APPENDIX-1

API 510 Pressure Vessel Inspection Checklist

 API 510 Pressure Vessel Inspection Checklist
Completed
Item Comments
√
Foundation
1.1 Steel Members √

Visually inspect for pitting, and corrosion. √

Check foundation bolts secure with minimum thread √

engagement.

Check for coating failures √

Check attachment welds for cracking and corrosion. √

1.2 Containment

Inspect the area for buildup of trash, vegetation and

N/A
obstructions.

Inspect sump drain operation. N/A

Check that runoff rainwater drains away from the tank. N/A

Describe type of construction - Earthen, Concrete, Asphalt, Grav N/A

Inspect condition of containment. N/A

1.3 Concrete Foundation Supports

Inspect for broken concrete, spalling and cracks. √

Inspect for erosion under foundation. √

2|Page
 Check for settlement around perimeter of tank N/A

1.4 Wooden Saddle Support

Check for degraded members (split, broken, dry rotted et.). N/A

Inspect for erosion and vegetation tank foundation. N/A

Check for settlement around perimeter of tank. N/A

2 SHELLS

2.1 External Visual Inspection

Visually inspect shell surface for paint failures, pitting,

√
corrosion, denting, out-of-round and part deformation.

Clean angles and other components that form catch basins and
N/A
check for degradation and corrosion..

Inspect nozzle penetration surfaces and welds for corrosion,

√
cracking and deformation

Check for broken, unused insulation rod supports causing

N/A
corrosion nodes.

Visually inspect weld joints for cracking, pitting, corrosion and

N/A
signs of leaking (product residue).

Perform dye penetrant or magnetic particle tests if leaks or

N/A
cracks are suspected.

Check for proper grounding √

2.2 Internal Visual Inspection

Check atmospheric conditions, fill out and post safe entry permit
√
form.

Appropriate and wear required PPE for safe entry. √

3|Page
 Inspect shell surfaces for coating failures, pitting and corrosion. √

Inspect baffle plate surfaces weld attachments for cracking,

pitting, or corrosion. Check bolts are secure with minimum √
thread engagement.

Inspect agitator shaft and blade surfaces for cracking, pitting,

and corrosion. Check bolts are secure and have minimum thread N/A
engagement.

Inspect heating coils surfaces and weld attachments, for

cracking, pitting, and corrosion. Check bolts are secure with √
minimum thread engagement

Inspect pressure containing weld joints for cracking, pitting, and

√
corrosion.

Perform dye penetrant or magnetic particle tests if cracks are

√
suspected.

3 SHELL APPURTENANCES

3.1 Manways and Nozzles

Inspect for cracks or signs of leakage on weld joints at nozzles,

√
manways, and reinforcing plates.

Inspect for shell plate dimpling around nozzles, caused by

N/A
excessive pipe deflection.

Inspect for flange leaks and leaks around bolting. √

Check flange bolts are secure and have minimum thread

√
engagement.

Inspect sealing of insulation around manways and nozzles. √

Check for inadequate man way flange and cover thickness on

√
mixer manways.

Check exposed flange and cover faces. √

4|Page
 3.2 Relief Devices

Inspect for flange leaks and leaks around bolting. N/A

Check flange bolts are secure and have minimum thread

N/A
engagement.

Record inlet and outlet sizes sizes. N/A

Check that relief system outlet discharges to safe location

N/A
(outside of building).

Record certification date N/A

Record pressure setting N/A

Record type and ID N/A

3.3 Shell-Mounted Sample Station

Inspect sample lines for function of valves and plugging of lines,

√
including drain or return-to-tank line.

Check circulation pump for leaks and operating problems. N/A

Test bracing and supports of sample system and equipment. N/A

3.4 Heater (Steam Coils)

Inspect condensate drain for presence of oil, indicating leakage. √

Inspect for proper mounting flange and support. √

3.5 Mixer/Agitator

Inspect for leakage. N/A

Inspect condition of power lines and connections to mixer. N/A

5|Page
 3.6 Deck Plate and Grating

Inspect deck plate for corrosion-caused thinning or holes (not

√
drain holes) and paint failure.

Inspect plate-to-frame weld for rust scale buildup. √

Inspect grating for corrosion-caused thinning of bars and failure

√
of welds.

Check grating tie down clips. Where grating has been retrofitted
to replace plate, measure the rise of the step below and above the √
grating surface and with other risers on the stairway.

3.7 Stairway Stringers/Rungs/Treads

Inspect stairway stringers, rungs and treads for corrosion, paint

N/A
failure and weld failure.

Inspect stairway supports to shell welds and reinforcing pads. N/A

Inspect steel support attachment to concrete base for corrosion. N/A

4 VESSEL JACKET

4.1 Jacket Shell

Identify type of jacket (half pipe, cylindrical, dimpled and spot

N/A
welded, etc.)

Measure and record pitch distances. N/A

Visually inspect shell surface for paint failures, pitting,

N/A
corrosion, denting, out-of-round and part deformation.

Clean angle support rings and inspect for corrosion and thinning
N/A
on plate, annular space and welds.

Inspect the shell-to-foundation seal or barrier. N/A

6|Page
 Check for broken, unused insulation rod supports causing
N/A
corrosion nodes.

Visually inspect for weld joints for cracking, pitting, corrosion

N/A
and signs of leaking (product residue).

Perform dye penetrant or magnetic particle test if leaks or cracks

N/A
are suspected.

5 INSULATION

Check for holes, missing portions, deterioration due to corrosion

√
or abuse.

Check for sufficient sealing, especially around vessel

√
appurtenances.

Check for wetness √

6 PRESSURE /TEMPERATURE INDICATORS

6.1 Physical and Operating Conditions

Check that indicators are securely attached and operating

√
properly.

Check that indicators are in accessible locations and readable. √

Check that indicators have current calibration date. √

Check for any damage, and corrosion build up. √

7 ASME/NAME PLATE DATA

7.1 Physical Condition

Check that ASME plate is securely attached √

Check that ASME plate is in accessible location and readable. √

7|Page
 7.2 Record Following ASME Data

Board Number N/A

Serial Number N/A

Radiography Examination N/A

MAWP √

MDMT √

Nominal Shell Thickness √

Nominal Head Thickness √

Nominal Height √

Head Material √

Shell Material √

Jacket Material N/A

Manufacturer √

Year Built √

8 VESSEL LAYOUT DRAWINGS

Head and skirt lengths and type. √

Shell lines of support (Head Tang, Braces, Jckt Closures) √

Foundation support member dimensions and orientation √

8|Page
 Inside/Outside diameter. √

Vessel part nominal thicknesses. √

Nozzle layouts, sizes and uses √

9 UT THICKNESS READINGS

9.1 Measure and Record Vessel Part Thicknesses

Heads - (4) locations, (1) in each quadrant. √

Shell - (4) locations, (1) in each quadrant for each course. √

Jacket - As required (at least (4) locations). N/A

Nozzles - (4) locations, (1) in each quadrant for 2 inches and

N/A
greater, (1) for < 2"

9|Page