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Autonics SPB Series SMPS Manual

The document provides safety considerations and cautions for using a DIN-rail mount switching power supply. Key points include: 1) Serious injury or death could result from failure to follow safety instructions, such as installing a fail-safe device for machinery that could cause harm. 2) Do not use the power supply in hazardous environments or without proper grounding and wiring. 3) Follow instructions to clean and maintain the device, avoid overheating it, and disconnect power during errors to prevent fires or damage.

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Mohamed Fahad
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© © All Rights Reserved
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0% found this document useful (0 votes)
161 views4 pages

Autonics SPB Series SMPS Manual

The document provides safety considerations and cautions for using a DIN-rail mount switching power supply. Key points include: 1) Serious injury or death could result from failure to follow safety instructions, such as installing a fail-safe device for machinery that could cause harm. 2) Do not use the power supply in hazardous environments or without proper grounding and wiring. 3) Follow instructions to clean and maintain the device, avoid overheating it, and disconnect power during errors to prevent fires or damage.

Uploaded by

Mohamed Fahad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

-|Transparent Guide|-

DRW161291AE Safety Considerations


• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
• ᜸ symbol indicates caution due to special circumstances in which hazards may occur.

᜸ Warning Failure to follow instructions may result in serious injury or death.

01. Fail-safe device must be installed when using the unit with machinery that
may cause serious injury or substantial economic loss. (e.g. nuclear power
control, medical equipment, ships, vehicles, railways, aircraft, combustion
apparatus, safety equipment, crime/disaster prevention devices, etc.)
Failure to follow this instruction may result in personal injury, economic loss or fire.

DIN-Rail Mount SMPS


02. Do not use the unit in the place where flammable/explosive/corrosive gas,
high humidity, direct sunlight, radiant heat, vibration, impact, or salinity
may be present.
Failure to follow this instruction may result in explosion or fire.
03. Install on the DIN rail, and ground to the F.G. terminal separately.
Failure to follow this instruction may result in fire or electric shock.
04. Do not connect, repair, or inspect the unit while connected to a power
source.
Failure to follow this instruction may result in fire or electric shock.
05. Check 'Wiring Diagram' before wiring.
Failure to follow this instruction may result in fire.
06. Do not disassemble or modify the unit.
Failure to follow this instruction may result in fire or electric shock.

᜸ Caution Failure to follow instructions may result in injury or product damage.

01. When connecting the F.G. terminal, use AWG 14 (2.1mm2) cable or over and
tighten the terminal screw with a tightening torque of 0.7 to 0.9N·m.
When connecting the F.G. terminal of SPB-015/030 model, tighten the
terminal screw with a tightening torque of 0.3 to 0.5N·m.
Failure to follow this instruction may result in fire or malfunction due to contact
failure.
02. Use the unit within the rated specifications.
Failure to follow this instruction may result in fire, product damage or shortening
the life cycle of the product.
03. Use dry cloth to clean the unit, and do not use water or organic solvent.
Failure to follow this instruction may result in fire or electric shock.
04. Keep the product away from metal chip, dust, and wire residue which flow
into the unit.
Failure to follow this instruction may result in fire or product damage.
05. Do not touch the product during operation or for a certain period of time
after stopping.
Failure to follow this instruction may result in burns.
06. Upon occurrence of an error, disconnect the power source.

SPB Series
Failure to follow this instruction may result in fire or product damage.

Cautions during Use


PRODUCT MANUAL • Follow instructions in ‘Cautions during Use’. Otherwise, it may cause unexpected
accidents.
• Do not connect the output voltage neither in serial nor in parallel.
For your safety, read and follow the considerations written in the instruction • Since SPB-015/030/060 models have no harmonic suppression or power factor
correction circuit, install the circuit separately if necessary.
manual, other manuals and Autonics website.
• Since SPB-015/030/060 models use the condenser input method, power factor is
The specifications, dimensions, etc. are subject to change without notice for product in the range of 0.4 to 0.6. When using distribution board or transformer, check the
improvement. Some models may be discontinued without notice. capacity of the input voltage.
Output active power[W]
Input apparent power[VA] =
Power factor×Efficiency
• Even though a noise filter is installed inside the product, the product can be affected
Major Features by noise depending on the installation location or wiring.
• If the internal fuse is damaged, please contact our A/S center.
• Efficient power conversion
- High conversion efficiency up to 92% with LLC circuit (SPB-240)
- Stable power supply with minimal noise and ripple
• Space efficient design
- Slim and compact size for maximum space efficiency
- Uniform depth size (except SPB-015/030) for neat and tidy installation
• Safety and user-friendly features
- Terminal protection cover (SPB-060/120/180/240)
- Easy wiring with rising clamp terminal (SPB-015/030)
- Inrush current prevention, output over-current prevention, output over-voltage
prevention, output short-circuit protection, circuit over-heating protection
- Low output voltage indicator (red LED), output indicator (green LED)

ᜢᜨᜫ
-|Transparent Guide|-

• To ensure the reliability of the product, install the product on the panel or metal surface Output range 180 to 240 W
vertically to the ground. Model SPB-180-24 SPB-180-48 SPB-240-12 SPB-240-24 SPB-240-48
• Install the unit in the well ventilated place. Output power 180 W 182.4 W 240 W
• Do not use near the equipment which generates strong magnetic force or high frequency Input condition
Voltage 01) 100 - 240 VACᜠ (permissible voltage: 85 - 264 VACᜠ / 120 - 370 VDCᜡ)
noise.
Frequency 50 / 60 Hz
• This unit may be used in the following environments.
100 VACᜠ 89% 89% 87% 89% 89%
- Indoors (in the environment condition rated in ‘Specifications’) Efficiency 02) (Typical)
240 VACᜠ 92% 92% 90% 92% 92%
- Altitude max. 2,000m Power factor 02)
≥ 0.9 ≥ 0.9
- Pollution degree 2 Max. current consumption 02)
3.0 A 3.8 A
- Installation category II Current 100 VACᜠ 2.03 A 2.04 A 2.76 A 2.71 A 2.73 A
consumption 02)
240 VACᜠ 0.83 A 0.84 A 1.14 A 1.12 A 1.13 A
(Typical)
Output characteristics
Ordering Information Voltage 24 VDCᜡ 48 VDCᜡ 12 VDCᜡ 24 VDCᜡ 48 VDCᜡ
Current 7.5 A 3.8 A 20 A 10 A 5A
This is only for reference. Voltage adjustment range ≤ ±5% ≤ ±5%
For selecting the specific model, follow the Autonics web site. Input variation 03) ≤ ±0.5% ≤ ±0.5%
Load variation ≤ ±1% ≤ ±1%
Ripple noise 02), 04) ≤ ±1% ≤ ±1.5% ≤ ±1% ≤ ±1%
SPB - ❶ - ❷ Start-up time 02) 100 VACᜠ 87 ms 75 ms 75 ms 87 ms 75 ms
(Typical) 240 VACᜠ 56 ms 45 ms 45 ms 56 ms 45 ms
❶ Output power ❷ Output voltage Hold time 02) (Typical)
100 VACᜠ 36 ms 25 ms 33 ms 36 ms 25 ms
Number: Output power (unit: W) Number: Output voltage (unit: VDCᜡ) 240 VACᜠ 36 ms 25 ms 33 ms 36 ms 25 ms
Protection
Inrush current 100 VACᜠ8A 8A 8A 8A 8A
protection (Typical) 240 VACᜠ 25 A 26 A 22 A 25 A 26 A
Specifications Over-current protection 04) 05) 105 to 160% 105 to 160%
30.0 V 58.0 V 16.0 V 30.0 V 58.0 V
Over-voltage protection 05)
Output range 15 to 31.2 W ±10% ±10% ±10% ±10% ±10%
SPB-015- SPB-015- SPB-015- SPB-030- SPB-030- SPB-030- 20.0 V 43.0 V 10.0 V 20.0 V 43.0 V
Model Output low-voltage indicate
05 12 24 05 12 24 ±10% ±10% ±10% ±10% ±10%
Output power 15 W 15.6 W 15.6 W 25 W 30 W 31.2 W Power factor correction circuit Built-in Built-in
Input condition Approval ᜢᜨᜫ ᜢᜨᜫ
Voltage 01) 100 - 240 VACᜠ (permissible voltage: 85 - 264 VACᜠ / 120 - 370 VDCᜡ) Unit weight (Package) ≈ 505 g (≈ 609 g) ≈ 736 g (≈ 866 g)
Frequency 50 / 60 Hz 01) Since there is no separate input over-voltage protection for the voltage over the rated input voltage range,
100 VACᜠ 77% 80% 83% 77% 82% 84% supplying over-voltage may result in product damage.
Efficiency 02) (Typical)
240 VACᜠ 76% 79% 82% 78% 83% 85% 02) It is for 100% load condition.
Power factor 02) - -
03) It is in the rated input voltage 100-240VACᜠ (85-264VACᜠ) with 100% load.
Max. current consumption 02) 0.4 A 0.8 A
Current 100 VACᜠ 0.35 A 0.35 A 0.34 A 0.56 A 0.63 A 0.63 A 04) It is for the rated input voltage 100-240VACᜠ.
consumption 02) 05) Refer to the catalog to check the related feature data.
240 VACᜠ 0.19 A 0.19 A 0.19 A 0.30 A 0.35 A 0.35 A
(Typical)
Output characteristics Indicator Output indicator (green), output low-voltage indicator (red)
Voltage 5 VDCᜡ 12 VDCᜡ 24 VDCᜡ 5 VDCᜡ 12 VDCᜡ 24 VDCᜡ Insulation resistance ≥ 100 MΩ (500 VDCᜡ megger, between all input and output terminals)
Current 3A 1.3 A 0.65 A 5A 2.5 A 1.3 A 3,000 VACᜠ 50/60 Hz for 1 min (between all input and output terminals)
Voltage adjustment range ≤ ±10% ≤ ±10% Dielectric strength
1,500 VACᜠ 50/60 Hz for 1 min (between all input terminals and F.G.)
Input variation 03) ≤ ±0.5% ≤ ±0.5%
Vibration 10 to 55 Hz (for 1 min) in each X, Y, Z direction for 2 hours
Load variation ≤ ±1% ≤ ±1%
Shock 300 m/s2 (≈ 30G) in each X, Y, Z direction for 3 times
Ripple noise 02), 04) ≤ ±1.5% ≤ ±1% ≤ ±1% ≤ ±1.5% ≤ ±1% ≤ ±1%
100 VACᜠ 500 ms 550 ms 650 ms 600 ms 550 ms 550 ms EMS Conforms to EN61000-6-2
Start-up time 02)
(Typical) 240 VACᜠ 550 ms 550 ms 650 ms 600 ms 550 ms 550 ms EMI Conforms to EN61000-6-4
100 VACᜠ 24 ms 25 ms 25 ms 20 ms 15 ms 15 ms Ambient temperature 01) -10 to 50 ℃, storage: -25 to 65 ℃ (no freezing or condensation)
Hold time 02) (Typical) Ambient humidity 25 to 85%RH, storage: 25 to 90%RH (no freezing or condensation)
240 VACᜠ 190 ms 190 ms 190 ms 130 ms 110 ms 110 ms
Protection Protection structure IP20 (IEC standard)
Inrush current 100 VACᜠ7A 7A 7A 7A 7A 6A 01) UL approved ambient temperature is 40℃, refer to 'Output De-rating Curve by Ambient Temperature'.
protection (Typical) 240 VACᜠ 32 A 30 A 31 A 29 A 31 A 29 A
Over-current protection 04) 05) 105 to 160% 105 to 160%
Over-voltage protection 05) - -

Dimensions
4.2V 9.6V 20.0V 4.2V 9.6V 20.0V
Output low-voltage indicate
±10% ±10% ±10% ±10% ±10% ±10%
Power factor correction circuit - -
Approval ᜢᜨᜫ ᜢᜨᜫ • Unit: mm, refer to the Autonics website for the details of the product.
Unit weight (Package) ≈ 129 g (≈ 202 g) ≈ 176 g (≈ 249 g)
• This is based on SPB-030 model.
Output range 60 to 120 W
SPB-060- SPB-060- SPB-060- SPB-120- SPB-120- SPB-120-
Model
12 24 48 12 24 48
Output power 60 W 60 W 62.4 W 96 W 120 W 120 W
Input condition
Voltage 01) 100 - 240 VACᜠ (permissible voltage: 85 - 264 VACᜠ / 120 - 370 VDCᜡ)
Frequency 50 / 60 Hz A
100 VACᜠ 81% 84% 85% 82% 85% 85% B C
Efficiency 02) (Typical)
DIN rail

240 VACᜠ 83% 86% 87% 85% 88% 88%


35mm

Power factor 02) - ≥ 0.9


D

F
E

Max. current consumption 02) 1.6 A 1.9 A


Current 100 VACᜠ 1.24 A 1.21 A 1.19 A 1.19 A 1.49 A 1.43 A
consumption 02)
240 VACᜠ 0.66 A 0.65 A 0.64 A 0.52 A 0.61 A 0.61 A
(Typical)
Output characteristics
Voltage 12 VDCᜡ 24 VDCᜡ 48 VDCᜡ 12 VDCᜡ 24 VDCᜡ 48 VDCᜡ
Current 5A 2.5 A 1.3 A 8A 5A 2.5 A
Voltage adjustment range ≤ ±5% ≤ ±5% G 2-Ø4.2 H
Input variation 03) ≤ ±0.5% ≤ ±0.5%
Load variation ≤ ±1% ≤ ±1%
Ripple noise 02), 04) ≤ ±1% ≤ ±1% A B C D E F G H
Start-up time 02) 100 VACᜠ 520 ms 550 ms 1200 ms 1200 ms 1200 ms 1200 ms SPB-015 107 100 90 22.5 90
(Typical) 240 VACᜠ 530 ms 550 ms 400 ms 400 ms 400 ms 400 ms
100 VACᜠ 15 ms 14 ms 15 ms 98 ms 75 ms 87 ms SPB-030 107 100 90 30 90
Hold time (Typical)
02)
Output Output
240 VACᜠ 100 ms 110 ms 108 ms 97 ms 43 ms 86 ms SPB-060 Output low 117 110 100 36 110
indicator: voltage
Protection voltage indicator:
Inrush current 100 VACᜠ 13 A 14 A 10 A 9A 11 A 10 A SPB-120 DC ON, adjuster: 132 125 115 50 110
DC LOW, Red
protection (Typical) 240 VACᜠ 19 A 17 A 37 A 37 A 36 A 37 A Green [Link] 01)
SPB-180 132 125 115 50 110
Over-current protection 04) 05) 105 to 160% 105 to 160%
16.0 V 30.0 V 58.0 V SPB-240 132 125 115 80 110
Over-voltage protection 05)
-
±10% ±10% ±10% 01) Use within the voltage variable range. If the voltage exceeds the output voltage range, over-voltage protection
9.6 V 20.0 V 43.0 V 9.6 V 20.0 V 43.0 V function is activated and the output is cut off.
Output low-voltage indicate
±10% ±10% ±10% ±10% ±10% ±10%
Power factor correction circuit - Built-in
Approval ᜢᜨᜫ ᜢᜨᜫ
Unit weight (Package) ≈ 274 g (≈ 347 g) ≈ 466 g (≈ 570 g)
-|Transparent Guide|-

Connection Feature Data of Over-voltage Protection


To protect the connected load, the output is disconnected when the over-voltage is
+ + - - Mark Function
detected.
+V +V -V -V +V Output power (+)
When the output is disconnected, apply the power after waiting at least 3 minutes.
-V Output power (-)
• Not all models support this function. Check the specification before using.
L, N Input power
L N F.G. Voltage Operation range of over-voltage
F.G. Frame ground
Over-voltage protection function
protection (Over-voltage protection ±10%)
Wire Terminal Torque
Output voltage range can not
SPB-015 01) be covered within standard
AWG 24 to 19 (Material: Cu) Flat-head 0.3 to 0.5 N·m
SPB-030
SPB-060 01) 5-M3.5 Rated output Output voltage fluctuation range
voltage (Rated output voltage ±5%)
SPB-120 AWG 21 to 19 (Material: Cu) 0.7 to 0.9 N·m
7-M3.5
SPB-180
SPB-240 AWG 18 to 16 (Material: Cu) 7-M3.5 0.7 to 0.9 N·m 0V Time
01) It has one +V/-V terminal each.

Feature Data of Over-current Protection


Installation When the over rated current is flowed, the over-current protection circuit is operated to
protect the product by reducing output voltage.
■ Mounting on DIN rail ■ Removing from DIN rail The protection circuit is released automatically when the load current is under the rated
Put the product on DIN rail and press it to Put a screw driver into the rail hook, push current.
the direction ①. it to the direction ①, and lift the product to • It is for the rated input voltage 100-240VACᜠ.
the direction ②. ■ Output power 15 W / 30 W models ■ Output power 60 W model

Output voltage (V)

Output voltage (V)


SPB-060-48

n
tio
SPB-015-□ ra
pe
① to
② SPB-030-□ en
tion itt SPB-060-12/24
era rm
Rail hook ten
t op te ratio
n
it In t ope
① Inte
rm Output term itten Output
In current (%)
(105) current (%) (105)
20 40 60 80 100 120 20 40 60 80 100 120
■ Installation interval
■ Output power 120 W model

Air flow ≥ 75 mm
Output voltage (V)

Output voltage (V)


SPB-120-48

• When installing multiple SMPSs, please keep n


tio
space at least 20 mm between SMPSs for heat SPB-120-12/24 pe
ra
t o
radiation. itt
en
rm
• In case of the top and bottom of the product, opera
tion In
te
ittent Output Output
please keep space at least 75 mm. Interm (105) current (%) (105) current (%)
20 40 60 80 100 120 20 40 60 80 100 120

Air flow ≥ 75 mm ■ Output power 180 W model ■ Output power 240 W model
≥ 20 mm
Output voltage (V)

Output voltage (V)

Over-heating Protection n
tio ion
ra rat
pe pe
The over-heating protection function cuts off the output voltage when the temperature ento
ento
itt itt
in an element increases due to over-heating. te
rm er
m
In Int
When the over-heating protection function is activated, the product does not work Output Output
current (%) current (%)
properly. Please resupply power after cooling the product sufficiently.
(105) (105)
20 40 60 80 100 120 20 40 60 80 100 120

Output De-rating Curve by Ambient Temperature


Load ratio (%)

100

80

60
50
40
20
0
-10 0 10 20 30 40 50 60 70
Ambient temperature (℃)
-|Transparent Guide|- -

Block Diagram
■ SPB-015 / 030 / 060 series
AC1(N) Input
Input/
Noise filter 100 - 240 VACᜠ
AC1(L) 50/60 Hz

Inrush current
F.G. limit circuit

+
Rectifier
circuit
Rectifier
circuit Output

Auxiliary
power -

Control
circuit Output
voltage
Over-load detection
detection

■ SPB-120 series

AC1(N) Input
Input/ 100 - 240 VACᜠ
Noise filter 50/60Hz
AC1(L)

Rectifier
circuit
F.G.

Power factor +
Inrush current
correction
limit circuit
circuit
Rectifier
Output
circuit

Auxiliary
power -

Control
circuit Output
Over-load voltage
detection detection

■ SPB-180 / 240 series

AC1(N) Input
Input/ 100 - 240 VACᜠ
Noise filter Output
50/60 Hz
AC1(L) + -

Rectifier
circuit
F.G.

Power factor
Inrush current
correction
limit circuit
circuit
Rectifier
circuit

Control
circuit Output
Over-load
detection voltage
detection

Auxiliary
power

18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002


[Link] | +82-51-519-3232 | sales@[Link]

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