Cummins Product Overview and History
Cummins Product Overview and History
Cummins Founders
Capital & commitment
Leading Columbus
businessman
Family of entrepreneurs
Cummins Founders
Mechanic & inventor
Flair for promotion
Hired as driver/mechanic for
W.G. Irwin
2010 - Rural
Electrification –
2008 - Launch Kolha village
2007 - of X series
Cummins India -
Chairman’s Award - 2010 - Launch of
Runners Up sub 12 kw
2008 - National
Award for
2006 - National Award Excellence in 2009 - Launch
for Excellence in Energy of ATS
1999 - 2001 - Energy Management Management
1982 - Established Started (RTPFC) (Innovative (RTPFC)
Launch of 1 manufacture of 2008 - Winners of
Power Product – Producer (Innovative Product the Chairman’s
MW engine Systems India gensets – Producer Gas) Award – Cummins
Limited. PSIL. Gas)
by PSIL India Ltd.
1970 -
Engine 2003 - 2007 - Start up
Marketing 1997 - 2000 - of Pirangut
group to Continued Established Organization plant 2008 - Powergen
wide OEM status as Cummins change to BU
Power 2.0 launched
base sales group Solutions Ltd. structure 2007 - Frost &
Sullivan Award in 5
2002 - categories
Restructured
OEM strategy
implementation
2010 - Developed
locally manufactured
electronic engines 6.7
ISBe to meet BSIV
emission regulations
with SCR after
treatment.
2009 - Market
share in M & HCV
increased to 47%
.
ISBe Electronic
2005 - ABU was Launched.
2008 - 100% market
formed to provide share of DTC order
a market focused for 3125 nos CNG
support to 2006 - Developed buses
Automotive OEMs BS III engines
for all products in ( B5.9L) with
the Cummins Mechanical Fuel
Value Package. system
( VP14 Based) first
time in Indian M&
HCV industry.
2008 :
2005 : Ground
Manufactured
Breaking
300 K Engines
for Plant II.
2006 :
2003 : Manufactured
2000 :
Bagged ISO 400 K Engines
1995 - Plant Implementation
1993 - TATA 14001 2007 :
Inaugurated of TPM
& Cummins Certification. Manufactured
JV 1996 - 2001 : 500 K Engines
2003 :
discussions Commercial Manufactured
Manufactured
started Production ( 100 K ) Engines
200 K Engines
Inventory Turns target – 6 (Inclusive of new parts, cores, FG inventories and WIP)
CMEP – Columbus, IN
Size 585 kft2 KCEC – Oyama, Japan
Utilised 526 kft2 Size 194 kft2
Product 6 ISB front gear train Utilised 194 kft2
Markets Served North America Product B3.3/3.9/4.5/5.9/6.7,C8.3
Key Customers Chrysler CIL2 – Viman Nagar, Pune, India Markets NA, Asia, Europe, South
Size 235 kft2 Served America
RMEP – Rocky Mount, NC
Utilised 230 kft2 Key Komatsu Ltd., Hyundai
Size 1,266 kft2 Customers Heavy Ind.,Liugong Mach
Product C8.3L (mech)
Utilised 1,215 kft2 Co,PBGU,Nacco,EA OEMs
Markets India/Asia
Product 4B(4.5), 6B(5.9/6.7), 6C(8.3), Served
6L(8.9)
Key Customers PGBU, ELGI, Atlas Copco, TWL,
Markets Served North America TELCON, Ingersoll Rand, Tata TCL1 – Jamshedpur, Jharkhand, India
Key Customers Case, Paccar, DTNA, Komatsu, Motors Ltd., Ashok Leyland , Size 437 kft2
CPG, Thomas Bus, Hyundai Asia Motor Works,
Heavy Ind.,
CIL3 – Lonikand, Pune, India Utilised 437 kft2
CMD – Charleston, SC Mercruiser, CNG- Product B3.9/5.9 (mech), B6.7 (ISBe)
Clovis Size 16 kft2
Size 75 kft2
Utilised 16 kft2 Markets Served India/Europe
Utilised 75 kft2
Product 6B and 4B (3.3, 3.9 & 5.9L) Key Customers Tata Motors Limited
Product Marinization
Markets Served India/Asia
Markets Served North America
Key Customers Tata Hitachi, JCB, Hyundai,
Key Customers CMI CMD NA & Int'l Dist, Tractor India Ltd, Doosan,
Brunswick, Grand Banks, Volvo, ELGI, Atlas Copco
Mercury Marine, Sea Ray Simpsons - Chennai, India
TCL2 – Phaltan, Maharastra, India
Size 54 kft2
CBL - São Paulo, Brazil Size 350 kft2
Utilised 54 kft2
Size 475 kft2 Utilised 350 kft2
Product B3.3 (mech)
Utilised 475 kft2 Product B3.9/5.9 (mech), B6.7(ISBe)
Markets Served India, US, China
Product 4B(4.5), 6B(5.9/6.7), 6C(8.3), 6L(8.9) N14, K19 Blocks Markets Served India/Europe
Key Customers
Markets Served South America Key Customers Tata Motors Limited
16 4/14/2016
Key Customers Cummins Confidential
Ford, VW-MAN, Komatsu, CNH, Pauny, International,
Agrale, Dicumar, Dynapac, Brazil Dists
HD Manufacturing Locations
JEP - Jamestown, NY - USA
Size 976.6 kft2
HDM - Columbus, IN - USA Utilised 976.6 kft2 Xi’an - China
Size 306 kft2 Product ISM/QSM & X15 Engines, ISM, Size 185 kft2
Utilised 306 kft2 X15, NT, and ISL components
Utilised 0 kft2
Product ISX15 Block & Heads Markets Served North America (92.4%) ROW
(7.6%) Product ISM/QSM
Markets Served North America Markets China
Key Customers PACCAR, ITEC, Volvo, DTNA
Key Customers JEP, MDC, SLP Served
Key Shaanxi Truck
Customers
Chongching - China
Size 20.3 kft2
Utilised 0 kft2
Product NT / M11
Markets Served China
Key Customers Construction, Automotive,
Marine and Power generation
Puna - India
Size 52 kft2
São Paulo - Brazil
Utilised 0 kft2
Size 28.3 kft2
Product NT
Utilised 0 kft2
Markets Served India/Europe
Product NT/ISM
Key Customers ELGI Equip LTD, Sudhir Gensets
Markets Served South America
LTD,
Key Customers Powertech, Stemac, Cummins
Powerica LTD, PGBU
Distributors
Memphis, USA
Cumbernauld, UK
Size 150,000 ft2 Pithampur, India
Size 40,000 ft2
Utilised 145,000 ft2 Size 6900 ft2
Utilised 40,000 ft2
Product FG & VG Turbochargers, Water Pumps, Utilised 6900 ft2
Air Compressors, Accessory Drives, Product Reman of
Product Cyl head, Turbo, Water Pump &
Idler Pulleys, Customized Engines B,C,ISB,ISC,N14,M11,K19,NT
Cam followers
Rail,QSK19 engines
Markets Served North America Markets Served North America, Europe and Asia
Markets Served UK, Europe
Key Customers SLP, DAV, MDC, Volvo, Komatsu, Key Customers PDC Singapore
Chrysler Key Customers CUK,Bombardier,Seimens,Alstrom,P
orterbrook,MOD
Juarez, Mexico Xiangfan, China
Size 166,000 ft2 Size 19,800 ft2
Utilised 120,000 ft2 Utilised 19,800 ft2
Product Fuel Systems (Pumps, Injectors Product Mid Range Engine Component
and actuators) Reman
Markets Served Recon: North America, Mexico, Markets Served Chinese domestic market only
Brazil, Cumberland and India Key Customers DCEC
(child parts)
Key Customers Recon: MDC, SLP, Brazil, CIL (child
parts)
Scoresby, Australia
SLP, Mexico Size 107,600 ft2
DTA Phaltan, India
Size 320,000 ft2 Utilised 96,800 ft2
Size 61,000 ft2
Utilised 274,000 ft2
Utilised 61,000 ft2 Product Air Compressors, Alternators,
Product New Comp.: Cyl Heads (K, QSK/V, QST, Accessory Drives, Lube Pumps, Con
NH), 6B Crank Product Reman long blocks, and components- Rods, Cam Followers, Long Blocks,
Fuel pump, injector, Cyl head etc. Cylinder Heads, Turbos, Starter
Reman Comp.: Cyl Heads (MR, HD and
HHP), EGR Valves, Crankshafts, Con Rods, Markets Served India Motors, Injectors
Coolers Key Customers Cummins Sales and Service. Markets Served South Pacific
Engines, long and short blocks: B, C, L, Key Customers South Pacific DBU
M, ISX , NH
Markets Served North America, but also Europe and Asia
Sao Paulo, Brazil
through MDC
Size 9580 ft2
Key Customers MDC, CMEP, DAV, CIC, CKEC
Utilised 9580 ft2
- Custodial Plants
Product MR short blocks, long blocks and
engines. HD (NH and ISM) long - Non-Custodial Plants
blocks and engines
Markets Served Brazil and Venezuela
19 4/14/2016 Cummins
Key Customers Confidential
Brazilian Distributors
Cummins Engine Models
Engine No of Weight
Series Disp. In L Cylinders Engine Category Configuration Aspiration in Kg HP Range
A 1.7 3 Mid Range Inline Naturally Aspirated 45 max
A 2.3 4 Mid Range Inline Naturally Aspirated 80 max
ISF 2.8 4 Mid Range Inline Turbocharged 80-120 KW
A 3.4 6 Mid Range Inline Turbocharged 120 max
B 3.3 4 Mid Range Inline NA & T 265
B 3.9 4 Mid Range Inline Turbocharged 76
B 4.5 4 Mid Range Inline Turbocharged
B 5.9 6 Mid Range Inline NA & T 105-195
B 6.7 6 Mid Range Inline Turbocharged 1047 133-275
C 8.3 6 Mid Range Inline Turbocharged 590 219-310
N 8 4 Heavy Duty Inline NA & T 970
QSL 9 6 Heavy Duty Inline Turbocharged 738 250-365
L 10 6 Heavy Duty Inline Turbocharged 875 250-365
M 11 6 Heavy Duty Inline Turbocharged 984 290-400
ISX 11.9 6 Heavy Duty Inline Turbocharged 310-425
N 12 6 Heavy Duty Inline NA & T 1250 360
N 14 6 Heavy Duty Inline NA & T 1300 450
QSX 15 6 Heavy Duty Inline Turbocharged 1451 375-665
K 19 6 High Horse Power Inline Turbocharged 1750 600
QSK 23 6 High Horse Power Inline Turbocharged 2590 880
V 28 12 High Horse Power V-Shape NA & T 2965 650-700
QST 30 12 High Horse Power V-Shape Turbocharged 3000 1180
K 38 12 High Horse Power V-Shape Turbocharged 3950 880-1180
QSK 45 12 High Horse Power V-Shape Turbocharged 5813 1200-2000
K 50 16 High Horse Power V-Shape Turbocharged 5160 1400-2000
QSK 60 16 High Horse Power V-Shape Turbocharged 7530 1800-2700
QSK 78 18 High Horse Power V-Shape Turbocharged 10800 3500
QSV 81 18 High Horse Power V-Shape Turbocharged
20 QSV 4/14/2016
91 18 Cummins Confidential
High Horse Power V-Shape Turbocharged
Model Nomenclature
QSL
QSC
QSB6.7 QSB3.3
QSB4.5 B3.3
A Series
KTA50
KTA38
QST30 QSK78
QSK23
KTA19
QST(Komatsu)
5.512/140 6.496/165 0.849 12.008/305 1.848 155.0/2.540
(30 Liter)
QSW(Wartsila)
6.6929/170. 7.874/200. 0.850 14.961/380.0 1.900 277.02/4.5396
(Diesel)
QSW(Wartsila)
7.0866/180. 7.874/200. 0.900 14.961/380.0 1.900 310.569/5.0893
(Natural Gas)
QSZ(Wartsila)
7.874/200. 9.4488/240. 0.833 18.11/460.0 1.917 460.1/7.5398
(Diesel)
QSZ(Wartsila)
8.6614/220. 9.4488/240. 0.917 18.11/460.0 1.917 556.72/9.1231
(Natural Gas)
Rocker Arm
Crosshead
Exh Valves
Tappet
Cam
1 1
2 2
1 2
1 2
US Europe Group
0 Unregulated
EPA 94 Euro 1/2 11 NOx>6.5 g/bhphr, PM>0.25 g/bhphr
EPA 98 Euro 3 2 NOx=3.5-6.5 g/bhphr, PM=0.1-0.25 g/bhphr
EPA 02 Euro 4 3 NOx=2.0-3.4 g/bhphr, PM=0.06-0.1 g/bhphr
EPA 07 Euro 5 4 NOx=1.0-1.9 g/bhphr, PM=0.05 g/bhpr
EPA 12? Euro 6? 5 NOx<1.0 g/bhphr, PM<0.05 g/bhphr
2010 2005
2 1
3 2
4 3
4 3
4 1 3
2
2
3 2
2
3 2
Wastegate
STACK
Turbine
Turb. Exhaust Manifold
Charge
Comp. Intake Manifold
Air Cooler
AMB
STACK
AMB
Thermostat
QSK 50









