect all hydraulic hoses.

Replace missing or damaged warning and caution labels.

AM24480,000005D -19-22AUG14-1/1

1-6-2 121117

PN=40
 Safety: General Carrier Precautions

Key-ring Label
To facilitate servicing, the harvester head can be operated
with the key-switch in the "manual" position.
Extreme care is required when using this option; this label
is printed on the key-ring tag to remind the operator.
The reverse side of the key-ring provides information
regarding the model and serial number of the head. This
information is required when ordering parts.

XJ1197284 —19—10JUL15
AM24480,00000BC -19-28JUL15-1/1

Key-switch Labels
The harvester head controller contains sensitive electronic
components. If welding on the harvester head, electronic
components must be isolated first. To isolate the electronic
components, turn the key-switch to the “off” position.
These labels are positioned inside the carrier cab, in full
Key switch must be in

TX1019685 —19—16APR07
view of the operator.
off position before
commencing welding
WARNING

AM24480,000005E -19-04AUG14-1/1

Operator Protective Structures (OPS) for the cab of the carrier to ensure the cab is equipped with
Machines Fitted with Harvesting or Felling OPS and the OPS is not visibly damaged when working
Heads in the woods. The carrier operator, owner or supervisor
must also check and comply with the local and/or regional
Operator protection in forestry applications and with requirements for operator protection required for forestry
forestry machines is a complex topic, due to variations harvesting or felling operations. See ISO 8082 Forestry
in regional requirements, machine configurations, and – Operator Protective Structures (OPS) for specific
the type of harvesting or felling head being used. The worldwide-recognised performance requirements. Some
machine operator, supervisor or owner must always check regions have additional requirements beyond ISO 8082.
AM24480,000005F -19-06AUG14-1/1

1-6-3 121117

PN=41
 Safety: General Carrier Precautions

Driving • The harvester head should be secured in the travel

position before driving.
• Be aware of your surroundings at all times. • Refer to the carrier manufacturer’s operators’ manual
• Reduce speed, use proper lighting, and clean windows for carrier operation.
to maintain good visibility at all times.
• Always be aware of, and know, wind direction and
speed.
AM24480,0000060 -19-04AUG14-1/1

Processing
• Operate the harvester head safely. The chain-shot
hazard zone is approximately 15 degrees towards the
rear sprocket and in front of the saw-bar tip.
• Do not operate the harvester head with the window
open.
• Ensure the chain-shot protection device is installed and
properly maintained.

15˚ 15˚

15˚ 15˚

TX1049896 —UN—15OCT08
Chain-shot Hazard Zone

AM24480,0000061 -19-04AUG14-1/1

Bucking and Piling • Sort logs by class or species.

• Place processed logs in a stable position with safe • Exceeding harvester head capacity is not
recommended.
access for the forwarder.
• Make parallel, even, piles of logs, with matching ends.
• Create a debris mat from limbs and tops to help
distribute carrier weight and reduce soil impact.
AM24480,000010C -19-04AUG14-1/1

1-6-4 121117

PN=42
 Operation: General Operation
General Operation The efficient operation of the harvester head depends
on practice and experience. The harvester head will not
CAUTION: Prevent possible injury while the operate to its full potential if the adjustments are not correct
harvester head is being operated. The harvester and/or delimb and saw arms are not sharpened properly.
head should only be operated by trained
personnel. Failure to follow these safety
precautions can lead to risk of serious injury.
AM24480,0000062 -19-18AUG14-1/1

Planning Area Preparation

Planning plays a decisive role in a mechanized timber
harvesting.
Successful planning utilizes previous experience.
Many aspects are considered when formulating a
harvesting plan. These include:
• Terrain
• Ground conditions
• Water-ways
• Soil type
• Erosion control
• Species
• Stem density
• Stem form
• Undergrowth
• Access
• Roading
• Boundaries
• Historic sites
• Environmental areas
• Gas and transmission lines

TX1050356 —UN—29OCT08
• Public access
• Storage sites
• Landings
• Equipment to be used
• Staff ability
• Haul distance
These factors all determine the way a plan is formulated
to operate a safe, productive, and profitable harvesting
operation. The cutting unit should be sharpened, tensioned, and in
Site inspection is necessary before harvesting operations good condition.
commence. Ensure all members of the harvesting team Test all controls before starting felling.
are aware of the constraints, hazards and requirements
of this harvesting operation. The carrier’s automatic idle should be turned off. This
may idle the carrier down when using the saw-chain.
Planned, regular site meetings need to be held to ensure
the conditions of the plan are being upheld, and to Determine the location of roads, waterways and
address unforeseen aspects encountered by operators. boundaries.
Preparation Before work begins, identify any additional hazards.
It is advisable the operator has had experience operating Before operating the harvester head, run all the functions
the Waratah harvester head before felling trees. to ensure the hydraulic components have been warmed
up. If hot oil under high pressure runs through cold
The carrier needs to be in good condition, with clean components, the thermal shock can cause excessive
windows. wear and/or damage.
AM24480,0000063 -19-24AUG14-1/1

2-1-1 121117

PN=43
 Operation: Clear-cut Harvesting
Felling cushion the fall and reduce the amount of undergrowth
around the base of soon-to-be-felled trees. This is
The felling stage in clear-fell influences the whole achieved by felling the tree just off-center to a standing
operation. tree, preventing the falling tree becoming “hung up”.
The felling direction and stem presentation for extraction It is preferred an operator has manual felling experience,
requires careful attention, in order to reduce breakage allowing a better understanding of felling techniques.
and to be able to present a well-delimbed stem for quick
extraction or further processing.
To reduce breakage, and provide a larger working radius,
it is preferable to fell trees against standing trees to
AM24480,0000064 -19-22AUG14-1/1

Felling Process
The direction of the fall is determined by the position of
the harvester head on the tree; the tree should fall in a
direct line with the tilt frame.
Position the harvester head on the tree as low as possible
while gaining the correct felling angle. Consequently, the
harvester head should be fully opened (delimb arms and
feed roller arms fully open, and the harvester head in the
tilt up position). Close the delimb arms and feed roller
arms once the selected tree is positioned in the opening.
A slight amount of pressure is then applied to the tree to
ensure the saw-chain will not jam as the tree is being cut;
this will also assist with tree direction.
When the saw-chain is activated, both delimb and feed
arm circuits will operate at their highest setting to ensure
the tree does not move within the harvester head while
cutting is taking place. A stream of chips leaving the
saw-chain box area provides a visual indication of the

XJ1127323 —UN—04DEC12
cutting taking place. Keep the saw-chain activated until
the tree can be felt to move vertically. Stop the saw-chain,
which automatically retracts, and apply force to the tree
in the direction of the fall.
When felling, tree control is reduced if the harvester head
is at full reach. Optimum felling is achieved using the
harvester head as close as possible to approximately
3/4 of maximum reach. During these maneuvers, the
base unit should remain firm at all times. A reduction in
reach will need to be immediately applied if the base unit Positioning of the base unit will determine the working
becomes unstable. Ensure the tracks are on a firm footing envelope. Higher production is achieved through
at all times, avoiding locating one or both tracks on stumps maximum ground coverage with minimal track movement.
which could allow the carrier to move unexpectedly during This also reduces environmental impact.
maneuvers.
AM24480,0000065 -19-22AUG14-1/1

2-2-1 121117

PN=44
 Operation: Clear-cut Harvesting

Delimbing
• Ensure the delimb arms are kept sharp, and in form, to
At this point, the tree is ready to be delimbed. This reduce the effort required to remove limbs.
involves rotating the base and feeding the stem through • The delimbing procedure is about balance and stem
the harvester head, while obtaining the correct direction of control, which, when perfected, gives excellent results
the butt. Once the butt has been positioned, the remainder and increases production.
of the tree can be delimbed, using the momentum of the • Do not feed the stem through the harvester head while
harvester head to assist the delimbing effort. the stem is facing the operator’s structure.
Care must be exercised when swinging stems around, It is recommended, during delimbing, the harvester head
so as not to allow contact with the operator’s structure, is only just high enough to position the butt and clear
and to be aware of tail swing which could damage other objects. Operating the harvester head too high will result
trees or stems. in loss of control of the stem and/or stem breakage.
AM24480,0000066 -19-22AUG14-1/1

Fall and Delimb

To improve delimbing, it is beneficial to feed the tree
through while felling, since the weight of the tree facilitates
this operation.
While the tree is falling, feed rollers can be activated,
which allows the tree to pass through the harvester head
and delimb unit. Once the feed rollers are activated, the
delimb arms will automatically go into soft clamp mode,
allowing the tree to pass through the harvester head.
Ensure the harvester head is kept to a minimum height in
this operation to reduce the impact of the falling tree on
the harvester head. To improve delimbing performance,
rotate into the feed direction.
Due to variations in tree weight, an operator must be aware
of the manufacturers’ specifications in regard to the ability
of the carrier to safely handle the tree being processed.

XJ1127323 —UN—04DEC12
AM24480,0000067 -19-18AUG14-1/1

2-2-2 121117

PN=45
 Operation: Thinning Techniques
Plantation Out Row: Cut-to-Length at Stump
When felling while thinning, place the harvester head
approximately two meters (seven feet) up the tree, and
then feed down the stem. This will facilitate delimbing,
and create a clear area for the harvester head to grip
when felling. This is the purpose of the arms on the
harvester head.
Different methods, such as cut-to-length, are used in order
to gain the maximum merchantable volume and reduce
bark damage to remaining trees.
A path of stems approximately four meters (13 feet) wide
is felled to allow access to both the harvester head and
the forwarder. While this path is being harvested, stems
on both sides of the path are harvested and processed.
Stems are stacked on either side, ready to be uplifted by
the forwarder.
• Decide where to stack the stems.
First, fell the tree on the left and process it to the left

TX1050359 —UN—29OCT08
or right. Process the stems over the path and lay the
stems on the opposite side. This method results in the
harvesting slash being left on the path, thus providing a
better load bearing surface for both carrier and forwarder
and a clean area for the stacks.
With this system, trees can be felled consecutively left and
right to reduce the amount of harvester head movement,
ensuring stacks are positioned so the forwarder can easily
uplift them.
Color-marking enhances this operation and reduces the
When stacking, use separate piles to identify grades, area required for stock-piling.
which will ease the uplifting process.
AM24480,0000068 -19-01NOV17-1/1

2-3-1 121117

PN=46
 Operation: Thinning Techniques

Plantation Out Row: Full Tree-thinning

This procedure is similar to that described above.
This system is used in conjunction with skidding extraction.
The pathway is harvested in the same manner with the
same spacing.
More care is required when felling, to correctly position
the stem, allowing processing without damage to standing
stems.
The direction of the processed stems is such that
extraction is facilitated and bark damage is minimized. It
is not always possible to process over the pathway, so
harvesting slash is distributed over the complete swathe.
Stems need to be processed and stock-piled with the
butts placed allowing access from the pathway by the
extraction carrier.

TX1051686 —UN—18NOV08
AM24480,0000069 -19-22AUG14-1/1

2-3-2 121117

PN=47
 Operation: Thinning Techniques

Select Thinning
This method is dependent upon finished crop-stocking
levels, as this determines the area available to maneuver
a carrier between trees.
This method allows a reduction in paths cut from a block,
while still allowing access for extraction carriers.

TX1050358 —UN—29OCT08
AM24480,000006A -19-04AUG14-1/1

2-3-3 121117

PN=48
 Operation: Processing
General 3. If multiple log grades are being processed,
IMPORTANT: Do not process toward the cab. pre-planning is important, as this will ensure correct
placement of various grades in order to facilitate the
1. Once the tree has been delimbed, it is ready to be recovery process.
cross-cut into desired products. 4. When working on confined landings, ensure safety
2. Depending on log size when cross-cutting, it will be procedures and practices are in place and adhered to.
necessary to support the large end.
AM24480,000006B -19-22AUG14-1/1

Debarking 2. The tree is fed through the harvester head until the
1. The process is similar to that above, with the major bark is removed. The tree is then processed.
difference being the predominant use of debarking
feeding wheels to cut and loosen the bark from stems.
AM24480,000006C -19-22AUG14-1/1

Measuring Multi-tree Processing

1. Inspect the butt of the tree and re-cut as required.
2. It is advisable to view the measuring wheel while
processing. If, during the processing of a tree, you OK
observe the measuring wheel slipping, restart the tree
from the beginning, resetting the measuring at the butt.
3. The measuring wheel should be visible when selecting
a log length; any sudden movements of the harvester
head may cause the wheel to stop or spin. NOT OK
4. Determine separate stack placement. A support log
may be required for longer logs.

XJ1162771 —UN—11JUN14
5. Avoid reversing when measuring. Returning to the end
of a log and starting again will provide more accurate
length-measuring. NOT OK
6. Before activating the chain, it is essential the operator
views the diameter readout and the length controller.
7. If measuring equipment is being used, calibration
checks should be carried out at regular intervals.
8. When handling two stems, both stems need to have
the butts aligned by either a saw cut or through the
use of find-end, before measuring to length.
AM24480,00000F6 -19-22AUG14-1/1

Single Stem
The felling or processing of a single stem at a time.
AM24480,00000F3 -19-28JUL14-1/1

Multi-tree Processing (MTP)

The processing of two or more stems simultaneously.
AM24480,00000F4 -19-22AUG14-1/1

2-4-1 121117

PN=49
 Operation: Processing

Stem Shuffle Mode (SSM) in the harvester in a side-by-side configuration during

processing.
The mode which allows independent forward or
reverse movement of each stem when two stems are
AM24480,00000F5 -19-22AUG14-1/1

2-4-2 121117

PN=50
 Operation: Cutting
General 4. Tops of hills and uneven ground can also cause trees
1. Smaller trees requiring only a single cut may need the to swing up, damage the harvester head or causing
harvester head unlatching to be over-ridden, with the the carrier to lift.
tilt-up button pushed while cutting. This is because the 5. Releasing trees as they are falling into another
tree is forced faster than the saw-chain can cut. Once standing tree can sometimes allow the tree to roll off.
the tree is cut, the harvester head down button can be
activated to fell the tree. 6. If the fallen tree is hung in another, be careful when
pulling it down. Watch to ensure the holding tree is not
2. Trees with a heavy forward lean can be felled either by being pulled in the same direction. If so, pushing the
uprooting, or by placing multiple front cuts, to create a tree can uproot the tree away from the carrier.
larger area to compress while back cutting.
3. Larger trees should be released once the tree is falling.
This will reduce the occurrence of any harvester head
damage.
AM24480,000006E -19-22AUG14-1/1

Using the Main-saw Unit

Prior to using the saw unit keep in mind the following: begins the cut, this may derail the saw-chain or stop
the saw-chain from cutting.
1. If possible, view the saw-bar.
11. A side tear along the tree may stop the saw-bar from
2. The harvester head will fall over when the saw-chain returning if it is not cut on the downward pass. The
is activated. saw-chain cut should be made past this tear.
3. Protect boom hydraulics and the cab. 12. Logs should be supported when cutting, as this will
4. Tree positioning for delimbing. avoid log split.

5. While cutting, push in the required felling direction, 13. A small amount of upward lift may be required as the
remembering to avoid upward pressure. saw-chain completes the cut. This will keep the cut
open and reduce the likelihood of the saw stalling.
6. As the cutting unit completes the cut, the saw-chain
will increase in speed, and bark chips may be visible. 14. Ensure the end of the saw-bar does not cut into the
ground when completing a cut. The saw-chain may
7. Once the cut is completed, stop activating the also cut into another log, damaging the value of that
saw-chain button; the saw-bar will automatically return. log, or, if the harvester head is moving, damage the
saw-bar and chain.
8. When felling, it is possible to jam the saw-bar. Stop the
activation of the saw-chain and slowly lift the harvester 15. When the saw-chain is jammed out or the “diameter
head. The weight of the tree has pressurized the oil in detect” is activated, the feed motors are isolated. If
the lift rams of the carrier; the lifting distance should the stem needs to be moved in this position, you can
not be great. do so by pressing the option button and then the feed
roller switch. Care should be taken when jamming the
9. Check the saw-bar has returned by the saw home saw-bar as it is easy to damage.
sensor before moving the tree too far.
10. Ensure the log is clamped before the saw-chain is
activated. A loose log may move after the saw-chain
AM24480,000006F -19-22AUG14-1/1

Using the Top-saw Unit 2. The top-saw-chain can be derailed if branches or the
1. The top-saw is designed for cutting small diameter end of the log is loaded. It is advised the top-saw-bar
tops off trees. The tip of the saw-bar can be pinched remains visible when cutting.
if larger diameters are attempted.
AM24480,0000070 -19-22AUG14-1/1

2-5-1 121117

PN=51
 Operation: Special Techniques
Use of Double Cuts
NOTE: Due to poor form encountered during felling,
delimbing and processing, it is necessary to use
special techniques to be able to safely handle
stems, with minimal damage to the carrier.

The use of double cuts allows the tree to fall freely,

while minimizing butt damage. It is recommended larger
diameter trees are double cut to prevent saw-bar damage
and “barber chairs” (3).
2
Two cuts; a front (or compression) cut (1) and a back (or
release) cut (2) are advised for larger trees. Using the 1
two-cut method means the top or tip of the saw-bar is not

TX1019722 —UN—09JAN08
travelling over the direction of the fall, which can cause
damage if the tree moves forward and down.
Position the harvester head to the front, or in the desired
direction of fall of the tree. Make the front cut with no side
or upward pressure. The cut should finish when the cutting
unit is square with the direction of the fall. The back cut
should be higher than the front cut, allowing the tree to fall
a level and avoid splitting wood towards the cutting unit. A
slight side and upward pressure, according to the lean and
size of the tree, should be applied as the tree is being cut.
3
The aligning of the two cuts is important, as there may be
holding wood left on either side, which may cause damage
to the saw unit if they are not parallel. Over-cutting the
release cut with the front cut, can also stop the cutting unit
from returning if the tree begins to fall.
Trees of varying diameters may mean the alignment of
the harvester head needs to compensate for the cuts to

TX1036004 —UN—04FEB08
be parallel.

1— Front or compression cut 3— Barber chair

2— Back or release cut

AM24480,0000071 -19-22AUG14-1/1

2-6-1 121117

PN=52
 Operation: Special Techniques

Quarter Cutting
This method is used on various occasions to gain better
control when felling. Use a saw cut, placed at the base of
the tree in the direction of the fall, approximately a quarter
of the diameter into the tree. The harvester head is then
moved to the back of the tree ready for falling.

CAUTION: Prevent possible injury while felling.

Always work on one tree at a time and complete
the tree cut. Failure to follow the safety
precautions may lead to serious injury. 2
1
Ensure the back cut (2) is placed higher in the tree than
the front cut (1); approximately one-quarter of the tree

TX1019722 —UN—09JAN08
diameter. When placing these cuts, ensure they are
parallel, creating a hinge effect, which will prevent loss
of control.
In some cases, several quarter cuts will prevent the tree
snapping off too soon. This method is used on large butt
flares, heavy leaners, badly swept butts, multi leaders,
and any other situation where the operator requires more
control during felling.
1— Front or compression cut 2— Back or release cut

AM24480,0000072 -19-05AUG14-1/1

Falling Multi-leaders
‘Crutched’ trees can be cut either at a point where they
separate, or, if one side is of small diameter, it can be
lifted until the crutch splits.
Base-crutched trees may need to felled separately if the
split line is close to the ground.
Assess the situation carefully and identify whether the
tree is sound at the base; if so, complete felling may be
an option.
4
If signs of rot (4) exist, each leader requires individual
removal. This is done in a conventional manner, except at
a greater height.

TX1019723 —UN—29MAR07
CAUTION: Prevent possible injury while felling
multi-leader trees. Caution must be exercised
to ensure other leaders do not break away
unexpectedly. Failure to follow the safety
precautions may lead to serious injury.

4— Sign of tree rot

AM24480,0000073 -19-22AUG14-1/1

2-6-2 121117

PN=53
 Operation: Special Techniques

Felling on Hillsides
Felling trees on hillsides may mean the cutting unit is
exposed to dirt and duff on the uphill side of trees.
When felling on hilly terrain, ensure the harvester head is
positioned correctly (5), ensuring the saw-bar tip does not
foul the ground on the high side of the tree.

5— Harvester head positioned

correctly
5

TX1019724 —UN—29MAR07
AM24480,0000074 -19-22AUG14-1/1

2-6-3 121117

PN=54
 Operation: Miscellaneous
Unattended Harvester Head Do not lay the harvester head and link mechanism down
When leaving the harvester head unattended, it is in such a manner that the rotator comes into contact with
advisable to leave it in the upright position (tilt-up), the arm. Doing so may result in serious damage to the
pointing away from the operator’s cab, with the boom rotator motor.
stretched right out.
AM24480,0000075 -19-24AUG14-1/1

Delimbing Multi-leaders
CAUTION: When cutting leaders, ensure the
When handling multi-leaders, delimb up to the leader, and,
saw-bar is not pinched between leaders.
if possible, open the delimb arms and feed through. This
will allow the arms to be closed on one of the leaders after
This leader can now be processed.
passing the fork. This method requires several meters
before being closed, at which point the harvester head can If the harvester head will not pass over the fork, drop the
be reversed to the point where one leader can be cut off. log and re-position it further down the log.
AM24480,0000076 -19-22AUG14-1/1

2-7-1 121117

PN=55
 Maintenance: Fluids and Lubricants
Recommended Hydraulic System Fluid Contact Waratah for approval, prior to using biodegradable
Refer to the appropriate carrier manual for hydraulic oil or phosphate oils.
specifications.
AM24480,0000077 -19-22AUG14-1/1

Chain Oil

XJ1161177 —UN—10JUN14
Chain Oil Reservoir
1— Chain oil reservoir

The chain oil reservoir (1) is located on the left-hand side

Refer to the table for suitable chain oil.
and holds approximately 22 liters (23.2 qt).
The chain oil reservoir supplies the main-saw and the
top-saw.
Recommended Chain Oil
Viscosity Supplier Brand Name Pour Point Flash Point
220 Esso Heavy chain oil -18°C 200°C
(0°F) (392°F)
40 Esso Heavy chain oil Arctic -48°C 145°C
(-54°F) (293°F)
120 BP Saw-chain-bar lubea -20°C 180°C
(-4°F) (356°F)
a
Installed by manufacturer
GS11409,0000336 -19-01NOV17-1/1

3-1-1 121117

PN=56
 Maintenance: Fluids and Lubricants

Grease
new grease. After greasing, move the joints without
CAUTION: Prevent possible injury working in load to spread the grease.
the arm capture zones or the saw-bar opening
while the hydraulic system is active by stopping 3. Use the grease specified for each individual location,
the engine. Failure to follow these safety and, when you top up with extra grease, ensure you
precautions may lead to serious injury. use the same brand and grade of grease as the
original.
NOTE: Consult your authorized Waratah dealer.
4. Mixing greases of different brands or grades can
The greases recommended are subject to change cause chemical reactions, and the grease will not have
due to oil company circumstances. Waratah the required lubricating effect, resulting in ill effects.
strongly recommends you use the same grease as 5. When shipped, the carrier is lubricated with the brand
installed at manufacture, or substitute for a similar marked in the recommended oil table. If you use a
lithium-complex-based grease of grade NLGI #1. different lubricant, change the entire volume to avoid
The standard of greasing plays an important role in mixing.
determining the working life of the harvester head. 6. The lubrication intervals are set to be appropriate for
Regular greasing, done properly, reduces wear on rotating this harvester head under normal conditions. If you
and sliding parts and promises smooth operation. It also are using it under extremely harsh or extreme hot
delivers safety and economy. Strictly adhere to the points conditions, you should reduce the lubrication intervals.
below, and observe the set intervals. For extreme cold conditions, increase the lubrication
1. Before greasing, clean the grease nipples and their intervals.
surroundings thoroughly, so there is no opportunity for Refer to the table below for suitable grease.
water or debris to enter.
2. Unless stated otherwise, inject grease forcing the old
grease out and fill all pins, bushes, and bearings with
Recommended Lubricants
Shell Esso Mobil BP Caltex Morey
ALVANIA® Beacon Mobilux EPEnegrease Multifax Arctic Red
EPGrease 2 EP - 2 EP - 2 LS - EP2 EP 2

ALVANIA is a trademark of Shell Oil Co.

AM24480,0000079 -19-22AUG14-1/1

3-1-2 121117

PN=57
 Maintenance: Fluids and Lubricants

Grease Point Location: Tilt Frame 1 2

CAUTION: When serving or carrying out

maintenance on the harvester head, always
ensure the tilt bracket is in one of the two
locking pin positions to prevent movement 3
of the harvester head.

CAUTION: Keep away from the arm capture zones 3 4

or the top-saw-bar opening of the harvester
head while the hydraulic system is active.
Failure to follow these safety precautions
may lead to serious injury.

XJ1162757 —UN—10JUN14
1. Park the machine on level ground. 6
2. Stop the engine and remove the key. 5
3. Attach a “DO NOT OPERATE” tag in an obvious place 5
7
in the operator's cab.
Location Quantity
Tilt cylinder 2 Tilt Frame
Rotator Housing 1
Rotator ring 2
1— Link 5— Tilt frame
Link 2 2— Link 6— Tilt cylinder barrel end
Tilt frame 2 3— Rotator ring 7— Tilt cylinder rod end
4— Rotator housing

AM24480,000009B -19-26AUG14-1/1

Grease Point Location: Main Frame

1— Tilt frame 4— Length-measuring unit
2— Top-saw 5— Feed arm 1
3— Upper delimb arms 6— 3/4” saw option

XJ1161178 —UN—02JUL14

4
3
5
Grease Point Location
GS11409,0000337 -19-01NOV17-1/1

3-1-3 121117

PN=58
 Maintenance: Fluids and Lubricants

Grease Point Location: Top-saw Unit

CAUTION: When serving or carrying out

maintenance on the harvester head, ensure the tilt
bracket is in one of the two locking pin positions 1
to prevent movement of the harvester head.

2
CAUTION: Keep away from the arm capture
zones or the top-saw-bar opening of the
harvester head while the hydraulic system is
active. Failing to follow these safety precautions
may lead to serious injury.

TX1062563 —UN—07AUG09
1. Park the machine on level ground.
NOTE: The top-saw cylinder grease points can
be accessed through a cutout on each side
of the harvesting head.

2. Stop the engine and remove the key.

3. Attach a “DO NOT OPERATE” tag in an obvious place Grease Point Location: Top-saw Unit
in the operator's cab.
Location Quantity 1— Top-saw cylinder rod end 2— Top-saw cylinder barrel end
Top-saw cylinder 2
GS11409,0000340 -19-01NOV17-1/1

3-1-4 121117

PN=59
 Maintenance: Fluids and Lubricants

Grease Point Location: Upper Delimb Arms

CAUTION: When serving or carrying out 2

maintenance on the harvester head, ensure the tilt 1
bracket is in one of the two locking pin positions
to prevent movement of the harvester head. 3

CAUTION: Keep away from the arm capture

zones or the top-saw-bar opening of the
harvester head while the hydraulic system is
active. Failing to follow these safety precautions
may lead to serious injury.

XJ1161276 —UN—26MAY14
1. Park the machine on level ground.
2. Stop the engine and remove the key.
3. Attach a “DO NOT OPERATE” tag in an obvious place
in the operator's cab.
Location Quantity
Upper delimb arm Right 1 Left Upper Delimb Arm
Upper delimb arm Left 1
Upper delimb link 2
Upper delimb arm cylinder 2

1— Left upper delimb arm link 4— Right upper delimb arm 5

2— Left upper delimb arm 5— Right upper delimb arm
cylinder barrel end cylinder rod end
3— Left upper delimb arm 6— Right upper delimb arm link 4

XJ1161277 —UN—26MAY14
6

Right Upper Delimb Arm

GS11409,000033C -19-01NOV17-1/1

3-1-5 121117

PN=60
 Maintenance: Fluids and Lubricants

Grease Point Location: Length-measuring

Unit
CAUTION: When serving or carrying out
maintenance on the harvester head, ensure the tilt 1
bracket is in one of the two locking pin positions
to prevent movement of the harvester head.

CAUTION: Keep away from the arm capture

zones or the top-saw-bar opening of the

XJ1215542 —UN—12MAY16
harvester head while the hydraulic system is
active. Failing to follow these safety precautions
may lead to serious injury. 2

1. Park the machine on level ground.

2. Stop the engine and remove the key.
3. Attach a “DO NOT OPERATE” tag in an obvious place
in the operator's cab.
Location Quantity
Measuring unit Body 1
Measuring wheel End-cap 1
Measuring arm cylinder 1
Pin 1
3

XJ1215544 —UN—12MAY16
1— Measuring arm cylinder 3— Measuring arm cylinder rod
barrel end end
2— End-cap 4— Measuring arm body

4
Grease Point Location: Length-measuring Unit
AM24480,000007E -19-22NOV16-1/1

3-1-6 121117

PN=61
 Maintenance: Fluids and Lubricants

Grease Point Location: Feed Arms 1

CAUTION: When serving or carrying out
maintenance on the harvester head, ensure the tilt
bracket is in one of the two locking pin positions
to prevent movement of the harvester head. 3
2
CAUTION: Keep away from the arm capture
zones or the top-saw-bar opening of the
harvester head while the hydraulic system is

XJ1161275 —UN—02JUL14
active. Failing to follow these safety precautions
may lead to serious injury.

1. Park the machine on level ground.

4
2. Stop the engine and remove the key.
3. Attach a “DO NOT OPERATE” tag in an obvious place
in the operator's cab. Left Feed Roller Arm
Location Quantity
Feed roller arm Right 1
Feed roller arm Left 1
5
Feed roller arm link 2
Feed roller arm cylinder Right 2
6 8
Feed roller arm cylinder Left 2 7
Feed roller hub 2

XJ1161274 —UN—02JUL14
1— Left feed roller arm cylinder 5— Right feed roller arm
barrel end cylinder barrel end
2— Left feed roller arm cylinder 6— Right feed roller arm
rod end cylinder rod end
3— Left feed roller arm 7— Right feed roller arm
4— Left feed roller arm link 8— Right feed roller arm link

Right Feed Roller Arm

GS11409,000033D -19-01NOV17-1/1

3-1-7 121117

PN=62
 Maintenance: Fluids and Lubricants

Grease Point Location: Main-saw Unit (3/4” 7

Saw Option)
Applying excess grease to the main-saw swing-arm
bearing adversely affects the performance of the
main-saw unit.
• The main-saw swing-arm is plugged (9). The plug 8
needs to be removed and a grease fitting installed to
grease the swing-arm. Grease the bearing every 100
hours (approximately 2 weeks). Apply two pumps and
if grease appears from the seals on the first pump, no
further pumps are required. 9
Location Quantity
Main-saw 3/4” unit Swing-arm 1
Main-saw cylinder 2

7— Main-saw swing-arm 9— Main-saw swing-arm

cylinder harvester head end bearing grease plug

XJ1162772 —UN—10JUN14
8— Main-saw swing-arm
cylinder rod end

GS11409,000033E -19-01NOV17-1/1

3-1-8 121117

PN=63
 Maintenance: Schedule
Periodic Maintenance Record
SERVICE INTERVALS
Service carrier intervals are shown on this chart. Perform service on items at multiples of the original requirement. For example, at 1,000 hours
also service those items (if applicable) listed under 1,000 hours, 200 — 250 hours, 50 hours and 10 hours or daily.
As Required
□ Inspect the condition of the top- and main-saw-chain □ Clean the debarking feed rollers and paint marking equipment
□ Inspect the chain-shot guard □ Clean debris from the arm, saw and measuring equipment
Every 8 Hours or Daily
□ Inspect the condition of the top- and main-saw-chain □ Inspect and clean the measuring equipment and sensors
□ Lubricate all grease fittings (Every 4 hours if working with hardwood) □ Fill the lubrication reservoir
□ Check the control valve, motors, cylinders, and hoses for leaks or wear □ Check the hydraulic oil level
□ Inspect the chain-shot guard
Every 50 Hours or Weekly
□ Complete the 8 hour or daily schedule □ Check the upper delimb arm pivot-pin cap-screw torque
□ Inspect the frame and arms for cracks and / or excessive wear □ Check the condition of the feed roller and the feed roller hub nut torque
□ Inspect the arms for wear or damage; sharpen or replace as needed □ Check the feed roller and mounting cap-screw torque
□ Check the front knife cap-screws’ torque □ Inspect and grease the measuring wheel bearings
□ Check the feed roller arm and cap-screw torque
Every 200—250 Hours or Monthly
□ Complete the 50 hours or weekly schedule □ Check and inspect the upper delimb arm pin and pin cap-screw torque
□ Check the control valve mounting cap-screw torque □ Clean and inspect the top-saw area
□ Check the electrical bracket mount cap-screw torque □ Clean and inspect the top-saw-bar
□ Check and inspect the tilt frame pins and bushings □ Torque the top-saw mounting cap-screws
□ Check the feed roller arm mounting cap-screw torque □ Torque the main-saw (SuperCut) mounting cap-screws
□ Check the main-saw (3/4” saw) mounting cap-screw torque □ Grease the main-saw feed out rack (SuperCut)
□ Grease the main-saw swing arm bearing (3/4” saw) □ Grease the fixed feed motor shaft splines (hardwood application)
□ Check the rotator pinion and gears for wear, and add grease
Every 1000 Hours or 6 Months
□ Complete the 200 — 250 hours or monthly schedule □ Fixed feed motors: check end float and shim motor if needed (all
applications)
□ Check all the harvester head hydraulic pressure settings □ Torque the rotator ring gear cap-screws
□ Rotate the feed rollers □ Torque the rotator motor mounting cap-screws
□ Grease the fixed feed motor shaft splines (softwood application) □ Inspect the potentiometer and rotate the sensor shaft by hand several
revolutions in both directions
Every 2000 Hours Or Yearly
□ Complete the 1,000 hours or 6-monthly schedule □ Clean and inspect the delimb arms, feed arms, link-pins, bushings,
and main frame
□ Torque the rotator ring gear to tilt frame cap-screws
Model: HTH622C 4X4
PIN/Serial Number: Delivery Date: Hour Meter Reading:
Comments:

AM24480,0000082 -19-08DEC17-1/1

3-2-1 PN=64
121117
 Maintenance: Schedule

Maintenance: Every 8 Hours or Daily

CAUTION: Prevent possible injury working

in the arm capture zones or the saw-bar
opening of the harvester head; stop the engine.

TX1019790 —UN—20MAR07
Failing to follow these safety precautions
may lead to serious injury.

IMPORTANT: Saw components wear more rapidly in

cold temperatures. Ensure the saw-chain is
kept lubricated at all times. Failing to do so
may result in link failure, and the saw-chain
may be ejected at high speed.

1. Lubricate all grease fittings. Lubricate twice per shift if

working in hardwood applications.
2. Fill the saw-chain lubrication reservoir, on the left-hand
side of the harvester head. Clean the area around
the reservoir cap of all debris and dirt and remove

XJ1164845 —UN—09JUL14
the cap. Fill completely with saw-chain oil as per the
recommended saw-chain oil chart. (See Fluids and
Lubricants.)
3. Conduct an overall visual inspection. Check the valve,
motors, cylinders, and all hoses for leaks or wear.
Tighten or replace fittings and hoses as necessary.
4. Check the condition of the top- and main-saw-chain.
Inspect the saw-chains for excessive wear, cracking,
6. Check the measuring equipment and sensors. Ensure
or broken teeth. Replace the saw-chain if necessary.
they are clean, clear, and free of obstacles.
5. Check the chain-shot guard. (See the Chain-shot
Guard Inspection section.)
AM24480,0000083 -19-24AUG14-1/1

3-2-2 121117

PN=65
 Maintenance: Schedule

Maintenance: Every 50 Hours or Weekly 3

1
2
Specifications
Feed roller nut torque 543 N·m
400 lb-ft
Feed roller mount cap-screw 350 N·m
torque 258 lb-ft
Center feed unit mount cap-screw 350 N·m
torque 258 lb-ft
Measuring arm mount cap-screw 142 N·m
torque 105 lb-ft

1. Complete daily checks. 4

5
2. Inspect the frame, arms and knives for cracks or
excessive wear. Replace components and sharpen
knives as required.
3. Check the feed arm pin (1) and the feed arm pin-collar
retaining cap-screws (2), (if in hardwood applications).
4. Check the condition of the feed roller. (See the Feed

XJ1162761 —UN—02SEP14
Roller section.) 7
5. Check the feed roller nuts (4). (See the Feed Roller
section.)
6. Check the feed roller mount cap-screws (3); torque
them to specification.
7. Grease the length measuring roller bearings. (See
the Fluids and Lubricants.)
1— Feed arm pin 4— Feed roller nut (6 used)
8. Check the center feed unit mount cap-screw (5). 2— Feed arm pin collar 5— Center feed unit mount
Torque the cap-screws to specification. retaining cap-screw cap-screw (8 used)
3— Feed roller mount 7— Measuring arm mount
9. Check measuring arm mount cap-screw (7). Torque cap-screw (10 used) cap-screw (8 used)
the cap-screws to specification.
GS11409,0000338 -19-01NOV17-1/1

3-2-3 121117

PN=66
 Maintenance: Schedule

Maintenance: Every 200—250 Hours or 1

Monthly
2
SPECIFICATIONS
2
M8 bolt (1) torque 35 N·m
24 lb-ft
TimberRite™ (1/2” UNF) bolt (2) 153 N·m
torque 113 lb-in.
TimberRite™ H-16 controller bolt 35 Nm

XJ1162762 —UN—10JUN14
(3) torque 24 lb-ft
TimberRite™ H-16 controller 35 Nm 1
bracket mounting bolt (4) torque 24 lb-ft
TimberRite™ H-16 controller 115 Nm
mounting plate bolt (5) torque 85 lb-ft
Top-saw (1/2” UNF) bolt torque 153 N·m
113 lb-in. 2
Main-saw SuperCut option M10 63 N·m TimberRite™ Electrical Bracket Bolts and Control Valve Bracket
bolt torque 46 lb-ft
Main-saw SuperCut option M12 109 N·m
bolt torque 80 lb-ft 1— TimberRite™ Electrical 2— TimberRite™ Control valve
bracket mounting bolt (4 mounting bolt (3 used)
Main-saw 3/4” option (1/2” UNF) 153 N·m used)
bolt torque 113 lb-in.

CAUTION: Prevent possible injury while working

in the arm capture zones or saw-bar opening. 2. Check the electrical bracket mounting M8 bolts (1).
Keep away from the arm capture zones or the Torque the bolts to specification.
saw-bar opening of the harvester head while the 3. Check the control valve mounting (1/2-in. UNF) bolts
hydraulic system is active. Failing to follow these (2). Torque the bolts to specification.
safety precautions may lead to serious injury.

1. Complete weekly checks.

TimberRite is a trademark of Deere & Company
Continued on next page GS11409,0000339 -19-01NOV17-1/2

3-2-4 121117

PN=67
 Maintenance: Schedule

4. Check the controller bolts (3). Torque the bolts to

specification. 3
5. Check the controller bracket mounting bolts (4).
Torque the bolts to specification.
6. Check the controller mounting plate bolts (5). Torque
the bolts to specification.
5
7. Check the condition of the tilt bracket pins and bushes.
8. Check the feed roller arm and upper delimb
knife pivot-pin and retaining bolts, (if in softwood
applications). (Refer to “Pins”.)
9. Clean the top-saw housing area. Thoroughly clean the
4

XJ1245530 —UN—01NOV17
saw-bar cavity of any debris, check the saw assembly
mounting and top-saw motor mounting bolts. Torque
the bolts (1/2” UNC) to specification.
10. Torque the main-saw SuperCut option bolts to
specification..
11. Torque the main-saw SuperCut option cap -screws
to specification. TimberRite™ H-16 Controller and Mounting Plate Bolts
12. Torque the main-saw 3/4” option bolts to specification.
3— TimberRite™ H-16 5— TimberRite™ H-16
13. Grease the main-saw feed out rack and bearing if controller bolt (4 used) controller mounting plate
the SuperCut saw option is fitted, or the swing-arm 4— TimberRite™ H-16 bolt (3 used)
bearing if the 3/4” saw option is fitted. (See Fluids and controller bracket
Lubricants.) mounting bolt (4 used)

14. Remove the plate and check the rotator pinion grease
level. Apply grease as required. Inspect the pinion
and gear faces; replace when worn.
15. Grease the fixed feed motor splines and re-shim motor
(if in hardwood applications).
GS11409,0000339 -19-01NOV17-2/2

3-2-5 121117

PN=68
 Maintenance: Schedule

Maintenance: Every 1,000 Hours

SPECIFICATIONS
Rotator assembly to rotator ring 171 N·m
mounting cap-screw (1/2” UNF) 126 lb-ft
torque
1
Rotator motor mounting cap-screw 153 N·m
torque 113 lb-ft

CAUTION: Prevent possible injury while working

2
in the arm capture zones or saw-bar opening.
Keep away from the arm capture zones or the
saw-bar opening of the harvester head while the
hydraulic system is active. Failing to follow these
safety precautions may lead to serious injury.

1. Complete the monthly checks.

2. Check all harvester head pressures. (See Settings.)

XJ1162758 —UN—10JUN14
3. Grease the fixed feed motor splines and re-shim the
motor (if in softwood applications).
4. Rotate the feed roller. 3
5. Check the torque on the rotator assembly-to-rotator
ring mounting cap-screws (1) and (2).
6. Check the torque on the rotator motor mounting
cap-screws.
1— Rotator assembly 3— Inspection cover cap-screw
cap-screw (18 used) (6 used)
2— Rotator ring mounting
cap-screw (18 used)

GS11409,000033A -19-01NOV17-1/2

IMPORTANT: Corrosion builds up on the

potentiometer sensor plates. Rotate the
potentiometer several revolutions in both
directions by hand. Corroded sensor plates will
result in inaccurate diameter-measurements.

TX1060903A —UN—19JUN09
7. Remove the potentiometer (5). (See the Component
Technical Manual for instructions).
8. Inspect the diameter potentiometer and rotate the
shaft (6) several revolutions in both directions by hand.
9. Inspect the diameter potentiometer linkage.

5— Potentiometer 6— Potentiometer shaft

GS11409,000033A -19-01NOV17-2/2

3-2-6 121117

PN=69
 Maintenance: Schedule

Maintenance: Every 2000 Hours or Annually

SPECIFICATIONS
Rotator ring-to-tilt-frame 171 N·m
cap-screw (1/2” UNF) torque 126 lb-ft
Center feed wheel mount 350 N·m
cap-screw torque 258 lb-ft 1

CAUTION: Prevent possible injury while working

in the arm capture zones or saw-bar opening.
Keep away from the arm capture zones or the
saw-bar opening of the harvester head while the
hydraulic system is active. Failing to follow these 2
safety precautions may lead to serious injury.

1. Complete the six-month checks.

2. Check the rotator-ring-to-tilt-frame cap-screws (1).
Torque the cap-screws to specification.
3
3. Check the center feed wheel mount cap-screw (4).
Torque the cap-screws to specification.
4. Check the condition of the delimb arms (3), feed arms
(2), links, pins and bushes, and the main frame.

1— Rotator ring-to-tilt-frame 3— Delimb arm

XJ1161278 —UN—02SEP14
cap-screw (12 used) 4— Center feed wheel mount 4
2— Feed arm cap-screw (6 used)

GS11409,000033B -19-01NOV17-1/1

3-2-7 121117

PN=70
 Maintenance: General
Unified Inch Bolt and Cap-screw Torque
Values
UNIFIED INCH BOLT AND CAP-SCREW TORQUE VALUES—Tolerance is ±10% unless otherwise specified

TORQ1A —UN—15APR13
Top—SAE Grade and Harvester Head Markings; Bottom—SAE Grade and Nut Markings
The following data is intended to assist in the general maintenance of the carrier. It is recommended only grade 8 hardware or better is used.
Grade 1 (No Mark) Grade 2a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2
b c
Thread Lubricated Dry Lubricatedb Dryc Lubricatedb Dryc Lubri- Dryc
Size N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) catedbN·m N·m (lb-ft)
(lb-ft)
1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5)
5/16 7.7 (5.7) 9.8 (7.2) 12 (9) 15.5 (11.5) 19.5 (14.5) 25 (18.5) 28 (20.5) 35 (26)
3/8 13.5 (10) 17.5 (13) 22 (16) 27.5 (20) 35 (26) 44 (32.5) 49 (36) 63 (46)
7/16 22 (16) 28 (20.5) 35 (26) 44 (32.5) 56 (41) 70 (52) 80 (59) 100 (74)
1/2 34 (25) 42 (31) 53 (39) 67 (49) 85 (63) 110 (80) 120 (88) 155 (115)
9/16 48 (35.5) 60 (45) 76 (56) 95 (70) 125 (92) 155 (115) 175 (130) 220 (165)
5/8 67 (49) 85 (63) 105 (77) 135 (100) 170 (125) 215 (160) 240 (175) 305 (225)
3/4 120 (88) 150 (110) 190 (140) 240 (175) 300 (220) 380 (280) 425 (315) 540 (400)
7/8 190 (140) 240 (175) 190 (140) 240 (175) 490 (360) 615 (455) 690 (510) 870 (640)
1 285 (210) 360 (265) 285 (210) 360 (265) 730 (540) 920 (680) 1030 (760) 1300 (960)
1-1/8 400 (300) 510 (375) 400 (300) 510 (375) 910 (670) 1150 (850) 1450 (1075) 1850 (1350)
1-1/4 570 (420) 725 (535) 570 (420) 725 (535) 1280 (945) 1630 (1200) 2050 (1500) 2600 (1920)
1-3/8 750 (550) 950 (700) 750 (550) 950 (700) 1700 (1250) 2140 (1580) 2700 (2000) 3400 (2500)
1-1/2 990 (730) 1250 (930) 990 (730) 1250 (930) 2250 (1650) 2850 (2100) 3600 (2650) 4550 (3350)
a
Grade 2 applies for hex cap-screws (not hex bolts) up to six inches (152 mm) long. Grade 1 applies for hex cap-screws over six inches (152
mm) long, and for all other types of bolts and screws of any length.
b
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
c
"Dry" means plain or zinc plated without any lubrication.

DO NOT use these values if a different torque value or Make sure fastener threads are clean, and start thread
tightening procedure is given for a specific application. engagement properly. This will prevent them from failing
Torque values listed are for general use only. Periodically when tightening.
check the tightness of fasteners.

Tighten plastic insert or crimped steel-type lock-nuts to

Shear bolts are designed to fail under predetermined approximately 50 per cent of the dry torque shown in the
loads. Always replace shear bolts with the identical grade. chart, applied to the nut, not to the bolt head. Tighten
toothed or serrated-type lock-nuts to the full torque value.

Fasteners should be replaced with the same or higher

grade. If higher grade fasteners are used, only tighten
them to the strength of the original.
AM24480,0000088 -19-22NOV16-1/1

3-3-1 121117

PN=71
 Maintenance: General

Metric Bolt and Cap-screw Torque Values

METRIC BOLT AND CAP-SCREW TORQUE VALUES—Tolerance is ±10% unless otherwise specified

TORQ2 —UN—15APR13
Top—Property Class and Harvester Head Markings; Bottom—Property Class and Nut Markings
The following data is intended to assist in the general maintenance of the carrier. It is recommended
only grade 10.9 hardware or better is used.
Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Thread Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
Size N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft)
M6 4.7 (3.5) 6 (4.4) 9 (6.6) 11.5 (8.5) 13 (9.5) 16.5 (12.2) 15.5 (11.5) 19.5 (14.5)
M8 11.5 (8.5) 14.5 (10.7) 22 (16) 28 (20.5) 32 (23.5) 40 (29.5) 37 (27.5) 47 (35)
M10 23 (17) 29 (21) 43 (32) 55 (40) 63 (46) 80 (59) 75 (55) 95 (70)
M12 40 (29.5) 50 (37) 75 (55) 95 (70) 110 (80) 140 (105) 130 (95) 165 (120)
M14 63 (46) 80 (59) 120 (88) 150 (110) 175 (130) 220 (165) 205 (150) 260 (190)
M16 100 (74) 125 (92) 190 (140) 240 (175) 275 (200) 350 (255) 320 (235) 400 (300)
M18 135 (100) 170 (125) 265 (195) 330 (245) 375 (275) 475 (350) 440 (325) 560 (410)
M20 190 (140) 245 (180) 375 (275) 475 (350) 530 (390) 675 (500) 625 (460) 790 (580)
M22 265 (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 (625) 1080 (800)
M24 330 (245) 425 (315) 650 (480) 820 (600) 920 (680) 1150 (850) 1080 (800) 1350 (1000)
M27 490 (360) 625 (460) 950 (700) 1200 (885) 1350 (1000) 1700 (1250) 1580 (1160) 2000 (1475)
M30 660 (490) 850 (625) 1290 (950) 1630 (1200) 1850 (1350) 2300 (1700) 2140 (1580) 2700 (2000)
M33 900 (665) 1150 (850) 1750 (1300) 2200 (1625) 2500 (1850) 3150 (2325) 2900 (2150) 3700 (2730)
M36 1150 (850) 1450 (1075) 2250 (1650) 2850 (2100) 3200 (2350) 4050 (3000) 3750 (2770) 4750 (3500)
a
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
b
"Dry" means plain or zinc plated without any lubrication.

CAUTION: only use metric tools on metric Fasteners should be replaced with the same or higher
hardware; other tools may not fit properly. property class. If higher property class fasteners are
Tools may slip and cause injury. used, only tighten them to the strength of the original.

Make sure fastener threads are clean and start thread

DO NOT use these values if a different torque value or
engagement properly. This will prevent them from failing
tightening procedure is given for a specific application.
when tightening.
Torque values listed are for general use only. Periodically
check the tightness of fasteners.
Tighten plastic insert or crimped steel-type lock-nuts to
approximately 50 per cent of the dry torque shown in the
Shear bolts are designed to fail under predetermined
chart, applied to the nut, not to the bolt head. Tighten
loads. Always replace shear bolts with the identical
toothed or serrated-type lock-nuts to the full torque value.
property class.
AM24480,0000089 -19-22NOV16-1/1

3-3-2 121117

PN=72
 Maintenance: General

Additional Metric Cap-screw Torque Values

T6873AA —UN—15APR13
CAUTION: only use metric tools on metric
hardware; other tools may not fit properly.
They may slip and cause injury.

Periodically check the tightness of cap-screws. Torque

values listed are for general use only. Do not use these
values if a different torque value or tightening procedure is
listed for a specific application.
Shear bolts are designed to fail under predetermined

T6873AB —UN—18OCT88
loads. Always replace shear bolts with the identical grade.
Fasteners should be replaced with the same or higher
grade. If higher grade fasteners are used, only tighten
them to the strength of the original.
Make sure fastener threads are clean and you start thread
engagement properly. This will prevent them from failing
when tightening.

T6873AC —UN—18OCT88
Tighten cap-screws with lock-nuts to approximately 50 per
cent of the amount shown in the chart.
METRIC CAP-SCREW TORQUE VALUES
T-Bolt H-Bolt M-Bolt
Nomi-
nal Di-
ameter N·m lb-ft N·m lb-ft N·m lb-ft
8 29 21 20 15 10 7
10 63 46 45 33 20 15
12 108 80 88 65 34 25
14 176 130 137 101 54 40
16 265 195 206 152 78 58
18 392 289 294 217 118 87
20 539 398 392 289 167 125
22 735 542 539 398 216 159
24 931 687 686 506 274 202
27 1372 1012 1029 759 392 289
30 1911 1410 1421 1049 539 398
33 2548 1890 1911 1410 735 542
36 3136 2314 2401 1772 931 687
AM24480,000008A -19-22AUG14-1/1

3-3-3 121117

PN=73
 Maintenance: Operational Checkouts
Fault-Finding
General Ensure symptoms are identified before starting work.
With any fault-finding, the first step is to decide where This is particularly important when investigating a fault
to investigate. Sometimes this is obvious, but on other someone else has described.
occasions further investigation is required. A logical, 2. Do not overlook the obvious.
rather than haphazard, approach to making adjustments
or replacing parts, is more effective. For example, if an electrical fault is indicated, check
the diagnostic indicators before altering the wiring.
Always take into account any warning signs or
abnormalities that may have been noticed in the period 3. Cure the disease, not the symptom.
preceding the fault (for example, power loss), and
remember: failure of a component such as a circuit 4. Do not take anything for granted.
breaker, may only be a symptom of an underlying fault. Be aware that new components may be defective; do
Whatever the fault, certain basic principles apply. These not leave components out of a diagnosis sequence
are as follows: just because they are new or recently fitted. When a
1. Verify the fault. fault is diagnosed, the key evidence is often on-hand
from the start.
GS11409,00002F1 -19-27JUL17-1/1

3-4-1 121117

PN=74
 Miscellaneous: Carrier
Prevent Fires

T133552 —UN—15APR13
Handle fuel safely: Store flammable fluids away from fire
hazards. Never refuel the carrier while smoking or when
near sparks or flames.
Clean carrier regularly: Keep rubbish, debris, grease,
and oil from accumulating in the engine compartment,
around fuel lines, hydraulic lines, and electrical wiring.
Never store oily rags or flammable materials inside a
T133553 —UN—07SEP00
carrier compartment.
Maintain hoses and wiring: Replace hydraulic hoses
immediately if they begin to leak, and clean up any oil
spills. Examine electrical wiring and connectors frequently
for damage.
Keep a fire extinguisher available: Always keep a
multi-purpose fire extinguisher on or near the carrier.
Know how to use extinguisher properly. T133554 —UN—07SEP00

AM24480,000008B -19-22NOV16-1/1

In Case of Carrier Fire

• Turn the engine off.
• Turn the master disconnect switch off.
• If possible, fight the fire using the portable fire
extinguisher or other fire suppression equipment.
• Ensure the fire does not spread to the surrounding area.

TS227 —UN—15APR13
• Call for help.

AM24480,000008C -19-04AUG14-1/1

4-1-1 121117

PN=75
 Miscellaneous: Carrier

Welding on Carrier or Head: TimberRite™

H-16
IMPORTANT: As an electrical welder current can
damage the electrical system, always ensure
you isolate the electrical components before
welding. Failing to isolate this equipment will
damage electrical components.

Ensure you isolate the electrical equipment when

performing any welding; turning the key-switch to the

TX1022193 —UN—17MAY07
“OFF” position is not sufficient. Isolating the electrical
equipment will minimize the risk of damage to the
electrical equipment.
1. Park the carrier and place the harvester head on a
flat, even surface.
2. Turn the TimberRite™ H-16 key-switch control to the
“OFF” position.
3. Turn off any electronics that are wired directly from
the battery.
4. Turn off the main power to carrier.
5. Disconnect the carrier battery, followed by the
connectors on the base and cab controllers.
6. Disconnect J1, J2, and J3 from head module (HHC)
when welding on harvester head. Disconnect base
module, PC, and flexbox connectors when welding
on carrier.
7. The attachment is manufactured from high-tensile

TX1033494A —UN—14DEC07
steel; consequently, ensure you only use low-hydrogen
(E11018-M) welding rods.
8. Clean the area of any oil, paint, and rust contaminants.
NOTE: Contaminants in the weld makes the steel brittle.

9. Ensure the welding earth is directly attached to the

item being welded.
10. Preheat weld area according to table below.
Specification
NOTE: Measure the temperature 300 millimeters
Weld tempera-
(11.8 inches) from the weld in each direction,
ture—Weight.....................................................................1750—2200°C
for a good heat soak.
3179—3989°F
Metal Thickness Pre-heat Temperature
12. Allow the weld to cool slowly; as rapid cooling can
6—20 mm (0.2—0.8”) 20 — 150°C (68 — 302°F) cause cracking.
20—50 mm (0.8—2.0”) 50—175°C (122—340°F)
13. Re-connect the connectors to the controllers, the
11. When welding multiple runs, allow temperature to drop harvester head, the solenoid, and the sensor harness.
down to specification before starting the next run. 14. Re-connect the carrier battery.
TimberRite is a trademark of Deere & Company
GS11409,0000285 -19-29AUG17-1/1

4-1-2 PN=76
121117
 Miscellaneous: Carrier

Welding on Carrier or Harvester Head:

TimberRite™
SPECIFICATIONS
Welding Temprature 75—100°C
167—212°F

1. Park the harvester on a flat, even surface.

IMPORTANT: Electrical system damage can occur by
an electrical welder current; electrical equipment
must be isolated. Failure to isolate electrical

TX1022193 —UN—17MAY07
equipment can damage the electrical system
and may require component replacement.

2. Turn the TimberRite™ key-switch to the “off” position.

3. Turn off any electronics wired directly from the battery.
4. Turn off the main power to the carrier.
5. Disconnect the carrier battery.

TX1033494A —UN—14DEC07
TimberRite is a trademark of Deere & Company
AM24480,000008D -19-22NOV16-1/6

6. Disconnect the power connector (1) to the controller.

7. Disconnect the CAN 1 connector (3).

1— Power connector 3— CAN 1 connector

XJ1162926 —UN—11JUN14

3
TimberRite™ Controller Module
Continued on next page AM24480,000008D -19-22NOV16-2/6

4-1-3 121117

PN=77
 Miscellaneous: Carrier

8. Disconnect the head module connectors (4—9).

4— Connector A 7— Connector D
5— Connector B 8— Connector E 4
6— Connector C 9— Connector F
6

XJ1221062 —UN—16AUG16
9

TimberRite™ Head Controller

AM24480,000008D -19-22NOV16-3/6

9. Disconnect the CAN interface supply connector (10)

and power supply connector (11) on the CrossFire™
module.

10— CAN interface supply 11— Power supply connector

connector

TX1058996A —UN—04MAY09

CrossFire Module

CrossFire is a trademark of Cross Country Systems Inc.

Continued on next page AM24480,000008D -19-22NOV16-4/6

4-1-4 121117

PN=78
 Miscellaneous: Carrier

10. Disconnect the interface module connector (12) on the

Danfoss™ interface module.

12— Interface module

connector

TX1059031A —UN—04MAY09
Danfoss Interface Module

Danfoss is a trademark of Sauer Danfoss Inc.

AM24480,000008D -19-22NOV16-5/6

11. Disconnect the interface module connector (13) on the

SureGrip™ interface module.
12. Only use E11018-M (low hydrogen) welding rods; the
attachment is manufactured from high tensile steel.
NOTE: Contaminants in the weld make the steel brittle.

13. Clean the area of oil, paint, and rust contaminants.

14. The welding earth must be attached directly to the
item being welded.
NOTE: Measure temperature 300 mm (11.8 in.) from the
weld in each direction for a good heat soak.

TX1059032A —UN—04MAY09
15. Preheat the weld area according to the table below.
Metal Thickness Preheat Temperature
6—20 mm (0.2—0.8 in.) 20—150°C (68—302°F)
20—50 mm (0.8—2.0 in.) 50—175°C (122—340°F).

16. When welding multiple runs, allow the temperature to

drop down to specification before starting the next run. SureGrip Interface Module
17. Allow the weld to cool slowly; rapid cooling causes
cracking. 13— Interface module
connector
18. Connect the CAN 1 connectors.
19. Connect the power connector.
20. Connect the carrier battery.
SureGrip is a trademark of SureGrip Inc.
AM24480,000008D -19-22NOV16-6/6

4-1-5 121117

PN=79
 Miscellaneous: Carrier

Using Booster Batteries: TimberRite™ H-16

Before boost starting, the machine must be properly shut
down to prevent unexpected machine movement when
the engine starts.

T7233JN —UN—21MAY90
CAUTION: An explosive gas is produced while
batteries are in use or being charged. Keep flames
or sparks away from the battery area. Make sure
the batteries are charged in a well-ventilated area.

IMPORTANT: Using booster batteries above 140 amp

without first disconnecting the controller will
damage it. Always disconnect the controller Booster Batteries, 2-Battery Application
before using booster batteries, otherwise
severe controller damage will occur. A—Machine batteries B—Booster batteries

1. Turn off the carrier main switch and disconnect X1A.

2. Disconnect the power and CAN connection from PC. 7. Wait several minutes before disconnecting the end
of the negative cable from the machine frame. Then,
3. Remove 15 A power fuse from controller battery cable.
disconnect the other end of the negative cable from
4. Connect one end of the positive cable to the positive the negative terminal of the booster batteries.
terminal of the machine batteries (A), and the other
8. Disconnect the positive cable from the booster
end to the positive terminal of the booster batteries (B).
batteries and machine batteries.
5. Connect one end of the negative cable to the negative
9. Connect X1A.
terminal of the booster batteries. Connect the other
end of the negative cable to the machine frame, as far 10. Refit the 15 A fuse. Connect the power and CAN back
away from the machine batteries as possible. to PC.
6. Start the engine.
GS11409,0000286 -19-25AUG17-1/1

4-1-6 121117

PN=80
 Miscellaneous: Carrier

Using Booster Batteries: TimberRite™

Before boost starting, the machine must be properly shut
down to prevent unexpected machine movement when
the engine starts.

XJ1162926 —UN—11JUN14
CAUTION: An explosive gas is produced while 1
batteries are in use or being charged. Keep flames
or sparks away from the battery area. Make sure
the batteries are charged in a well-ventilated area.
3
IMPORTANT: Short circuiting or using booster TimberRite™ Controller Module
batteries above 140 amp without first
disconnecting the controller will damage
it. Always disconnect the controller before
using booster batteries, otherwise severe
controller damage will occur.

NOTE: For TimberRite™ controllers, turn off

T7233JN —UN—21MAY90
the key-switch.

1. Turn off the carrier main switch and the TimberRite™

controller key-switch.
2. Disconnect the TimberRite™ power connector (1).
3. Disconnect the CAN 1 connector (3).
4. Connect one end of the positive cable to the positive 1— Power connector A—Machine batteries
terminal of the machine batteries (A), and the other 3— CAN 1 connector B—Booster batteries
end to the positive terminal of the booster batteries (B).
5. Connect one end of the negative cable to the negative
disconnect the other end of the negative cable from
terminal of the booster batteries. Connect the other
the negative terminal of the booster batteries.
end of the negative cable to the machine frame, as far
away from the machine batteries as possible. 8. Disconnect the positive cable from the booster
batteries and machine batteries.
6. Start the engine.
9. Connect the CAN 1 connector (3).
7. Allow several minutes before you disconnect the end
of the negative cable from the machine frame. Then, 10. Connect the power (1).
TimberRite is a trademark of Deere & Company
AM24480,00000F2 -19-22AUG14-1/1

4-1-7 121117

PN=81
 Miscellaneous: Measurements
Metric and Imperial Unit Expressions
Measurement Unit Symbol
Length
millimeter mm
centimeter cm
meter m
kilometer km
inch in
foot ft
yard yd
mile mi
Area
square millimeter sq mm
square centimeter sq cm
square meter sq ft
square foot sq ft
square inch sq in.
hector ha
acre acre
Pressure
pounds per [Link]. psi
Volume
cubic millimeter mm3m3
cubic inch cu in.
milliliter mL
liter L
cubic meter cm3
pint pt
quart qt
gallon U.S. gal
Mass
gram g
kilogram kg
ton (metric) t
ton ton
pound lb
Torque
Newton meter N·m
pound feet force lb·ft
AP88438,000011A -19-22NOV16-1/1

4-2-1 121117

PN=82
 Miscellaneous: Specification Conversion
Length
miles x 1.6093 = km
yards x 0.9144 =m
feet x 0.3048 =m
feet x 30.480 = cm
inches x 2.540 = cm
inches x 25.40 = mm
km x 0.621 = miles
km x 1093.60 = yards
km x 3280.90 = feet
m x 1.094 = yards
m x 3.281 = feet
m x 39.37 = inches
cm x 0.3937 = inches
mm x 0.03937 = inches

AM24480,000008F -19-04AUG14-1/1

Weight
kg x 0.453 = pounds
metric ton x 1.1023 = short ton
metric ton x 0.9842 = long ton
pounds x 2.2046 = kg
short ton x 0.9072 = metric ton
long ton x 1.0161 = metric ton

AM24480,0000090 -19-04AUG14-1/1

Area
[Link] x 2.59 = [Link]
acres x 0.00405 = [Link]
acres x 0.4047 = hectares
[Link] x 0.8361 = sq.m
[Link] x 0.0929 = sq.m
[Link] x 6.452 = [Link]
[Link] x 645.2 = [Link]
[Link] x 0.3861 = [Link]
[Link] x 247.11 = acres
hectares x 2.741 = acres
sq.m x 1.196 = [Link]
sq.m x 10.764 = [Link]
[Link] x 0.155 = [Link]
[Link] x 0.00155 = [Link]

AM24480,0000091 -19-04AUG14-1/1

4-3-1 121117

PN=83
 Miscellaneous: Specification Conversion

Volume
[Link] x 0.765 = cu.m
[Link] x 0.283 = cu.m
[Link] x 16.383 = [Link]
cu.m x 1.308 = [Link]
cu.m x 35.3145 = [Link]
[Link] x 0.06102 = [Link]

AM24480,0000092 -19-04AUG14-1/1

Pressure
lb/[Link]. x 6.89476 = kPa
lb/[Link]. x 0.068 = atm
lb/[Link]. x 0.069 = bar
inch of Hg. x 0.37411 = kPa
kPa x 0.145 = psi
kPa x 0.2964 = in. of Hg.
MPa x 145 = psi
atm x 14.70 = psi
bar x 14.50 = psi

AM24480,0000093 -19-04AUG14-1/1

Flow
[Link] x 3.790 = liters/min
[Link] x 0.063 = liters/sec
[Link]./min x 0.472 = liters/sec
liters/sec x 0.264 = [Link]
liters/sec x 15.873 = [Link]
liters/sec x 2.119 = [Link]/min

AM24480,0000094 -19-04AUG14-1/1

Liquid
[Link] x 0.8333 = [Link]
[Link] x 3.785 = liters
[Link] x 0.946 = liters
[Link] x 1.2009 = [Link]
Liters x 0.2642 = [Link]
Liters x 1.057 = [Link]

AM24480,000010D -19-04AUG14-1/1

Liquid
[Link] x 0.8333 = [Link]
[Link] x 3.785 = liters
[Link] x 0.946 = liters
[Link] x 1.2009 = [Link]
Liters x 0.2642 = [Link]
Liters x 1.057 = [Link]

AM24480,0000095 -19-05AUG14-1/1

4-3-2 121117

PN=84
 Miscellaneous: Specification Conversion

Miscellaneous
acre x 43.560 = [Link]
board feet x 144.0 = [Link].
BTU x 778.0 = [Link].
bushel x 1.244 = [Link].
[Link]. x 17280 = [Link].
[Link]. x 7.481 = U.S. gallon
U.S. gallon x 231.0 = [Link].
HP x 33.000 = [Link]./min.
HP x 0.7457 = kilowatt
kilowatt x 1.341 = HP
knot x 1.152 = miles/hr
radian x 57.30 = degree
rod x 16.50 = feet
lb.(force) x 4.440 = Newton
N·m x 0.73756 = lb·ft

AM24480,0000096 -19-22NOV16-1/1

4-3-3 121117

PN=85
 Miscellaneous: Wood Measurement
Wood Measurement Equivalents
Cord Cunit Cubic Meter Cubic Meter Solid Board Feet
2.43 m 2.43 m
12 in.
8-1 8 ft.

4-1 3 ft. 1

TX1019982 —19—14AUG08
0.64 64 m 12 in. 1 in.
0.64 m 0.64 m
4-1 4 ft.

1 Cord=128 cu. Ft. 1 Cunit=100 cu. Ft. 1 m3 stacked=the 1 m3 solid=solid 3 1 board feet=1/12
stacked wood of solid wood apparent volume wood only in 1m solid cubic foot
TX1019982 in 1 m3 *FBM

A (cord) B(cunit) C(cubic meter) D(cubic meter solid) E(board feet)

1 0.85 3.625 2.407 500
1.176 1 4.264 2.832 600
0.276 0.234 1 0.664 138
0.415 0.353 1.506 1 208
2 1.67 7.25 4.81 1000

The cord (column A) and cubic meters stacked (column 1 cunit (column B) = exactly 2.832 solid meters (column D)
C) measure “apparent” volume. The cunit (column B) and
cubic meter solid (column D) measure “solid” volume. 1 cord (column A) = approximately 2.407 solid cubic
meters (column D)
Accurate conversions are only possible between columns
A and C, and between B and D. Any other conversions FBM is the abbreviation of 1 Board Ft. (Foot Board
are approximate, and wood volume will vary with tree Measure). One thousand board feet is referred to as
species, size, etc. “MBFM”.
For example:
AM24480,000010E -19-04AUG14-1/1

4-4-1 121117

PN=86
 Index
Page
Page
C
Maintenance—fluids and lubricants
Control valve Grease point location—feed arm ........................... 3-1-7
Fault finding ........................................................... 3-4-1 Maintenance—fluids and lubricants
Grease point location—main saw unit
E (3/4” saw option) .................................................. 3-1-8
Maintenance—general
Electrical installation—general Additional metric cap screw torque values............. 3-3-3
Using booster batteries—TimberRite™ ................. 4-1-7 Metric bolt and cap screw torque values................ 3-3-2
Using booster batteries—TimberRite™H-16 ......... 4-1-6 Unified inch bolt and cap screw torque values....... 3-3-1
Welding on carrier or harvester—Timber- Maintenance—schedule
Rite™ H-16 .......................................................... 4-1-2 Maintenance every 1000 hours.............................. 3-2-6
Maintenance every 2000 hours or yearly............... 3-2-7
Maintenance every 200—250 hours or monthly .... 3-2-4
F Maintenance every 50 hours or weekly ................. 3-2-3
Maintenance every 8 hours or daily ....................... 3-2-2
Features Periodic maintenance record ................................. 3-2-1
Grapple harvesting head........................................ 0-1-3 Miscellaneous—carrier
In case of carrier fire .............................................. 4-1-1
G Prevent fires........................................................... 4-1-1
Welding on carrier or harvester
General head—TimberRite™ ............................................ 4-1-3
Avoid unauthorized machine modifications............ 0-1-2 Welding on carrier or harvester—Timber-
Copyright................................................................ 0-1-1 Rite™ H-16 .......................................................... 4-1-2
General information ............................................... 0-1-1 Miscellaneous—measurements
Manual replacement .............................................. 0-1-1 Metric and imperial unit expressions...................... 4-2-1
Warranty ................................................................ 0-1-2 Miscellaneous—specification conversion
Volume ................................................................... 4-3-2
L Miscellaneous—specification conversion
Liquid ..................................................................... 4-3-2
Label precautions Miscellaneous—specification conversion
Do not operate warning-unless seated .................. 1-6-2 Area ....................................................................... 4-3-1
Keep clear of saw .................................................. 1-2-6 Miscellaneous—specification conversion
Key ring label ......................................................... 1-6-3 Weight.................................................................... 4-3-1
Lock crossover bracket .......................................... 1-1-1 Miscellaneous—specification conversion
Pinch area.............................................................. 1-3-1 Length .................................................................... 4-3-1
Recommendations for processing on the landing.. 1-6-1 Miscellaneous—specification conversion
Recommendations for tree felling .......................... 1-6-1 Liquid ..................................................................... 4-3-2
Welding .................................................................. 1-6-2 Miscellaneous—specification conversion
Miscellaneous ........................................................ 4-3-3
M Miscellaneous—specification conversion
Pressure................................................................. 4-3-2
Maintenance—fluids and lubricants Miscellaneous—specification conversion
Recommended hydraulic system fluid ................... 3-1-1 Flow ....................................................................... 4-3-2
Maintenance—fluids and lubricants Miscellaneous—wood measurement
Chain oil ................................................................. 3-1-1 Wood measurement equivalents ........................... 4-4-1
Maintenance—fluids and lubricants
Grease ................................................................... 3-1-2 O
Maintenance—fluids and lubricants
Grease point location—tilt frame............................ 3-1-3 Operation—clear cut harvesting
Maintenance—fluids and lubricants Delimbing ............................................................... 2-2-2
Grease point location—length measuring unit ....... 3-1-6 Fall and delimb....................................................... 2-2-2
Maintenance—fluids and lubricants Felling .................................................................... 2-2-1
Grease point location—main frame ....................... 3-1-3 Felling process....................................................... 2-2-1
Maintenance—fluids and lubricants Operation—cutting
Grease point location location—top saw unit......... 3-1-4 General .................................................................. 2-5-1
Maintenance—fluids and lubricants Using the main saw unit......................................... 2-5-1
Grease point location—upper delimb knife ............ 3-1-5 Using the top saw unit............................................ 2-5-1

Continued on next page

Index-1 121117

PN=1
 Index

Page Page

Operation—general operation Safety—general carrier precautions

General operation .................................................. 2-1-1 Use and maintain seat belt .................................... 1-6-1
Planning area preparation...................................... 2-1-1 Safety—general harvester head precautions
Operation—miscellaneous Inspect harvester head .......................................... 1-6-2
Delimbing multi-leaders ......................................... 2-7-1 Safety—general precautions
Unattended harvester head ................................... 2-7-1 General safety........................................................ 1-2-1
Operation—processing General safety precautions .................................... 1-2-3
Debarking............................................................... 2-4-1 Never operate warning......................................... 1-2-12
General ........................................................2-4-1, 2-4-2 Never stand on harvester head............................ 1-2-12
Measuring .............................................................. 2-4-1 Operating precautions............................................ 1-2-5
Operation—special techniques Operational safety.................................................. 1-2-4
Falling multi-leaders............................................... 2-6-2 Recognize safety information................................. 1-2-5
Falling on hillside ................................................... 2-6-3 Safety and operator conveniences ........................ 1-2-1
Quarter cutting ....................................................... 2-6-2 Wear protective equipment .................................... 1-2-5
Use of double cuts ................................................. 2-6-1 Safety—maintenance precautions
Operation—thinning techniques Make welding repairs safely................................... 1-4-3
Plantation out row—cut to length at stump ............ 2-3-1 Prepare for service safety ...................................... 1-4-1
Plantation out row—full tree thinning ..................... 2-3-2 Remove paint before welding or heating ............... 1-4-3
Select thinning ....................................................... 2-3-3 Service accumulator systems safely...................... 1-4-4
Servicing and maintenance safety ......................... 1-4-2
S Safety—operation precautions
Avoid high-pressure fluids...................................... 1-3-7
Safety operating precautions Avoid high-pressure oils......................................... 1-3-7
Never operate without reading manual ................ 1-2-11 Avoid work sight hazards ....................................... 1-3-6
Safety signs Dispose of waste properly...................................... 1-3-7
Head label positions............................................... 1-5-1 Keep personnel off harvester head........................ 1-3-1
Safety—general carrier precautions Maintenance and service safety ............................ 1-3-4
Driving.................................................................... 1-6-4 Optical laser ........................................................... 1-3-2
Safety—general carrier precautions Read manuals before operating............................. 1-3-1
Processing ............................................................. 1-6-4 Safety—operator safety precautions
Safety—general carrier precautions Operate only if qualified ......................................... 1-1-1
Carrier class—head type ....................................... 1-6-2 Safety—operator safety precautions
Safety—general carrier precautions Recommended harvester head positions
Bucking and piling.................................................. 1-6-4 for top saw chain and top saw bar maintenance.. 1-1-2
Safety—general carrier precautions Safety—operator safety precautions
Key switch labels ................................................... 1-6-3 Recommended harvester head positions
Safety—general carrier precautions for main saw chain and main saw bar
Operator protective structures (OPS) for maintenance......................................................... 1-1-3
machines fitted with harvesting or felling heads... 1-6-3

Index-2 121117

PN=2
 Index

Index-3 121117

PN=3
 Index

Index-4 121117

PN=4