D R I V E N.

BL&H / JGC Kick off Meeting

for New Factory Project
M I SSION

© 2021 JGC CORPORATION

Agenda

1. Outline of Project

2. SOW
2.1 Architectural Fire Protection(Passive fire Protection)
2.2 Fire Water System
2.3 Fire Alarm System

3. Schedule

© 2021 JGC CORPORATION 2

1. Outline of Project

• Client : Menicon Co., Ltd.

• Factory : Production of contact lenses
• Site Location : Kulim High Tech Park Phase 4 in Malaysia

PT 4060 PT 4061
24.085 ac 24.688 ac

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 2.1 Architectural Fire Protection
2.1 Architecture
2.1.1 Site Plan

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.2 Floor Plan_1F

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.3 Floor Plan_2F

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.4 Floor Plan_ Roof

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.5 Section

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.6 Perspective

Key plan

Bird View

View A From Entrance

View B Front © 2021 JGC CORPORATION 9

 Chapter 02: Architectural Design
2.1 Architecture
2.1.7 Floor Plan_1F_code check based on IBC

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.7 Floor Plan_2F_code check based on IBC

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.7 Passive Fire Protection

Provide all necessary "Passive Fire Protection" comments on the drawings above for endorsement.
Not limited to below
• Purpose Groups
• Compartments
• Mixed use building
• Fire Appliance Access
• Road width
• Perimeter access
• Fire hydrant
• Walls and Floors
• Compartment walls (FRP requirements for-non masonry )
• Compartment floors
• Structural protection
• Horizontal and vertical barrier of external wall
• Cladding on external wall
• Notional boundary distance
• Means of Escape
• Travel distance to exits
• Staircase requirements according to escape provision computation
• Smoke exhaust system (Active Fire Protection?)
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 Chapter 02: Architectural Design
2.1 Architecture
2.1.7 Passive Fire Protection

Follow all necessary codes including the following.

 Town and Country Planning Act 1976

 Street Drainage and Building Act 1974
 Uniform Building By-Laws 1984
 Fire Services Act 1988
 Guide to Fire Protection In Malaysia

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.7 Oultline of Design

Outline Factory Bldg. Admin/Lab Bldg. Energy Bldg. Pellet Bldg. Flammable Storage WWT Plant

Storey 2 2 1 1 1 1
Height 31.00m 12.50m 5.50m 5.50m 5.50m 5.50m

RC
Structure RC RC RC RC RC
S(PEB）

Structural S direction： Rahmen

Rahmen Rahmen Rahmen Rahmen Rahmen
format L direction：Brace

Fireproof
TBD Partial requirement TBD TBD Necessary TBD
Req.

Structural Slab Structural Slab

Foundation TBD TBD TBD TBD
Pile Foundation Pile Foundation

Phase Phase 1 Phase 2 Phase 1 Phase 2 Phase 1 Phase 2 Phase 1 Phase 1 Phase 1 Phase 2

延床面積
38,000 16,000 10,600 - 1,125 800 300 1,380 480 480
[m2]

※Others: Fire Pump Bldg., Gas Station, Substation, Waste Storage, Guardhouse, Pellet Silo, Liquid Nitrogen yard, Water Tank

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 Chapter 02: Architectural Design
2.1 Architecture
2.1.8 Exterior Finishing Schedule
＜Factory Bldg.＞
Parts Finishing Spec. Construction area
Floor Folded metal sheet with insulation in btw. general
Floor
Floor Conc+Asphalt bitumen+Waterproofed external insulation+conc Above machine room
Roof
Coping Aluminum
Parapet
Rising Conc+Sand covered Asphalt Streched roofing
Wall Insulated sandwitched steel panel general
Wall Wall Insulated sandwitched steel panel (with ribs) ASRS
Waist height Concrete with designed mortar finish w/ water proof paint
Exterior
General window Aluminum Sash
Wall
Grill Alminum Sash
Opening
Shutter Steel Shutter
door Steel door
External Floor Gravel+Coarse grain adjusted gravel+Coarse grain Asphalt Conrete T26 Truck Yard
Floor
work Floor Crusher-run Bldg, perimeter width 1.0m
＜Other Bldg.s＞ （Admin/Lab, Flammable Storage, Energy Bldg., Pellet Storage, WWT Plant）
Parts 仕上げ仕様 施工エリア
Floor Folded metal sheet with insulation in btw.
Floor
Roof Floor Conc+Asphalt bitumen+Waterproofed external insulation+conc Admin / Lab bldg.
Coping Aluminum
Parapet
Rising Conc+Sand covered Asphalt Streched roofing
壁 Concrete with designed mortar finish w/ water proof paint
Wall
壁 Exposed Concrete with Spandrel Admin / Lab bldg.
CW Heat ray reflection double glass Admin / Lab bldg.
Exterior
Wall General window Aluminum Sash
Opening Grill Alminum Sash
Shutter Steel Shutter
door Steel door
External Work Floor Floor Crusher-run Bldg, perimeter width 1.0m
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 Chapter 02: Architectural Design
2.1 Architecture
2.1.9 Interior Finishing Schedule
＜Factory Bldg.＞
Zone General rooms Floor Wall Ceiling Others
Grade D Seal molding、
Class 8 Moulding rm., Saline solution rm. Heavy duty vinyl sheet Steel Partition Steel Partition Wall corner/Wall-ceiling
100,000 at rest corner R Aluminum
Production rm., Sterilization rm.,
Seal molding、
Packaging rm., Material
Heavy duty vinyl sheet Steel Partition Steel Partition Wall corner/Wall-ceiling
Grade E warehouseMaterial Storage,
corner R Aluminum
Pharmaceutical Transport corridor, etc.
Intermediate Storage
Heavy duty vinyl sheet LGS+GBR+SiCa board+G-EP LGS+GBR+SiCa board+G-EP Seal molding

ASRS, Shipping & Receiving, Permeable conc+Dust proof

LGS+GBR+SiCa board+G-EP LGS+GBR+SiCa board+G-EP Seal molding
Grade F Waste Storage paint
General
(靴履替えあり) Permeable conc+Dust proof
Utility machine rm. LGS+GBR+GW exposed ー
paint

Grade F
General Visitors corridor Vinyl Flooring Sheet LGS+GBR+GBR+Vinyl Cloth LGS+GBR+DR PVC molding
(靴履替えなし)
＜Admin / Lab. Bldg.＞
Zone General rooms Floor Wall Ceiling Others
Seal molding、
Grade E
Changing room Vinyl Flooring Sheet Steel Partition Steel Partition Wall corner/Wall-ceiling
Pharmaceutical
corner R Aluminum
Grade F
General Entrance hall Porcelain tile Steel Partition Aluminum louver panel AL molding
(靴履替えなし)
Grade F
General Office, Visitor hall Tile carpet LGS+GBR+GBR+Vinyl Cloth LGS+GBR+DR PVC molding
(靴履替えなし)
＜Legend＞
LGS ： Light Gauge Steel
GBR ： Gypsum Board Regular type
EP ： Emulsion Paint
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 Chapter 02: Architectural Design
2.1 Architecture
2.1.9 Interior Finishing Schedule

＜Other Buildings＞

Zone Building Floor Wall Ceiling Others

Grade F
LGS+GBR+GBR+Vinyl
General Guard House PVC Tile LGS+GBR+DR PVC molding
Cloth
(靴履替えなし)
Grade F
Permeable conc
General Flammable Storage Exposed Exposed ー
+Dust proof paint
(靴履替えなし)
Grade F
Permeable conc
General WWT Plant Exposed Exposed ー
+Dust proof paint
(靴履替えなし)
Grade F
Permeable conc
General Energy Bldg. Exposed Exposed ー
+Dust proof paint
(靴履替えなし)

Grade F
Permeable conc
General Pellet Storage LGS+GBR+SiCa+G-EP Exposed ー
+Dust proof paint
(靴履替えなし)

＜Legend＞
LGS ： Light Gauge Steel
GBR ： Gypsum Board Regular type
EP ： Emulsion Paint

© 2021 JGC CORPORATION 17

 Chapter 02: Architectural Design
2.2 Structure
2.2.1 Manufacturing area

Structural Outline of Production Area

Long Span Spacing by PEB
Size 12,000 m2 (160m x 75m)
160 m Format Steel Structure/Pile foundation
Short direction：Rahmen
Framing
Long direction：Brace
75 m
Foundation Pile foundation
Ground Floor Structural Slab

© 2021 JGC CORPORATION 18

 Chapter 02: Architectural Design
2.2 Structure
2.2.3 Foundation / Pile
Sample of piles and foundations based on ground data of Vietnam's 3rd Thang Long Industrial Park are shown below for reference.

・Perimeter Pile Foundation ： PHC Spun pile D600、L=20m Perimeter Pile

・Inner Pile Foundation ： PHC Spun pile D400、L=15m foundation 01
・Slab Thickness (t) ： 200mm 5400
5400
2700 2700

AA B

Perimeter Pile
erimeter Pile 1 2 3 4 5 6 7 8 9
160000
10 11 12 13 14 15 16 17

foundation 02
10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000
F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3

2700
F4 F4
H

1800 1800

foundation 02
9700

900 900

5400
5400
F4 F4

600
G

SPUN PILE
10000
900

D600
1800
1800

600

F4 F4
F

2700
900

10000

Spun pile E
F4 F4

D600 600
600

FOUNDATION F4
69400
10000

FOUNDATION F3
F4 F4
600 D
TIE BEAM
300x600mm Plan Spun pile
D600
▼1FL 1ST FLOOR LEVEL
10000
200

600
F4 F4 TIE BEAM

内側 外側 C 300x600mm
1000

▼1FL FLOOR LEVEL

200
OUTSIDE GROUND LEVEL
10000

▲GL

1000
500

外側

1000
B
F4 F4
▼GL 内側 OUTSIDE GROUND LEVEL
600

500
9700

EXPANSION JOINT
EXPANSION JOINT
CONCRETE SPUN PILE

600
D600 F4 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F4
A

ELEVATION 50000 60000 50000 LEAN CONCRETE SPUN

D600
PRODUCTION BUILDING (OP1 CLEAR SPAN)
A B
A FOUNDATION LAYOUT
ELEVATION
Section
Foundation Plan
© 2021 JGC CORPORATION 19
 Chapter 02: Architectural Design
2.2 Structure
2.2.3 Foundation / Pile
A-A、B-B section shown below
U/G pit below Production
area (Wet line)

39700 29700
TIE BEAM
300x600mm
300 1ST FLOOR LEVEL 300 1ST FLOOR LEVEL 300

1000
OUTSIDE
GROUND LEVEL
U/G pit OUTSIDE GROUND LEVEL

400
UNDERGROUND PIT

500
400
GRAVEL
1500 1500 THK=100mm 1500
LEAN CONCRETE LEAN CONCRETE

H D A

SECTION A-A

A-A section

600 600
TIE BEAM TIE BEAM
300x600mm TIE BEAM 300 300x600mm
300x600 1ST FLOOR LEVEL 1ST FLOOR LEVEL

200
SLAB
200

1000
OUTSIDE GROUND LEVEL OUTSIDE GROUND LEVEL
1200 1200 1200 1200
LEAN CONCRETE LEAN CONCRETE SPUN PILE SPUN PILE
D400 D400

500
600
SPUN PILE GRAVEL
D400 1500 THK=100mm
LEAN CONCRETE
SPUN PILE LEAN CONCRETE
D400 SPUN PILE
D600
SPUN PILE
D600 Spun pile Spun pile
H D400 D A D600

SECTION B-B
B-B section
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 Chapter 02: Architectural Design
Sidewalk
2.3 Exterior work Pipe rack
2.3.1 External structures, Road pavement, Drainage Plan

Roofing over
sidewalk
Road section

Green area

Light duty road

Roofing over sidewalk

Heavy duty road 26t

Legend
Lawn
Heavy duty road
Light duty road
Gravel
Pipe rack image 芝生イメージ図 Sidewalk

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 Chapter 02: Architectural Design
Fence
2.3 Exterior work
2.3.2 External structures, Road pavement, Drainage Plan Legend
Storm drainage
(RCP 300)
RCP 600
RCP 800
Entrance
Gate Process drainage
(CSP 150)

L ditch (0.3mx0.3m)

V ditch (0.3mx0.3m)

Manhole
(MH-1mx1m)
Exit Gate
Manhole
(MH-0.5mx0.5m)
Dainage slope

Drain WWT U/G

Drain Piping
connection connection Drain
connection

Fence image Gate image Company logo board

© 2021 JGC CORPORATION 22
 2.2 Fire water system

Tie-in of water

Fire Water Pump

w/ UG Pit for Fire Water

• In order to keep space for fire water pump, the approximate size for fire water pump area is
required, after pump capacity is decided.

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 2.2 Fire water system

Deliverable List fore Fire Water System

Note:
• When it is judged that (water/foam) sprinkler is not adequate, it is required to propose the
alternative protection system, such as gas suppression system.

© 2021 JGC CORPORATION

 2.3 Fire alarm system
As described in NFPA 72: Fire Alarm and Singling Code, Chapter 7: Documentation,
below highlighted information (documentation) is required to provide to authority.

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 2.3 Fire alarm system
By the requirement of Chapter 7: Documentation,
It is required to write / include / explain in the below deliverables.

Deliverable List fore Fire Alarm System

System Document Type Document Title Remarks

Summary of Design Criteria for Smoke/Heat Detector, Manual

Fire Alarm System Narrative
Call Points, Fire Alarm Control Panel and Cable Routing

Fire Alarm System Drawing Fire Alarm Layout for Factory (1st Floor) including cable routing, symbol drawing

Fire Alarm System Drawing Fire Alarm Layout for Factory (2nd Floor) including cable routing, symbol drawing

Fire Alarm System Drawing Riser Diagram for Fire Alarm Layouts

Fire Alarm System Narrative Specification of Fire Alarm Devices, Panels and Cables

Fire Alarm System Drawing Input / Output Matrix

Fire Alarm System Calculation Report voltage drop calculations

Fire Alarm System Calculation Report battery calculations

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3. Schedule

• KOM : 28-Apr
• Interim Meeting-1 : if any
• Interim Meeting-2 : 26-May(4 weeks for preparation of Deliverables)
• Final Meeting : 9-Jun(1 week comment by JGC, 1 week follow up by BL&H)

Notes;
Interim Meeting-1 :to discuss and confirm the Basic Design Concept of the systems before starting the
preparation of the deliverables either by JGC or consultant

Interim Meeting-2: to discuss and confirm the verification result by consultants or JGC’s comment on the
deliverables by consultants

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