ADM-FR Vehicle Control Module Guide
Topics covered
ADM-FR Vehicle Control Module Guide
Topics covered
Contents Page
1. Safety ...................................................................... 4
1.1. Symbols ........................................................................................ 4
1.2. General information ................................................................... 4
1.3. Use for the intended purpose ................................................... 5
1.4. Personnel requirements ............................................................ 5
1.5. Conversions and modifications to the ADM-FR ..................... 5
1.6. Installation ................................................................................... 5
1.7. Organisational measures ........................................................... 5
1.8. Safety precautions for engines with
electronic control units .............................................................. 6
1.9. DaimlerChrysler original parts ................................................ 7
1.10. Safety and emergency running programme .......................... 7
2. Operation ................................................................ 8
2.1. Introduction ................................................................................. 8
2.2. Tasks ........................................................................................... 10
2.2.1. Functions ................................................................................................. 10
2.2.2. Inputs ....................................................................................................... 10
2.2.3. Outputs .................................................................................................... 10
3. Construction ......................................................... 11
3.1. Connector allocation ................................................................ 12
3.2. Technical data of connector allocation .................................. 17
2
Contents
page
7. Application ........................................................... 59
7.1. Driving mode ............................................................................. 59
7.2. Working speed governor (ADR) ............................................. 60
7.3. Accelerator pedal ...................................................................... 63
7.4. Engine start/stop ...................................................................... 65
7.4.1. Engine start ............................................................................................. 65
7.4.2. Engine stop .............................................................................................. 65
7.5. Engine brake/ABS .................................................................... 66
7.6. Instruments/displays ............................................................... 67
7.6.1. Rev counter ............................................................................................. 67
7.6.2. Coolant temperature gauge .................................................................. 67
7.6.3. Oil pressure gauge ................................................................................. 67
7.6.4. Warning lamp ......................................................................................... 68
7.6.5. Buzzer ...................................................................................................... 69
7.6.6. Coolant temperature indicator lamp ................................................... 69
7.6.7. Oil level indicator lamp ......................................................................... 70
7.6.8. Oil pressure indicator lamp .................................................................. 70
7.7. Transmission ............................................................................. 71
7.8. Actual value output .................................................................. 72
7.9. Generator ................................................................................... 72
7.10. Tachograph (speed) .................................................................. 73
7.11. Programmable limitations ....................................................... 74
7.12. Diagnosis .................................................................................... 76
3
1. Safety
1. Safety
1.1. Symbols
The instructions which follow are shown against various symbols.
G Risk of injury!
This symbol appears against all safety instructions which must be complied with
in order to avoid a direct risk of danger to life and limb.
This symbol is used against all safety instructions which, if disregarded, could
give rise to the danger of material damage or malfunctions.
The ADM-FR vehicle control adaptation module is essential for defining the func-
tions of the engine and vehicle. Functions such as engine start, engine stop, ac-
celerator pedal evaluation, actuation of engine brake etc. are relevant to safety.
Incorrectly performed modifications to the parameters or tampering with the
wiring can cause far-reaching changes to the performance of the engine and/or
vehicle. This can lead to personal injury and material damage.
The ADM-FR control unit has been developed and tested in accordance with the
DaimlerChrysler Specifications for Operating Safety and EMC Compatibility. The man-
ufacturer of the vehicle or equipment is solely responsible the examination and imple-
mentation of applicable legal stipulations.
4
1. Safety
1.6. Installation
The guidelines and instructions in Chapter 5 must be observed.
5
1. Safety
G Risk of accident!
When the vehicle electrics are first operated, the drive train must be open (trans-
mission in neutral).
The engine could start unexpectedly due to incorrect wiring or unsuitable pa-
rameter programming. If the drive train is closed (transmission not in neutral),
the vehicle could unexpectedly start moving or set the working machine in oper-
ation, constituting a risk to life and limb.
The safety precautions stated below must be applied at all times in order to
avoid damage to the engine, its components and wiring, and to avoid possible
personal injury.
6
1. Safety
Note:
The DaimlerChrysler diagnosis testers (hand-held tester (HHT) or Minidiag), which are
connected to the 14-pin diagnosis socket (on the unit), can be used to read off the fault
codes.
ADM-FR fault codes and their meanings are described in Chapter
Defective units which are still within the period of warranty cover (6 months from
DaimlerChrysler dispatch date) must be returned to the DaimlerChrysler field service
organisation.
7
2. Operation
2. Operation
2.1. Introduction
DaimlerChrysler 500, 900 and 450 series engines are equipped with electronic engine
management (MR). The MR monitors and determines all values which are required for
the operation of the engine (e.g. commencement of injection, load level, ambient con-
ditions, sensor evaluation etc.).
The connection to the vehicle is made via a CAN interface, which digitally transmits
the specified values (e.g. torque, engine speed specification etc.) and the actual values
(e.g. engine speed, oil pressure, etc.).
The ADM-FR vehicle control adaptation module contains the CAN interface required
by the MR and allows the operator to implement his requirements on the engine. On
the one hand, the ADM-FR allows the use of conventional gauges and at the same time
provides a conventional interface for special functions. Predefined engine control set-
tings, e.g. torque/rpm limitations or a specified, predefined set engine speed, can be
selected using signal switches. Routines stored in the control unit can be optimally
adapted to the respective application with parameter programming. A diagnosis inter-
face is provided to connect up an external diagnosis tester.
8
2. Operation
Display function
Instruments
ADR
ADM - FR
BGR
Vehicle
MBR switch control unit
ABS input FFG
FLA
M-CAN
MR
N30.14-2025-00
Adaptation module as vehicle control (ADM-FR)
ABS = Anti-lock brake system
ADR = Working speed governor
BGR = Limitations
FFG = Accelerator pedal sender
(driving mode) or specified rpm
FLA = Flame-start system
ISO = International Organization for Standardization
IWA = Actual value output (for automatic transmission, customer-specific electronics,...)
MBR = Engine brake
MR = Engine control
9
2. Operation
2.2. Tasks
The tasks of the ADM-FR can be split into three areas:
– Functions
– Inputs
– Outputs
2.2.1. Functions
2.2.2. Inputs
2.2.3. Outputs
10
3. Construction
3. Construction
ADM-FR
1 Assembly spring
2 Housing
3 Data plate
4 Connectors
11
3. Construction
Connector 1
Pin Type Function Abbreviation Description
2 A Oil pressure P_OEL Sensor-compatible signal for conventional oil pressure gauge.
8 – Accelerator pedal 2, (supply) FFG2 Supply voltage for accelerator pedal electronics, branch 2.
A = Output
E/A = Input/output (bi-directional)
DE = Digital input
AE = Analogue input
IE = Impulse input
12
3. Construction
Connector 1 (continued)
Pin Type Function Abbreviation Description
11 – Accelerator pedal 1, (supply) FFG1+ Supply voltage for accelerator pedal electronics, branch 1.
12 A Coolant indicator lamp LA_T_MOT If the output is active while the engine is running, stop the
engine without delay. Perform maintenance or fault
diagnosis as soon as possible.
Output is active if the engine oil pressure at current rpm is too low.
14 A Oil pressure indicator lamp LA_P_OEL If the output is active while the engine is running, stop the
engine without delay. Perform maintenance or fault
diagnosis as soon as possible.
Input for "Terminal 15 ON" signal from starter switch. This signal
15 DE Battery voltage activated Terminal 15
must also be connected to the MR engine management.
A = Output
E/A = Input/output (bi-directional)
DE = Digital input
AE = Analogue input
IE = Impulse input
13
3. Construction
Connector 2
Pin Type Function Abbreviation Description
1 IE Tachograph speed C3 Speed input from tachograph for road speed signal C3 (B7).
Input for engine start signal from starter switch. This signal must
5 IE Terminal 50 Terminal 50
also be connected to the MR engine management.
Engine speed
Engine speed information for terminal W-compatible rev counter.
10 A (terminal W-compatible N_MOT
Allocation of engine speed output frequency can be programmed.
signal)
A = Output
E/A = Input/output (bi-directional)
DE = Digital input
AE = Analogue input
IE = Impulse input
14
3. Construction
Connector 2 (continued)
Signal information from accelerator pedal, branch 1 (driver
13 IE Accelerator pedal 1 (PWM) FFG1
requirement)
Connector 3
Pin Type Function Abbreviation Description
1 – – – vacant
2 – – – vacant
3 – – – vacant
A = Output
E/A = Input/output (bi-directional)
DE = Digital input
AE = Analogue input
IE = Impulse input
15
3. Construction
Connector 3 (continued)
9 A Output relay 2 REL2 Output is active if the accelerator pedal is in the idling position.
Connector 4
Pin Type Function Abbreviation Description
2 – – – reserved
7 E/A Low-speed CAN (high) CAN-LH CAN connection (high wire) to MR engine electronics
8 – – – reserved
9 E/A Low-speed CAN (low) CAN-LL CAN connection (low wire) to MR engine electronics
A = Output
E/A = Input/output (bi-directional)
DE = Digital input
AE = Analogue input
IE = Impulse input
16
3. Construction
Power supply
Conn./pin Function Abbreviation IMAX Other data
The value 150 ohms of the internal resistance of the accelerator pedal supply 1 and 2 is to be regarded as a guideline, as it depends
on a number of factors (e.g. current, temperature, component tolerances, etc.).
Wired to positive,
2/5 Terminal 50 Terminal 50 – <5V >8V
3.6k to ground
17
3. Construction
Wired to ground,
2/8 Special function 1 (ABS) DSF1 < 100 Hz <8V > 16.5 V 600R to
terminal 30 (UB)
18
3. Construction
Analogue,
1/2 Oil pressure P_OEL 120 mA – UB 0 V – terminal 30 (UB),
short-circuit-protected
Analogue,
1/7 Coolant temperature T_MOT 120 mA – UB 0 V – terminal 30 (UB),
short-circuit-protected
PWM, wired to
ground, pull-up 4k7
Actual value output 2 300 Hz,
1/10 IWA2 50 mA UB to terminal 30 (UB),
PWM: FP, limiting load... +/– 1 %
short-circuit-
protected
PWM, wired to
ground, pull-up 4k7
Actual value output 1 300 Hz,
3/11 IWA1 50 mA UB to terminal 30 (UB),
(FP, limiting load,...) +/– 1 %
short-circuit-
protected
19
3. Construction
2.0 W
1/3 Warning lamp (MR, ADM) LA_ADM 200 mA – Wired to ground
at 12 V
Wired to ground,
1/4 Retarder RETA 500 mA – – inductive load,
diagnosis possible
Wired to ground,
1/6 Output to engine brake 1 MBRA1 1.2 A 16.5 W 35 ohms inductive load,
diagnosis possible
2.0 W
1/9 Buzzer BUZZER 200 mA – Wired to ground
at 12 V
2.0 W
1/12 Coolant indicator lamp LA_T_MOT 200 mA – Wired to ground
at 12 V
2.0 W
1/13 Oil level indicator lamp LA_OELST 200 mA – Wired to ground
at 12 V
2.0 W
1/14 Oil pressure indicator lamp LA_P_OEL 200 mA – Wired to ground
at 12 V
Wired to ground,
3/12 Engine brake (output) MBRA2 1.2 A 16.5 W 35 ohms inductive load,
diagnosis possible
20
3. Construction
Interfaces (E/A)
Conn./pin Function Abbreviation Level UMIN UMAX Other data
ISO/DIS 11992,
4/7 High-speed CAN (high) CAN-LH UB – – single-wire-
compatible
ISO/DIS 11992,
4/9 High-speed CAN (low) CAN-LL UB – – single-wire-
compatible
21
4. Parameters
Default
Parameter group Parameter Range Unit
value
02 Retarder (RET)
YES/NO – NO
fitted
03 Automatic transmission
YES/NO – NO
fitted
06 Manual throttle
actuator (HFG) YES/NO – NO
fitted
07 HFG stops
YES/NO – NO
can be learned
08 Configuration for
12/24 V 24
12/24V use
01 Stationary speed
0 ... 4,000 rpm 2,496
limit
05 Maximum vehicle
0 ... 150 km/h 85
speed
22
4. Parameters
Default
Parameter group Parameter Range Unit
value
09 Slope of torque
1 ... 1,000 Nm/10 ms 50
limit
01 Min. speed
0 ... 4,000 rpm 496
Pin ADR 0
02 Max. speed
0 ... 4,000 rpm 3,008
Pin ADR 0
04 Max. torque
0 ... 5,000 Nm 4,999
Pin ADR 0
05 Governor selection
0 ... 5 – 1
ADR 0
01 Min. speed
0 ... 4,000 rpm 496
Pin ADR 1
02 Max. speed
0 ... 4,000 rpm 3,008
Pin ADR 1
04 Max. torque
0 ... 5,000 Nm 4,999
Pin ADR 1
05 Governor selection
0 ... 5 – 1
ADR 1
01 Min. speed
0 ... 4,000 rpm 496
Pin AC
23
4. Parameters
Default
Parameter group Parameter Range Unit
value
04 Max. torque
0 ... 5,000 Nm 4,999
Pin AC
6 Variable limits No. 2
(idle speed increase)
05 Governor selection
0 ... 5 – 1
AC
15 Change speed,
2 ... 5,000 rpm/100 ms 11
ADR set value
24
4. Parameters
04 Pulse count
200 ... 15,000 Pulses/100 rpm 2,173
(tachometer)
01 MBR, activation
0 ... 4,000 rpm 900
speed
03 Shift point
0.1 ... 100 % 6.0
idle speed
04 Shift point
0.1 ... 100 % 16.0
11 Accelerator pedal full load
05 Shift point
0.1 ... 100 % 4.0
KD on
06 Shift point
0.1 ... 100 % 14.0
KD off
07 Starting-off aid
reduction FP additional 2 ... 1,000 Nm/s 10
torque
25
4. Parameters
Default
Parameter group Parameter Range Unit
value
10 RQV, constant
20 ... 20,000 – 4,000
speed droop
01 Transmission protection
0 ... 150 km/h 0
1st vehicle speed
02 Transmission protection
0 ... 150 km/h 0
2nd vehicle speed
03 Transmission protection
0 ... 5,000 Nm 4,999
torque reduction
06 dM/dt within
0 ... 500 Nm/10 ms 48
threshold, >0
07 dM/dt within
0 ... 500 Nm/10 ms 8
threshold, <0
01 Activate analogue
YES/NO – NO
input 1
02 Analogue input 1
0 ... 24,000 mV 0
lower limit value
03 Analogue input 1
13 Input configuration 0 ... 24,000 mV 23,977
upper limit value
26
4. Parameters
Default
Parameter group Parameter Range Unit
value
01 Selection coolant
15 INS curve coolant 0 ... 1 – 0
curve
Parameters in this group define the operation of the speed control system.
16 Vehicle speed limit
Access to these parameters is not possible.
02 IWK3
0 ... 5,000 Nm 5,000
Torque M
03 IWK3
0 ... 5,000 Nm 50
Hysteresis M
04 IWK3
0 ... 150 km/h 150
Vehicle speed
05 IWK3
0 ... 150 km/h 5
Hysteresis V
06 IWK3
0 ... 4,000 rpm 4,000
Speed N
08 IWK3
–50 ... 200 °C 200
Coolant temperature
09 IWK3
–50 ... 200 °C 5
Hysteresis T
11 IWK4
0 ... 5,000 Nm 5,000
Torque M
12 IWK4
0 ... 5,000 Nm 50
Hysteresis M
13 IWK4
0 ... 150 km/h 150
Vehicle speed
27
4. Parameters
14 IWK4
0 ... 150 km/h 5
Hysteresis V
15 IWK4
0 ... 4,000 rpm 4,000
Speed N
17 IWK4
–50 ... 200 °C 200
Coolant temperature
18 IWK4
–50 ... 200 °C 5
Hysteresis T
1 CAN configuration
Parameter Description
According to CAN definition, the CAN-Hi and CAN-Lo data wires transmit the same
information with complementary physical levels. This type of transmission is considered
extremely reliable with regard to influences (interference).
The CAN connection between the ADM-FR and the MR engine management can be made
with a single wire. This allows communications to be continued on the second, intact wire
01 Single wire capability in the event of a short or broken circuit in one wire. Higher availability is thus achieved.
Engine CAN deactivated
Single wire capability must be deactivated if more than two participants are connected to
the engine CAN.
ADM-FR and MR engine management must be have identical settings with regard to single
wire capability.
28
4. Parameters
Parameter Description
The following engine brake configurations are possible, depending on this parameter:
03 Automatic transmission If an automatic transmission is fitted, it is only possible to start the engine with input
fitted "terminal 50" if input "NE" (neutral) is active.
The ADM-FR inputs "ADR+" (working speed governor up) and "ADR–" (working speed
governor down) can be used to increase idling speed. Idling speed can be adjusted in steps
by tipping the "ADR+" or "ADR–" inputs, or along a ramp with a prolonged actuation. The
maximum idling speed is set with parameter "3/03 Max. idling speed control".
04 Activate touch inputs ADR+/– Input debouncing time, increment and ramp rate are adjustable.
Press "ADR+" and "ADR–" at the same time to reset the specified setting (idling speed
setting).
This function is only possible when the vehicle is stationary and driving mode is selected
(no working speed governor).
29
4. Parameters
Parameter Description
On vehicles, the foot throttle actuator generally serves to transmit the driver's
requirements to the engine.
05 Foot throttle actuator (FFG) On systems without a foot throttle actuator, e.g. stationary appliances, the evaluation and
fitted monitoring of the FFG signals can be deactivated to prevent fault messages being given
due to an open input. This is only possible if the parameter
"7/09 foot throttle actuator active" is also set to "NO".
07 HFG stops
This parameter is not currently available. The function is planned for future extensions.
can be learned
08 Configuration for
Set this parameter to the rated voltage of the appliance electrical system.
12/24 V use
This group contains general limitations which define the characteristics of the vehicle or equipment.
It is only possible to modify the limits set in the engine electronics to the extent that maximum values are reduced and minimum
values increased.
Parameter Description
The engine speed can be limited to the value set here when driving mode is activated and
01 Stationary speed limit the vehicle is stationary (speed = 0). This prevents the engine from overrevving when the
vehicle is stationary.
Definition of the minimum engine speed, provided the set value is greater than the idling
speed stored in the engine electronics.
The set value is always valid and can only be superseded by higher engine speeds using
02 Idle specified value control
the programmable limitations.
It may be necessary to raise the idling speed if the engine is permanently operated with
increased basic load (ancillary equipment, converter transmission).
Definition of the upper end value of the idling speed adjustment in driving mode, possible
03 Max. value via switches with digital inputs "ADR+" (working speed up) and "ADR–" (working speed
idle speed control down).
This function is activated via parameter programming (see parameter 2/04).
30
4. Parameters
Parameter Description
Definition of the maximum engine speed, provided the set value is lower than the limiting
speed stored in the engine electronics.
The set value is always valid and can only be superseded by lower engine speeds using the
04 Maximum speed
programmable limitations.
It may be necessary to reduce the maximum engine speed, e.g. when a hydrostatic drive
is fitted, to prevent the maximum speed of the hydraulic pump from being exceeded.
The vehicle control adaptation module (ADM-FR) is certified as per directive 92/24/EEC
as a speed limiter for keeping to legally specified maximum speeds. This parameter can
only be changed with the relevant authorisation. Such authorisation can be issued to
05 Maximum vehicle speed
vehicle manufacturers upon application to DaimlerChrysler.
The set value is always valid and can only be superseded by lower speeds using the
programmable limitations.
Limitation of maximum torque value, provided the set value is below the maximum torque
value stored in the engine electronics.
06 Max. torque
The set value is always valid and can only be superseded by lower torques using the
programmable limitations.
Depending on the application, different, finely tuned speed governors can be used on the
engine electronics in the operating mode "Working speed governor". The type of governor
is set with this parameter.
07 Governor selection Governor type 0 is a dynamic governor, e.g. for engine-clutch governing.
Governor type 1 is specially tuned for use with power take-offs, pumps etc.
Ramps become effective when switching over from driving mode to working speed
governor mode (or vice versa) or when torque limitations cut in.
08 Slope of speed limit
The time characteristic of the change of torque limitation (dynamic or soft) can be set with
this parameter.
Ramps become effective when switching over from driving mode to working speed
governor mode (or vice versa) or when engine speed limitations cut in.
09 Slope of torque limit
The time characteristic of the change of engine speed (dynamic or soft) can be set with this
parameter.
31
4. Parameters
These limitations become effective as a function of the switching state of the "ADR 0" digital input (working speed 0).
These values are effective both in driving mode and in working speed governor mode and can influence minimum and maximum
engine speed, maximum road speed, maximum torque and governor type.
The maximum values effective in parameter group 3 or in the engine electronics can only be superseded by lower values, the
minimum values only be higher values – i.e. the maximum speed can only be reduced with "ADR 0" input activated.
Parameter Description
01 Min. speed Definition of idling speed boost. The set value is selected via input "ADR 0" (working
Pin ADR 0 speed 0).
02 Max. speed Definition of engine speed limitation. The set value is selected via input "ADR 0" (working
Pin ADR 0 speed 0).
03 Max. vehicle speed Definition of reduced maximum speed. The set value is selected via input "ADR 0"
Pin ADR 0 (working speed 0).
04 Max. torque Definition of torque limitation. The set value is selected via input "ADR 0" (working
Pin ADR 0 speed 0).
Depending on the application, different, finely tuned speed governors can be used on the
engine electronics in the operating mode "Working speed governor".
This parameter is used to set the governor type, provided the input "ADR 0" (working
speed 0) is to be allowed for with respect to the switchover to working speed governor
05 Governor selection mode (see parameter 7/01).
ADR 0
Governor type 0 is a dynamic governor, e.g. for engine-clutch governing.
Governor type 1 is specially tuned for use with power take-offs, pumps etc.
32
4. Parameters
These limitations become effective as a function of the switching state of the "ADR 1" digital input (working speed 1).
Function and access to limitations are identical to "4 Variable limits No. 0". The only difference is that the values are activated
via input "ADR 1".
Upper limits are always linked to the minimum value. Lower limits are linked to the maximum value. This also applies when
several programmable limitations are active.
Parameter Description
01 Min. speed Definition of idling speed boost. The set value is selected via input "ADR 1" (working
Pin ADR 1 speed 1).
02 Max. speed Definition of engine speed limitation. The set value is selected via input "ADR 1" (working
Pin ADR 1 speed 1).
03 Max. vehicle speed Definition of reduced maximum speed. The set value is selected via input "ADR 1"
Pin ADR 1 (working speed 1).
04 Max. torque Definition of torque limitation. The set value is selected via input "ADR 1" (working
Pin ADR 1 speed 1).
Depending on the application, different, finely tuned speed governors can be used on the
engine electronics in the operating mode "Working speed governor".
This parameter is used to set the governor type, provided the input "ADR 1" (working
speed 1) is to be allowed for with respect to the switchover to working speed governor
05 Governor selection mode (see parameter 7/02).
ADR 1
Governor type 0 is a dynamic governor, e.g. for engine-clutch governing.
Governor type 1 is specially tuned for use with power take-offs, pumps etc.
33
4. Parameters
These limitations become effective as a function of the switching state of the "KLIMA" digital input.
Function and access to limitations are identical to "4 Variable limits No. 0". The only difference is that the values are activated
via input "KLIMA".
Upper limits are always linked to the minimum value. Lower limits are linked to the maximum value. This also applies when
several programmable limitations are active.
Parameter Description
01 Min. speed Definition of idling speed boost. The set value is selected via input "KLIMA" (air
Pin A/C conditioner).
02 Max. speed Definition of engine speed limitation. The set value is selected via input "KLIMA" (air
Pin A/C conditioner).
03 Max. vehicle speed Definition of reduced maximum speed. The set value is selected via input "KLIMA" (air
Pin A/C conditioner).
04 Max. torque Definition of torque limitation. The set value is selected via input "KLIMA" (air
Pin A/C conditioner).
Depending on the application, different, finely tuned speed governors can be used on the
engine electronics in the operating mode "Working speed governor".
This parameter is used to set the governor type, provided the input "KLIMA" (air
conditioner) is to be allowed for with respect to switchover to working speed governor
05 Governor selection mode (see parameter 7/05).
A/C pin
Governor type 0 is a dynamic governor, e.g. for engine-clutch governing.
Governor type 1 is specially tuned for use with power take-offs, pumps etc.
34
4. Parameters
This group contains parameters which define the operation of the working speed governor.
The vehicle control adaptation module (ADM-FR) differentiates between the operating modes "Driving" and "Working speed
governor (ADR)"
The working speed governor is used for power take-offs, working equipment (e.g. cranes, piste maintenance equipment,
harvesters, etc.) and for stationary applications (e.g. compressors, power generators, pumps, etc.).
The output/setting value for ADR mode is engine speed.
The specified engine speed is determined by the ADM-FR and transmitted to the engine electronics via the CAN connection.
The working speed governor is activated when all selected conditions are true (AND link).
Which conditions have to be allowed for to switch to working speed governor mode is programmed using simple yes/no
decisions.
Parameter Description
The input "ADR 0" (working speed 0) can be allowed for as a condition for activating the
working speed governor. Working speed governor mode is then only possible when the
01 Allow for
input "ADR 0" is active.
input ADR 0
The setting of this value has no influence on the effect of parameter group
"4 Variable limits No. 0".
The input "ADR 1" (working speed 1) can be allowed for as a condition for activating the
working speed governor. Working speed governor mode is then only possible when the
02 Allow for
input "ADR 1" is active.
input ADR 1
The setting of this value has no influence on the effect of parameter group
"5 Variable limits No 1".
The input "ADR 2" (working speed 2) can be allowed for as a condition for activating the
03 Allow for
working speed governor. The condition is considered to be true if the control unit detects
input ADR 2
a falling edge at the input.
04 Allow for The input "NE" (neutral) can be allowed for as a condition for activating the working speed
input Neutral governor.
The input "KLIMA" (air conditioner) can be allowed for as a condition for activating the
working speed governor. Working speed governor mode is then only possible when the
05 Allow for
input "KLIMA" is active.
input A/C
The setting of this value has no influence on the effect of parameter group
"6 Variable limits No. 2".
The state "idle" can be allowed for as a condition for activating the working speed governor.
06 Allow for idle
Working speed governor mode is then only possible when the accelerator pedal is not
throttle status
depressed.
07 Allow for status The status vehicle stationary (v < 5 km/h) can be allowed for as a condition for activating
v < 5 km/h the working speed governor.
35
4. Parameters
Parameter Description
The inputs "ADR+" (working speed up) and "ADR–" (working speed down) can be
activated to define or change the engine speed specification in working speed governor
mode.
08 Inputs ADR+, ADR– The specified engine idling speed can be adjusted in steps by tipping the inputs "ADR+"
active or "ADR–", or ramped within the valid engine speed range by prolonged actuation.
Input debouncing time, increment and ramp rate are adjustable.
Press "ADR+" and "ADR–" at the same time to reset the specified setting (idling speed
setting).
The foot throttle actuator can be activated to define the specified engine speed in working
speed governor mode.
09 Foot throttle actuator active
The accelerator pedal position is shown in linear form in the range defined by the
minimum and maximum engine speeds.
A manual throttle actuator with PWM output can be activated to define the specified
10 Manual throttle actuator active
engine speed in working speed governor mode.
When switching over from driving mode to working speed governor mode, the specified
12 ADR tip specification engine speed is set to the value programmed here, provided the inputs "ADR+" (working
Start value speed up) and "ADR–" (working speed down) are used to define the specified engine speed
(see parameter 7/08).
The specified engine idling speed can be adjusted in steps by tipping the inputs "ADR+"
(working speed up) or "ADR–" (working speed down), or ramped within the valid engine
13 ADR+/– debounce time
speed range by prolonged actuation.
After the time set here has elapsed, the engine speed adjust ramp commences.
The specified engine idling speed can be adjusted in steps by tipping the inputs "ADR+"
(working speed up) or "ADR–" (working speed down), or ramped within the valid engine
14 ADR+/– step width
speed range by prolonged actuation.
When it is tipped, the specified engine speed changes by the increment set here.
The specified engine idling speed can be adjusted in steps by tipping the inputs "ADR+"
15 Change speed (working speed up) or "ADR–" (working speed down), or ramped within the valid engine
ADR set value speed range by prolonged actuation.
The value set here defines how steep the ramp is, i.e. how quickly the speed is ramped.
36
4. Parameters
8 C3 signal analysis
Parameter Description
This parameter defines whether a speed signal is present, and if so what type.
This value can only be changed with the relevant authorisation. Such authorisation can be
issued to vehicle manufacturers upon application to DaimlerChrysler.
01 Input C3 signal
Programmable values:
0 = off, no speed signal, e.g. for stationary operation.
1 = C3 (B7) – speed signal from tachograph output.
2 = pulse generator, HALL sensor on transmission. This function is being prepared.
This parameter is not currently available. The function is planned for future extensions.
02 Distance pulse count
Parameter for scaling the speed measurement if the signal is detected by the
(tachograph)
HALL sensor on the transmission.
This parameter is not currently available. The function is planned for future extensions.
If a rear axle with variable transmission ratio is fitted, this parameter serves to adapt the
03 Rear axle ratio
speed calculation when the crawler gear is engaged (only possible with signal detection
via HALL sensor on transmission).
The ADM-FR receives the rear axle switching state information via the "Rear axle" input.
37
4. Parameters
Parameter group for actual value output to PWM outputs "IWA 1" (actual value output 1), "IWA 2" (actual value output 2) and
engine speed information to output "N_MOT" (engine speed).
Parameter Description
The physical value output at "IWA 1" (actual value output 1) can be selected.
Pulse duty factors < 5 % and > 95 % are evaluated as faults or as signal failures by the
subsequent electronic circuit connected.
Programmable values:
0 no output
38
4. Parameters
Parameter Description
The physical value output at "IWA 2" (actual value output 2) can be selected.
Pulse duty factors < 5 % and > 95 % are evaluated as faults or as signal failures by the
subsequent electronic circuit connected.
Programmable values:
0 no output
A square-wave signal which is directly proportional to the engine speed is available at the
"N_MOT" (engine speed) output.
Pulse duty factor approx. 50 %.
The scaling, i.e. allocation of frequency to engine speed can be adjusted.
04 Pulse count
(tachometer) n MOT [ min –1 ]
fMOT [ Hz ] = k • ----------------------------------
6000
39
4. Parameters
This group contains parameters which define the characteristics and operation of the engine brake.
G Risk of accident!
Parameter Description
Engine brake intervention is only possible when the engine speed is above the speed set
here.
01 MBR, activation speed
This prevents the engine from being stopped by engine brake intervention at excessively
low speed.
When the engine brake is deactivated, the accelerator pedal is blocked for the time set here
02 MBR,time FP torque
(delayed injection). This time is intended for the transition of the engine brake to its rest
inhibited after MBR off
position.
03 MBR, acceleration When the time set under parameter "02 MBR, time FP torque inhibited after MBR off" has
after MBR off elapsed, the current accelerator pedal position is effective via the ramp set here.
40
4. Parameters
11 Accelerator pedal
This group contains parameters which define the evaluation of the accelerator pedal.
G Risk of accident!
Parameter Description
Acceleration to the current accelerator pedal position runs along the ramp set here. This
01 Foot throttle actuator,
ramp is used to damp leaps in the accelerator pedal position in the direction of
positioning rate up
acceleration.
Deceleration to the current accelerator pedal position runs along the ramp set here.
02 Foot throttle actuator,
This ramp is used to damp leaps in the accelerator pedal position in the direction of
positioning rate down
deceleration.
03 Shift point
Definition of accelerator pedal position upper limit for condition "Idle".
idle speed
04 Shift point
Definition of accelerator pedal position upper limit for condition "Full load".
full load
05 Shift point Definition of accelerator pedal position above that for which the condition "Kickdown" has
KD on been set.
06 Shift point Definition of accelerator pedal position below that for which the condition "Kickdown" has
KD off been set.
07 Starting-off aid
Here, the time for the reduction of additional accelerator pedal torque for the starting aid
reduction FP
is defined.
additional torque
41
4. Parameters
Parameter Description
08 RQV, FFG position This parameter has an effect on the accelerator pedal characteristic.
bottom It is not normally necessary to change this value.
09 RQV, FFG position This parameter has an effect on the accelerator pedal characteristic.
top It is not normally necessary to change this value.
10 RQV, constant This parameter has an effect on the accelerator pedal characteristic.
P droop It is not normally necessary to change this value.
12 Transmission protection
Parameter Description
02 Transmission protection
2nd vehicle speed
42
4. Parameters
Parameter Description
This parameter is intended to optimise the characteristics during sudden load changes.
04 Hysteresis
It is not normally necessary to change this value.
05 Damping at zero-load This parameter is intended to optimise the characteristics during sudden load changes.
threshold It is not normally necessary to change this value.
06 dM/dt within This parameter is intended to optimise the characteristics during sudden load changes.
threshold, > 0 It is not normally necessary to change this value.
07 dM/dt within This parameter is intended to optimise the characteristics during sudden load changes.
threshold, < 0 It is not normally necessary to change this value.
08 dM/dt not within This parameter is intended to optimise the characteristics during sudden load changes.
threshold It is not normally necessary to change this value.
43
4. Parameters
13 Input configuration
The parameters in this group define the function of analogue and digital ADM-FR inputs.
Parameter Description
01 Activate analogue
This parameter is not currently available. The function is planned for future extensions.
input 1
02 Analogue input 1
This parameter is not currently available. The function is planned for future extensions.
lower limit value
03 Analogue input 1
This parameter is not currently available. The function is planned for future extensions.
upper limit value
Depending on the setting of this parameter, certain functions are activated with the digital
input "DSF0" (special function 0) wired to positive.
Programmable values:
0 Input "DSF0"
not active
2 vacant
3 vacant
04 Digital input DSF0
function configuration 4 ABS intervention Input "DSF0" is available
for coupling a conventional
ABS control unit.
When input "DSF0" is active, the
engine brake outputs are deactivated.
44
4. Parameters
Parameter Description
Depending on the setting of this parameter, certain functions are activated with the digital
input "DSF1" (special function 1) wired to ground.
Programmable values:
0 Input "DSF1"
not active
2 vacant
3 vacant
05 Digital input DSF1
function configuration 4 ABS intervention Input "DSF1" is available
for coupling a conventional
ABS control unit.
When input "DSF1" is active, the
engine brake outputs are deactivated.
45
4. Parameters
Parameter Description
Configuration of output "P_OEL" (oil pressure) as per the oil pressure measuring
equipment connected.
Parameter = 0:
0 10
1 48
2 82
3 116
4 151
01 Selection oil pressure
5 184
curve
Parameter = 1:
0 10
2 52
4 88
6 124
8 155
10 184
46
4. Parameters
Parameter Description
Parameter = 0:
40 287.4
60 134
01 Selection coolant
curve 80 69.1
100 38.5
120 22.7
Parameter = 1:
vacant
Parameters in this group define the operation of the speed control system.
Access to these parameters is not possible.
47
4. Parameters
The parameters in this group define two actual value comparators (IWK). These comparators can be used to check whether the
actual engine torque, speed, engine speed or the coolant temperature are higher than the programmed values. If the actual value
is too high, the respective output is activated.
Parameter Description
Programmable values:
48
4. Parameters
Parameter Description
02 IWK3
Definition of reference value for actual engine torque.
Torque M
04 IWK3
Definition of reference value for actual speed.
Vehicle speed
06 IWK3
Definition of reference value for actual engine speed.
Speed N
08 IWK3
Definition of reference value for actual coolant temperature.
Coolant temperature
09 IWK3
Definition of reference value for actual coolant temperature.
Hysteresis T
49
4. Parameters
Parameter Description
Programmable values:
0 vacant
50
4. Parameters
Parameter Description
11 IWK4
Definition of reference value for actual engine torque.
Torque M
13 IWK4
Definition of reference value for actual speed.
Vehicle speed
15 IWK4
Definition of reference value for actual engine speed.
Speed N
16 IWK4 Definition of hysteresis for comparison of actual engine speed with "15 IWK4,
Hysteresis N engine speed N"
17 IWK4
Definition of reference value for actual coolant temperature.
Coolant temperature
18 IWK4
Definition of reference value for actual coolant temperature.
Hysteresis T
51
5. Fitting and connecting
5.2. Installation
Install the ADM-FR on a flat surface in a dry place with the connectors facing
downwards.
Fit the central diagnosis socket in an easily accessible place.
1 Brackets
(for MB part number and bolt dimensions of the brackets, see Appendix)
Only use DaimlerChrysler brackets. This will guarantee that the ADM-FR is
securely mounted.
52
5. Fitting and connecting
To install:
1 Press the ADM-FR against the upper bracket with the mounting springs.
2 Guide the support lugs into the recesses in the lower bracket.
To remove:
Press the ADM-FR against the upper bracket with the mounting springs
until the support lugs can be taken from the recesses in the lower bracket.
53
5. Fitting and connecting
Here, installation is recommended in the cab in the lower section of the dashboard.
54
5. Fitting and connecting
5.3. Connecting up
G Risk of accident!
"Terminal 15" and "Terminal 50" of the control units are high-resistance signal
inputs which draw current in the order of mA. Impermissible residual voltage at
these inputs could affect LOW level detection.
Consequence:
– The engine starts unexpectedly (terminal 50)
– The engine can no longer be switched off (terminal 15)
If the engine starts unexpectedly, the vehicle could start moving unintentionally
if the drive train is closed (transmission not in neutral) or the working equip-
ment could start be set into operation, constituting a risk to life and limb.
55
6. Parameter programming
6. Parameter programming
6.1. Minidiag
The following diagnostic functions can be performed with the Minidiag diagnosis
tester:
– Read out control unit version
– Read out/clear the fault memory
– Read out actual value data (e.g. inputs, outputs, operating states)
– Teach in the accelerator pedal.
How to perform these function is described in the Minidiag operating instructions.
Parameter programming of control units is not possible with the Minidiag.
56
6. Parameter programming
The programme module "NFZ" (commercial vehicles) is required for diagnosis and
parameter programming of the ADM-FR with the HHT.
Preparation:
– Connect the HHT to the diagnosis socket.
– Set the starter switch to the ON position.
– Switch the HHT on.
After the initial HHT display, there will be a number of introductory texts which are
ended with the "enter" button.
Following this, the first menu appears, in which the vehicle/application is selected
(see left).
Com. veh.
– In this menu, select the application "IMO".
1 Truck
2 Bus
3 Transporter
4 IMO
Com. veh.
– On the next screen, confirm the selection "IMO".
1 IMO
Following further notes on the release date of the HHT programme module, the next
menu will appear:
Perform short test
– In this menu, select "ADM".
00 Short test
01 ADM
02 MR
57
6. Parameter programming
The required diagnosis and parameter programming functions can be selected in the
ADM menu.
ADM Functions The continued procedure is described on-screen and in the HHT operating instruc-
tions.
Description of menu items:
1 Control unit version • 1 Control unit version
2 Fault memory Display of
3 Actual values – DaimlerChrysler control unit part number,
4 Actuations – Control unit version
5 Learning – Production date.
6 Parameterizing
• 2 Fault memory
– Display of stored faults, current and non-current,
– Clear the fault memory.
• 3 Actual value data
Current operating data for the engine or for the
vehicle/equipment.
Display of
– Inputs,
– Outputs,
– Operating states.
• 4 Actuation signals
Setting (simulation) of values at outputs.
The actuation of outputs serves in troubleshooting.
• 5 Teach-in
Teach-in the accelerator pedal
• 6 Parameter programming
Check and modify parameters
58
7. Application
7. Application
The following pages describe the areas of application of the ADM-FR and the associated
inputs/input data, outputs/output data and parameters.
Application
Instruments/displays* page 67
Generator page 72
Transmission page 71
59
7. Application
60
7. Application
N30.14-2026-25
Parameter = yes = switch closed.
In the above symbolic illustration of parameter programming, the working speed governor is activated when the following conditions
are satisfied at the same time:
– Input "ADR0" (working speed governor 0) active
– Input "NE" (neutral) active
– Vehicle speed less than 5 km/h.
61
7. Application
Manual throttle
7/10 Manual throttle sender
HFG sender for engine
active
speed specification
Central enablement
7/11 Activate working speed
– of working speed
governor (ADR)
governor
62
7. Application
In working speed governor mode, the following applications are possible. These are de-
scribed on the pages stated.
Application
Instruments/displays page 67
Generator page 72
Applications printed in bold type are essential in working speed governor mode.
G Risk of accident!
Only use accelerator pedals approved by DaimlerChrysler. The use of any other
accelerator pedal could lead to malfunctions or damage to the ADM-FR.
The accelerator pedal must be connected to the ADM-FR accelerator pedal connection.
The driver's requirements (accelerator pedal position) are identified by two electronic
modules working independently of each other and transmitted via two PWM signals
with mutually opposite pulse duty cycles.
The evaluation electronics check the plausibility of the accelerator pedal signals and
generate fault codes in the event of deviations.
63
7. Application
Constant signal values are not allocated to the accelerator pedal stops (idle, full throt-
tle). For this reason, it is necessary to teach-in the accelerator pedal to the ADM-FR
control unit. This only has to be done once and is performed using diagnosis tools. This
procedure stores the accelerator pedal extreme values in the non-volatile memory of
the control unit.
If the accelerator pedal or control unit is replaced, the teach-in process must be repeat-
ed.
The teach-in process is described by the displays on the diagnosis units. For further
information, see the operating instructions of the diagnosis units.
The accelerator pedal can be used in both driving mode and working speed governor
mode. Depending on the accelerator pedal position, either a torque value can be spec-
ified in driving mode or an engine speed value in working speed governor mode.
The following inputs are available for the function "Accelerator pedal lock":
– "TROE" (door open (bus))
The accelerator pedal is blocked when the input "TROE" is active.
or
– "DSF0" (special function 0)
The accelerator pedal is blocked when input "DSF0" is active
and programmed accordingly.
or
– "DSF1" (special function 1)
The accelerator pedal is blocked when input "DSF1" is active
and programmed accordingly.
Inputs
– FFG1
– FFG2
– TROE
– DSF0
– DSF1
Parameters
– 2/05 Accelerator pedal sender (FFG) fitted
– 7/09 Accelerator pedal sender active
– 13/04 Digital input DSF0
Function configuration
– 13/05 Digital input DSF1
Function configuration
The parameters in group "11 accelerator pedal" also affect the characteristics of the ac-
celerator pedal. It is not however necessary to change these parameters.
Outputs
– FFG1+
– FFG2+
64
7. Application
G Risk of accident!
The functions "starter inhibitor" and "engine start with automatic transmission"
are not effective in engine emergency running programme without ADM-FR con-
trol unit or if the CAN connection is defective. In such cases, the engine start is
controlled only by the MR engine management and can no longer be influenced
by the ADM-FR. The engine could be started unexpectedly by the MR. If the drive
train is closed (transmission not in neutral), the vehicle could unexpectedly start
moving or set the working machine in operation, constituting a risk to life and
limb.
Note:
On DaimlerChrysler engines with starter type JE, the MR engine management controls
the engine start. The starter motor is actuated directly from an output on the MR con-
trol unit.
It is possible to start the engine by activating the input "terminal 50" on the ADM-FR
and on the MR engine management. The "terminal 50" inputs of the ADM-FR and MR
must be wired in parallel.
For the purpose of service, the engine start/stop can be controlled via buttons directly
on the engine. However, the buttons fitted on the engine are only intended for service
purposes.
If an automatic transmission is fitted (parameter "2/03 automatic transmission
fitted" = YES), it is only possible to start the engine when the input "NE" (neutral) is
also active.
The input "MKLE" (engine flap (bus)) is provided for the function "starter inhibitor". If
the input "MKLE" is active, it is no longer possible to start the engine via terminal 50.
Inputs
– Terminal 50
– MKLE
Parameter
– 2/03 Automatic transmission fitted
Output value
– Engine start instruction to MR via
CAN connection
The engine is stopped by deactivating the control inputs "terminal 15" of the ADM-FR
and MR.
Please observe the notes in Chapter 5 regarding the run-on phase, input resistance,
blocking diode etc.
Input
– Terminal 15 (OFF)
Output value
– Engine stop instruction to MR
65
7. Application
G Risk of accident!
The engine brake is activated via the input "MBRE" (engine brake input). Here, the fol-
lowing conditions must be satisfied:
– Driving mode (not working speed governor mode)
– No ABS intervention
– Engine speed higher than parameter "10/01 MBR, activation speed"
– Accelerator pedal not depressed
Parameter "2/01 engine brake configuration (MBR)" is to be set according to the en-
gine's equipment.
The engine brake is always actuated in a single stage.
It is not possible to actuate the engine brake in operating mode "working speed gover-
nor". This should be borne in mind when programming the parameters.
Inputs
– MBRE
– DSF0
– DSF1
Parameters
– 2/01 Engine brake (MBR)
– 10/01 MBR, activation
speed
– 10/02 MBR, FP torque time
blocked after MBR off
– 10/03 MBR, ramp up
after MBR off
– 13/04 Digital input DSF0
Function configuration
– 13/05 Digital input DSF1
Function configuration
Outputs
– MBRA1
– MBRA2
66
7. Application
7.6. Instruments/displays
A signal for actuating a rev counter is provided at the output "N_MOT" (engine speed).
Input value
– Engine speed information from MR via CAN connection
Parameter
– 9/04 Pulse number
(rev counter)
Output
– N_MOT
A signal which is compatible with oil pressure sensors is provided at the output
"P_OEL" (oil pressure) for connecting up a conventional analogue indicator instru-
ment.
Input value
– Oil pressure information from MR via CAN connection
Parameter
– 14/01 Select oil pressure
characteristic
Output
– P_OEL
67
7. Application
The output "LA_ADM" (warning lamp) reports impermissible engine operating states
(e.g. oil pressure too low) and active faults which are recognised by the control unit
due to the permanent monitoring of the inputs and outputs.
Stop the engine immediately if the coolant temperature is too high, the oil pres-
sure too low or the oil level too low.
The operating safety of the engine is endangered (risk of engine damage).
68
7. Application
7.6.5. Buzzer
The output "BUZZER" reports serious faults which require the engine to be
switched off immediately. Failure to switch the engine off could result in major
damage to the engine, possibly even its destruction.
The output "BUZZER" must be connected. A warning buzzer or warning lamp
can be connected.
Input values
CAN instruction "Buzzer" from MR in the event of:
– Overspeeding
– Oil level impermissibly low
– Oil pressure impermissibly low
– Coolant temperature impermissibly high
The limits for the values listed above are stored in the engine data records.
Output
– BUZZER
The output "LA_T_MOT" (coolant indicator lamp) reports impermissibly high coolant
temperatures. Here, the output "LA_ADM" (warning lamp) is actuated.
The temperature limit is stored in the engine data records.
Input values
– CAN information "Coolant temperature too high" from MR
Outputs
– LA_T_MOT
– LA_ADM
69
7. Application
The output "LA_OELST" (oil level indicator lamp) reports impermissibly low oil levels.
Here, the output "LA_ADM" (warning lamp) is actuated.
The function "Oil level warning" is only available on engines with oil level sensor.
The oil level limit is stored in the engine data records.
Input value
– CAN information "Oil level too low" from MR
Outputs
– LA_OELST
– LA_ADM
The output "LA_P_OEL" (oil pressure indicator lamp) reports impermissibly low oil
pressures. Here, the output "LA_ADM" (warning lamp) is actuated. The oil pressure
limit is stored in the engine data records.
Input value
– CAN information "Oil pressure too low" from MR
Outputs
– LA_P_OEL
– LA_ADM
70
7. Application
7.7. Transmission
The following inputs/outputs/functions are provided in the ADM-FR for the incorpora-
tion of the transmission:
– Input "NE" (neutral).
The neutral position is a condition for starting the engine with an automatic trans-
mission
– Output "REL1" (relay 1 output).
Information "Kickdown" for automatic transmission.
– Outputs "IWA1" (actual value output 1) and "IWA2" (actual value output 2).
Load signal for automatic transmission.
– Function "Transmission protection".
Programmable, speed-dependent torque limitation to prevent overloading.
Output/output
Input Parameter
values
– – REL1 (kickdown)
71
7. Application
7.9. Generator
Terminal W of the generator must be connected to the input "terminal W" (generator
terminal W) of the ADM-FR.
The engine speed computed from the terminal W signal is continuously compared via
the CAN with the engine speed information in the MR. In the event of a discrepancy
between the two values, a fault message will be generated.
If the CAN connection between the MR and ADM-FR should fail, the engine speed com-
puted from the terminal W signal is used as a substitute value for the actuation of the
rev counter and engine brake.
The generator pre-excitation/charge check should be performed with a locking diode
(without influence of ADM-FR).
Input
– Terminal W
72
7. Application
73
7. Application
Minimum engine
4/01 Min. engine speed
speed specification to
ADR pin 0
MR
Maximum engine
4/02 Max. engine speed
speed specification to
ADR pin 0
MR
Specified governor
4/05 Engine speed governor type to MR
selection – ADR0 (in working speed
governor mode)
74
7. Application
75
7. Application
7.12. Diagnosis
Parameters, actual values and fault codes can be read out from the ADM-FR and MR
using DaimlerChrysler diagnosis tools (e.g. HHT, Minidiag) at the diagnosis connector.
Input/output
– K-DIAG
76
8. Measured values
8. Measured values
The measured values (actual values) are current operating values for the engine or for
the vehicle/equipment. They can be read off with a diagnosis unit
(e.g. hand-held tester, Minidiag).
03 Manual throttle
0 ... 100 % 2/17
actuator
04 Accelerator pedal
0 ... 5,000 Nm –
torque
06 Vehicle speed
0 ... 125 km/h –
specified value
77
8. Measured values
15 Voltage supply
0 ... 40 V 1/1
ADM
16 Analogue input 1
0 ... 24 V 3/4
(air filter sensor)
reserved – – –
reserved – – –
04 ADR 0
YES/NO 2/7
Signal present
05 ADR 1
YES/NO 2/14
Signal present
06 ADR 2
YES/NO 2/16
Signal present
78
8. Measured values
11 Neutral position
YES/NO 2/9
switch
17 Relay output 1
YES/NO 3/10
(KD output)
18 Relay output 2
(air filter sensor YES/NO 3/9
dirty)
22 Coolant temperature
YES/NO 1/12
warning
25 Warning buzzer
YES/NO 1/9
actuated
79
8. Measured values
29 Kickdown YES/NO –
30 MR(PLD) request
YES/NO –
constant throttle
31 MR(PLD) request
YES/NO –
brake flap
80
9. Fault codes
9. Fault codes
The fault codes can be read off with a diagnosis unit (e.g. hand-held tester, Minidiag).
The display differentiates between current and non-current faults.
Current fault codes cannot be cleared.
The fault codes listed apply to both the ADM-FR and to the
ADM-AR.
The fault codes stored in the control unit describe the priority, path and type of the
fault which has developed.
Example of fault code: 10605
1 = Fault priority
06 = Fault path
05 = Fault type
In the 5-digit fault code, the first digit (0,1 or 2) indicates the fault priority.
Proceed as follows, depending on the fault priority:
Fault priority 0
If necessary, these faults can be rectified during the next maintenance service.
Fault priority 1
The fault must be rectified as soon as possible.
G Risk of accident!
It can be expected that the running characteristics of the engine will be affected.
The driving and braking characteristics of the vehicle may have changed if
driving mode is active. If working speed governor mode is active, the operating
characteristics of the equipment may have changed.
Fault priority 2
The fault must be rectified immediately.
G Risk of accident!
81
9. Fault codes
82
9. Fault codes
10601 Accelerator pedal unit defective Renew accelerator pedal as signals are implausible
10701 Manual throttle sender signal outside defined range Check manual throttle sender and wiring
11104 Engine CAN defective, single wire mode active Check engine CAN wiring
83
9. Fault codes
84
10. Appendix
10. Appendix
Parameter group/
Parameter group, version 1 Parameter, version 1 parameter,
version 4
02 Retarder (RET)
2/02
fitted
03 Automatic transmission
2/03
fitted
06 Manual throttle
actuator (HFG) 2/06
fitted
07 HFG stops
2/07
can be learned
08 Configuration for
2/08
12/24V use
01 Stationary speed
3/01
limit
03 Max. value
3/03
idle speed control
85
10. Appendix
Parameter group/
Parameter group, version 1 Parameter, version 1 parameter,
version 4
05 Maximum vehicle
3/05
speed
08 Min. speed
4/01
Pin ADR 0
09 Max. speed
4/02
Pin ADR 0
11 Max. torque
4/04
Pin ADR 0
12 Governor selection
4/05
ADR 0
3 Limits
13 Min. speed
5/01
Pin ADR 1
14 Max. speed
5/02
Pin ADR 1
16 Max. torque
5/04
Pin ADR 1
17 Governor selection
5/05
ADR 1
18 Min. speed
6/01
Pin AC
19 Max. speed
6/02
Pin AC
86
10. Appendix
Parameter group/
Parameter group, version 1 Parameter, version 1 parameter,
version 4
21 Max. torque
6/04
Pin AC
22 Governor selection
6/05
AC
3 Limits
23 Slope of speed
3/08
limit
24 Slope of torque
3/09
limit
87
10. Appendix
Parameter group/
Parameter group, version 1 Parameter, version 1 parameter,
version 4
15 Change speed,
7/15
ADR set value
04 Pulse count
9/04
(tachometer)
01 MBR, activation
10/01
speed
88
10. Appendix
Parameter group/
Parameter group, version 1 Parameter, version 1 parameter,
version 4
03 Shift point
11/03
idle speed
04 Shift point
11/04
8 Accelerator pedal full load
05 Shift point
11/05
KD on
06 Shift point
11/06
KD off
07 Starting-off aid
reduction FP additional 11/07
torque
03 RQV, constant
11/10
speed droop
89
10. Appendix
Parameter group/
Parameter group, version 1 Parameter, version 1 parameter,
version 4
01 Transmission protection
12/01
1st vehicle speed
02 Transmission protection
12/02
2nd vehicle speed
03 Transmission protection
12/03
torque reduction
04 Hysteresis 12/04
10 Transmission protection
05 Damping at zero load
12/05
threshold
06 dM/dt within
12/06
threshold, >0
07 dM/dt within
12/07
threshold, <0
01 Activate analogue
13/01
input 1
02 Analogue input 1
13/02
lower limit value
03 Analogue input 1
11 Input configuration 13/03
upper limit value
90
10. Appendix
Parameter group/
Parameter group, version 1 Parameter, version 1 parameter,
version 4
01 Selection coolant
13 INS curve coolant 15/01
curve
91
10. Appendix
CAN star quad cable: 000 546 14 01 kZ, see 000 546 16 01
Supplier: can be ordered from DaimlerChrysler organisation.
Instruction
Item (no.) MB part no. AMP supplier part no.
drawing
Steckhülsengehäuse 55 pol 004 545 04 26 kZ 004 545 03 26 828 952 – 1
Steckhülsengehäuse 15 pol 000 153 06 22 kZ 009 545 13 26 966 168 – 4
Abdeckkappe für 15 pol 000 153 00 82 – 96 590
Blindstopfen Anzahl für 15 pol 000 545 62 80 kZ 000 545 27 39 828 922 – 1
Blindstopfen Anzahl für 55 pol 000 545 62 80 kZ 000 545 27 39 88 922 – 1
Einzeldichtung (1) 000 545 29 39 kZ 000 545 27 39 828 905 – 1
Einzeldichtung (2) 000 545 28 39 kZ 000 545 27 39 828 904 – 1
Kontaktfeder (1) 009 545 58 26 kZ 003 545 92 26 929 939 – 6 (Ag)
Kontaktfeder (2) 011 545 77 26 kZ 003 545 92 26 929 940 – 6 (Ag)
Kontaktfeder (3) 009 545 59 26 kZ 003 545 92 26 929 937 – 6 (Ag)
Kontaktfeder (4) 011 545 76 26 kZ 003 545 92 26 929 938 – 6 (Ag)
92
10. Appendix
Neutral point*
Diagnosis
socket
lever
ADM FR
CAN
Item (no.) MR PSM*
FR/AR* LKN/SKN
** 0.5 – 1.0 – 0.5 – 0.5 – 0.5 – 0.5 – 1.0 – 0.5 – 1.0 – 0.5 – 1.0 0.5 – 1.0 0.75 – 1.5
1.0 2.5 1.0 1.0 1.0 1.0 2.5 1.0 2.5
E = single/B = strip E B E B E B E B E B E B E B E B E B E B E B E
Steckhülsengehäuse 55 pol (1)
Steckhülsengehäuse 15 pol 1
Abdeckkappe für 15 pol 1
Blindstopfen Anzahl für 15 pol 5
Blindstopfen Anzahl für 55 pol (19)
Einzeldichtung (1) a
Einzeldichtung (2) a
Kontaktfeder (1) a
Kontaktfeder (2) a
Kontaktfeder (3) a
Kontaktfeder (4) a
Steckhülsengehäuse 6 pol 1
Steckhülsengehäuse 9 pol 1 1
Steckhülsengehäuse 12 pol 1 1
Steckhülsengehäuse 15 pol 1 1 1
Steckhülsengehäuse 18 pol 1 3 1 1 1
Kontaktfeder (5) a a a a a
Kontaktfeder (6) a a a a a
Kontaktfeder (7) a
Kontaktfeder (8) a
Steckergehäuse 15 pol 1
Steckergehäuse 9 pol 1
Flachstecker (1) a 6
Flachstecker (2) a 6
AO Diagnose-Dose +
AO Codierung Diagnose-Dose +
Diagnose-Dose 14 pol 1
Befestigungsring 1
Staubkappe 1
Abstandscheibe 1
Kontaktbuchse a
* = If other DaimlerChrysler electronic systems are used via a high-speed CAN, the CAN wire must be routed via a
neutral point 029 545 92 28. If the CAN wire is lengthened, the neutral point 033 545 74 28 must be used.
** = Wire cross-section in mm². All contact sockets for cable version "FLR".
a = Quantity as required.
AO = Allocation
+ = Drawing of allocation available.
93
10. Appendix
10.3. Brackets
94
10. Appendix
95
Provisional edition
As at 14.06.99
The ADM-FR unit's diagnosis capabilities are pivotal for effective vehicle operation troubleshooting by providing continuous monitoring and output of operational status signals . This includes reporting impermissible operating states like low oil pressure or active faults through warning lamps . The system's capability to integrate diagnosis intersections from K-wire to CAN diagnostics enhances its troubleshooting scope, allowing for detailed fault memory assessments and parameter adjustments . These capabilities facilitate swift identification and resolution of operational issues, preventing prolonged downtimes and potential mechanical failures .
The engine brake function in the ADM-FR system is managed by the 'MBRE' input and operates under specific conditions: the driving mode must be active (not the working speed governor mode), the accelerator pedal must not be depressed, and the engine speed must exceed a set threshold . The engine brake is essential for vehicle safety, preventing brake system overload . Misconfiguration of engine brake parameters or incorrect wiring can disable the engine brake, posing significant safety risks by potentially overloading the vehicle's braking system and making the vehicle difficult to stop . Thus, changes in these parameters should only be performed by trained personnel or in consultation with the engine manufacturer .
The ADM-FR module provides outputs for diagnostic and monitoring purposes, including indicator and warning lamps for oil pressure, coolant temperature, and malfunctions, as well as a buzzer . Additionally, it offers connections for measuring instruments like oil pressure, coolant temperature, and engine speed . These outputs serve to notify the operator of the current vehicle status and potential issues, enabling timely intervention and maintenance to prevent component failures or safety risks .
Variable limits defined in the ADM-FR system affect engine management by tailoring parameters such as minimum and maximum engine speeds, vehicle speed, and torque within both driving and ADR modes . These limits are associated with digital inputs like 'ADR 0' and 'ADR 1,' which modify parameters in real-time based on operational needs . In driving mode, the system adapts to changes in driving dynamics, while in ADR mode, it supports power requirements for stationary equipment. This adaptability ensures optimal performance and prevents surpassing safe operational thresholds .
The MR engine management unit plays a crucial role in both starting and stopping the engine. In terms of engine start, it directly actuates the starter motor via an output connection, especially for DaimlerChrysler engines . If the ADM-FR is operational, the engine start can be controlled by both the ADM-FR and MR systems via a parallel wiring of 'terminal 50' inputs . However, if the ADM-FR control unit or the CAN connection is compromised, starting the engine is solely managed by the MR unit, risking unexpected engine start without proper safety considerations . This situation highlights the ADM-FR’s importance in ensuring safe operational protocols and how its absence could pose operational risks .
Inappropriate management of the engine starter inhibitor and automatic transmission integration within ADM-FR systems could lead to significant safety risks. Without the ADM-FR control unit or a proper CAN connection, the MR system alone may control engine start, raising the likelihood of unexpected engine activation . Moreover, if the transmission is not in neutral and the drive train is engaged, the vehicle might start moving unexpectedly, endangering life and limb . Correct integration ensures the engine only starts when in neutral, mitigating inadvertent operation scenarios . Thus, accurate configuration and management are critical for ensuring operational safety .
Configurable parameters related to the accelerator pedal in the ADM-FR system significantly influence both vehicle performance and safety by determining pedal functionality and response characteristics . The system evaluates inputs like FFG1 and FFG2 for monitoring and controlling speed-related activities . Specific scenarios, such as blocking the accelerator pedal when input "DSF1" is active, are programmed considering safety needs . The accelerator pedal's characteristics can be fine-tuned to optimize response times and speed regulation, directly affecting driving efficiency and safety under varied operational conditions .
The ADM-FR system uses various inputs, such as the accelerator pedal, manual throttle sender, and engine potentiometer functions, to determine the specified engine speed during ADR operations . It can also consider fixed engine speed inputs like 'ADR0', 'ADR1', or 'KLIMA' . The combination of these inputs allows for a flexible configuration where the maximum of selected values governs the engine speed. This versatility signifies that the system can efficiently manage a wide range of operational requirements, from dynamic driving conditions to stable stationary applications, thus optimizing engine performance and responding appropriately to power demands .
The ADM-FR unit transitions from driving mode to working speed governor mode when certain conditions are met. These conditions are: the activation of the input 'ADR0' for working speed governor 0, the input 'NE' for neutral being active, and the vehicle speed being less than 5 km/h . The system evaluates these conditions through an AND link, meaning all must be satisfied simultaneously to switch modes . This transition allows applications such as power take-offs or stationary equipment like compressors to operate optimally within specified engine speed ranges .
Parameter programming in the ADM-FR system significantly affects torque limitations by determining the dynamics of the transition between driving mode and working speed governor mode. For instance, the torque limitation can be dynamic or soft, which influences how smoothly the vehicle transitions between modes . These parameters allow for the customization of minimum and maximum engine speeds, maximum torque, and other values based on specific requirements, ensuring the system operates within safe and efficient limits .