100% found this document useful (9 votes)
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Cummins Product Overview and History

The document provides a history of Cummins Inc. and its operations in India. It details how Cummins was founded in Columbus, Indiana in 1919. It then discusses the various business units of Cummins in India including their industrial engine, distribution, and power generation divisions. Key events are highlighted such as establishing operations in India in the 1950s, setting up manufacturing plants, and receiving awards for quality and innovation.

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saurabh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (9 votes)
2K views88 pages

Cummins Product Overview and History

The document provides a history of Cummins Inc. and its operations in India. It details how Cummins was founded in Columbus, Indiana in 1919. It then discusses the various business units of Cummins in India including their industrial engine, distribution, and power generation divisions. Key events are highlighted such as establishing operations in India in the 1950s, setting up manufacturing plants, and receiving awards for quality and innovation.

Uploaded by

saurabh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction to Cummins Products
  • Birth of Cummins
  • Cummins in India
  • Technology and Research
  • Rebuild Center and Manufacturing Locations
  • Engine Models and Components

Cummins Product Familiarization

18th July 2011


Birth of Cummins

Cummins Founders
 Capital & commitment
 Leading Columbus
businessman
 Family of entrepreneurs

William Glanton Irwin

2 4/14/2016 Cummins Confidential


Birth of Cummins

Cummins Founders
 Mechanic & inventor
 Flair for promotion
 Hired as driver/mechanic for
W.G. Irwin

Clessie Lyle Cummins

3 4/14/2016 Cummins Confidential


Birth of Cummins
Cummins Engine Company
1
9
+ = 1
9
Original Mission
“manufacture and sell internal combustions engine accessories,
attachments, tools, machinery or appliances.”

4 4/14/2016 Cummins Confidential


Cummins in India………

5 4/14/2016 Cummins Confidential


2001
CIL Industrial Engine B U KV Engine
Assembly Plant
started
1991 First Diesel Engine 2001
Company in India to bag Bagged Shell
Helen Keller
ISO 9001 Certification. Award
1993 Rajiv Gandhi 2003
National Quality Award Inauguration of

Best among the Winners C Engine plant


2004
1995 BOD members of
100 C Engines
U.S.A. visit India.
1983 Developed Completed
1962 Started as Foundry
1972 Introduction 1997 KCL becomes CIL. 2006 ISO
Kirloskar Cummins
1986 Manufactured certification for
Limited. of V series 1998 Introduction of High
50,000 Engines C Engine Plant
1964 Inaugurated the engines HP Quantum Engine
1987 Became single 2008
Factory by Chief Global Source of V
Minister Y B Chavan. 1979 Introduction 1999 Bagged “ Harit Pune 10000 C Engines
28 Engines for
of K series CECO Puraskar “ Dispatched
1968 Commenced
Export of Engines. Engines 1989 EEPC Top 2008
1999 Bachat Factory
First 15 engines to Exporter Award New KV Engine
Puraskar started with the
Egypt.
concept Plant in
Plant

6 4/14/2016 Cummins Confidential


CIL Distribution B U
2002 – 50 years of
association with
Cummins USA
1994 Participation
2006 – CASL
in IDC - 94 and
Service merges into
recognition for 42
CSS
Years of
Association with 2006 – ISO 9001 –
2000 Certification
Cummins Engine
1980- Cummins for Recon Facility in
1952 Cummins set 1978 Full scale Company ,USA.
continues with its Pune
its foot in Calcutta, operations of the 1997 Cummins
India
network expansion 2007 – CDS&S
Service Center at Inc. takes over
drive in its efforts becomes CSS
1967 Acquisition Pune. Kirloskar
to reach 2008 – 1st DBU to
by then Kirloskar 1979 – Cummins Cummins Limited
customers across get ISO 14001
Cummins Limited starts expanding 1999 – Rajeev
India certified
and shifted to its network Gandhi National
1980- Dealers, Quality Award in 2009 CSS merges
Pune.
area offices and Service Sector into CIL
zonal offices

7 4/14/2016 Cummins Confidential


CIL Power Generation B U

2010 - Rural
Electrification –
2008 - Launch Kolha village
2007 - of X series
Cummins India -
Chairman’s Award - 2010 - Launch of
Runners Up sub 12 kw
2008 - National
Award for
2006 - National Award Excellence in 2009 - Launch
for Excellence in Energy of ATS
1999 - 2001 - Energy Management Management
1982 - Established Started (RTPFC) (Innovative (RTPFC)
Launch of 1 manufacture of 2008 - Winners of
Power Product – Producer (Innovative Product the Chairman’s
MW engine Systems India gensets – Producer Gas) Award – Cummins
Limited. PSIL. Gas)
by PSIL India Ltd.
1970 -
Engine 2003 - 2007 - Start up
Marketing 1997 - 2000 - of Pirangut
group to Continued Established Organization plant 2008 - Powergen
wide OEM status as Cummins change to BU
Power 2.0 launched
base sales group Solutions Ltd. structure 2007 - Frost &
Sullivan Award in 5
2002 - categories
Restructured
OEM strategy
implementation

8 4/14/2016 Cummins Confidential


CIL Automotive B U

2010 - Developed
locally manufactured
electronic engines 6.7
ISBe to meet BSIV
emission regulations
with SCR after
treatment.
2009 - Market
share in M & HCV
increased to 47%
.
ISBe Electronic
2005 - ABU was Launched.
2008 - 100% market
formed to provide share of DTC order
a market focused for 3125 nos CNG
support to 2006 - Developed buses
Automotive OEMs BS III engines
for all products in ( B5.9L) with
the Cummins Mechanical Fuel
Value Package. system
( VP14 Based) first
time in Indian M&
HCV industry.

9 4/14/2016 Cummins Confidential


Tata Cummins Limited

2008 :

2005 : Ground
Manufactured
Breaking
300 K Engines
for Plant II.
2006 :
2003 : Manufactured
2000 :
Bagged ISO 400 K Engines
1995 - Plant Implementation
1993 - TATA 14001 2007 :
Inaugurated of TPM
& Cummins Certification. Manufactured
JV 1996 - 2001 : 500 K Engines
2003 :
discussions Commercial Manufactured
Manufactured
started Production ( 100 K ) Engines
200 K Engines

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Cummins Turbo Technology

1996 - 2004 - ISO 14001 2007 - Sole 2008 – 2010 - Rudrapur


Production of subsidiary of Assembly Facility
OHSAS
Turbochargers Cummins Inc Inauguration
started 2003 - TS 16949 18001 Certification
2005 - New
1995 -
Building 2007 - Ground 2010 - Pithampur
Started as Tata 2000 - QS 9000
Inauguration in breaking of new Plant Inauguration
Holset Limited
Dewas unit at SEZ,
THL
Pithampur

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Cummins Generator Technology

1989 - 1993 - 2002 - 2004 - 2007 :


Commercial Setting up of Green
Inauguration Cummins takes CGT starts
Production & Clean Plant at
of JV Started over from Exporting
Ranjangaon.
between 1996 - Crompton Worldwide
2008 : Sales
Crompton Greaves.( CGT)
Accredited 2006 : Volume 57.5 K
Greaves & with ISO 9000 2009 : Sales
Newage Sales Volume Volume 57.5 K
43 K

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Cummins Exhaust India Limited

2008 - ISO 14001 and


OHSAS 18001
certification

2008 - Became $10


2005 - Awarded Best Million company in
1999 -JV 2000 - Commenced Entity of Cummins India terms of sales
Formation Commercial Production ABO
between 2006 - Change of 2009 - Relocated to a
Cummins India 2003 - ISO 9001:2000 Company Name new and bigger facility
Ltd. and Certification in Daman
From
Cummins
2003 - Entry into Nelson Engine 2010 – Bagged
Filtration Inc. in
Automotive and Export Systems India Ltd.
Daman president award for
Market To
world class safety.
Cummins Exhaust
India Ltd

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Cummins Research & Technologies India

Low cost producer


since last 5 years.
Key source of
Mechanical design Keeping cost low
Supporting design Second largest intellectual
and analysis support to ensure
and analysis for team performing property for
for multiple VPI customers do not
Cummins worldwide, Computational Cummins
(value package get impacted by
specifically biggest Fluid Dynamics for worldwide
introduction) cross charge
team for Cummins Cummins through
performing Structural program execution systematic
Analysis work, at sub-system and documentation World class
located in one place system levels for of technical research facility
Engine, Component work and filing with high end and
and Powergen of design latest computing
businesses patents technology

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Cummins HHP Rebuild Center

Attribute Key Deliverables

Plant Capacity 900 HHP & 600 MR / HD Engines per annum

Quality RFT at test aimed at 90% Vs Present 77%.


Warranty Cost aimed below 2% Vs Present 2.3%
ELF instances aimed at 70 Vs Present 108.
Warranty engine replacement aimed below 1.75% Vs present 2.2%.

Delivery CIL make engines – 3 weeks, Overseas make – 6 weeks

Inventory Turns target – 6 (Inclusive of new parts, cores, FG inventories and WIP)

Safety Zero accidents

Standards External – ISO 9001/2008, ISO 14001 and OHSAS


Internal – Global HHP Rebuild plant standards

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MR Manufacturing Locations
DEP - Darlington, UK
Size 317 kft2 ZCK – Naberezhnye Chelny, Russia
DCEC – Xiangfan, China
Utilised 317 kft2 Size 156 kft2 BFCEC – Beijing, China
Size 1,188 kft2
Product B3.9/4.5/5.9/6.7, C8.3, L9.0 Utilised 91 kft2 Size 1,065 kft2
(E5/T4) Utilised 1,188 kft2
Product 6 ISBe, 4 ISBe Utilised 865 kft2
Markets Served Europe Product B/C/L (mech), ISD/ISL/ISZ
Markets Served Russia Product ISF 3.8L, ISF 2.8L
Key Customers Paccar, Hyundai, PGBU, DBU, Markets Served China
Key Customers KAMAZ Markets Served China
JCB, Komatsu, Leyland Trucks, Key Customers Dongfeng Comercial Vehicle,
LDD – Columbus, IN CPG, Nacco, Dynapac Dongfeng Auto, Foton Key Customers Foton, VW, Daewoo,
Gaz/Paz, MAN
Size 546 kft2
Utilised 546 kft2
Product 5.0L V8
Markets Served North America
Key Customers TBA

CMEP – Columbus, IN
Size 585 kft2 KCEC – Oyama, Japan
Utilised 526 kft2 Size 194 kft2
Product 6 ISB front gear train Utilised 194 kft2
Markets Served North America Product B3.3/3.9/4.5/5.9/6.7,C8.3
Key Customers Chrysler CIL2 – Viman Nagar, Pune, India Markets NA, Asia, Europe, South
Size 235 kft2 Served America
RMEP – Rocky Mount, NC
Utilised 230 kft2 Key Komatsu Ltd., Hyundai
Size 1,266 kft2 Customers Heavy Ind.,Liugong Mach
Product C8.3L (mech)
Utilised 1,215 kft2 Co,PBGU,Nacco,EA OEMs
Markets India/Asia
Product 4B(4.5), 6B(5.9/6.7), 6C(8.3), Served
6L(8.9)
Key Customers PGBU, ELGI, Atlas Copco, TWL,
Markets Served North America TELCON, Ingersoll Rand, Tata TCL1 – Jamshedpur, Jharkhand, India
Key Customers Case, Paccar, DTNA, Komatsu, Motors Ltd., Ashok Leyland , Size 437 kft2
CPG, Thomas Bus, Hyundai Asia Motor Works,
Heavy Ind.,
CIL3 – Lonikand, Pune, India Utilised 437 kft2
CMD – Charleston, SC Mercruiser, CNG- Product B3.9/5.9 (mech), B6.7 (ISBe)
Clovis Size 16 kft2
Size 75 kft2
Utilised 16 kft2 Markets Served India/Europe
Utilised 75 kft2
Product 6B and 4B (3.3, 3.9 & 5.9L) Key Customers Tata Motors Limited
Product Marinization
Markets Served India/Asia
Markets Served North America
Key Customers Tata Hitachi, JCB, Hyundai,
Key Customers CMI CMD NA & Int'l Dist, Tractor India Ltd, Doosan,
Brunswick, Grand Banks, Volvo, ELGI, Atlas Copco
Mercury Marine, Sea Ray Simpsons - Chennai, India
TCL2 – Phaltan, Maharastra, India
Size 54 kft2
CBL - São Paulo, Brazil Size 350 kft2
Utilised 54 kft2
Size 475 kft2 Utilised 350 kft2
Product B3.3 (mech)
Utilised 475 kft2 Product B3.9/5.9 (mech), B6.7(ISBe)
Markets Served India, US, China
Product 4B(4.5), 6B(5.9/6.7), 6C(8.3), 6L(8.9) N14, K19 Blocks Markets Served India/Europe
Key Customers
Markets Served South America Key Customers Tata Motors Limited
16 4/14/2016
Key Customers Cummins Confidential
Ford, VW-MAN, Komatsu, CNH, Pauny, International,
Agrale, Dicumar, Dynapac, Brazil Dists
HD Manufacturing Locations
JEP - Jamestown, NY - USA
Size 976.6 kft2
HDM - Columbus, IN - USA Utilised 976.6 kft2 Xi’an - China
Size 306 kft2 Product ISM/QSM & X15 Engines, ISM, Size 185 kft2
Utilised 306 kft2 X15, NT, and ISL components
Utilised 0 kft2
Product ISX15 Block & Heads Markets Served North America (92.4%) ROW
(7.6%) Product ISM/QSM
Markets Served North America Markets China
Key Customers PACCAR, ITEC, Volvo, DTNA
Key Customers JEP, MDC, SLP Served
Key Shaanxi Truck
Customers

Chongching - China
Size 20.3 kft2
Utilised 0 kft2
Product NT / M11
Markets Served China
Key Customers Construction, Automotive,
Marine and Power generation

Puna - India
Size 52 kft2
São Paulo - Brazil
Utilised 0 kft2
Size 28.3 kft2
Product NT
Utilised 0 kft2
Markets Served India/Europe
Product NT/ISM
Key Customers ELGI Equip LTD, Sudhir Gensets
Markets Served South America
LTD,
Key Customers Powertech, Stemac, Cummins
Powerica LTD, PGBU
Distributors

17 4/14/2016 Cummins Confidential


HHP Manufacturing Locations
Seymour Engine Plant and Cummins Komatsu Engine Daventry Engine Plant – Daventry, UK
Company Size 262.3 kft2
Cummins Natural Gas Engines -
Seymour, IN – USA Utilised 262.3 kft2
Clovis, NM - USA
Size 350.6 kft2 Product KV38-50, QSK38-45-50-60-78,
Size 41.2 kft2 QSV91
Utilised 41.2 kft2 Utilised 350.6 kft2
Markets Served Worldwide
Product GTA19, GTA28, GTA38, GTA50 Product V903, K/QSK19,QST30
Key Customers Mining, Locomotive, Marine, Oil
Markets Served North America Markets Served Worldwide & Gas, and Power generation
Key Customers Cummins NPower, LLC Key Customers USA Government, Mining, Locomotive,
Marine, Oil & Gas, and Power Gen

Cummins Chongqing Engine


Company -Chongqing, China
Size 286.8 kft2
Utilised 286.8 kft2
Product K/QSK19, KV/QSK38, KV50
Markets China, SE Asia Commercial
Served Marine
Key Customers Gen Sets, Mining, Oil & Gas,
Rail, and Marine

Komatsu Oyama Plant -


Oyama, Japan
Size ??? kft2
CummSA - San Luis Potosi’, Utilised ??? kft2
Mexico Product QSK23
Size 29.3 kft2 Markets Worldwide
Served
Utilised 29.3 kft2
Key PGBU, Mining, Oil & Gas,
Product K/KV, QSK19, QSKV, QST30 Customers Rail
Cylinder Heads
Markets Worldwide
Served
Key CIC, CKEC, DAV Cummins India Ltd. – Pune, India
Customers Size 373.8 kft2
Cummins Brazil Ltd. - São Paulo, Utilised 373.8 kft2
Brazil Product V28, K19, KV/QSK38,
KV/QSK50
Size 24.3 kft2
Markets Served Worldwide
Utilised 24.3 kft2
Key Customers Power Generation,
Product K/QSK19 Cylinder Blocks
Commercial Marine,
Markets Served Worldwide
Key Customers CIC
ReCon Manufacturing Locations

Memphis, USA
Cumbernauld, UK
Size 150,000 ft2 Pithampur, India
Size 40,000 ft2
Utilised 145,000 ft2 Size 6900 ft2
Utilised 40,000 ft2
Product FG & VG Turbochargers, Water Pumps, Utilised 6900 ft2
Air Compressors, Accessory Drives, Product Reman of
Product Cyl head, Turbo, Water Pump &
Idler Pulleys, Customized Engines B,C,ISB,ISC,N14,M11,K19,NT
Cam followers
Rail,QSK19 engines
Markets Served North America Markets Served North America, Europe and Asia
Markets Served UK, Europe
Key Customers SLP, DAV, MDC, Volvo, Komatsu, Key Customers PDC Singapore
Chrysler Key Customers CUK,Bombardier,Seimens,Alstrom,P
orterbrook,MOD
Juarez, Mexico Xiangfan, China
Size 166,000 ft2 Size 19,800 ft2
Utilised 120,000 ft2 Utilised 19,800 ft2
Product Fuel Systems (Pumps, Injectors Product Mid Range Engine Component
and actuators) Reman
Markets Served Recon: North America, Mexico, Markets Served Chinese domestic market only
Brazil, Cumberland and India Key Customers DCEC
(child parts)
Key Customers Recon: MDC, SLP, Brazil, CIL (child
parts)

Scoresby, Australia
SLP, Mexico Size 107,600 ft2
DTA Phaltan, India
Size 320,000 ft2 Utilised 96,800 ft2
Size 61,000 ft2
Utilised 274,000 ft2
Utilised 61,000 ft2 Product Air Compressors, Alternators,
Product New Comp.: Cyl Heads (K, QSK/V, QST, Accessory Drives, Lube Pumps, Con
NH), 6B Crank Product Reman long blocks, and components- Rods, Cam Followers, Long Blocks,
Fuel pump, injector, Cyl head etc. Cylinder Heads, Turbos, Starter
Reman Comp.: Cyl Heads (MR, HD and
HHP), EGR Valves, Crankshafts, Con Rods, Markets Served India Motors, Injectors
Coolers Key Customers Cummins Sales and Service. Markets Served South Pacific
Engines, long and short blocks: B, C, L, Key Customers South Pacific DBU
M, ISX , NH
Markets Served North America, but also Europe and Asia
Sao Paulo, Brazil
through MDC
Size 9580 ft2
Key Customers MDC, CMEP, DAV, CIC, CKEC
Utilised 9580 ft2
- Custodial Plants
Product MR short blocks, long blocks and
engines. HD (NH and ISM) long - Non-Custodial Plants
blocks and engines
Markets Served Brazil and Venezuela
19 4/14/2016 Cummins
Key Customers Confidential
Brazilian Distributors
Cummins Engine Models
Engine No of Weight
Series Disp. In L Cylinders Engine Category Configuration Aspiration in Kg HP Range
A 1.7 3 Mid Range Inline Naturally Aspirated 45 max
A 2.3 4 Mid Range Inline Naturally Aspirated 80 max
ISF 2.8 4 Mid Range Inline Turbocharged 80-120 KW
A 3.4 6 Mid Range Inline Turbocharged 120 max
B 3.3 4 Mid Range Inline NA & T 265
B 3.9 4 Mid Range Inline Turbocharged 76
B 4.5 4 Mid Range Inline Turbocharged
B 5.9 6 Mid Range Inline NA & T 105-195
B 6.7 6 Mid Range Inline Turbocharged 1047 133-275
C 8.3 6 Mid Range Inline Turbocharged 590 219-310
N 8 4 Heavy Duty Inline NA & T 970
QSL 9 6 Heavy Duty Inline Turbocharged 738 250-365
L 10 6 Heavy Duty Inline Turbocharged 875 250-365
M 11 6 Heavy Duty Inline Turbocharged 984 290-400
ISX 11.9 6 Heavy Duty Inline Turbocharged 310-425
N 12 6 Heavy Duty Inline NA & T 1250 360
N 14 6 Heavy Duty Inline NA & T 1300 450
QSX 15 6 Heavy Duty Inline Turbocharged 1451 375-665
K 19 6 High Horse Power Inline Turbocharged 1750 600
QSK 23 6 High Horse Power Inline Turbocharged 2590 880
V 28 12 High Horse Power V-Shape NA & T 2965 650-700
QST 30 12 High Horse Power V-Shape Turbocharged 3000 1180
K 38 12 High Horse Power V-Shape Turbocharged 3950 880-1180
QSK 45 12 High Horse Power V-Shape Turbocharged 5813 1200-2000
K 50 16 High Horse Power V-Shape Turbocharged 5160 1400-2000
QSK 60 16 High Horse Power V-Shape Turbocharged 7530 1800-2700
QSK 78 18 High Horse Power V-Shape Turbocharged 10800 3500
QSV 81 18 High Horse Power V-Shape Turbocharged
20 QSV 4/14/2016
91 18 Cummins Confidential
High Horse Power V-Shape Turbocharged
Model Nomenclature

21 4/14/2016 Cummins Confidential


Cummins Range of Engines
Horsepower range: 31 - 3500 hp
QSK78
Displacement range: 1.4 – 78L
QSK60
QSK50
QSK45
QSK38
QST30
QSK23 QSK19
QSX15
QSM11

QSL
QSC

QSB6.7 QSB3.3
QSB4.5 B3.3
A Series

22 4/14/2016 Cummins Confidential


Cummins HHP Product Range QSK60
Horsepower range: 450 - 3500 hp
Displacement range: 19L to 78L KTTA50

KTA50

KTA38

QST30 QSK78

QSK23

KTA19

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QSK78

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VTA25G

28 4/14/2016 Cummins Confidential


N14

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Cummins Engine Geometry

Bore ConRodLen CRL


BORE STROKE Disp./Cyl.
ENGINE over ctr-ctr over
in/mm in/mm cubic in/liters
Stroke in/mm STROKE

ISB 4.02/102.1 4.72/119.89 0.852 7.559/200 1.601 59.908/0.9817

ISC 4.49/114.05 5.32/135.13 0.844 8.504/216.00 1.598 84.235/1.3804

ISL 4.49/114.05 5.689/144.5 0.789 8.504/216.00 1.4948 90.078/1.4761

L10 4.92/124.968 5.35/135.89 0.920 8.583/218.01 1.604 101.712/1.6668

ISM 4.92/124.968 5.787/146.99 0.850 8.583/218.01 1.483 110.065/1.8036

V903 5.5/139.7 4.75/120.65 1.158 8.193/208.102 1.7248 112.83/1.849

N14 & V28 5.50/139.7 6.00/152.4 0.917 12.00/304.8 2.00 142.55/2.336

ISX(Signature) 5.3937/137.0 6.6535/169.0 0.811 10.2953/261.5 1.5473 152.02/2.491

QST(Komatsu)
5.512/140 6.496/165 0.849 12.008/305 1.848 155.0/2.540
(30 Liter)

K & QSK19 6.25/158.75 6.25/158.75 1.000 11.406/289.712 1.825 191.748/3.142

QSK 6.25/158.75 7.4803/190.00 0.836 12.636/320.962 1.689 229.51/3.761

QSW(Wartsila)
6.6929/170. 7.874/200. 0.850 14.961/380.0 1.900 277.02/4.5396
(Diesel)

QSW(Wartsila)
7.0866/180. 7.874/200. 0.900 14.961/380.0 1.900 310.569/5.0893
(Natural Gas)

QSZ(Wartsila)
7.874/200. 9.4488/240. 0.833 18.11/460.0 1.917 460.1/7.5398
(Diesel)

QSZ(Wartsila)
8.6614/220. 9.4488/240. 0.917 18.11/460.0 1.917 556.72/9.1231
(Natural Gas)

30 4/14/2016 Cummins Confidential


What is an Engine?
a machine converting various forms of energy into mechanical force and
motion.
Four-Stroke Cycle

Intake Stroke Compression Stroke Power Stroke Exhaust Stroke

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Valve Mechanism

Rocker Arm
Crosshead

Exh Valves

Int Valves Push


Rod

Tappet

Cam

35 4/14/2016 Cummins Confidential


Injector Mechanism

36 4/14/2016 Cummins Confidential


World Emission Levels for HD Automotive
1995 2000

1 1

2 2

1 2

1 2

US Europe Group
0 Unregulated
EPA 94 Euro 1/2 11 NOx>6.5 g/bhphr, PM>0.25 g/bhphr
EPA 98 Euro 3 2 NOx=3.5-6.5 g/bhphr, PM=0.1-0.25 g/bhphr
EPA 02 Euro 4 3 NOx=2.0-3.4 g/bhphr, PM=0.06-0.1 g/bhphr
EPA 07 Euro 5 4 NOx=1.0-1.9 g/bhphr, PM=0.05 g/bhpr
EPA 12? Euro 6? 5 NOx<1.0 g/bhphr, PM<0.05 g/bhphr

2010 2005

2 1

3 2

4 3
4 3
4 1 3

2
2

3 2

2
3 2

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Air System

38 4/14/2016 Cummins Confidential


Exhaust System

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Lube oil flow –Pump to Oil Cooler

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Coolant Flow –Pump to Cyl liner

41 4/14/2016 Cummins Confidential


Coolant Flow

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6B Long Block

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Cylinder Block

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Cylinder Block

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Cylinder Block

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Crankshaft

49 4/14/2016 Cummins Confidential


Camshaft

50 4/14/2016 Cummins Confidential


Connecting Rods

51 4/14/2016 Cummins Confidential


Cylinder Heads

52 4/14/2016 Cummins Confidential


Exhaust Manifold

53 4/14/2016 Cummins Confidential


Cummins Turbocharger

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Cummins Turbocharger

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Cummins Wastegated Turbocharger

Wastegate
STACK

Turbine
Turb. Exhaust Manifold

Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6

Charge
Comp. Intake Manifold
Air Cooler

AMB

56 4/14/2016 Cummins Confidential


Variable Geometry Turbine

STACK

Turb. Exhaust Manifold

Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6

Charge Intake Manifold


Comp. Air Cooler

AMB

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Vibration Damper

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Accessory Drives

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Fuel Filter

61 4/14/2016 Cummins Confidential


Injectors

62 4/14/2016 Cummins Confidential


Injectors

63 4/14/2016 Cummins Confidential


Injectors

64 4/14/2016 Cummins Confidential


Injectors

65 4/14/2016 Cummins Confidential


PT Fuel Pump

66 4/14/2016 Cummins Confidential


PT Fuel Pump

67 4/14/2016 Cummins Confidential


FIP

68 4/14/2016 Cummins Confidential


After Cooler Cores

69 4/14/2016 Cummins Confidential


Air Compressors

70 4/14/2016 Cummins Confidential


Lube oil Pump

71 4/14/2016 Cummins Confidential


Lube oil Sump

72 4/14/2016 Cummins Confidential


Lube oil Filters- KV

73 4/14/2016 Cummins Confidential


Water Pump

74 4/14/2016 Cummins Confidential


Water Pump - Drive

75 4/14/2016 Cummins Confidential


Water Manifold

Thermostat

76 4/14/2016 Cummins Confidential


HE / Radiator Cooled

77 4/14/2016 Cummins Confidential


Engine Front – Fan drive

78 4/14/2016 Cummins Confidential


Rocker Housing

QSK 50

79 4/14/2016 Cummins Confidential


Cam followers /Tappets

80 4/14/2016 Cummins Confidential


Air Cleaner

81 4/14/2016 Cummins Confidential


Gear Housing

82 4/14/2016 Cummins Confidential


Engine Rear – K50

83 4/14/2016 Cummins Confidential


Holset Coupling

84 4/14/2016 Cummins Confidential


Engine Breather

85 4/14/2016 Cummins Confidential


Dip Stick and oil filler (OG Bracket)

86 4/14/2016 Cummins Confidential


Control Panel

87 4/14/2016 Cummins Confidential


88 4/14/2016 Cummins Confidential

Cummins Product Familiarization
18th July 2011
4/14/2016
Cummins Confidential
2
Birth of Cummins
Capital & commitment
Leading Columbus 
businessman
Family of entrepreneu
4/14/2016
Cummins Confidential
3
Cummins Founders
Mechanic & inventor
Flair for promotion
Hired as driver/mechanic for 
W.
4/14/2016
Cummins Confidential
4
Cummins Engine Company
Original Mission
“manufacture and sell internal combustions engine ac
4/14/2016
Cummins Confidential
5
Cummins in India………
4/14/2016
Cummins Confidential
6
1962 Started as 
Kirloskar Cummins 
Limited.
1964 Inaugurated the 
Factory by Chief 
Ministe
4/14/2016
Cummins Confidential
7
1952 Cummins set 
its foot in Calcutta, 
India
1967 Acquisition 
by then Kirloskar 
Cummins
4/14/2016
Cummins Confidential
8
1970 -
Engine 
Marketing 
group to 
wide OEM 
base
1982 -
Launch of 1 
MW engine
1997 -
Cont
4/14/2016
Cummins Confidential
9
CIL Automotive B U
2005 - ABU was 
formed to provide 
a market focused 
support to 
Automoti
4/14/2016
Cummins Confidential
10
1993 - TATA 
& Cummins 
JV 
discussions 
started
1995 - Plant 
Inaugurated
1996 -
Commercia

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