A6 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Technical information
Glossary of terms
e

e Accessories Horizontal cross

Devices that are used to supplement the function A cable tray fitting that is suitable for joining
of straight sections and fittings, and include such cable trays in four directions at 90° intervals
items as drop outs, covers, conduit adapters, hold- in the same plane.
down devices and dividers.
e Horizontal bend
Cable tray connector A cable tray fitting that changes the direction
A device that joins cable tray straight sections or in the same plane.
fittings, or both. The basic types of connectors are:
• Rigid Horizontal tee
• Expansion A cable tray fitting that is suitable for joining cable
• Adjustable trays in three directions at 90˚ intervals in the
• Reducer same plane.

Cable tray fitting Metallic cable tray system

A device that is used to change the direction, A metallic assembly of cable tray straight sections,
elevation or width of a cable tray system. fittings, and accessories that forms a rigid
structural system to support cables.
Cable tray support
A device that provides adequate means for Reducer
supporting cable tray sections or fittings, or both. A cable tray fitting that is suitable for joining cable
The basic types of cable tray supports are: trays of different widths in the same plane.
• Cantilever bracket A straight reducer has two symmetrical offset
• Trapeze sides. A right-hand reducer, when viewed from
• Individual and suspension the large end, has a straight side on the right.
A left-hand reducer, when viewed from the large
Channel cable tray end, has a straight side on the left.
A prefabricated metal structure consisting of
a one-piece ventilated bottom or solid bottom Straight section
channel section, or both, not exceeding 6 inches A length of cable tray that has no change
in width. in direction or size.

Ladder cable tray Ventilated bottom

A prefabricated metal structure consisting of two A cable tray bottom having openings sufficient for
longitudinal side rails connected by individual the passage of air and utilizing 75% or less of the
transverse members. plane area of the surface to support cables.

Solid bottom cable tray Vertical bend

A prefabricated metal structure consisting A cable tray fitting that changes direction to
of a bottom with no openings within integral a different plane. An inside vertical elbow changes
or separate longitudinal side rails. direction upward from the horizontal plane.
An outside vertical elbow changes direction
One-piece/unit cable tray downward from the horizontal plane.
A prefabricated metal structure consisting
of a one-piece solid or ventilated bottom.
 T E C H N I C A L I N F O R M AT I O N A7

— H

Technical information
Unique design features
B
— — —
01 I-beam side rail 01 02
(aluminum)
Maximum structural
strength.
— B
02 Alternating rungs
(aluminum and steel)
Alternating rungs
for top and
bottom accessory
installation and
cable lashing.
B
—
03 Ty-Rap® cable tie slots
(aluminum and steel) — —
Exclusive Ty-Rap cable 03 04
tie slots 1 in. center to
center on all ladder
ventilated and solid
bottoms. Secure cables
without kinks and
keep cables uniform.
—
04 Extra wide rung
design (aluminum
and steel)
Extra wide rung
design for maximum
cable bearing surface.
—
05 Snap-in splice — —
plates (aluminum) 05 06
Snap-in aluminum
splice plates for
easy installation.
—
06 Continuous open slot
(aluminum and steel)
Rungs have continuous
open slot to accept
standard strut pipe
clamps and provide
complete barrier
strip adjustability.
—
07 Added support
(aluminum and steel)
Aluminum and steel solid
bottoms are constructed — —
with a flat sheet for 07 08
added cable protection.
— 1.5 m/72"
08 Adjustable barrier
strips (aluminum
and steel)
Barrier strips are fully
adjustable (side to side)
for use in straight
sections and fittings. 3 m/144"
 A8 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Technical information
Sample plant layout
e

G C
e

H
E
e

I
D

Q O

N
L

F
K

A M

J B

Application Industrial: Legend I – Peaked cover

Commercial: • Petrochemical plants A – Barrier strip J – Right reducer
• Schools • Automotive plants B – Box connector K – Solid tray
• Hospitals • Paper plants C – Flat cover L – Splice connector
• Office buildings • Food processing D – Horizontal cross M – Solid channel tray
• Airports • Power plants E – Horizontal 45˚ N – Ventilated tray
• Casinos • Refineries F – Horizontal 90˚ O – Vertical 90˚ inside
• Stadiums • Manufacturing G – Horizontal tee P – Vertical 90˚ outside
• Mining H – Ladder tray Q – Vertical tee
 T E C H N I C A L I N F O R M AT I O N A9

— H

Technical information
Selection process
B

A number of basic decisions must be made before a cable tray system can be specified.
ABB has developed a simple eight-step process to guide you in the process:
B

— B
1 Each step is described in detail in the following
Select material and finish pages. For many applications, however, you may
(see page A10) also have to take the following into account:
• Weight of the installation, which affects the
— cost of the support structure and the ease
2 Select the tray load class of installation.
(see page A16) • Corrosion resistance of the material is one of
the most important selection criteria. Cable tray
— materials may not respond the same way in
3 Select the tray type different environments. Chemicals or
(see page A23) combinations of chemicals have a corrosive effect
on some materials that can be compounded by
— temperature or even the speed at which the
4 Select the tray size corrosive elements contact the cable tray. For
(see page A23) example, some grades of stainless steel may be
resistant to salt water at high flow rates (perfect
— for heat exchangers), while exhibiting some
5 Select the fittings corrosion pitting in standing salt water. Only the
(see page A24) designer can quantify the various elements that
affect the corrosion resistance of the cable tray
— system in a specific application. While ABB can
6 Consider deflection provide guidance, the designer is responsible for
(see page A25) the final selection. For more information, see
“Corrosion” section.
— • M
 elting point and flammability rating are
7 Consider thermal expansion primarily concerns for nonmetallic tray. Local
building codes may restrict the use of a given
and contraction product if certain performance levels are not met.
(see page A28)
Check with the appropriate inspection
— authorities before specifying the product.
• Relative cost varies dramatically, including
8 Electrical grounding capacity material costs that float with the commodity
(see page A29)
index. For example, stainless steel prices may
vary significantly according to daily changes
in the market.
 A 10 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Selection process
1. Select material and finish
e

The most suitable material and finish for your application will depend on cost, the
potential for corrosion and electrical considerations. ABB offers cable tray systems
e
fabricated from corrosion-resistant steel, stainless steel and aluminum alloys along with
corrosion-resistant finishes, including zinc and epoxy. Special paint is also available.

e —
Materials
Most cable tray systems are fabricated from a Steel
corrosion-resistant metal (stainless steel or an ABB steel cable trays are fabricated from structural
aluminum alloy) or from a metal with a quality steels using a continuous roll-formed
corrosion-resistant finish (zinc or epoxy). The process. Forming and extrusions increase the
choice of material for any particular installation mechanical strength.
depends on the installation environment
(corrosion and electrical considerations) and cost. The main benefits of steel cable tray are its high
strength and low cost.
Aluminum
Cable trays fabricated of extruded aluminum are The rate of corrosion will vary depending on many
often used for their high strength-to-weight ratio, factors such as the environment, coating or
superior resistance to certain corrosive protection applied and the composition of
environments and ease of installation. They also the steel. ABB offers finishes and coatings to
offer the advantages of being light weight improve the corrosion resistance of steel. These
(approximately less than 50% that of a steel tray) include pregalvanized, hot dip galvanized (after
and maintenance-free, and since aluminum cable fabrication), epoxy and special paints.
trays are non-magnetic, electrical losses are
reduced to a minimum. Stainless steel
Stainless steel offers high yield strength and high
ABB cable tray products are formed from the 6063 creep strength, at high ambient temperatures.
series alloys, which by design are copper-free alloys
for marine applications. These alloys contain silicon ABB stainless steel cable tray is roll-formed from
and magnesium in appropriate proportions to form AISI Type 316/316L stainless steel.
magnesium silicide, allowing them to be heat
treated. These magnesium silicon alloys possess Stainless steel is resistant to dyestuffs, organic
good formability and structural properties, as chemicals, and inorganic chemicals at elevated
well as excellent corrosion resistance. temperatures. Higher levels of chromium and nickel
and a reduced level of carbon serve to increase
The unusual resistance to corrosion, including corrosion resistance and facilitate welding.
weathering, exhibited by aluminum is due to Type 316 includes molybdenum to increase high
the self-healing aluminum oxide film that protects temperature strength and improve corrosion
the surface. Aluminum’s resistance to chemicals in resistance, especially to chloride and sulfuric acid.
the application environment should be tested
before installation.
T E C H N I C A L I N F O R M AT I O N A 11

— H
Finishes

Electrogalvanized coatings The process is recommended for cable tray used

The most widely used coating for cable tray is in most outdoor environments and many harsh
galvanizing. It is cost-effective, protects against industrial environment applications. B
a wide variety of environ­mental chemicals and
is self-healing if an area becomes unprotected Other coatings
through cuts or scratches. Epoxy and special paint coatings are
available on request.
Steel is coated with zinc through electrolysis B
by dipping steel into a bath of zinc salts.
A combination of carbonates, hydroxides and zinc
—
oxides forms a protective film to protect the zinc Corrosion
itself. Resistance to corrosion is directly related
to the thickness of the coating and the harshness B
Corrosion of metal occurs naturally when the metal
of the environ­ment.
is exposed to chemical or electrochemical attack.
The atoms on the exposed surface of the metal
Pregalvanized
come into contact with a substance, leading to
Pregalvanized, also known as mill-galvanized or hot
deterioration of the metal through a chemical or
dip mill-galvanized, is produced in a rolling mill by
electrochemical reaction. The corroding medium
passing steel coils through molten zinc. These coils
can be a liquid, gas or solid.
are then slit to size and fabricated.

Although all metals are susceptible to corrosion,

Areas not normally coated during fabrication,
they corrode in different ways and at various
such as cuts and welds, are protected by
speeds. Pure aluminum, bronze, brass, most
neighboring zinc, which works as a sacrificial
stainless steels and zinc corrode relatively slowly,
anode. During welding, a small area directly
but some aluminum alloys, structural grades of iron
affected by heat is also left bare, but the same
and steel and the 400 series of stainless steels
self-healing process occurs.
corrode quickly unless protected.

G90 requires a coating of 0.90 ounces of zinc per

Electrochemical corrosion
square foot of steel, or 0.32 ounces per square foot
Electrochemical corrosion is caused by an electrical
on each side of the metal sheet. In accordance with
current flow between two dissimilar metals, or if a
A653/A653M-06a, pregalvanized steel is not
difference of potential exists, between two areas
generally recommended for outdoor use or in
of the same metal surface.
industrial environments.

The energy flow occurs only in the presence of an

Hot-dipped galvanized
electrolyte, a moist conductor that contains ions,
After the steel cable tray has been manufactured
which carry an electric charge. Solutions of acids,
and assem­bled, the entire tray is immersed in a
alkalies and salts contain ions, making water –
bath of molten zinc, resulting in a coating of all
especially salt water – an excellent electrolyte.
surfaces, as well as all edges, holes and welds.

Coating thickness is determined by the length of

time each part is immersed in the bath and the
speed of removal. Hot-dip galvanizing after
fabrication creates a much thicker coating than the
pregalvanized and electrogalvanized process, a
minimum of 3.0 ounces per square foot of steel or
1.50 ounces per square foot on each side of the
sheet (according to ASTMA123, grade 65).
 A 12 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e — Pitting corrosion
Pitting corrosion is localized and is identified
Common types of corrosion by a cavity with a depth equal to or greater
than the cavity’s surface diameter. Pits may have
different sizes and depths and most often appear
Galvanic corrosion
randomly distributed. Aluminum and stainless
Galvanic corrosion results from the electrochemical
steels in chloride environments are especially
e reaction that occurs in the presence of an
susceptible to pitting.
electrolyte when two dissimilar metals are in
contact. The strength of the reaction and the
Pitting begins when surface defects, foreign
extent of the corrosion depend on a number of
particles or other variations in the metal lead to
factors, including the conductivity of the
fixation of anodic (corroded) and cathodic
e electrolyte and potential difference of the metals.
(protected) sites on the metal surface. Acidic metal
The metal with less resistance becomes anodic and
chlorides, which form and accumulate in the pit as
more subject to corrosion, while the more resistant
a result of anodes attracting chloride ions,
becomes cathodic.
accelerate the pitting process over time. The nature
of pitting often makes it difficult to estimate the
e The galvanic series table, developed through
amount of damage.
laboratory tests on industrial metal alloys in sea
water (a powerful electrolyte), list metals according
Crevice corrosion
to their relative resistance to galvanic corrosion.
Crevice corrosion is a specialized form of pitting
Those less resistant to galvanic corrosion (anodic)
that particularly attacks metals or alloys protected
are at the top, and those more resistant (cathodic)
by oxide films or passive layers. It results from a
are at the bottom.
relative lack of oxygen in a crevice, with the metal in
the crevice becoming anodic to the metal outside.
The metals grouped together are subject to only
For the crevice to corrode, it must be large enough
slight galvanic effect when in contact, and metals
to admit the electrolyte, but small enough to suffer
at the top will suffer galvanic corrosion when in
oxygen depletion.
contact with metals at the bottom (in the
presence of an electrolyte). The farther apart
Erosion corrosion
two metals are on the table, the greater the
While erosion is a purely mechanical process,
potential corrosion.
— erosion corrosion combines mechanical erosion
Galvanic series table with chemical or electrochemical reaction.
Anodic end
The process is accelerated by the generally rapid
flow of liquid or gas over an eroded metal surface,
1. Magnesium 23. Type 410 stainless steel (passive)
removing dissolved ions and solid particles. As a
2. Magnesium alloys 24. Type 316 stainless steel (passive)
result, the metal surface develops grooves, gullies,
3. Zinc 25. 50Pb-50Sn solder
waves, rounded holes and valleys.
4. Galvanized steel 26. Silver (passive)
5. Naval brass (C46400) 27. Type 304 stainless steel (active)
Erosion corrosion can damage most metals,
6. Aluminum 5052H 28. Type 316 stainless steel (active)
especially soft ones like aluminum that are
7. Aluminum 3004 29. Lead
susceptible to mechanical wear, and those that
8. Aluminum 3003 30. Tin
depend for protection on a passive surface film,
9. Aluminum 1100 31. Muntz metal (C28000)
which can be eroded. Resulting damage can also
10. Aluminum 6053 32. Manganese bronze (C67500) be enhanced by particles or gas bubbles in a
11. Alclad aluminum alloys 33. Nickel (active) suspended state.
12. Aluminum bronze (C61400) 34. Inconel (active)
13. Cadmium 35. Cartridge brass (C26000) Intergranular corrosion
14. Copper (C11000) 36. Admiralty metal (C44300) Intergranular corrosion occurs between the
15. Aluminum 2017 37. Red brass (C23000) crystals (or grains) that formed when the metal
16. Aluminum 2024 38. Silicon bronze (C 65100) solidified. The composition of the areas between
17. Low-carbon steel 39. Copper nickel, 30% (C71500) the crystals differs from that of the crystals
18. Wrought iron 40. Nickel (passive) themselves, and these boundary areas can become
19. Cast iron 41. Inconel (passive) subject to intergranular corrosion. Weld areas of
20. Monel 42. Gold austenitic stainless steels are often affected by this
21. Ni-resist 43. Platinum form of corrosion, and the heat-treatable aluminum
22. Type 304 stainless steel (passive) Cathodic end alloys are also susceptible.
T E C H N I C A L I N F O R M AT I O N A 13

— Areas that are poorly maintained, (e.g., surfaces H

are not regularly or properly washed and stubborn
Corrosion resistance guide deposits remain on the metal surface), are
particularly prone to localized corrosion damage
due to different levels of oxygen under and
The following table has been compiled as a guide
adjacent to the location in question (differential
for selecting appropriate cable trays for various
aeration). Resulting damage from these situations
industrial environments. The information
is in the form of small holes (pits). In each of the B
can only be used as a guide because corrosion
examples just quoted, there is a restricted supply
processes are dictated by the unique
of oxygen. Thus, metals (e.g., aluminum, stainless
circumstances of any particular assembly.
steels, zinc) that rely on oxygen to form protective
corrosion films (oxides, hydroxides, carbonates,
Corrosion is significantly affected by trace
etc.) may be prone to localized pitting and/or B
impurities which, at times, can become
crevice corrosion.
concentrated through wet/dry cycles in locations
that are prone to condensation and evaporation. It
A further example of localized corrosion occurs
is not uncommon to find aggressive mists created
when dissimilar metals contact each other in the
from contaminant species, notably from sulfur or B
presence of a corrodent, i.e., galvanic
halogen sources.
corrosion. Each metal will corrode, but the one that
is most active (anode) can be more corroded,
Temperature greatly influences corrosion,
especially when there is a large surrounding area of
sometimes increasing the rate of metal loss,
the less active (cathodic) metal. It is wise to avoid
(a rule-of-thumb guide is that a 30 °C change in
small anodic areas. Some examples include: steel
temperature results in a 10X change in corrosion
bolts (small area of anodic metal) in stainless steel
rate). Sometimes corrosion attack slows down at
plate (large area of cathodic metal); steel bolts in
higher temperatures because oxygen levels in
copper plate – the steel corrodes. There can be
aqueous solutions are lowered as temperatures
environmental influences, for example, a fluid that
increase. If an environment completely dries out
contains active metallic species, like copper ion,
then there can be no corrosion.
contacts with aluminum (copper picked up from
aqueous solutions conveyed in copper pipe) – the
Stress-associated corrosion might occur when
aluminum corrodes. A further dramatic example is
assemblies are poorly installed and/or fabricated,
provided when trace quantities of mercury contact
e.g., on-site welding or mechanical fastening.
aluminum – the aluminum corrodes very rapidly.
Premature failure can result from: corrosion
These are examples of deposit corrosion.
fatigue, which can occur in any environment; stress
corrosion cracking, which occurs in the presence of
a specific chemical when the metal is under a
tensile stress, which may be residual or applied,
(e.g., from poor fabrication or welding); fretting,
where two adjacent surfaces (under load) are
subjected to an oscillatory motion across the
mating surfaces.

Design should minimize the risk of stress

concentrations within a structure. Examples
include sharp profiles, abrupt section changes
and threaded screws. These measures are
particularly important for metals that are prone
to stress corrosion cracking in specific media.
Design plays a significant role in exacerbating
corrosion. Non-draining locations create liquid
traps; local metal-to-metal (or metal-to-
non-metal) contact points (e.g., mechanical
assembly bolts with washers or spacers),
permit crevice corrosion and/or galvanic
corrosion to occur.
 A 14 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e — This guide provides an indication of the suitability

of a potential candidate material for a specific
Technical information chemical environment. These tables should be
Corrosion resistance guide regarded only as a GUIDE to anticipated
performance because of possible contributions
from temperature, pollutant (contaminant)
species, etc.
e
—
Corrosion resistance guide

e Chemical species Aluminum HDG/Steel 316SS Chemical species Aluminum HDG/Steel 316SS
Acetaldehyde ++ + ++ Caustic potash – see potassium hydroxide
Acetic acid – aerated (+)T,C X (++)T Caustic soda – see sodium hydroxide
Acetone ++ ++ ++ Chlorine gas – wet X ++ (-)P,S
Acetylene ++ nd ++ Chloroform (+)dry + (+)T,S
e Allyl alcohol + nd ++ Chromic acid + nd (+)P
Aluminum chloride – dry + nd (+) T,P
Citric acid – dilute (+)T,C
X (++)P
Aluminum chloride – wet X X (-) P
Copper chloride X X (-)P
Aluminum sulfate – satd. X nd + Copper nitrate X nd ++
Ammonia – anhydrous ++ ++ ++ Copper sulfate X - +
Ammonia – gas - + (+)T Cresol + + +
Ammonium acetate + nd + Crude oil ++ ++ ++
Ammonium bicarbonate - nd (+)T Diethylamine + ++ ++
Ammonium carbonate – satd. + X + Dimethyl ketone – see acetone
Ammonium chloride – 28% X X (+)P,S Ethyl acetate (++)dry ++ +
Ammonium chloride – 50% X X X Ethyl alcohol (ethanol) ++ ++ ++
Ammonium hydroxide + + (++)C Ethylene dichloride (-)dry ++ (+)P,S
Ammonium chloride – 28% X X (+) P,S
Ethylene glycol (glycol) ++ ++ ++
Ammonium chloride – 50% X X X Ferric chloride X X X
Ammonium hydroxide + + (++)C Ferric nitrate – 10% X nd +
Ammonium nitrate + X (++)S Ferrous sulfate + nd (+)P
Ammonium phosphate – 40% X nd + Formaldehyde (methanal) (+)P ++ (++)T,C
Ammonium sulfate – to 30% X - + Fluorine gas – moist X X X
Amyl acetate ++ ++ ++ Formalin – see formaldehyde
Asphalt ++ + + Formic acid (methanoic acid) – 10% (+)T X (+)P,C
Beer ++ X ++ Furfural (furfuraldehyde) + nd +
Benzene (benzol) ++ + (+)P Furol – see furfural
Benzoic acid + nd + Gelatin ++ + ++
Benzol – see benzene Glycerine (glycerol) ++ ++ ++
Boric acid (boracic acid) ++ nd (++)T,P Hexamine – 80% ++ nd ++
Bromine – wet X X X Hydrobromic acid X X X
Butadiene (butylene) + + + Hydrochloric acid (muriatic acid) X X X
Butyl alcohol (butanol) ++ ++ ++ Hydrocyanic acid – dilute + nd +
Butyric acid + X + Hydrocyanic acid – conc. X nd +
Cadmium sulfate + nd ++ Hydrofluoric acid X X X
Calcium carbonate - nd + Hydrogen chloride gas – dry X X (++)S
Calcium chloride – satd. + X (+)S Hydrogen chloride gas – wet X X +
Calcium hydroxide – satd. X nd + Hydrogen fluoride (-)T nd +
Calcium hypochlorite – satd. X X (-)P Hydrogen peroxide – to 40% ++ nd +
Carbon dioxide – wet ++ + + Hydrogen sulfide – wet (+) P
nd (+) P,S

Carbon disulfide (bisulfide) ++ + ++ Hypo – see sodium thiosulfate

Carbon tetrachloride X + (++)P,S Hypochlorous acid X X X
Carbolic acid – see phenol Iodine solution – satd. X X X
Carbonic acid – see carbon dioxide Lactic acid (+)T nd (+)P,I
 T E C H N I C A L I N F O R M AT I O N A 15

— H
Technical information
Corrosion resistance guide

B
—
Corrosion resistance guide

Chemical species Aluminum HDG/Steel 316SS Chemical species Aluminum HDG/Steel 316SS
B
Latex ++ - ++ Sodium hydroxide – 50% X X (++)S
Lithium chloride – to 30% X nd ++ Sodium hydroxide – conc X X ++
Linseed oil + nd ++ Sodium hypochlorite – conc X + (-)P,S
Magnesium chloride – 50% X X (+)P,S Sodium nitrate ++ X ++
Magnesium hydroxide + nd ++ Sodium peroxide – 10% + nd + B
Magnesium sulfate + X + Sodium silicate ++ nd ++
Maleic acid (maleinic acid) – 20% + nd + Sodium sulfate (++)30% X ++
Methyl alcohol (methanol) ++ ++ ++ Sodium sulfide – to 50% X nd (+)T
Methyl ethyl ketone + ++ + Sodium thiosulfate + nd +
Milk ++ X ++ Steam (+)P ++ ++
Molasses + nd ++ Stearic acid + nd ++
Naptha + + + Sorbital (hexahydric alcohol) ++ + ++
Natural fats ++ ++ ++ Sulfur dioxide – dry + + ++
Nickel chloride X nd (+) P,S
Sulfur dioxide – wet X X (+)T
Nickel sulfate X nd + Sulfuric acid – to 80% X X X
Nitric acid X X (++)I Sulfuric acid – 80-90% X X (-)I
Oleic acid (++)T nd ++ Sulfuric acid – 98% X X (+)I
Oxalic acid – dilute - nd + Tannic acid (tannin) X X +
Oxalic acid – saturated (+)T X X Tartaric acid – to 50% (+)T nd ++
Paraformaldehyde – to 30% + nd ++ Toluene (Toluol; methyl benzene) ++ ++ ++
Perchloroethylene + X (++)P Trichloroethylene (++)T + (+)P
Phenol (carbolic acid) + + ++ Turpentine + ++ ++
Phosphoric acid – dilute X X ++ Water – acid, mine X - (++)P
Phosphoric acid – 50% X X (++)I Water – potable + + ++
Picric acid ++ nd + Water – sea + + ++
Potassium bicarbonate – 30% X nd ++ Zinc chloride – dilute ++ nd (++)P,S
Potassium carbonate X nd ++ Symbols:
++ First choice; very low corrosion rate, typically <5 mpy, or <0.005 inch/year,
Potassium chloride – to 25% X X (++)P (1 mil = 1/1000 inch)
Potassium dichromate – 30% (++)T X ++ + Good choice; low corrosion rate, typically <20 mpy, or <0.02 ipy
- Can use; corrosion rate up to 50 mpy (0.05 ipy); some limitations may apply
Potassium hydroxide X nd (+)S X Not recommended
Potassium nitrate ++ ++ + (-) Brackets indicate probable limitations, e.g., at higher temperatures, [symbol “T”];
at higher concentrations, [symbol “C”]; due to pitting, [symbol “P”]; due to local
Potassium sulfate ++ ++ ++ grain boundary attack in the metal – intergranular corrosion, [symbol “I”]; or,
due to stress corrosion cracking, [symbol “S”]
Propionic acid (propanoic acid) (+)T X (+)T
nd No available data
Propyl alcohol (propane) ++ ++ ++
Prussic acid – see hydrocyanic acid
Pyridine + nd ++
Soaps + - +
Sodium bicarbonate – 20% + nd ++
Sodium bisulfate X X (+)T
Sodium bisulfite X X +
Sodium chloride – to 30% X X (+)P,S
Sodium cyanide X nd (+)T
Sodium hydroxide – 10-30% X X (+)S
 A 16 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Selection process
2. Select the tray class/load capacity (loading)
e

The standard classes of cable trays, as related to their maximum design loads and to
the associated design support spacing based on a simple beam span requirement,
e
shall be designated in accordance with Table 1. Please note the load ratings in Table 1
are those most commonly used. Other load ratings are acceptable.
(according to NEMA VE-1/CSA C22.2 No 126.1-02).
e

Costs vary between different load classes. Since should therefore specify the lightest class of tray
labor and coupling costs are similar for a given compatible with the weight requirements of the
length of tray, the heavier classes are less cost- cable tray.
effective on a load length basis. The designer

— —
Table 1 – Span/load class designation – USA Table 2 – Span/load class designation – Canada

Load Load
kg/m (lb/ft.) Span. m (ft.) kg/m (lb/ft.) Span. m (ft.)
kg/m (lb/ft.) 1.5 (5) 2.4 (8) 3.0 (10) 3.7 (12) 6.0 (20) kg/m (lb/ft.) 1.5 (5) 2.0 (6.5) 2.5 (8.2) 3.0 (10) 4.0 (13) 5.0 (16.4) 6.0 (20)
37 (25) 5AA 8AA 10AA 12AA 20AA 37 (25) – – – A – – –
74 (50) 5A 8A 10A 12A 20A 45 (30) – – A – – – –
112 (75) – 8B – 12B 20B 62 (42) – A – – – – –
149 (100) – 8C – 12C 20C 67 (45) – – – – – – D
Note: These ratings are also used in Mexico 82 (55) – – – – – D –
97 (65) – – – C – – –
99 (67) A – – – – – –
112 (75) – – – – – – E
113 (76) – – – – D – –
119 (80) – – C – – – –
137 (92) – – – – – E –
164 (110) – C – – – – –
179 (120) – – – D – – –
189 (127) – – – – E – –
259 (174) C – – – – – –
299 (200) – – – E – – –

Deflection

Span
T E C H N I C A L I N F O R M AT I O N A 17

Cable loads It is important to note that cable tray is not H

The cable load is the total weight, expressed designed to support personnel. The user should
in (kg/m), of all the cables that will be placed display appropriate warnings to prevent the use
in the cable tray. of cable tray as walkways.

Snow loads
—
The additional design load from snowfall should Concentrated loads
be determined using the building codes that apply B
for each installation. A concentrated static load is not included in Table
1. Some user applications may require that a given
Ice loads concentrated static load be imposed over and
The additional load design due to ice above the working load.
is determined by the following formula: B
Such a concentrated static load represents a static
weight applied on the centerline of the tray at
Wi = W x Ti x Di/144 midspan. When so specified, the concentrated
static load may be converted to an equivalent
B
uniform load (We) in kilograms/meter (pounds),
Where:
using the following formula, and added to the
Wi = ice load (lb/ft.)
static weight of cable in the tray:
W = width of the tray (inches)
Ti = maximum ice thickness (inches)
Di = 57 lb/ft. 3 ice density We = 2 x (concentrated static load, kg (lb))
Span length, m (ft.)
Wi = W x Ti x Di/106
—
Where:
Seismic loads
Wi = ice load (kg/m)
It is now known that cable tray systems can
W = width of the tray (mm)
withstand stronger earthquakes than previously
Ti = maximum ice thickness (mm)
thought. The tray itself and the support material
Di = 913 kg /m3 ice density
are highly ductile, and the cables moving within the
tray tend to dissipate energy. However, if you have
Ice thickness will vary depending on installation
specific seismic specifications for selected cable
location. A value of 1⁄2 inch can be used
tray, please consult ABB to ensure your
as a conservative standard for Canada.
specifications are met.

Wind loads
The additional loading to be considered is the
effect of the impact pressure normal to the
side rail. This loading is determined by the
following formula:

Wp = 0.00256 x V2 x H/12

Where:
Wp = loading due to the wind (lb)
V = wind velocity (mph)
H = height of the side rail (inches)
 A 18 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e — Extreme wind loading

If any portion of a structure or its supported
Loading for grades B, C and D facilities exceeds 60 ft. (18 m) above ground or
General loading requirements and maps
water level, the applicable horizontal wind speed
(IEEE: Section 25 loading for grades B, C and D)
of Figure 250-2, as determined by the linear
interpolation, shall be used to calculate horizontal
General
e 1.  It is necessary to estimate the loadings that
wind pressures. These pressures shall be
applied to the entire structure and supported
may be expected to occur on a line because of
facilities without ice loading.
wind and ice during all seasons of the year.
These weather loadings shall be the values of
The following formulas shall be used to calculate
loading resulting from the application of Rules
e 250B or 250C. Where both rules apply,
wind pressures on cylindrical surfaces:

the required loading shall be the one that, pressure in lb/ft. 3 = 0.00256 (v m/h)2
when combined with the appropriate overload
pressure in pascals = 0.613 (v m/h)2
capacity factors, has the greater effect on
strength requirements.
e Where: 
2.  Where construction or maintenance loads
m = meters
exceed those imposed by Rule 250A1, which
s = seconds
may occur more frequently in light loading
areas, the assumed loadings shall be
Figure 250-2 lists the conversions of velocities
increased accordingly.
to pressures for typical wind speeds as calculated
3. It is recognized that loadings actually
by the formulas listed above. If no portion of the
experienced in certain areas in each of the
structure or its supported facilities exceeds 60 ft.
loading districts may be greater, or in some
(18 m) above ground or water level, the provisions
cases, may be less than those specified in
of this rule are not required.
these rules. In the absence of a detailed loading
analysis, no reduction in the loadings specified
For Canadian customers, please refer to
therein shall be made without the approval of
Annex A (page A232) for figure 250-1CDN
the administrative authority.
and figure 250-2CDN.

Combined ice and wind loading

For American customers, please refer to
Three general angles of loading due to weather
Annex B (page A232) for figure 250-1USA
conditions are recognized and are designated as
and figure 250-2USA.
heavy, medium and light loading. Figure 250-1
shows the districts in which these loadings are
normally applicable.

Figure 250-1 shows the radial thickness of ice

and the wind pressures to be used in calculating
loading. Ice is assumed to weigh 57 lb/ft. 3
(913 kg/m3).
T E C H N I C A L I N F O R M AT I O N A 19

— Cantilever beam H
A cantilever beam has more to do with the cable
Structural design tray supports than the tray. Attaching one end
of a beam to a support while the other end remains
An installed cable tray system functions as a beam
unsupported, as when wall mounting a bracket,
under a uniformly distributed load. The four basic
creates a cantilever beam configuration. Obviously,
beam configurations found in cable installations
are simple, continuous, cantilever and fixed.
with one end unsupported, the load rating of a B
cantilever beam is significantly less than that of a
Each is attached to the cable tray support in a
simple beam.
different way.

Design loadings
Continuous beam
Cable tray sections forming spans constitute a
Basic cable trays are designed on the basis of B
maximum allowable stress for a certain section
continuous beam configuration, the most common
and material. The allowable cable load varies with
found in cable tray installations. This configuration
the span, type and width of the tray.
exhibits characteristics of the simple beam and the
fixed beam. For example, with loads applied to all
Splicing B
spans at the same time, the ends spans function
Since the need for a continuous system requires
like simple beams, while the counterbalancing
that side rails be spliced, splice plates must be both
loads on either side of a support function like a
strong and easy to install. The ABB aluminum
fixed beam. As the number of spans increases, the
snap-in splice plate allows hands-free installation
continuous beam behaves increasingly like a fixed
of hardware for easier assembly. If practical, splices
beam, and the maximum deflection continues to
in a continuous span cable tray system should be
decrease. As this occurs, the system’s load carrying
installed at points of minimum stress. Unspliced
capability increases.
straight sections should be used on all simple
spans and on end spans of continuous span runs.
Simple beam
Straight section lengths should be equal to or
A straight section of cable tray supported at both
greater than the span length to ensure not more
ends but not fastened functions as a simple beam.
than one splice between supports.
Under a load, the tray will exhibit deflection. The
load carrying capacity of a cable tray unit should be
Examples of splicing configurations are shown
based on simple beam loading, since this type of
on page A25.
loading occurs at run ends, offsets, etc., in any tray
system. The NEMA/CSA Load Test is a simple beam,
Basic design stresses
uniformly distributed load test, used primarily
Allowable working stresses are the basis for all
because it is easy to test and represents the worst
structural design. Since they must be of such
case beam condition compared to continuous or
magnitude as to assure the safety of the structure
fixed configurations. The only criterion for NEMA/
against failure, their selection is a matter of prime
CSA acceptance is the ability to support 150% of
importance. In practice, a basic design stress is
the rated load.
determined by dividing the strength of the material
by a factor of safety. The determining factors in
Fixed beam
establishing a set of basic design stresses for a
Like the cantilever beam, a fixed beam applies
structure are therefore the mechanical properties
more to the cable tray supports than the tray
of the materials and suitable factors of safety. Yield
itself, because both ends of a fixed beam are
strength and ultimate strength are the mechanical
firmly attached to the supports. The rigid
properties most commonly considered to govern
attachment prevents movement and increases
design. Values for these properties are readily
load bearing ability.
obtainable. In determining the factor of safety, the
designer must usually be guided by current
practice – the “standard specifications” adopted by
various technical societies and associations – and
his or her own judgment and experience.
 A 20 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e — An engineer who is in a position to determine

specific stress requirements with a far greater
Structural design (continued) degree of accuracy may consider that the
manufacturer’s basic design stresses are too
Factors of safety conservative for a particular project. Using
Since a low value for the factor of safety results individual experience and judgment, he or she
e in economy of material, the designer seeks to would establish a new set of basic design stresses,
establish a value as low as is practical, based on selecting those safety factors that would result in a
sound engineering judgment and experience. In cable tray system best suited to meet the
making the determination, consideration of the projected service conditions. With these stresses,
following factors are highly important: the engineer can easily calculate an increase or
e decrease in the manufacturer’s loading data, since
• The accuracy with which the loads to represent the load is always in direct proportion to the stress.
service conditions are selected and assumed.
If there is much doubt concerning these loads, The factors of safety used in determining
the basic design stress will have to be more maximum allowable stresses are as follows:
e conservative than under conditions where the
loads are known with considerable accuracy. Aluminum alloys
• The accuracy with which the stresses in the • For tension: the lower of 1⁄3 the minimum
members of a structure are calculated. ultimate strength or 1⁄2 the minimum yield
Many approximations are used in structural strength in tension.
design to estimate stress distribution. • For compression: the lower of 1⁄3 the minimum
The choice of a factor of safety should be ultimate strength or 2⁄5 the minimum yield
consistent with how accurate the analysis is. strength in compression.
The more precise the method, the greater the  or shear: the lower of 1⁄3 the minimum
• F
allowable unit stress may be. ultimate strength or 1⁄2 the minimum yield
• The significance of the structure being designed. strength in shear.
The designer must keep in mind the relative
importance of the structure and appraise the For hot rolled steels
possibility of its failure causing significant • For tension: the lower of 1⁄2 the minimum ultimate
property damage or loss of life. In this strength or the minimum yield point in tension
respect, the significance of the design will times 0.61.
govern the choice of a factor of safety to a • For compression: the lower of 1⁄2 the minimum
considerable extent. ultimate strength or the minimum yield point in
compression times 0.61.
The factors of safety used in designing most • For shear: maximum stress not to exceed a value
common types of structures are an outgrowth of 2⁄3 the basic design stress for tension.
of the experience gained from many applications
and tests – even failures. The trend in recent years Design efficiency
has been to reduce the factors of safety in line A tray designed to perform its required function
with improved quality of material and increasing with the minimum weight (which facilitates
knowledge of stress distribution. Further installation) requires the material to be used in
reductions may be made in the future as the most effective manner. The design
greater accuracy in determinations becomes requirements of side rails are different from those
possible and practicable. of rungs or ventilated bottom; fabricated tray
allows the designer to use different shapes and
Application of design stresses thicknesses of metal to the best advantage. The
to cable tray systems strength of the side rail and rungs is increased by
A cable tray manufacturer must design standard the proper use of metal in the high strength heat-
products to accommodate the great variations treated aluminum or continuously rolled cold-
encountered in applications. The factors worked steel sections.
affecting the selection of a suitable basic design
stress necessarily result in more conservative
stresses than might otherwise be required.
 T E C H N I C A L I N F O R M AT I O N A 21

— H
Loading
Cantilever beams

Uniform load Concentrated load at free end B

Reaction: R = wL = W
Reaction: R=P
B
Moment at any point: M = wX2 = WX2
2 2L Moment at any point: M = Px
Maximum moment Mmax = wL2 = WL
2 2 Maximum moment Mmax = PL
Maximum deflection: D = wL4 = WL3
8EI 8EI Maximum deflection: D = PL3
Maximum shear: V = wL 3EI
Maximum shear: V=P

—
Loading
Continuous beams

Two span Four span

W = wL

Three span Five Span

 A 22 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Loading
Simple beams

e
Uniform load Concentrated load at any point
w per unit of length, total load w

e Reaction: RL = RR = WL = W Reaction: RL = Pb, RR = Pa

2 2 L L
Moment at any point: M = wX(L-X) = WX(L-X) Moment at any point: X <= a,M = RLX = PbX
2 2L L
X >= a,M = RR (L-X) = Pa (L-X)
Maximum moment
L
at center Mmax = wL2 = WL
Maximum moment: At X = a, Mmax = Pab
8 8
L
Maximum deflection: D = Pab(L+b)3a(L+b)
Maximum deflection: D = 5wL4 = 5WL3
27EIL
384EI 384EI
Maximum shear: V = Pa , when a > b
Maximum shear: V = WL
L
2

Concentrated load at center

Reaction:
RL = RR = P
2
Moment at any point: X <= L, M = PX
2 2
X > = L, M = P(L-X)
2 2
Maximum moment
at center Mmax = PL
4
Maximum deflection: D = PL3
48EI
Maximum shear: V=P
2
 T E C H N I C A L I N F O R M AT I O N A 23

— H

Selection process
3. Select the tray type
B

— Ladder tray is most often used because of its

cost-effectiveness. The designer has a choice of
Cable tray is available with three four nominal rung spacings: 6, 9, 12 and 18 inches.
styles of bottom: The greatest rung spacing compatible with an B
adequate cable bearing surface area should be
Ladder cable tray is a prefabricated structure selected. Heavy power cables often require greater
consisting of two longitudinal side rails connected cable bearing area due to the possibility of creep
by individual transverse members. in the jacket material of the cable. If this is a
B
concern, consult the cable manufacturer.
Ventilated cable tray is a prefabricated structure
consisting of a ventilated bottom within integral or This condition may require the use of ventilated
separate longitudinal side rails, with no openings tray, which also offers additional mechanical
exceeding 4 in. in a longitudinal direction. protection for the cables. Local building codes
may require totally enclosed cable tray systems
Solid bottom cable tray is a prefabricated under certain conditions. The designer should
structure without openings in the bottom. verify these before specifying the type of tray
to be used.

—
Selection process
4. Select the tray size
The width or height of a cable tray is a function of the number, size,
spacing and weight of the cables in the tray. Available nominal widths
are 6, 9, 12, 18, 24, 30, 36 and 42 inches.

When specifying width, it is important to Cable ties or other spacing devices may be used to
remember that the load rating does not change maintain the required air space between cables.
as the width increases. Even with six times the
volume, a 36 in. wide tray cannot hold any more
weight than a 6 in. wide tray. If the load rating of
the tray permits, cable can be piled deeper in the
tray. Most tray classes are available in a nominal
3 5⁄8 , 4, 5, 6 and 7 inches (8 inch height also available
as a special – see appendix).
 A 24 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Selection process
5. Select the fittings
e

Fittings are used to change the size or direction The typical radius is 24 in. Fittings are also available
of the cable tray. The most important decision for 30°, 45°, 60° and 90° angles.
e to be made in fitting design concerns radius.
The radius of the bend, whether horizontal or When a standard angle will not work, field fittings
vertical, can be 12, 24, 36 or 48 in., or even or adjustable elbows can be used. It may be
greater on a custom basis. necessary to add supports to the tray at these
points. Refer to NEMA VE2 installation guidelines
e The selection requires a compromise with for suggested support locations. Note that fittings
the considerations being available space, are not subject to NEMA/CSA load ratings.
minimum bending radius of cables, ease
of cable pulling and cost.

Support locations for fittings

Horizontal elbows Horizontal tee 2/3 R

600 mm Max.
(2' – 0") typ.
typ.
2' m

)
0"
.( m
–
ax 00
M6

600 mm 1/2 L
1/2 Ø
600 mm
Max. (2' – 0") Max. (2' – 0")
600 mm = 30 o, 45o, 60 o, 90 o
Max. (2' – 0")
Center support not required Center support not required
on 12" radius 30 o and 45o fittings on 12" radius fittings

600 mm Max.
Horizontal wye Horizontal cross 2/3 R (2' – 0") typ.
typ.

25.50
)
2' m
0"
.( m
–
ax 00

450
M 6

600 mm 600 mm
Max. (2' – 0") Max. (2' – 0")

600 mm 600 mm
Max. (2' – 0") Max. (2' – 0") Center support not required
on 12" radius fittings
Center support not required
on 12" radius fittings

Reducer Vertical elbows

Ø
(side view)

Ø = 30 o , 45 o , 60 o , 90 o
Ø

600 mm 600 mm 600 mm

Max. (2' – 0") Max. (2' – 0") Max. (2' – 0")
 T E C H N I C A L I N F O R M AT I O N A 25

— H

Selection process
6. Consider deflection
B

Deflection of the cable tray affects the appearance of an installation,

but it is not a structural issue. In the case of nonmetallic cable tray,
B
deflection may be affected by elevated temperatures.

— The NEMA/CSA load test is a simple beam, NEMA/CSA has one criterion for acceptance under
01 Test load = 1.5 x B
rated load x length uniformly distributed load test (see Figure 1). their load test: the ability to support 150% of the
This type of test was initially selected because: rated load.
• It was easiest to test.
• It represents the worst case beam condition
compared to continuous or fixed configurations.
When consulting the manufacturer’s
catalogue for deflection information, the
designer must verify whether the data shown
represents simple or continuous beam deflection.
If continuous beam deflection is shown, the
calculation factor should be given.

—
01

Deflection
measurements
 A 26 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
— The maximum deflection calculation for a
01 Simple beam continuous beam of two spans with a uniformly
Uniformly distributed
load 6. Consider deflection (continued) distributed load is:
—
02 Continuous
beam – two spans 0.00541 wL4
Uniformly distributed
Simple vs. continuous beam deflection
load Theoretical maximum deflection for a simple beam, EI
e uniformly distributed load may be calculated as:

A continuous beam of two spans therefore has a

0.0130 wL4 x 1728 = 22.5 wL4
theoretical maximum deflection of only 42% of its
EI EI simple beam deflection. As the number of spans
increases, the beam behaves increasingly like a
e Where: w = Load in lb/ft. fixed beam, and the maximum deflection continues
L = Length in ft. to decrease. As this occurs, the system’s load
E = Modulus of elasticity lbf/in. 2 (psi) carrying capability increases.
I = Moment of inertia in in.4
e

—
01

Simple Beam
Uniformly Distributed Load

Simple Beam
Uniformly Distributed Load
Maximum Maximum
deflectionDeflection
0.0130 wL⁴
.0130 wL4
EI
EI

Continuous Beam – Two Spans

Uniformly Distributed Load

Maximum Deflection
—
02 .0130 wL4
EI

Continuous Beam – Two Spans

Uniformly Distributed Load

Maximum Deflection

.00541 wL4
EI

MaximumMaximum Deflection
deflection
0.00541 .00541
wL⁴ wL4
EI EI
 T E C H N I C A L I N F O R M AT I O N A 27

— — The support span should not be greater than H

03 Couplers at supports
the straight section length, to ensure no more
– not recommended
—
Location of couplings than one splice is located between supports.
04 Couplers at 1⁄4
span from supports
– ideal layout Since different bending moments are created in Location of couplers
each span, there is no simple factor to approximate (See Figure 4) The location of the coupler
deflection as the number of spans increases. It is dramatically affects the deflection of a cable B
possible to calculate these deflections at any given tray system under equal loading conditions.
point by using second integration of the basic Testing indicates that the maximum deflection
differential equation for beams. Testing shows of the center span of a three-span tray run can
that the center span of a three-tray continuous decrease four times if the couplers are moved to
beam can deflect less than 10 % of its simple the one-quarter point from the above supports. B
beam deflection. This can be a major concern for designers
considering modular systems for tray and
pipe racks.

—
03

23 mm 12 mm 23 mm

—
04

⁄4 span
1

23 mm 3 mm 23 mm
 A 28 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Selection process
7. Consider thermal expansion
e
and contraction
e — A cable tray system may be affected by thermal
Table 1 – Maximum distance between expansion joints (for 1 in. movement)
expansion and contraction, which must be taken
Temperature 316 Stainless into account during installation.
Differential Steel Steel Aluminum
o
C o
F m Feet m Feet m Feet
To determine the number of expansion splice plates
e 14 25 115 379 156 512 79 260
you need, decide the length of the straight cable
28 50 58 189 78 256 40 130
tray runs and the total difference between the
42 75 38 126 52 171 27 87 minimum winter and maximum summer
56 100 29 95 39 128 20 65 temperatures. To function properly, expansion
70 125 23 76 31 102 16 52 splice plates require accurate gap settings between
83 150 19 63 26 85 13 43 trays. To find the gap, see Figure 2.
97 175 16 54 22 73 11 37
Note: Every pair of expansion splice plates requires two bonding jumpers for grounding continuity. Plot your gap setting
• Locate the lowest metal temperature
on low temperature line.
• Locate the highest metal temperature
Figure 2 – Gap setting of expansion splice plate
on high temperature line.
• Connect these two points.
• Locate installation temperature and plot
1 in. (25.4) Gap Maximum
Metal temperature at time for installation (ºF or ºC)

to high/low line.
• Drop plot to gap setting.

The support nearest the midpoint between

expansion splice plates should be anchored,
allowing the tray longitudinal movement in both
directions. All other support location should be
secured by expansion guides. (See Figure 3.)

Gap setting, Inches (mm)

Figure 3 – Typical cable tray installation

= hold-down clamp (anchor) at support = expansion guide clamp at support

= hold down clamp (anchor) at support Expansion Splice Plates

= expansion guide clamp at support Expansion
(Bonding Jumpersjoint
required
on each side of tray)
 T E C H N I C A L I N F O R M AT I O N A 29

— H

Selection process
8. Electrical grounding capacity
B

The National Electrical Code, Article 392-7 allows cable tray to be used as an equipment
grounding conductor. All ABB standard cable trays are classified by Underwriter’s
B
Laboratories per US NEC Table 392-7 based on their cross-sectional area.

The corresponding cross-sectional area for each NEC Table 392.7 (B)
B
side rail design (2 side rails) is listed on the label. Metal area requirements for cable trays
This cable tray label is attached to each straight used as equipment grounding conductors.
section that is UL classified. Fittings are not
subject to CSA or UL. For SI units: 1 in. 2 = 645 mm2

—
NEC Table 392.7 (B) – Metal area requirements for cable trays used as equipment grounding conductors.

Maximum fuse ampere rating, circuit breaker ampere trip setting Minimum cross-sectional area of metal* in square inches
or circuit breaker protective relay ampere trip setting for ground Steel Aluminum
fault protection of any cable circuit in the cable tray system cable trays cable trays
60 0.20 0.20
100 0.40 0.20
200 0.70 0.20
400 1.00 0.40
600 1.50** 0.40
1000 – 0.60
1200 – 1.00
1600 – 1.50
2000 – 2.00**
* Total cross-sectional area of both side rails for ladder or trough-type cable trays: or the minimum cross-sectional area of metal in channel-type cable trays or cable trays
of one-piece construction.
** Steel cable trays shall not be used as equipment grounding conductors for circuits with ground-fault protection above 600 amperes. Aluminum cable trays shall not be used as
equipment grounding conductors for circuits with ground-fault protection above 2000 amperes.
For larger ampere ratings, an additional grounding conductor must be used.

See pages A237 to A239 for grounding

and bonding products.

For more information on grounding and bonding

cable tray, refer to section 4.7 of the NEMA VE
2-2006 cable tray installation guidelines.
 A 30 T & B C A B L E T R AY M E TA L L I C C A B L E T R AY

e —
Engineering cable tray
Specification
e
— —
Cable tray Dimensions
• Cable tray shall be by one manufacturer and • Side rail height – Side rails heights shall be 3 5⁄8 , 4, 5, 6 and 7
e shall consist of straight sections, fittings and accessories in. Minimum loading depths shall be 2 5⁄8 , 3, 4, 5, and 6 in.
per NEMA VE1-2006/CSA C22.2 No. 126.1-02. Cable tray must • Length – All cable tray straight sections shall be supplied in
be listed by UL as equipment grounding conductor. There 12 ft., 24 ft., 3 m and 6 m lengths.
shall be no burrs, projections or sharp edges to damage the • Width – Cable tray shall be supplied in 6, 9, 12, 18, 24, 30 and
cable insulation. 36 in. widths as required.
e
• Radius fittings – For all fittings requiring a radius, that
radius shall be 12, 24, 36 or 48 in. and shall be measured
— to the nearest perpendicular surface.
Material
• Aluminum – All side rails, and rungs shall be of extruded
—
aluminum type 6063-T6. Side rails shall be of I-beam Accessories
construction.
• Pregalvanized steel – All side rails and rungs • Covers and accessories – Covers shall be supplied to protect
shall be of steel conforming to the requirements of ASTM tray cable where needed. Appropriate hold-downs shall be
A653/A653M-06a with G90 coating thickness. Side rail shall supplied to properly attach the covers to the tray.
be reinforced with flanges turned inward. • Splice plates – Aluminum splice plates shall be designed to
• Hot-dipped galvanized steel – All side rails and rungs shall snap into tray side rail and shall be supplied with four square
be made from steel conforming to the requirements of neck carriage bolts and hex nuts for attachment. Steel splice
A1008/A1008M-07,SS grade 33, type 2 or A1011/A1011-06b plates shall be supplied with four square neck carriage bolts
SS, grade 33 and shall be hot-dipped galvanized after and hex nuts for attachment.
manufacture per ASTM A123 providing a minimum thickness
of 1.50 oz per ft. 2
• Stainless steel – All cable tray and accessories shall be of
—
type AISI 316 stainless steel. Loading capabilities
• Cable tray shall meet specified NEMA/CSA load ratings with
— safety factor of 1.5. The cable tray should also be able to
Tray types support a 200 lb concentrated load at midspan over and
above stated cable load.
• Ladder – Ladder tray shall incorporate two side rails
connected by lateral rungs. Rungs shall provide minimum 1
in. bearing surface and have slots perpendicular to the
—
centerline of the rung on 1 in. centers for attachment of cable Design and manufacture
ties. Rungs shall also have an open slot to facilitate • Cable tray design shall be that of T&B Cable Tray systems as
attachment of pipe straps and other accessories. Rungs shall manufactured by ABB.
be installed at 6, 9, 12 or 18 in. spacing. The rungs shall
not be below the bottom of the side rail.
• Solid Bottom – Solid bottom tray shall incorporate two side
rails connected by rungs on 12 in. centers with a solid sheet
applied below the rungs.
• Ventilated trough – Ventilated trough tray shall incorporate
two side rails connected by rungs at 4 in. spacing.
 T E C H N I C A L I N F O R M AT I O N A 31

— H
Selection of ABB series of cable tray
Please refer to Table 2 for aluminum and Table 3 for steel

—
Table 1a – Span/load class designation – USA
—
Table 1b – Span/load class designation – CANADA
B
(See Clauses 4.8.1, 4.8.2 and 6.1.2 (c).) (See Clauses 4.8.1, 4.8.2 and 6.1.2 (c).)

Load kg/m (lb/ft.) Span, m (ft.) Load kg/m (lb/ft.) Span, m (ft.)
kg/m (lb/ft.) 1.5 (5) 2.4 (8) 3.0 (10) 3.7 (12) 6.0 (20) kg/m (lb/ft.) 1.5 (5) 2.0 2.53.0 (10) 4.0 5.0 6.0 (20)
37 (25) 5AA 8AA 10AA 12AA 20AA 37 (25) – – – A – – –
B
74 (50) 5A 8A 10A 12A 20A 45 (30) – – A – – – –
112 (75) – 8B – 12B 20B 62 (42) – A – – – – –
149 (100) – 8C – 12C 20C 67 (45) – – – – – – D
Note: These ratings are also used in Mexico. 82 (55) – – – – – D –
97 (65) – – – C – – – B
99 (67) A – – – – – –
112 (75) – – – – – – E
113 (76) – – – – D – –
119 (80) – – C – – – –
137 (92) – – – – – E –
164 (110) – C – – – – –
179 (120) – – – D – – –
189 (127) – – – – E – –
259 (174) C – – – – – –
299 (200) – – – E – – –

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Table 2 – Aluminum load/span class designation Table 3 – Steel load/span class designation

Side rail Load depth (in.) NEMA CSA Side rail Load depth (in.) NEMA CSA
height (in.) Series nominal class class height (in.) Series nominal class class
4 AH14 3 12A C/3m 35⁄8 SH13/SP13/SS13 25⁄8 12A C/3m
4 AH34 3 12C D/6m 4 SH14/SP14/SS14 3 12C D/3m
4 AH54 3 20B E/6m 4 SH34/SP34/SS34 3 20A D/6m
5 AH25 4 12C D/6m
5 SH25/SP25/SS25 4 20A D/6m
5 AH45 4 20B E/6m
5 SH45/SP45/SS45 4 20B E/6m
6 AH16 5 12C D/6m 5 SH55/SP55 4 20C
6 AH36 5 20B E/6m
6 SH16/SP16/SS16 5 20A D/6m
6 AH46 5 20C –
6 SH36/SP36/SS36 5 20B E/6m
6 AH56 5 20C –
6 SH46/SP46/SS46 5 20C –
6 AH66 5 20C –
6 AH76 5 – – 7 SH37/SP37/SS37 6 20C –
7 AH37 6 20C –
7 AH47 6 20C –
8 AH18 7 – –