EC1-M: MECHANICAL ENGINEERING ELECTIVE 1
Industrial Automation
Exercise # 3
Basic Pneumatic Circuit: Signal Overlap
Objectives
1. Familiarize the different pneumatic components and its functions.
2. Draw the function diagram of the given sequence.
3. Design a pneumatic circuit and label the components.
4. Identify the pneumatic components needed to operate the system
5. Resolve the conflict between the overlapping signals using idler switch.
6. Simulate the system using the pneumatics module.
Sequence
a) A+ A- B+ B- (single cycle)
b) A+ A- B+ B- (continuous cycle)
c) A+ A- B+ B- (single and continuous cycle)
d) A+ A- B+ B- (continuous cycle with emergency stop)
e) A+ A- B+ B- (single and continuous cycle with emergency stop)
Function Diagram
a) Displacement Diagram
A+
Cylinder A
A-
B+
Cylinder B
B-
b) Control Chart
1
LS1
0
1
LS2
0
1
LS3
0
1
LS4
0
c) Revised Control Chart
1
LS1
0
1
LS2
0
1
LS3
0
1
LS4
0
Materials
Single Cycle Continuous Cycle with Emergency Stop
1. Double Acting Cylinder (2) 1. Double Acting Cylinder (2)
2. 4-2 way Directional Control Valve (2) 2. 4-2 way Directional Control Valve (2)
3. Limit Switch (4) 3. 3-2 way Directional Control Valve (1)
4. Off-delay Timer (2) 4. Limit Switch (4)
5. Push Button (1) 5. Off-delay Timer (2)
6. Service Unit and Air Supply 6. Push Button (2)
7. Emergency Stop (1)
Continuous Cycle 8. Shuttle Valve (3)
1. Double Acting Cylinder (2) 9. Service Unit and Air Supply
2. 4-2 way Directional Control Valve (2)
3. 3-2 way Directional Control Valve (1) Single and Continuous Cycle with Emergency Stop
4. Limit Switch (4) 1. Double Acting Cylinder (2)
5. Off-delay Timer (2) 2. 4-2 way Directional Control Valve (2)
6. Push Button (2) 3. 3-2 way Directional Control Valve (1)
7. Service Unit and Air Supply 4. Limit Switches (4)
5. Off-delay Timer (2)
Single and Continuous Cycle 6. Push Button (3)
1. Double Acting Cylinder (2) 7. Emergency Stop (1)
2. 4-2 way Directional Control Valve (2) 8. Shuttle Valve (4)
3. 3-2 way Directional Control Valve (1) 9. Service Unit and Air Supply
4. Limit Switch (4)
5. Off-delay Timer (2)
6. Push Button (3)
7. Shuttle Valve (1)
8. Service Unit and Air Supply
Pneumatic Circuit
Single Cycle
Cylinder A LS1 LS2 Cylinder B LS3 LS4
DCV1 A B DCV2 A B
X Y X Y
P R P R
SU
AS
Continuous Cycle
Cylinder A LS1 LS2 Cylinder B LS3 LS4
Single and Continuous Cycle
Cylinder A LS1 LS2 Cylinder B LS3 LS4
Continuous Cycle with Emergency Stop
Cylinder A LS1 LS2 Cylinder B LS3 LS4
Single and Continuous Cycle with Emergency Stop
Cylinder A LS1 LS2 Cylinder B LS3 LS4