5000 aC DRIVES

GT 5000
VOLTAGE SOURCE FREQUENCY CONVERTER
 GT5000

SYSTEM PLATFORM
Power control and industrial automation are our business. We strive to deliver innovative technology and to develop market-
leading power electronics solutions to meet the evolving demands of the industrial global marketplace.
The new SYSTEM© low-voltage AC Drive Platform is our answer.
Designed adopting all more recent technological standards, the new control system integrates advanced functions for motor
speed and torque regulation together with dedicated software libraries for process control.
Its modularity and openness allow providing solutions from the stand-alone application (motor drive and machine control) to the
overall management of a plant (distributed process control), with easy integration with the pre-existing automation.
DISTRIBUTED INTELLIGENCE
Communication systems play a leading role in distributed systems
because they allow the continuous exchange of information between
the automation components, keeping the physical separation that
different levels and devices require.
Drives equipped with System control have the possibility to manage
various communication interfaces at the same time and to integrate
different typologies in the same unit. This platform doesn’t demand
each user totally conform to regional and/or corporate standards.
There can be both slave (for an higher network integration) and master
(for remote I/O connection) interfaces, permitting to reduce the
complexity and the cost of wiring and giving the openness necessary
to work with pre-existent communication architectures, such as for
example in partial revamping of Plant.
In addition, the approach of distributed control reduces the required
performance of central PLCs, allowing cheaper and less complex
solutions.

Globally Certified and Accepted

PERFORMANCE FEATURES TO MEET YOUR REQUIREMENTS

By means of a single hardware platform and real

time IEC 61131-3 PLC programming it’s
possible to integrate the control for AC motors
drive with complex and demanding process
control functions, e.g. flying shears, references
cascade, loop and tension controls, impact drop
compensation and so on.
New generation processors and reconfigurable
FPGA are the essential elements of such
powerful and compact solution, able to satisfy
custom plant necessities.
By means of real-time interfaces based on
Ethernet, or more traditional field buses, it’s
possible to distribute in the plant technological
functions at lower costs, minimizing the cabling
and reducing at the same time the complexity of
any external automation controller.

www. [Link]
GT5000

DRIVE CONTROL FEATURES COMMUNICATION

• 3 control algorithms: sensored and sensorless vector • 3 asynchronous serial ports RS232/485 (ANSI+Modbus RTU+diagnostics)
control or scalar V/Hz operation • 1 serial port dedicated for wireless link or Anybus interface
• Power loss ride-through • 1 CAN (CAN open or Device Net)
• Flying restart for powering into a spinning motor • 1 Profibus DP V2 Slave
• Automatic Motor Parameter Identification • 1 USB host controller
• Auto-tuning of internal PID regulators • 2 SPI Serial Peripheral Interface (synchronous bus)
• Energy saver functions • 1 SCI Serial Communication Interface (asynchronous bus)

To allow the system to perform functions which require additional specific hardware or extremely high performances the control
board is completed by a subset of optional plug-in modules. The easy way to interface complex devices such as FPGA (for
instance Spartan or Virtex for the realization of the “flying shear” function) or other microprocessors (for instance NetX for the
realization of EtherCAT Master) theoretically allows to develop any real-time application directly on the drive.

HUMAN INTERFACE The SYSTEM software includes a large

The Advanced keypad is designed to quantity of macro functions gathered into
accommodate a variety of applications. The libraries. These functions just require a
Advanced keypad utilizes a simple, intuitive simple parameterisation to be directly
menu tree system to program the drive. activated through the engineering tools; in
Multiple language options are available and addition they are available for a direct call
clearly visible on the keypad display. from both C/C++ and PLC tasks.
ADVANCED KEYPAD
• Power “ON”, VFD “FAULT”, and “RUN” light
• Multiple meter functions
• High level graphic LCD display
• 20 multifunction operator keys
• 4 arrow scroll keys
• English readout
• Independent memory for storing parameters
• Upload and download parameters
• Diagnostic and fault log storage
• Time and date stamp feature
• Simple menu navigation

www. [Link]
 GT5000

GT5000 GENERAL TECHNICAL DATA

Output Ratings GT5000 400V 0.75 – 1000KW
460V 2 – 1000 HP
500V 1 – 1250 KW 2 – 1000 HP
525V 37 – 600 KW 50 – 700 HP
575V 60 – 700 HP
600V 45 – 700 KW 60 – 800 HP
690V 75 – 800 KW
Output voltage from 0 to input voltage
Output current Class 1: 110% of the rated output for 1 min. every 10 min.
Class 2: 150% 150% of the rated output for 1 min. every 10 min.
Output frequency 0 - 200Hz
Frequency resolution 0.01Hz
Efficiency: >0,98 (at rated load)
Input Ratings Frequency da 48 a 63 Hz
Voltage “F” 400 - 460V, +/-10%
“G” 500V, +/-10%
“K” 525 - 690V, +10% 15%
Fundamental Power factor: >0,98 (with line reactor)
Control Control Mode Sensored and sensorless vector control or scalar V/Hz operation
characteristics Switching frequency Programmable: from 1 to 12 kHz
Speed reference From analog input: resolution 0,1 Hz
From keypad: resolution 0.01 Hz
Acceleration/deceleration time From 0,1 to 262 second

Standard Macro Functions: • Fixed Speed Preset • Free Run Stop

it’s possible to quickly enable these functions through • Motor Digital Potentiometer • Fast Stop (Emergency Stop)
dedicated parameters and commands. Such functions • Speed command loss • Auto Reset & Restart
allow customizing the drive to satisfy specific needs.
• Critical Speed Avoidance • Pulsed Start Stop
• Ramps • Auto On / Off
• Jog • DC Braking
• VDC Rollback • Speed External Limits
• Current Rollback • Under load
• Motor Overload thermal protection • Loss Of Output Phase
• Input Single Phasing • Torque Control
• VDC Under voltage Ride Through • Torque Limits Control
• Flying Restart • Motor Stall
• Energy Saver • Torque Over boost
• External PID Regulator • Trace Settings

Advanced Macro functions: • Helper • Diameter control (speed control

• Pope with loop dancer)
these functions are managed as the previous ones but
normally refer to specific applications whose effects • Drooping • Electric shaft
involve also the internal control • Crane control
Automation functions:
these are not related with the control part of the drive and • Minimum tension control • Thickness control (reel control)
only deal with process automation. In some cases they • Tension Regulator With Load Cells • Impact drop compensation
need hardware extensions or dedicated plug-in.
• Loop control • Flying shear (more versions)
Protections (P) & Alarms (A) • CPU failure (P) • Speed deviation (stall trip)
• Overcurrent • Precharge failed
• De-saturation (IGBT fault) • Ground fault (output) (P)
• Drive over temperature (P) • Speed reference loss (4-20 mA)
• Communication loss (P/A) • Loss of output phase (P)
• Motor overload (P/A) • Over/under voltage (P)
• Over speed • External trip (P)

www. [Link]
GT5000

GT5000 GENERAL TECHNICAL DATA

Control
Connections
Digital Outputs 1 –1 NO/NC fault relay
2 – Programmable relay output (NO)
Analog Inputs 4 – Isolated analog differential inputs (12bit) 0 – 10 V, 40 kohm 4 – 20mA, 475 ohm
Analog Outputs 2 – Isolated analog outputs (10bit): 0 – 10 V,
2 – Isolated analog outputs (10bit): 0 – 10 V, 4 – 20mA
Digital Inputs 7 – Isolated digital programmable inputs
2 – Isolated digital inputs with fixed function (start/stop, drive enable)

2 – Programmable logic inputs (24Vdc) or outputs (24Vdc)

2 –Outputs: +10V, -10V, 5mA -(short circuit protected)

1 – Encoder interface with two complementary channels + Marker

Environmental -Operating temperature: 0°C - +40°C (32 to 104 °F).

Conditions Decrease rated current by 1% every degree °C (1,8°F) up to +55°C (131 °F ).
-Storage temperature: -25°C a +70°C (da -40°F a +158°F)
-Relative humidity: 5 - 95% (without condensation)
-Altitude: <1000m (3280 ft) above sea level. Decrease rated current by 1% every 100m (3280 ft) up to 3000m
(9840 ft)..
-Vibrations (during operation): max 0.3mm (from 2 to 9 Hz), max 1m/s2_(from 9 to 200 Hz) sinusoidal (class 3 M1)
-The GT5000 is rated to IP20 pollution degree 2 (dry, non-conductive contamination only).
For frame III-VIN it is possible to configure the drive to achieve IP54 rating at the rear of the heatsink for
through-panel mounting.
-Contamination Levels (Boards with coating): Chemical gases: IEC 721-3-3, Class 3C2, Solid particles:
IEC 721-3-3, Class 32C
-Cooling method: forced-air. For frame VII-VIII-IX it is available the water-cooling version (Water temperature:
+40°C max)

Codes and EN 60146.2 (Semiconductor converters) EN 61800-3 (EMC)

Standards UL Listed a 690V CE Marked EN 50178 (Low Voltage)
CUL Listed a 690V ISO 9001

Otpions and Accessories

The GT5000 offers a most flexible selection of options and custom option packages.

• RFI filter (standard for GT5A030-166F) • Braking resistors

• Input reactors (standard for GT5A030-166F). • STO (Safe Torque Off)
• Output reactors • Two channels 0-10V / 4(0)-0mA converter
• dV/dt filter • Digital I/O expansion boards
• Sinus filter • Field-Buses: DeviceNet, others on request
• Basic (LED) Keypad • Rectifier Diode bridge for DC bus (6 and 12 pulse)
• Advanced (LCD) Keypad • AFE Active Front End
• Keypad remote kit (up to 2 meter) • SPDMR ([Link] and network recovery)
• Braking switch (standard for GT5A003-036) • IP20 protection for frames VII-VIII

Technical data in this publication is subject to change: contact Answer Drives for confirmation.

www. [Link]
 GT5000

GT5000 Chassis - 6 pulse AC version - 380/480 Vac +10%

Cl.1 - overl. 110% for 1' every 10' Cl.1 - overl. 110% for 1' every 10'
rated Typical Motor Power rated Typical Motor Power Dimensions
Weight
output (4poles) output (4poles)
Frame

current @400V @460V current @400V @460V Width Height Depth

A KW A HP A A KW A HP A mm inches mm inches mm inches Kg Lbs
GT5A003F I 3,8 1,5 3,6 2 3,4 2,1 0,75 2 1,5 2 131 5,2 271 10,7 171 6,73 3,5 7,7
GT5A004F I 5,6 2,2 5 3 4,8 3,8 1,5 3,6 2 3,4 131 5,2 271 10,7 171 6,73 3,5 7,7
GT5A006F I 9,5 4,0 8,6 5 7,6 5,6 2,2 5 3 4,8 131 5,2 271 10,7 171 6,73 3,5 7,7
GT5A008F II 12 5,5 11,5 7,5 11 9,5 4,0 8,6 5 7,6 138 5,4 341,5 13,4 219 8,60 5,0 11,0
GT5A011F III 16 7,5 15,5 10 14 12 5,5 11,5 7,5 11 138 5,4 441,5 17,4 219 8,60 7,5 16,5
GT5A015F III 21 9,0 18,4 15 19,7 16 7,5 15,5 10 14 138 5,4 441,5 17,4 219 8,60 7,5 16,5
GT5A018F IIIX 27 11 22,5 20 25 21 9 18,4 15 19,7 138 5,4 466,5 18,4 241 9,46 7,5 16,5
GT5A022F IIIX 34 15 30,2 25 30,5 27 11 22,5 20 25 138 5,4 466,5 18,4 241 9,46 7,5 16,5
GT5A028F IIIL 40 18,5 37 30 36 34 15 30,2 25 30,5 138 5,4 466,5 18,4 255 10,04 10 22,0
GT5A030F IIIN 40 18,5 37 30 36 34 15 30,2 25 30,5 200 7,9 454 17,9 266 10,48 33 72.6
GT5A036F IIIN 52 22 43 40 49 40 18,5 37 30 36 200 7,9 454 17,9 266 10,48 33 72.6
GT5A045F IVN 65 30 58 50 62 52 22 43 50 49 250 9,8 675 26,6 274 10,79 36 79,4
GT5A053F IVN 77 37 69 60 71 65 30 58 50 62 250 9,8 675 26,6 274 10,79 36 79,4
GT5A066F IVN 96 45 84 75 86 77 37 69 60 71 250 9,8 675 26,6 274 10,79 40 88,2
GT5A086F VN 124 55 100 100 109 96 45 84 75 86 250 9,8 755 29,7 284,5 11,20 52 114,6
GT5A108F VN 156 75 135 125 139 124 55 100 100 109 250 9,8 755 29,7 284,5 11,20 52 114,6
GT5A125F VN 180 90 160 150 173 156 75 135 125 139 260 10,2 1000 39,4 319,5 12,58 88 194
GT5A150F VN 210 110 195 180 90 160 150 173 260 10,2 1000 39,4 319,5 12,58 96 211,6
GT5A166F VN 240 132 239 200 226 200 110 195 260 10,2 1000 39,4 319,5 12,58 96 211,6
GT5A200F VII 302 160 287 250 281 240 132 239 200 226 540 21,2 1160 45,7 383 15,08 103 226,6
GT5A250F VII 361 200 356 300 333 302 160 286 250 281 540 21,2 1160 45,7 383 15,08 103 226,6
GT5A292F VIII 420 225 395 350 388 370 200 353 300 333 577 22,7 1160 45,7 383 15,08 133 292,6
GT5A340F VIII 510 250 440 400 477 420 250 420 350 388 577 22,7 1160 45,7 383 15,08 150 330,0
GT5A420F VIII 610 315 554 500 556 480 280 480 400 477 577 22,7 1160 45,7 383 15,08 183 402,6
GT5A470F VIII 680 355 610 500 560 520 250 430 400 460 577 22,7 1160 45,7 383 15,08 183 402,6
GT5A520F 2xVII 800 450 784 650 725 620 355 616 500 556 2x540 2x21,2 1160 45,7 383 15,08 2x103 2x226
GT5A580F 2xVIII 840 500 835 700 785 740 450 784 650 725 2x577 2x22,7 1160 45,7 383 15,08 2x133 2x292
GT5A680F 2xVIII 1020 560 952 800 900 840 500 835 700 785 2x577 2x22,7 1160 45,7 383 15,08 2x150 2x330
GT5A780F 2xVIII 1220 710 1220 1000 1220 960 560 952 800 900 2x577 2x22,7 1160 45,7 383 15,08 2x183 2x402
GT5A940M 2xVIII 1360 710 1200 1200 1350 1040 630 1040 800 900 2x577 2x22,7 1160 45,7 383 15,08 2x183 2x402

GT5000 Chassis - 6 pulse AC version - 525/690 Vac +15%

Cl.1 - overl. 110% for 1' every 10' Cl.2 - overl. 110% for 1' every 10'
rated Typical Motor Power rated Typical Motor Power Dimensions
Weight
output (4poles) output (4poles)
Frame

current @690V @575V current @690V @575V Width Height Depth

A KW A HP A A KW A HP A mm inches mm inches mm inches Kg Lbs
GT5A105K VIL 88 75 79 75 67 68 55 58 60 54 295 11,6 954 37,6 396,5 15,61 65 143
GT5A130K VIL 105 90 93 100 89 78 75 78 75 67 295 11,6 954 37,6 396,5 15,61 65 143
GT5A170K VIL 143 132 139 150 135 110 90 93 100 89 295 11,6 954 37,6 396,5 15,61 65 143
GT5A200K VII 170 160 166 150 135 135 132 139 150 135 577 22,7 1160 45,7 383 15,08 103 226,6
GT5A260K VII 220 200 206 200 184 180 160 166 150 135 577 22,7 1160 45,7 383 15,08 103 226,6
GT5A320K VII 270 250 243 300 264 210 200 206 200 184 577 22,7 1160 45,7 383 15,08 103 226,6
GT5A390K VIII 330 315 320 350 320 260 250 243 250 230 577 22,7 1160 45,7 383 15,08 150 330
GT5A480K VIII 400 355 357 450 405 320 315 320 300 264 577 22,7 1160 45,7 383 15,08 183 402,6
GT5A521K VIII 440 400 404 450 405 360 355 357 400 360 577 22,72 1160 45,7 383 15,08 183 402,6
GT5A640K 2xVII 540 500 505 600 540 420 400 404 450 405 2x577 2x22,7 1160 45,7 383 15,08 2x103 2x226
GT5A780K 2xVIII 660 630 620 650 575 520 500 505 550 505 2x577 2x22,7 1160 45,7 383 15,08 2x150 2x330
GT5A960K 2xVIII 800 800 800 700 605 620 630 620 650 575 2x577 2x22,7 1160 45,7 383 15,08 2x183 2x402

www. [Link]
GT5000

GT5000 Chassis - 6 pulse AC version - 525/690 Vac +15%

Output current Output power Unit Legs x unit
GT3000 A KW @ 690V HP @ 575V 6-pulse 12-pulse 18- DC BUS
p lse
CL.1 CL.2 CL.1 CL.2 CL.1 CL.2 (x=K) (x=P) (x=R) (x=J)
Air-cooled
GTA1700xEN 600 500 580 480 650 540
IV Legs Version
GTA11K1xEN 900 700 870 675 970 760 Built-in rectifier with embedded
1
GTA11K3xEN 1100 800 1060 770 1185 860 precharge
External brake unit option
GTA11K7xEN 1440 1100 1390 1060 1550 1185 IV Legs
GTA12K2xEN 1800 1400 1740 1350 1950 1510 III Legs External
III Legs version External precharge precharge
GTA12K6xEN 2200 1600 2120 1550 2370 1730 2 External SPDM rectifier (*) External brake unit option Internal brake
GTA13K4xEN 2880 2200 2780 2120 3100 2370 External brake unit option unit option
or
GTA13K9xEN 3300 2400 3180 2310 3560 2580 IVLegs version
3
GTA15K1xEN 4350 3300 4200 3180 4700 3560 External SPDM rectifier (*)
Internal brake unit option
GTA16K8xEN 5760 4400 5550 4240 6200 4740 4
Water-cooled
GTW1850xEN 700 510 676 492 755 550 IV Legs
IV Legs Version
III Legs External
Built-in Rectifier
GTW11K1xEN 900 650 869 627 970 700 External precharge precharge
with embedded Precharge
External brake unit option Internal brake
GTW11K6xEN 1350 980 1300 950 1450 1060 1 External brake unit option
unit option
IV Legs Version IV Legs -
GTW12K3xEN 2000 1450 1930 1400 2160 1565 External SPDM rectifier (*) External precharge -
Internal brake unit option Internal brake unit option
IV Legs
III Legs External brake option
III Legs External
or
GTW13K2xEN 2700 1960 2600 1900 2910 2120 External precharge precharge
2 IV Legs Int. brake option
External brake unit option Internal brake
External SPDM rectifier (*)
unit option
GTW14K6xEN 4000 2900 3860 2800 4320 3130 IV Legs version IV Legs version
External SPDM pectifier (*) Ext. precharge
GTW16K9xEN 6000 4350 5800 4200 6480 4700 3 Internal brake unit option Internal brake unit option
(*) SPDM Rectifiers: totally controlled rectifier with embedded precharge
(**) Also available IV legs version with embedded input rectifiers and precharge

Active Front End

Air-cooled - IIILegs Water-cooled
Intput current Output power Intput current Output power
Legs
Model A KW @ 690V HP @ 575V Unit Model A KW @ 690V HP @ 575V x Unit
Unit
Cl.1 Cl.2 Cl.1 Cl.2 Cl.1 Cl.2 Cl.1 Cl.2 Cl.1 Cl.2 Cl.1 Cl.2
GTA1700KENA 600 500 717 598 800 670 GTW1850KENA 700 510 837 609 935 680 III 1
GTA11K1KENA 900 700 1076 837 1200 935 GTW11K1KENA 900 650 1076 777 1202 870 III 1
1
GTA11K3KENA 1100 800 1315 956 1470 1070 GTW11K6KENA 1350 980 1613 1171 1803 1310 III 1
GTA11K7KENA 1440 1100 1721 1315 1925 1470 GTW12K3KENA 2000 1450 2390 1733 2671 1940 IV 1
GTA12K2KENA 1800 1400 2151 1673 2400 1870 GTW13K2KENA 2700 1960 3227 2342 3606 2620 III 2
GTA12K6KENA 2200 1600 2629 1912 2940 2140 2 GTW14K6KENA 4000 2900 4780 3466 5342 3880 IV 2
GTA13K4KENA 2880 2200 3442 2629 3850 2940 GTW16K9KENA 6000 4350 7170 5199 8013 5810 IV 3
GTA13K9KENA 3300 2400 3944 2868 4410 3200
3
GTA15K1KENA 4320 3300 5163 3944 5770 4410
GTA16K8KENA 5760 4400 6884 5258 7690 5880 4
Precharge kit and clean power filter to be ordered separately, with external mounting

Weights & dimensions

Legs Dimensions (mm) Weight (Air Cooled) Weight (Water Cooled)
W H D Kg Kg
III 900 1105 750 460 440
IV 1100 1105 750 570 550

www. [Link]
 GT 3
Partially owned by Ansaldo Sistemi Industriali S.p.A.

Answer Drives S.r.l.

Head Office: Viale Sarca, 336
20126 Milano - Italy

Operation Site: S.S. 11 - Cà Sordis, 4

36054 Montebello Vicentino (VI) - Italy

Tel. + 39 0444 449.268

Fax + 39 0444 449.276

[Link]