PARTS MANUAL

MPE060-080LC/SC
(A803)

Yale Materials Handling Corporation

1400 Sullivan Drive P/N 315570298
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 09/2005
 MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page vii for further information.
 SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT AND BRAKE ASSEMBLY

4 CONTROL HANDLE

5 HYDRAULIC SYSTEM

6 LIFT LINKAGE AND LOAD WHEEL

7 OPTIONS

8 NUMERICAL INDEX

9 USER SUPPORT INFORMATION

This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
 GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... iv
ALPHABETICAL INDEX............................................................................................................................................ i

B
BATTERY RETENTION...................................................................................................................................... 1-16
BATTERY ROLLER ASSEMBLY .......................................................................................................................... 7-4
BRAKE BUFFER
COAST CONTROL ........................................................................................................................................... 7-8
D/B 04/2001⇒............................................................................................................................................. 7-10
BRAKE SHOE ASSEMBLY
TOP MOUNTED HANDLE .............................................................................................................................. 3-12
BRAKE SHOES AND LINKAGE
BOTTOM MOUNTED HANDLE ...................................................................................................................... 7-16
BRAKE SYSTEM................................................................................................................................................ 3-14

C
CASTER
ARTICULATING .............................................................................................................................................. 3-10
SPRING LOADED
D/B 06/2001⇒............................................................................................................................................... 3-8
⇒D/B 06/2001............................................................................................................................................... 3-6
CONTACTOR ASSEMBLY
DIRECTIONAL
12 VOLT/24 VOLT........................................................................................................................................ 2-12
S/N A803N-08540U⇒ ............................................................................................................................... 2-8
S/N A803N-08541U⇒ ............................................................................................................................. 2-10
24 VOLT "EE"
⇒S/N A803N-05801S.............................................................................................................................. 2-18
S/N A803N-05802U⇔S/N A803N-8564U ............................................................................................... 2-20
S/N A803N-08565U⇒ ............................................................................................................................. 2-22
CONTACTOR PANEL ASSEMBLY
12 VOLT/24 VOLT
⇒S/N 576760................................................................................................................................................ 2-2
S/N 576761⇔S/N A803N-08540U................................................................................................................ 2-4
S/N A803N-08541U⇒ ................................................................................................................................... 2-6
24 VOLT "EE"
⇒S/N A803N-08564U ................................................................................................................................. 2-14
S/N A803N-08565U⇒ ................................................................................................................................. 2-16
CONTROL HANDLE MOUNTING
BOTTOM MOUNTED HANDLE ...................................................................................................................... 7-18

D
DECAL AND PLATE LOCATION ........................................................................................................................ 1-18
DRIVE MOTOR
12 VOLT
SHEET 1 OF 2 ............................................................................................................................................ 2-24

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

D (continued)

SHEET 2 OF 2 ............................................................................................................................................ 2-28

24 VOLT
D/B 10/2001⇒............................................................................................................................................. 2-38
⇒D/B 10/2001............................................................................................................................................. 2-34
S/N A803N-10523V⇒ ................................................................................................................................. 2-30
DRIVE UNIT ASSEMBLY
BOTTOM MOUNTED HANDLE ...................................................................................................................... 7-12
TOP MOUNTED HANDLE ................................................................................................................................ 3-2

F
FORKS
DOUBLE PALLET
ALLIGATOR................................................................................................................................................... 7-2

G
GENERAL TRUCK ............................................................................................................................................... 1-2
DRIVE END
⇒S/N 576760................................................................................................................................................ 1-4
S/N 576761⇔S/N A803N-08540U................................................................................................................ 1-8
S/N A803N-08541U⇒ ................................................................................................................................. 1-12
DRIVE END "EE"
S/N A803N-08565U⇒ ................................................................................................................................. 1-14

H
HOW TO FIND THE DESIRED PART NUMBER..................................................................................................... vi
HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................ vi
HYDRAULIC DIAGRAM
⇒S/N A803N-11536W.................................................................................................................................... 5-12
S/N A803N-11537W⇒.................................................................................................................................... 5-14
HYDRAULIC LIFT PUMP MOTOR
12 VOLT/24 VOLT ........................................................................................................................................... 2-40
HYDRAULIC POWER UNIT
12 VOLT/24 VOLT
⇒S/N A803N-11536W .................................................................................................................................. 5-2
S/N A803N-11537W⇒ .................................................................................................................................. 5-6
HYDRAULIC PUMP.............................................................................................................................................. 5-8

I
IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. vii

L
LIFT CYLINDER
D/B 08/1999⇒ ................................................................................................................................................ 5-11
⇒D/B 08/1999 ................................................................................................................................................ 5-10
LIFT LINKAGE...................................................................................................................................................... 6-2
LOAD BACKREST INSTALLATION
48/60-INCH BOLT ON....................................................................................................................................... 7-7

ii
 GENERAL INFORMATION

DESCRIPTION PAGE NO.

L (continued)

PIVOTING ......................................................................................................................................................... 7-6

LOAD WHEEL ASSEMBLY
SINGLE............................................................................................................................................................. 6-6
TANDEM ........................................................................................................................................................... 6-8

M
MASTER PART SHEET CROSS-REFERENCE ................................................................................................... viii

R
REMOTE CONTROL BOX ................................................................................................................................. 2-42

S
STEER HANDLE .................................................................................................................................................. 4-2
STEER HANDLE HEAD ASSEMBLY
SWITCHES
⇒S/N 595291................................................................................................................................................ 4-4
S/N 595292⇒................................................................................................................................................ 4-8

T
TRACTION SWITCH
BUTTERFLY CONTROL ................................................................................................................................... 4-6

iii
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION

Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

iv
 GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

v
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 8-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

vi
 GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vii
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

1C50 ..................................... 1-2 5C291 ................................. 2-20 11B80 ................................... 3-6

1C51 ..................................... 1-4 5C318 ................................. 2-12 11B88 ................................... 6-6
1C67 ................................... 1-12 6F39 ................................... 5-10 12A217 ............................... 2-24
1C68 ................................... 1-14 6F45 ................................... 5-11 12A218 ............................... 2-28
1C78 ..................................... 1-8 6J302.................................... 5-8 12A238 ............................... 2-34
2Z34 ................................... 3-14 6L3EE................................. 5-12 12A242 ............................... 2-30
2Z35 ................................... 3-12 6L3FF ................................. 5-14 12B135 ............................... 2-40
2Z36 ..................................... 7-8 6R18 ..................................... 5-2 14E32 ................................... 7-2
2Z65 ................................... 7-16 6R27 ..................................... 5-6 14G71................................. 1-18
5B370 ................................... 2-2 7H13 ..................................... 7-4 15A105 ............................... 1-16
5B371 ................................. 2-14 8F3CC .................................. 3-2 15A107 ................................. 7-7
5B460 ................................... 2-6 8F3DG ................................ 7-12 15A108 ................................. 7-6
5B461 ................................. 2-16 9G136................................... 4-2 G10019................................. 6-2
5B491 ................................... 2-4 9G137................................... 4-4 G10094................................. 4-8
5C215 ................................... 2-8 9G138................................... 4-6 G10143............................... 2-42
5C237 ................................. 2-18 9G150................................. 7-18 G10281............................... 7-10
5C265 ................................. 2-10 11B112 ............................... 3-10 G10362................................. 3-8
5C268 ................................. 2-22 11B113 ................................. 6-8 G10485............................... 2-38

viii
 SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
 CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

BATTERY RETENTION...................................................................................................................................... 1-16

DECAL AND PLATE LOCATION ........................................................................................................................ 1-18
GENERAL TRUCK ............................................................................................................................................... 1-2
DRIVE END
⇒S/N 576760................................................................................................................................................ 1-4
S/N 576761⇔S/N A803N-08540U................................................................................................................ 1-8
S/N A803N-08541U⇒ ................................................................................................................................. 1-12
DRIVE END "EE"
S/N A803N-08565U⇒ ................................................................................................................................. 1-14

1-1
1C50 12-99

GENERAL TRUCK

GENERAL TRUCK

1-2
 1C50 12-99

GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Control Head (Handle Assembly) (☞ 9G136) .......................................................... 1

2 504732200 Bumper ...................................................................................................................... 1
2 530018802 Screw......................................................................................................................... 1
2 015026200 Lockwasher ............................................................................................................... 1
2 014936600 Nut ............................................................................................................................. 1
3 518845600 Disc ........................................................................................................................... 1
4 520086800 Bushing ................................................................................................................ 2
4 580000292 Screw......................................................................................................................... 3
4 015026400 Lockwasher ............................................................................................................... 3
5 504263200 Cam ........................................................................................................................... 1
6 .. . . . Lift Linkage (☞ G10019) .......................................................................................... 1
7 523976001 Load Wheel Assembly (☞ 11B88) ........................................................................... 1
8 519161600 Anti-Slip Pad.............................................................................................................. 1
9 518782600 Caster (☞ 11B80) .................................................................................................... 2
10 .. . . . General Truck (Drive End) (☞ 1C51, 1C78, 1C67, 1C68) ....................................... 1
11 014869000 Screw......................................................................................................................... 2
11 016103700 Washer ...................................................................................................................... 4
11 504148700 Cover ......................................................................................................................... 1
12 .. . . . Remote Control Box (☞ G10143) ............................................................................ 1
13 751032301 Battery Discharge Indicator (12 Volt)......................................................................... 1
13 751032302 Battery Discharge Indicator (24 Volt)......................................................................... 1
13 752626301 Hour Meter and Battery Discharge Indicator (12 Volt)............................................... 1
13 752626302 Battery Indicator and Hour Meter (24 Volt) ................................................................ 1
13 b 524148927 Battery Discharge Indicator (24 Volt Maintenance-free Battery) ............................... 1
13 524136283 Hourmeter ................................................................................................................. 1
13 524148929 Battery Indicator and Hour Meter (24 Volt Maintenance-free Battery) ...................... 1
13 524148928 Battery Discharge Indicator and Hour Meter (12 Volt Maintenance-free Battery) ..... 1
a 752830300 Static Strap ................................................................................................................ 1
a 530018801 Capscrew................................................................................................................... 1
a 016103700 Washer ...................................................................................................................... 1
a 502122903 Locknut ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Without Lift Interrupt

1-3
1C51 04-00

GENERAL TRUCK
(DRIVE END)
(⇒S/N 576760)

GENERAL TRUCKDRIVE END⇒S/N 576760

1-4
 1C51 04-00

GENERAL TRUCK
(DRIVE END)
(⇒S/N 576760)

ITEM PART NO. DESCRIPTION QTY

1 500863110 Ignition Switch ........................................................................................................... 1

1 500863109 Key ....................................................................................................................... 2
2 066002600 Clamp ........................................................................................................................ 2
2 062307300 Capscrew................................................................................................................... 2
2 015026200 Lockwasher ............................................................................................................... 2
2 016103700 Washer ...................................................................................................................... 2
2 014936600 Nut ............................................................................................................................. 2
3 .. . . . Brake System (☞ 2Z34) .......................................................................................... 1
4 752576419 Connector and Wire Assembly .................................................................................. 1
5 721208100 Varistor Assembly...................................................................................................... 1
6 519331800 Varistor ...................................................................................................................... 1
7 504581700 Wire Harness............................................................................................................. 1
8 518140603 Hydraulic Unit (24 Volt) (☞ 6R18) ............................................................................ 1
8 518140604 Hydraulic Motor (12 Volt) (☞ 6R18) ......................................................................... 1
9 524143269 Horn........................................................................................................................... 1
9 203142800 Capscrew................................................................................................................... 2
9 016103500 Washer ...................................................................................................................... 2
9 015026000 Lockwasher ............................................................................................................... 2
9 014936500 Nut ............................................................................................................................. 2
10 502150806 Insulating Sleeve .................................................................................................. 2
10 515821801 Diode.................................................................................................................... 1
10 720341903 Terminal................................................................................................................ 2
11 504579200 Mounting Bracket....................................................................................................... 1
11 062151200 Capscrew................................................................................................................... 2
11 015026000 Lockwasher ............................................................................................................... 2
11 014936500 Nut ............................................................................................................................. 2
12 620287100 Switch ........................................................................................................................ 1
13 518361606 Transistor Controller (12 Volt) .................................................................................... 1
13 518361603 Transistor Controller (24 Volt) .................................................................................... 1
13 203142800 Capscrew................................................................................................................... 4
13 016103500 Washer ...................................................................................................................... 4
13 015026000 Lockwasher ............................................................................................................... 4
13 014936500 Nut ............................................................................................................................. 4
14 519109601 Contactor Panel (12 Volt) (☞ 5B370) ...................................................................... 1
14 519109602 Contactor Panel (24 Volt) (☞ 5B370) ...................................................................... 1
14 014867700 Screw......................................................................................................................... 3
14 015026000 Lockwasher ............................................................................................................... 3
14 014970700 Nut ............................................................................................................................. 6
14 014936500 Nut ............................................................................................................................. 3
15 .. . . . Drive Unit (☞ 8F3CC) .............................................................................................. 1
16 504359200 Bus Bar (B-)............................................................................................................... 1
17 504358200 Bus Bar (M-) .............................................................................................................. 1
18 504356200 Bus Bar (B+).............................................................................................................. 1
19 504357200 Bus Bar (A2) .............................................................................................................. 1
20 .. . . . Brake Switch (☞ 2Z34) ............................................................................................ 1
21 a 520231600 Shield ........................................................................................................................ 1
22 a 203142800 Capscrew................................................................................................................... 4
23 a 015026000 Lockwasher ............................................................................................................... 4

1-5
1C51 04-00

GENERAL TRUCK
(DRIVE END)
(⇒S/N 576760)

ITEM PART NO. DESCRIPTION QTY

24 a 016103500 Washer ...................................................................................................................... 4

25 a 014936500 Nut ............................................................................................................................. 4

FOOTNOTES:
a Not Illustrated

1-6
NOTES

1-7
1C78 04-00

GENERAL TRUCK
(DRIVE END)
(S/N 576761⇔S/N A803N-08540U)

GENERAL TRUCKDRIVE ENDS/N 576761⇔S/N A803N-08540U

1-8
 1C78 04-00

GENERAL TRUCK
(DRIVE END)
(S/N 576761⇔S/N A803N-08540U)

ITEM PART NO. DESCRIPTION QTY

1 500863110 Ignition Switch ........................................................................................................... 1

1 500863109 Key ....................................................................................................................... 2
2 066002600 Clamp ........................................................................................................................ 2
2 062307300 Capscrew................................................................................................................... 2
2 015026200 Lockwasher ............................................................................................................... 2
2 016103700 Washer ...................................................................................................................... 2
2 014936600 Nut ............................................................................................................................. 2
3 .. . . . Brake System (☞ 2Z34) .......................................................................................... 1
4 752576419 Connector and Wire Assembly (☞ 5B491) .............................................................. 1
5 721208100 Varistor Assembly...................................................................................................... 1
6 519331800 Varistor ...................................................................................................................... 1
7 504581700 Wire Harness............................................................................................................. 1
8 518140604 Hydraulic Motor (12 Volt) (☞ 6R18) ......................................................................... 1
8 518140603 Hydraulic Unit (24 Volt) (☞ 6R18) ............................................................................ 1
9 524143269 Horn........................................................................................................................... 1
9 203142800 Capscrew................................................................................................................... 2
9 016103500 Washer ...................................................................................................................... 2
9 015026000 Lockwasher ............................................................................................................... 2
9 014936500 Nut ............................................................................................................................. 2
10 502150806 Insulating Sleeve .................................................................................................. 2
10 515821801 Diode.................................................................................................................... 1
10 720341903 Terminal................................................................................................................ 2
11 014936500 Nut ............................................................................................................................. 2
11 015026000 Lockwasher ............................................................................................................... 2
11 062151200 Capscrew................................................................................................................... 2
11 504579200 Mounting Bracket....................................................................................................... 1
12 620287100 Switch ........................................................................................................................ 1
13 518361612 Transistor Controller (12 Volt) .................................................................................... 1
13 518361610 Transistor Controller (24 Volt) .................................................................................... 1
13 203142800 Capscrew................................................................................................................... 4
13 016103500 Washer ...................................................................................................................... 4
13 015026000 Lockwasher ............................................................................................................... 4
13 014936500 Nut ............................................................................................................................. 4
14 585032602 Contactor Panel (12 Volt) (☞ 5B491) ...................................................................... 1
14 585032603 Contactor Panel (24 Volt) (☞ 5B491) ...................................................................... 1
14 014867700 Screw (1/4 in.-20 1-1/8 in. Long)............................................................................... 3
14 015026000 Lockwasher ............................................................................................................... 3
14 014970700 Nut ............................................................................................................................. 6
14 014936500 Nut ............................................................................................................................. 3
15 .. . . . Drive Unit (☞ 8F3CC) .............................................................................................. 1
16 504359200 Bus Bar (B-)............................................................................................................... 1
17 504358200 Bus Bar (M-) .............................................................................................................. 1
18 504356200 Bus Bar (B+).............................................................................................................. 1
19 504357200 Bus Bar (A2) .............................................................................................................. 1
20 .. . . . Brake Switch (☞ 2Z34) ............................................................................................ 1
21 a 524140311 Shield ........................................................................................................................ 1
22 a 501921912 Clamp ........................................................................................................................ 1
23 a 203142800 Capscrew................................................................................................................... 4
24 a 015026000 Lockwasher ............................................................................................................... 4

1-9
1C78 04-00

GENERAL TRUCK
(DRIVE END)
(S/N 576761⇔S/N A803N-08540U)

ITEM PART NO. DESCRIPTION QTY

25 a 016103500 Washer ...................................................................................................................... 4

26 a 014936500 Nut ............................................................................................................................. 4

FOOTNOTES:
a Not Illustrated

1-10
NOTES

1-11
1C67 04-00

GENERAL TRUCK
(DRIVE END)
(S/N A803N-08541U⇒)

GENERAL TRUCKDRIVE ENDS/N A803N-08541U⇒

1-12
 1C67 04-00

GENERAL TRUCK
(DRIVE END)
(S/N A803N-08541U⇒)

ITEM PART NO. DESCRIPTION QTY

1 520467604 Contactor Panel (24 Volt) (☞ 5B460) ...................................................................... 1

1 520467605 Contactor Panel (12 Volt) (☞ 5B460) ...................................................................... 1
2 d 580001219 Electronic Logic Module (ELM).................................................................................. 1
2 e 580014154 Electronic Logic Module (ELM).................................................................................. 1
2 f 580044167 Electronic Logic Module (ELM).................................................................................. 1
3 520390601 Cable Assembly (A5-1).............................................................................................. 1
4 520390602 Cable Assembly (A6-1).............................................................................................. 1
5 518361610 Transistor Controller (24 Volt) .................................................................................... 1
5 518361612 Transistor Controller (12 Volt) .................................................................................... 1
6 520390603 Cable Assembly (M-) ................................................................................................. 1
7 752576424 Battery Connector Assembly (Gray).......................................................................... 1
7 b 752576425 Battery Connector Assembly (Yellow) ....................................................................... 1
7 b 752576426 Battery Connector Assembly (Red) ........................................................................... 1
8 580010395 Lift Cylinder (☞ 6F45) .............................................................................................. 1
9 501710902 Hose .......................................................................................................................... 1
10 502150806 Insulating Sleeve .................................................................................................. 2
10 515821801 Diode.................................................................................................................... 1
10 720341903 Terminal................................................................................................................ 2
11 518140603 Hydraulic Unit (24 Volt) (☞ 6R18) ............................................................................ 1
11 518140604 Hydraulic Motor (12 Volt) (☞ 6R18) ......................................................................... 1
12 520390604 Cable Assembly (Negative) ....................................................................................... 1
13 c .. . . . Cable (A5) ................................................................................................................. 1
14 c .. . . . Cable (A6) ................................................................................................................. 1
15 524143269 Horn........................................................................................................................... 1
16 524142679 Diode Assembly......................................................................................................... 1
16 515821801 Diode.................................................................................................................... 1
16 720341903 Terminal................................................................................................................ 2
16 502150806 Insulating Sleeve .................................................................................................. 2
17 620287100 Switch ........................................................................................................................ 1
18 500863104 Ignition Switch ........................................................................................................... 1
18 500863106 Ignition Key........................................................................................................... 1
19 .. . . . Main Drive Unit (☞ 8F3CC) ..................................................................................... 1
20 520390607 Power Cable (PM1) ................................................................................................... 1
21 520390608 Power Cable (PM2) ................................................................................................... 1
22 a 505039700 Cable Assembly......................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Optional Feature
c Part of Traction Motor Cable Assembly (Not Fully Illustrated)
d ⇒ S/N A803N-13442X
e S/N A803N-13443X⇔D/B 06/2003
f D/B 06/2003 ⇒

1-13
1C68 04-00

GENERAL TRUCK
(DRIVE END "EE")
(S/N A803N-08565U⇒)

GENERAL TRUCKDRIVE END "EE"S/N A803N-08565U⇒

1-14
 1C68 04-00

GENERAL TRUCK
(DRIVE END "EE")
(S/N A803N-08565U⇒)

ITEM PART NO. DESCRIPTION QTY

1 520467604 Contactor Panel (24 Volt) ("EE") (☞ 5B461) ............................................................ 1

2 c 580014154 Electronic Logic Module (ELM).................................................................................. 1
2 d 580044167 Electronic Logic Module (ELM).................................................................................. 1
3 520390601 Cable Assembly (A5-1).............................................................................................. 1
4 520390602 Cable Assembly (A6-1).............................................................................................. 1
5 518361610 Transistor Controller (24 Volt) .................................................................................... 1
6 520390603 Cable Assembly (M-) ................................................................................................. 1
7 752576424 Battery Connector Assembly (Gray).......................................................................... 1
7 a 752576425 Battery Connector Assembly (Yellow) ....................................................................... 1
7 a 752576426 Battery Connector Assembly (Red) ........................................................................... 1
8 580010395 Lift Cylinder (☞ 6F45) .............................................................................................. 1
9 501710902 Hose .......................................................................................................................... 1
10 501794944 Hose .......................................................................................................................... 1
11 518140603 Hydraulic Unit (24 Volt) (☞ 6R18) ............................................................................ 1
11 518140604 Hydraulic Motor (12 Volt) (☞ 6R18) ......................................................................... 1
12 520390604 Cable Assembly (Negative) ....................................................................................... 1
13 520390607 Power Cable (PM1) ................................................................................................... 1
14 b .. . . . Cable (A6) ................................................................................................................. 1
15 524143269 Horn........................................................................................................................... 1
16 515821801 Diode.................................................................................................................... 1
16 720341903 Terminal................................................................................................................ 2
16 502150806 Insulating Sleeve .................................................................................................. 2
17 620287100 Switch ........................................................................................................................ 1
18 500863104 Ignition Switch ........................................................................................................... 1
18 500863106 Ignition Key........................................................................................................... 1
19 .. . . . Main Drive Unit (☞ 8F3CC) ..................................................................................... 1
505039700 Cable Assembly......................................................................................................... 1

FOOTNOTES:
a Optional Feature
b Part of Traction Motor Cable Assembly (Not Fully Illustrated)
c ⇒ S/N A803N-13443X
d D/B 06/2003 ⇒

1-15
15A105 02-98

BATTERY RETENTION

BATT ERY RETENTION

1-16
 15A105 02-98

BATTERY RETENTION

ITEM PART NO. DESCRIPTION QTY

1 504571201 Bracket (Dim. A = 1.84 in.) (Side to Side) ................................................................. 2

1 504571202 Bracket (Dim. A = 3.06 in.) (Side to Side) ................................................................. 2
2 016109700 Washer ...................................................................................................................... 2
3 015026500 Lockwasher ............................................................................................................... 2
4 203161800 Nut (Jam)................................................................................................................... 2
5 506837501 Spacer (Front to Back)............................................................................................... 1
6 057048200 Capscrew................................................................................................................... 2
7 016104000 Washer ...................................................................................................................... 2
8 032658600 Locknut ...................................................................................................................... 2

1-17
14G71 12-99

DECAL AND PLATE LOCATION

D ECAL AND PL ATE LOCATION

1-18
 14G71 12-99

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 502157203 Label (Yale)................................................................................................................ 3

2 504058200 Label (Directional Arrow) ........................................................................................... 1
3 519141602 Label (Front Kick) (50.09 in.) ..................................................................................... 1
4 501904904 Rivet .......................................................................................................................... 4
4 519293807 Operator Manual........................................................................................................ 1
4 519996802 Base .......................................................................................................................... 1
4 519996803 Cover ......................................................................................................................... 1
5 518844600 Label (Operator Warning).......................................................................................... 1
6 506004500 Instrument Panel ....................................................................................................... 1
8 580008064 Cover ......................................................................................................................... 1
9 501904907 Rivet .......................................................................................................................... 4
10 519161600 Anti-Slip Pad.............................................................................................................. 1
11 b 504959200 Label (Coast Control) ................................................................................................ 1
12 a 507558300 Label ("EE" Construction).......................................................................................... 2
13 505890500 Label (Patents and Trademarks) ............................................................................... 1
14 505290200 Label (Yale)................................................................................................................ 1

517146056 Decal Kit (Includes Items 1-2, 4-5) ............................................................................ 1

FOOTNOTES:
a Use with "EE" only
b Use with Coast Control only

1-19
NOTES

1-20
 SECTION 2

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR ASSEMBLY
DIRECTIONAL
12 VOLT/24 VOLT........................................................................................................................................ 2-12
S/N A803N-08540U⇒ ............................................................................................................................... 2-8
S/N A803N-08541U⇒ ............................................................................................................................. 2-10
24 VOLT "EE"
⇒S/N A803N-05801S.............................................................................................................................. 2-18
S/N A803N-05802U⇔S/N A803N-8564U ............................................................................................... 2-20
S/N A803N-08565U⇒ ............................................................................................................................. 2-22
CONTACTOR PANEL ASSEMBLY
12 VOLT/24 VOLT
⇒S/N 576760................................................................................................................................................ 2-2
S/N 576761⇔S/N A803N-08540U................................................................................................................ 2-4
S/N A803N-08541U⇒ ................................................................................................................................... 2-6
24 VOLT "EE"
⇒S/N A803N-08564U ................................................................................................................................. 2-14
S/N A803N-08565U⇒ ................................................................................................................................. 2-16
DRIVE MOTOR
12 VOLT
SHEET 1 OF 2 ............................................................................................................................................ 2-24
SHEET 2 OF 2 ............................................................................................................................................ 2-28
24 VOLT
D/B 10/2001⇒............................................................................................................................................. 2-38
⇒D/B 10/2001............................................................................................................................................. 2-34
S/N A803N-10523V⇒ ................................................................................................................................. 2-30
HYDRAULIC LIFT PUMP MOTOR
12 VOLT/24 VOLT ........................................................................................................................................... 2-40
REMOTE CONTROL BOX ................................................................................................................................. 2-42

2-1
5B370 12-96

CONTACTOR PANEL ASSEMBLY

(12 VOLT/24 VOLT)
(⇒S/N 576760)

CONTACTOR PANEL ASSEMBLY12 VOLT/24 VOLT ⇒S/N 576760

2-2
 5B370 12-96

CONTACTOR PANEL ASSEMBLY

(12 VOLT/24 VOLT)
(⇒S/N 576760)

ITEM PART NO. DESCRIPTION QTY

519109601 Contactor Panel (12 Volt)........................................................................................... 1

519109602 Contactor Panel (24 Volt)........................................................................................... 1
1 752576419 Connector and Wire Assembly (Gray) ....................................................................... 1
1 723291300 Battery Connector (Gray) (Gray) .......................................................................... 1
1 752576412 Battery Connector Assembly (Yellow) ....................................................................... 1
1 723291303 Battery Connector (Yellow) (Yellow) ..................................................................... 1
1 752576413 Battery Connector Assembly (Red) ........................................................................... 1
1 723291304 Battery Connector (Red) ...................................................................................... 1
1 .. . . . Common Parts........................................................................................................... 1
1 050610500 Sleeve .................................................................................................................. 2
1 502164908 Cable.................................................................................................................... AR
1 012472000 Terminal (Positive)................................................................................................ 1
1 012471000 Electrical Terminal (Negative) .............................................................................. 1
1 516490806 Contact Set .......................................................................................................... 1
2 505007200 Spacer ....................................................................................................................... 1
3 502635903 Screw......................................................................................................................... 2
4 015026000 Lockwasher ............................................................................................................... 2
5 509982101 Diode ......................................................................................................................... 5
6 503368202 Resistor Assembly..................................................................................................... 1
7 517408307 Terminal Block (7 Terminals) ..................................................................................... 1
8 502634904 Screw......................................................................................................................... 4
9 011409900 Lockwasher ............................................................................................................... 4
10 506024500 Contactor Panel......................................................................................................... 1
11 519290800 Insulator..................................................................................................................... 5
12 062151200 Capscrew................................................................................................................... 2
13 015026000 Lockwasher ............................................................................................................... 10
14 016103500 Washer ...................................................................................................................... 5
15 062151100 Capscrew................................................................................................................... 5
16 505175505 Contactor (12 Volt) (☞ 5C215) ................................................................................ 1
16 505175502 Contactor (24 Volt) (☞ 5C215) ................................................................................ 1
17 502634905 Screw......................................................................................................................... 2
18 015035700 Lockwasher ............................................................................................................... 2
19 203142600 Capscrew................................................................................................................... 2
20 504235284 Fuse (500 Amp)......................................................................................................... 2
21 520069800 Bus Bar...................................................................................................................... 1
22 517408303 Terminal Block (3 Terminals) ..................................................................................... 1
23 500903103 Fuse (15 Amp)........................................................................................................... 1
24 503891202 Fuse Block................................................................................................................. 1
25 502632903 Screw......................................................................................................................... 1
26 051545300 Lockwasher ............................................................................................................... 5
27 021071200 Screw......................................................................................................................... 4
28 505473502 Relay (12 Volt) ........................................................................................................... 1
28 505473501 Relay (24 Volt) ........................................................................................................... 1
29 506097501 Relay (12 Volt) ........................................................................................................... 1
29 506097502 Relay (24 Volt) ........................................................................................................... 1
30 504583700 Wire Harness............................................................................................................. 1

2-3
5B491 06-97

CONTACTOR PANEL ASSEMBLY

(12 VOLT/24 VOLT)
(S/N 576761⇔S/N A803N-08540U)

CONTACTOR PANEL ASSEMBLY12 VOLT/24 VOLTS/N 576761⇔S/N A803N-08540U

2-4
 5B491 06-97

CONTACTOR PANEL ASSEMBLY

(12 VOLT/24 VOLT)
(S/N 576761⇔S/N A803N-08540U)

ITEM PART NO. DESCRIPTION QTY

585032602 Contactor Panel (12 Volt)........................................................................................... 1

585032603 Contactor Panel (24 Volt)........................................................................................... 1
1 752576413 Battery Connector Assembly (Red) ........................................................................... 1
1 723291304 Battery Connector (Red) ...................................................................................... 1
1 .. . . . Common Parts........................................................................................................... 1
1 050610700 Adapter Sleeve..................................................................................................... 2
1 502164908 Cable.................................................................................................................... AR
1 012471000 Electrical Terminal ................................................................................................ 2
1 516490806 Contact Set .......................................................................................................... 1
2 505566509 Stud ........................................................................................................................... 2
3 014936500 Nut ............................................................................................................................. 2
4 015026000 Lockwasher (1/4 in.) .................................................................................................. 2
5 509982101 Diode ......................................................................................................................... 2
6 503368202 Resistor Assembly (1500 Ohm)................................................................................. 1
7 517408307 Terminal Block (7 Terminals) ..................................................................................... 1
8 502700903 Screw......................................................................................................................... 2
9 064401300 Lockwasher ............................................................................................................... 6
10 585032100 Panel ......................................................................................................................... 1
11 519290800 Insulator..................................................................................................................... 3
12 016103500 Washer (1/4 in.) ......................................................................................................... 5
13 015026000 Lockwasher (1/4 in.) .................................................................................................. 6
14 203142600 Capscrew................................................................................................................... 4
15 062151100 Capscrew................................................................................................................... 5
16 505175505 Contactor (12 Volt) (☞ 5C215) ................................................................................ 1
16 505175502 Contactor (24 Volt) (☞ 5C215) ................................................................................ 1
17 015035700 Lockwasher ............................................................................................................... 2
18 014936200 Nut ............................................................................................................................. 2
19 504450749 Fuse (200 Amp)......................................................................................................... 2
20 500903103 Fuse (15 Amp)........................................................................................................... 1
21 503891202 Fuse Block................................................................................................................. 1
22 064066200 Screw......................................................................................................................... 1
23 032643500 Nut ............................................................................................................................. 4
24 520069800 Bus Bar...................................................................................................................... 1
25 051545300 Lockwasher ............................................................................................................... 4
26 021197300 Nut ............................................................................................................................. 4
27 505203201 Relay (12 Volt) ........................................................................................................... 1
27 505203202 Relay (24 Volt) ........................................................................................................... 1
28 585009001 Relay (12 Volt) ........................................................................................................... 1
28 585009002 Relay (24 Volt) ........................................................................................................... 1
29 502632903 Screw......................................................................................................................... 4
30 504913700 Wire Harness............................................................................................................. 1
31 517408303 Terminal Block (3 Terminals) ..................................................................................... 1
32 502700903 Screw......................................................................................................................... 2
33 062151200 Capscrew................................................................................................................... 1

2-5
5B460 04-00

CONTACTOR PANEL ASSEMBLY

(12 VOLT/24 VOLT)
(S/N A803N-08541U⇒)

CONTACTOR PANEL ASSEMBLY12 VOLT/24 VOLT S/N A803N-08541U⇒

2-6
 5B460 04-00

CONTACTOR PANEL ASSEMBLY

(12 VOLT/24 VOLT)
(S/N A803N-08541U⇒)

ITEM PART NO. DESCRIPTION QTY

520467604 Contactor Panel (24 Volt)........................................................................................... 1

520467605 Contactor Panel (12 Volt)........................................................................................... 1
1 507240500 Plate .......................................................................................................................... 1
2 b 580001219 Electronic Logic Module (ELM).................................................................................. 1
2 c 580014154 Electronic Logic Module (ELM).................................................................................. 1
2 d 580044167 Electronic Logic Module (ELM).................................................................................. 1
3 016103100 Washer ................................................................................................................. 2
4 502632902 Screw ................................................................................................................... 2
5 519832608 Contactor (12 Volt) (☞ 5C265) ................................................................................ 1
5 519832609 Contactor (24 Volt) (☞ 5C265) ................................................................................ 1
6 015035700 Lockwasher (Internal Tooth) ................................................................................. 2
7 502634905 Screw ................................................................................................................... 2
8 519290800 Insulator..................................................................................................................... 2
9 504450749 Fuse (200 Amp)......................................................................................................... 2
10 016103500 Washer ...................................................................................................................... 2
11 015026000 Lockwasher ............................................................................................................... 4
12 062151100 Capscrew................................................................................................................... 4
13 503891202 Fuse Block................................................................................................................. 1
14 a .. . . . Washer ................................................................................................................. 1
15 502632903 Screw ................................................................................................................... 1
16 500903103 Fuse (15 Amp)........................................................................................................... 1
17 505252700 Wire Harness............................................................................................................. 1
18 520357854 Buss Bar .................................................................................................................... 1
19 203142600 Capscrew................................................................................................................... 4

FOOTNOTES:
a Need replacement part for HCE-0557
b ⇒ S/N A803N-13442X
c S/N A803N-13443X⇔D/B 06/2003
d D/B 06/2003 ⇒

2-7
5C215 02-98

CONTACTOR ASSEMBLY
(DIRECTIONAL) (12 VOLT/24 VOLT)
(S/N A803N-08540U⇒)

CONTACTOR ASSEMBLYDIRECTIONAL12 VOLT/24 VOLTS/N A803N-08540U⇒

2-8
 5C215 02-98

CONTACTOR ASSEMBLY
(DIRECTIONAL) (12 VOLT/24 VOLT)
(S/N A803N-08540U⇒)

ITEM PART NO. DESCRIPTION QTY

505175505 Contactor (12 Volt)..................................................................................................... 1

505175502 Contactor (24 Volt)..................................................................................................... 1
1 519739828 Contact (Fixed) (Closed) ........................................................................................... 2
2 519739829 Contact (Fixed) .......................................................................................................... 4
3 519739830 Screw......................................................................................................................... 4
4 519739831 Link ............................................................................................................................ 1
5 519739832 Link ............................................................................................................................ 2
6 519739833 Cover ......................................................................................................................... 2
7 519739874 Spring ........................................................................................................................ 2
8 519739834 Insulator..................................................................................................................... 2
9 519739835 Contact (Moving) ....................................................................................................... 2
10 519739836 Contact (Fixed) (Double Closed) ............................................................................... 1
11 519739853 Coil and Frame Assembly (12 Volt) ........................................................................... 2
11 519739844 Coil and Frame Assembly (24 Volt) ........................................................................... 2
12 519739824 Suppression Kit ......................................................................................................... 1
13 519739837 Bracket ...................................................................................................................... 4
14 519739838 Insulator..................................................................................................................... 4

150091008 Repair Kit (Includes Items 1-2, 7, 9-10)..................................................................... 1

2-9
5C265 12-99

CONTACTOR ASSEMBLY
(DIRECTIONAL) (12 VOLT/24 VOLT)
(S/N A803N-08541U⇒)

CONTACTOR ASSEMBLYDIRECTIONAL12 VOLT/24 VOLTS/N A803N-08541U⇒

2-10
 5C265 12-99

CONTACTOR ASSEMBLY
(DIRECTIONAL) (12 VOLT/24 VOLT)
(S/N A803N-08541U⇒)

ITEM PART NO. DESCRIPTION QTY

519832601 Contactor Assembly (12 Volt) .................................................................................... 1

519832602 Contactor Assembly (24 Volt) .................................................................................... 1
1 519739830 Screw......................................................................................................................... 3
2 520321802 Hardware Kit.............................................................................................................. 1
3 520401802 Cover ......................................................................................................................... 1
4 520321807 Return Spring (12 Volt) .............................................................................................. 2
4 520321808 Spring (24 Volt).......................................................................................................... 2
5 504574241 Contact (Moving) ....................................................................................................... 2
6 520321804 Contact (Fixed) .......................................................................................................... 1
7 520321805 Insulator..................................................................................................................... 1
8 520321806 Contact Peg ............................................................................................................... 2
9 520321801 Coil and Frame Assembly (12 Volt) ........................................................................... 1
9 520321800 Coil and Frame Assembly (24 Volt) ........................................................................... 1

2-11
5C318 12-99

CONTACTOR ASSEMBLY
(DIRECTIONAL) (12 VOLT/24 VOLT)

CONTACTOR ASSEMBLYDIRECTIONAL12 VOLT/24 VOLT

2-12
 5C318 12-99

CONTACTOR ASSEMBLY
(DIRECTIONAL) (12 VOLT/24 VOLT)

ITEM PART NO. DESCRIPTION QTY

519832608 Contactor (12 Volt)..................................................................................................... 1

519832609 Contactor (24 Volt)..................................................................................................... 1
1 519739830 Screw......................................................................................................................... 3
2 580007045 Hardware Kit.............................................................................................................. 1
3 580007046 Cover ......................................................................................................................... 1
4 520321807 Return Spring (12 Volt) .............................................................................................. 2
5 580007047 Contact (Moving) ....................................................................................................... 2
6 580007048 Contact (Fixed) .......................................................................................................... 1
7 580007050 Insulator..................................................................................................................... 1
8 520321806 Contact Peg ............................................................................................................... 2
9 580007052 Coil and Frame Assembly (12 Volt) ........................................................................... 1
9 580007055 Coil and Frame Assembly (24 Volt) ........................................................................... 1

2-13
5B371 04-93

CONTACTOR PANEL ASSEMBLY

(24 VOLT "EE")
(⇒S/N A803N-08564U)

CONTACTOR PANEL ASSEMBLY24 VOLT "EE"⇒S/N A803N-08564U

2-14
 5B371 04-93

CONTACTOR PANEL ASSEMBLY

(24 VOLT "EE")
(⇒S/N A803N-08564U)

ITEM PART NO. DESCRIPTION QTY

519840601 Contactor Panel......................................................................................................... 1

1 509982101 Diode ......................................................................................................................... 5
2 503368202 Resistor Assembly..................................................................................................... 1
3 011409900 Lockwasher ............................................................................................................... 2
3 014861500 Screw......................................................................................................................... 2
3 517408307 Terminal Block (7 Terminals) ..................................................................................... 1
4 506024500 Contactor Panel......................................................................................................... 1
5 015026000 Lockwasher ............................................................................................................... 10
5 016103500 Washer ...................................................................................................................... 5
5 062151100 Capscrew................................................................................................................... 5
5 062151200 Capscrew................................................................................................................... 2
5 519290800 Insulator..................................................................................................................... 5
6 015035700 Lockwasher ............................................................................................................... 2
6 203142600 Capscrew................................................................................................................... 4
6 502634905 Screw......................................................................................................................... 2
6 519832602 Contactor Assembly (24 Volt) (☞ 5C237) ................................................................ 1
7 504235284 Fuse (500 Amp)......................................................................................................... 2
8 520069800 Bus Bar...................................................................................................................... 1
9 517408303 Terminal Block (3 Terminals) ..................................................................................... 1
10 500903103 Fuse (15 Amp)........................................................................................................... 1
11 021071200 Screw......................................................................................................................... 4
11 051545300 Lockwasher ............................................................................................................... 5
11 502632903 Screw......................................................................................................................... 1
11 503891202 Fuse Block................................................................................................................. 1
12 506097502 Relay (24 Volt) ........................................................................................................... 1
13 505473501 Relay (24 Volt) ........................................................................................................... 1
14 011409900 Lockwasher ............................................................................................................... 6
14 504921200 Cover ......................................................................................................................... 1
14 518821816 Screw......................................................................................................................... 6
15 519836600 Enclosure .................................................................................................................. 1
16 015026200 Lockwasher ............................................................................................................... 3
16 016105900 Washer ...................................................................................................................... 3
16 057121700 Nut ............................................................................................................................. 6
16 751240100 Terminal..................................................................................................................... 3
16 752715301 Washer ...................................................................................................................... 6
16 752716301 Washer ...................................................................................................................... 6
17 504907200 Block.......................................................................................................................... 1
18 011409900 Lockwasher ............................................................................................................... 2
18 014861500 Screw......................................................................................................................... 2
18 134388101 Terminal Block ........................................................................................................... 1
a 504583700 Wire Harness............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

2-15
5B461 04-00

CONTACTOR PANEL ASSEMBLY

(24 VOLT "EE")
(S/N A803N-08565U⇒)

CONTACTOR PANEL ASSEMBLY24 VOLT "EE"S/N A803N -08565U⇒

2-16
 5B461 04-00

CONTACTOR PANEL ASSEMBLY

(24 VOLT "EE")
(S/N A803N-08565U⇒)

ITEM PART NO. DESCRIPTION QTY

520468603 Contactor Panel Assembly ........................................................................................ 1

1 507242500 Plate .......................................................................................................................... 1
2 b 580001219 Electronic Logic Module (ELM).................................................................................. 1
2 c 580014154 Electronic Logic Module (ELM).................................................................................. 1
2 d 580044167 Electronic Logic Module (ELM).................................................................................. 1
3 016103100 Washer ...................................................................................................................... 2
4 502632902 Screw......................................................................................................................... 2
5 519832606 Directional Contactor (24 Volt) (☞ 5C268) .............................................................. 1
6 015035700 Lockwasher (Internal Tooth) ...................................................................................... 2
7 502634905 Screw......................................................................................................................... 2
8 520357849 Insulator (Bottom) ...................................................................................................... 1
9 520357850 Insulator (Side) .......................................................................................................... 2
10 520357853 Fuse Box ................................................................................................................... 1
11 a .. . . . Washer ...................................................................................................................... 4
12 502632903 Screw......................................................................................................................... 4
13 503891202 Fuse Block................................................................................................................. 1
14 a .. . . . Washer ...................................................................................................................... 1
15 502632903 Screw......................................................................................................................... 1
16 500903103 Fuse (15 Amp)........................................................................................................... 1
17 524138039 Wire Harness............................................................................................................. 1
18 520357854 Buss Bar .................................................................................................................... 1
19 a .. . . . Washer ...................................................................................................................... 8
20 502632907 Screw......................................................................................................................... 8
21 505294200 Post Assembly ........................................................................................................... 4
22 520357833 Bolt ....................................................................................................................... 1
23 520357814 Terminal Post........................................................................................................ 1
24 520357815 Spacer.................................................................................................................. 1
25 520357817 Washer ................................................................................................................. 1
26 520357818 Nut........................................................................................................................ 1
27 520357822 Nut........................................................................................................................ 1
28 520357820 Spacer.................................................................................................................. 1
29 520357821 Terminal Insulator................................................................................................. 1
30 504450749 Fuse (200 Amp)......................................................................................................... 2
31 519433612 Lockwasher ............................................................................................................... 2
32 520357818 Nut ............................................................................................................................. 4

FOOTNOTES:
a Need replacement part for HCE-0557
b ⇒ S/N A803N-13442X
c S/N A803N-13443X⇔D/B 06/2003
d D/B 06/2003 ⇒

2-17
5C237 09-96

CONTACTOR ASSEMBLY
(DIRECTIONAL) (24 VOLT "EE")
(⇒S/N A803N-05801S)

CONTACTOR ASSEMBLYDIRECTIONAL24 VOLT "EE"⇒S/N A803N-05801S

2-18
 5C237 09-96

CONTACTOR ASSEMBLY
(DIRECTIONAL) (24 VOLT "EE")
(⇒S/N A803N-05801S)

ITEM PART NO. DESCRIPTION QTY

519832602 Contactor Assembly (24 Volt) .................................................................................... 1

1 519739830 Screw......................................................................................................................... 3
2 520321802 Hardware Kit.............................................................................................................. 1
3 520401802 Cover ......................................................................................................................... 1
4 520321807 Return Spring (12 Volt) .............................................................................................. 2
5 504574241 Contact (Moving) ....................................................................................................... 2
6 520321804 Contact (Fixed) .......................................................................................................... 1
7 520321805 Insulator..................................................................................................................... 1
8 520321806 Contact Peg ............................................................................................................... 2
9 520321800 Coil and Frame Assembly (24 Volt) ........................................................................... 1

2-19
5C291 06-97

CONTACTOR ASSEMBLY
(DIRECTIONAL) (24 VOLT "EE")
(S/N A803N-05802U⇔S/N A803N-8564U)

CONTACTOR ASSEMBLYDIRECTIONAL24 VOLT "EE"S/N A803N-05802U⇔S/N A803N-8564U

2-20
 5C291 06-97

CONTACTOR ASSEMBLY
(DIRECTIONAL) (24 VOLT "EE")
(S/N A803N-05802U⇔S/N A803N-8564U)

ITEM PART NO. DESCRIPTION QTY

519832602 Contactor Assembly (24 Volt) .................................................................................... 1

1 519739830 Screw......................................................................................................................... 3
2 520401802 Cover ......................................................................................................................... 1
3 520321807 Return Spring (12 Volt) .............................................................................................. 2
4 504574241 Contact (Moving) ....................................................................................................... 2
5 520321804 Contact (Fixed) .......................................................................................................... 1
6 520321805 Insulator..................................................................................................................... 1
7 520321806 Contact Peg ............................................................................................................... 2
8 520321800 Coil and Frame Assembly (24 Volt) ........................................................................... 1
9 505286201 Stud (Short) ............................................................................................................... 3
10 505286202 Stud (Long)................................................................................................................ 1
11 449015041 Nut ............................................................................................................................. 9
12 016105900 Washer ...................................................................................................................... 8
13 519766808 Lockwasher ............................................................................................................... 4
14 752716301 Washer ...................................................................................................................... 4
15 752715301 Washer ...................................................................................................................... 4

2-21
5C268 07-97

CONTACTOR ASSEMBLY
(DIRECTIONAL) (24 VOLT "EE")
(S/N A803N-08565U⇒)

CONTACTOR ASSEMBLYDIRECTIONAL24 VOLT "EE"S/N A803N-08565U⇒

2-22
 5C268 07-97

CONTACTOR ASSEMBLY
(DIRECTIONAL) (24 VOLT "EE")
(S/N A803N-08565U⇒)

ITEM PART NO. DESCRIPTION QTY

519832606 Directional Contactor (24 Volt)................................................................................... 1

1 519739830 Screw......................................................................................................................... 3
2 520401801 Hardware Kit.............................................................................................................. 1
3 520401802 Cover ......................................................................................................................... 1
4 519739874 Spring ........................................................................................................................ 2
5 504574241 Contact (Moving) ....................................................................................................... 2
6 580000850 Contact (Fixed) .......................................................................................................... 1
7 520321805 Insulator..................................................................................................................... 1
8 520321806 Contact Peg ............................................................................................................... 2
9 580000853 Coil and Frame Assembly (24 Volt) ........................................................................... 1
10 580000852 Bracket Kit ................................................................................................................. 1
11 520357821 Terminal Insulator ...................................................................................................... 4
12 520372806 Screw......................................................................................................................... 4
13 520401806 Shroud ....................................................................................................................... 1
14 520401807 Insulator..................................................................................................................... 2
15 520401808 Insulator..................................................................................................................... 1
16 520401809 Insulator..................................................................................................................... 1

2-23
12A217 12-99

DRIVE MOTOR
(12 VOLT) (SHEET 1 OF 2)

DRIVE MOTOR12 VOLTSHEET 1 OF 2

2-24
 12A217 12-99

DRIVE MOTOR
(12 VOLT) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

730061001 Drive Motor ................................................................................................................ 1

1 580008838 Capscrew................................................................................................................... 3
2 077565100 Cover ......................................................................................................................... 1
3 730060200 Ball Bearing ............................................................................................................... 1
4 730027202 Spring ........................................................................................................................ 1
5 721727100 Shim .......................................................................................................................... 1
6 062151300 Capscrew................................................................................................................... 4
7 015026000 Lockwasher ............................................................................................................... 4
8 720064902 Nut ............................................................................................................................. 8
9 730042205 Lockwasher (Bronze)................................................................................................. 4
10 730084602 Head (CE).................................................................................................................. 1
11 720467408 Head (CE) ............................................................................................................ 1
12 724093301 Brush Holder (RH)................................................................................................ 2
13 724093302 Brush Holder (LH) ................................................................................................ 2
14 723724100 Bushing ................................................................................................................ 8
15 723725100 Washer ................................................................................................................. 8
16 501940903 Capscrew ............................................................................................................. 8
17 720037902 Washer ................................................................................................................. 8
18 015026000 Lockwasher .......................................................................................................... 8
19 028491000 Screw ................................................................................................................... 2
20 723872300 Terminal................................................................................................................ 2
21 520399825 Brush Kit............................................................................................................... 1
22 723562101 Insulator ............................................................................................................... 4
23 503152200 Insulator ............................................................................................................... 4
24 502423915 Washer ................................................................................................................. 4
25 015040200 Lockwasher .......................................................................................................... 4
26 720064902 Nut........................................................................................................................ 8
27 134178101 Brush Spring.............................................................................................................. 4
28 730054715 Field Ring .................................................................................................................. 1
29 730118600 Field Ring ............................................................................................................. 1
30 730110603 Field Coil and Terminal Assembly ........................................................................ 1
31 730110604 Field Coil and Terminal Assembly ........................................................................ 1
32 730080501 Pole Piece ............................................................................................................ 4
33 057048200 Capscrew ............................................................................................................. 8
34 015026400 Lockwasher .......................................................................................................... 8
35 723562101 Insulator ............................................................................................................... 4
36 503152200 Insulator ............................................................................................................... 4
37 502423915 Washer ................................................................................................................. 4
38 015040200 Lockwasher .......................................................................................................... 4
39 720064902 Nut........................................................................................................................ 8
40 730076700 Armature.................................................................................................................... 1
41 730068500 Head Assembly (Pinion End)..................................................................................... 1
42 720428300 Head (Pinion End)................................................................................................ 1
43 .. . . . Bearing................................................................................................................. 1
44 .. . . . Bearing Cap ......................................................................................................... 1
45 730050202 Screw ................................................................................................................... 3
46 015026200 Lockwasher ............................................................................................................... 6
47 059716400 Capscrew................................................................................................................... 6

2-25
12A217 12-99

DRIVE MOTOR
(12 VOLT) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

48 015003600 Nut ............................................................................................................................. 1

49 580014181 Label.......................................................................................................................... 1

NOTE:
Refer to Nameplate on Motor Housing for Correct Application.

2-26
NOTES

2-27
12A218 12-99

DRIVE MOTOR
(12 VOLT) (SHEET 2 OF 2)

DRIVE MOTOR12 VOLTSHEET 2 OF 2

2-28
 12A218 12-99

DRIVE MOTOR
(12 VOLT) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

730056002 Drive Motor ................................................................................................................ 1

1 730110601 Field Coil Assembly ................................................................................................... 1
2 730110602 Field Coil Assembly ................................................................................................... 1
3 721000302 Pole Piece ................................................................................................................. 4
4 730079701 Armature.................................................................................................................... 1
5 730068500 Head Assembly (Pinion End)..................................................................................... 1
6 015026200 Lockwasher ............................................................................................................... 6
7 059716400 Capscrew................................................................................................................... 6
8 06771330F Bearing ...................................................................................................................... 1
9 09659710A Bearing ...................................................................................................................... 1
10 015003600 Nut ............................................................................................................................. 1
11 730050202 Screw......................................................................................................................... 3
12 580008838 Capscrew................................................................................................................... 3
13 077565100 Cover ......................................................................................................................... 1
14 08054110M Bearing (CE).............................................................................................................. 1
15 721727100 Shim .......................................................................................................................... 1
16 720467417 Head (CE).................................................................................................................. 1
17 062151300 Capscrew................................................................................................................... 4
18 015026000 Lockwasher ............................................................................................................... 4
19 724093301 Brush Holder (RH) ..................................................................................................... 1
20 724093302 Brush Holder (LH) ..................................................................................................... 1
21 723724100 Bushing ..................................................................................................................... 8
22 723725100 Washer ...................................................................................................................... 8
23 015026000 Lockwasher ............................................................................................................... 10
24 501940903 Capscrew................................................................................................................... 8
25 720037902 Washer ...................................................................................................................... 10
26 134178101 Brush Spring.............................................................................................................. 4
27 520399825 Brush Kit.................................................................................................................... 2
28 720064902 Nut ............................................................................................................................. 4
29 730042205 Lockwasher ............................................................................................................... 2
30 015040200 Lockwasher ............................................................................................................... 2
31 502423915 Washer ...................................................................................................................... 2
32 503152200 Insulator..................................................................................................................... 2
33 723562101 Insulator..................................................................................................................... 4
34 055486800 Capscrew................................................................................................................... 8
35 015026400 Lockwasher ............................................................................................................... 8
36 720457400 Field Ring .................................................................................................................. 1
37 014730200 Screw......................................................................................................................... 2

NOTE:
Refer to Nameplate on Motor Housing for Correct Application.

2-29
12A242 12-99

DRIVE MOTOR
(24 VOLT)
(S/N A803N-10523V⇒)

DRIVE MOTOR24 VOLTS/N A803N-10523V⇒

2-30
 12A242 12-99

DRIVE MOTOR
(24 VOLT)
(S/N A803N-10523V⇒)

ITEM PART NO. DESCRIPTION QTY

730056003 Drive Motor ................................................................................................................ 1

1 580008838 Capscrew................................................................................................................... 3
2 077565100 Cover ......................................................................................................................... 1
3 08054110M Bearing (CE).............................................................................................................. 1
4 730027202 Spring ........................................................................................................................ 1
5 062151300 Capscrew................................................................................................................... 4
6 015026000 Lockwasher ............................................................................................................... 4
7 720064902 Nut ............................................................................................................................. 4
8 730042205 Lockwasher ............................................................................................................... 2
9 730084605 Head (CE).................................................................................................................. 1
10 720467417 Head (CE) ............................................................................................................ 1
11 724093301 Brush Holder (RH)................................................................................................ 1
12 724093302 Brush Holder (LH) ................................................................................................ 1
13 723724100 Bushing ................................................................................................................ 8
14 723725100 Washer ................................................................................................................. 8
15 501940903 Capscrew ............................................................................................................. 8
16 720037902 Washer ................................................................................................................. 10
17 015026000 Lockwasher .......................................................................................................... 10
18 028491000 Screw ................................................................................................................... 2
19 723872300 Terminal................................................................................................................ 2
20 520399825 Brush Kit............................................................................................................... 2
21 723562101 Insulator ............................................................................................................... 4
22 503152200 Insulator ............................................................................................................... 2
23 502423915 Washer ................................................................................................................. 2
24 015040200 Lockwasher .......................................................................................................... 2
25 720064902 Nut........................................................................................................................ 4
26 134178101 Brush Spring.............................................................................................................. 4
27 730054712 Field Ring Assembly.................................................................................................. 1
28 720457400 Field Ring ............................................................................................................. 1
29 730110601 Field Coil Assembly.............................................................................................. 1
30 730110602 Field Coil Assembly.............................................................................................. 1
31 721000302 Pole Piece ............................................................................................................ 4
32 055486800 Capscrew ............................................................................................................. 8
33 015026400 Lockwasher .......................................................................................................... 8
34 723562101 Insulator ............................................................................................................... 4
35 503152200 Insulator ............................................................................................................... 2
36 502423915 Washer ................................................................................................................. 2
37 015040200 Lockwasher .......................................................................................................... 2
38 720064902 Nut........................................................................................................................ 4
39 730240600 Armature.................................................................................................................... 1
40 730068500 Head Assembly (Pinion End)..................................................................................... 1
41 720428300 Head (Pinion End)................................................................................................ 1
42 06771330F Bearing................................................................................................................. 1
43 09659710A Bearing................................................................................................................. 1
44 720332901 Screw ................................................................................................................... 3
45 015026200 Lockwasher ............................................................................................................... 6
46 059716400 Capscrew................................................................................................................... 6

2-31
12A242 12-99

DRIVE MOTOR
(24 VOLT)
(S/N A803N-10523V⇒)

ITEM PART NO. DESCRIPTION QTY

47 015003600 Nut ............................................................................................................................. 1

48 580014181 Label.......................................................................................................................... 1

NOTE:
Refer to Nameplate on Motor Housing for Correct Application.

2-32
NOTES

2-33
12A238 12-99

DRIVE MOTOR
(24 VOLT)
(⇒D/B 10/2001)

DRIVE MOTOR24 VOLT⇒D/B 10/2001

2-34
 12A238 12-99

DRIVE MOTOR
(24 VOLT)
(⇒D/B 10/2001)

ITEM PART NO. DESCRIPTION QTY

730056004 Drive Motor ................................................................................................................ 1

1 015003600 Nut ............................................................................................................................. 1
2 059716400 Capscrew................................................................................................................... 6
3 015026200 Lockwasher ............................................................................................................... 6
4 730068500 Head Assembly (Pinion End)..................................................................................... 1
5 720428300 Head (Pinion End)................................................................................................ 1
6 720332901 Screw ................................................................................................................... 3
7 09659710A Bearing................................................................................................................. 1
8 06771330F Bearing................................................................................................................. 1
9 730240600 Armature.................................................................................................................... 1
10 730054712 Field Ring Assembly.................................................................................................. 1
11 720457400 Field Ring ............................................................................................................. 1
12 730110602 Field Coil Assembly.............................................................................................. 1
13 730110601 Field Coil Assembly.............................................................................................. 1
14 721000302 Pole Piece ............................................................................................................ 4
15 723562101 Insulator ............................................................................................................... 4
16 503152200 Insulator ............................................................................................................... 2
17 502423915 Washer ................................................................................................................. 2
18 015040200 Lockwasher .......................................................................................................... 2
19 720064902 Nut........................................................................................................................ 2
20 055486800 Capscrew ............................................................................................................. 8
21 015026400 Lockwasher .......................................................................................................... 4
22 730084606 Head (CE).................................................................................................................. 1
23 720467417 Head (CE) ............................................................................................................ 1
24 724093303 Brush Holder (RH)................................................................................................ 1
25 724093304 Brush Holder (LH) ................................................................................................ 1
26 723724100 Bushing ................................................................................................................ 8
27 723725100 Washer ................................................................................................................. 8
28 501940903 Capscrew ............................................................................................................. 8
29 723872300 Terminal................................................................................................................ 2
30 028491000 Screw ................................................................................................................... 2
31 015026000 Lockwasher .......................................................................................................... 10
32 720037902 Washer ................................................................................................................. 10
33 723562101 Insulator ............................................................................................................... 4
34 503152200 Insulator ............................................................................................................... 4
35 502423915 Washer ................................................................................................................. 2
36 015040200 Lockwasher .......................................................................................................... 2
37 720064902 Nut........................................................................................................................ 2
38 135650153 Brush Assembly ................................................................................................... 2
39 134178104 Spring ........................................................................................................................ 4
40 08054110M Bearing (CE).............................................................................................................. 1
41 062151300 Capscrew................................................................................................................... 4
42 015026000 Lockwasher ............................................................................................................... 4
43 720064902 Nut ............................................................................................................................. 4
44 730042205 Lockwasher ............................................................................................................... 2
45 730027202 Spring ........................................................................................................................ 1

2-35
12A238 12-99

DRIVE MOTOR
(24 VOLT)
(⇒D/B 10/2001)

ITEM PART NO. DESCRIPTION QTY

46 077565100 Cover ......................................................................................................................... 1

47 580008838 Capscrew................................................................................................................... 3

NOTE:
Refer to Nameplate on Motor Housing for Correct Application.

2-36
NOTES

2-37
G10485 10-01

DRIVE MOTOR
(24 VOLT)
(D/B 10/2001⇒)

DRIVE MOTOR24 VOLTD/B 10/2001⇒

2-38
 G10485 10-01

DRIVE MOTOR
(24 VOLT)
(D/B 10/2001⇒)

ITEM PART NO. DESCRIPTION QTY

580030971 Drive Motor ................................................................................................................ 1

1 504574292 Clamp Screw ............................................................................................................. 4
2 580028315 Cover ......................................................................................................................... 1
3 580029718 End Shield ................................................................................................................. 1
4 504574294 Lead and Terminal ..................................................................................................... 2
5 504230261 Insulator..................................................................................................................... 4
6 504574295 Bushing ..................................................................................................................... 2
7 504574296 O-Ring ....................................................................................................................... 4
8 504574297 Washer ...................................................................................................................... 2
9 504574298 Washer ...................................................................................................................... 4
10 015026200 Lockwasher ............................................................................................................... 4
11 504230217 Nut ............................................................................................................................. 8
12 580000285 Brush Holder ............................................................................................................. 1
13 580030529 Brush Kit.................................................................................................................... 4
14 519432624 Spring ........................................................................................................................ 4
15 504574285 Screw......................................................................................................................... 4
16 518821816 Screw......................................................................................................................... 4
17 580032327 Stator Shell ................................................................................................................ 1
18 504575200 Bushing ..................................................................................................................... 2
19 504230216 Washer ...................................................................................................................... 2
20 062151200 Capscrew................................................................................................................... 8
21 504575202 Pole Piece ................................................................................................................. 4
22 580032328 Field Coil.................................................................................................................... 1
23 580028323 Washer ...................................................................................................................... 2
24 580028324 Washer ...................................................................................................................... 1
25 580028325 Washer (Shim)........................................................................................................... 1
26 580030530 Ball Bearing ............................................................................................................... 1
27 580032329 Armature.................................................................................................................... 1
28 580030531 Bearing Retainer ....................................................................................................... 1
29 580030532 Ball Bearing ............................................................................................................... 1
30 580028328 End Shield ................................................................................................................. 1
31 900014278 Capscrew................................................................................................................... 4
32 580028330 Screw......................................................................................................................... 3
33 a 580032330 Cable ......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

2-39
12B135 09-96

HYDRAULIC LIFT PUMP MOTOR

(12 VOLT/24 VOLT)

HYDRAULIC LIFT PUMP MOTOR12 VOLT/24 VOLT

ITEM PART NO. DESCRIPTION QTY

518140606 Hydraulic Motor (12 Volt) ........................................................................................... 1

518140605 Hydraulic Motor (24 Volt) ........................................................................................... 1
1 520296807 Ball Bearing ............................................................................................................... 1
2 520296803 Armature.................................................................................................................... 1
3 520296806 Bolt ............................................................................................................................ 2
4 520296801 Field Coil Set (24 Volt)............................................................................................... 1
4 520296808 Field Coil (12 Volt) ..................................................................................................... 1
5 520296809 Brush Set (12 Volt) .................................................................................................... 1
5 520296802 Brush Set (24 Volt) .................................................................................................... 1
5 580011273 Brushes (24 Volt).................................................................................................. 1
6 520296805 Brush Holder ............................................................................................................. 1
7 520296804 Head (CE).................................................................................................................. 1

2-40
NOTES

2-41
G10143 08-00

REMOTE CONTROL BOX

REMOTE CONTROL BOX

2-42
 G10143 08-00

REMOTE CONTROL BOX

ITEM PART NO. DESCRIPTION QTY

1 506102500 Cover ......................................................................................................................... 1

1 502632903 Screw......................................................................................................................... 4
1 585093300 Cover (Cold Storage)................................................................................................. 1
1 585093200 Cover Plate (Cold Storage) .................................................................................. 1
3 b .. . . . Washer ...................................................................................................................... 8
4 505712502 Actuator (Lower) ........................................................................................................ 1
5 505712501 Actuator (Lift) ............................................................................................................. 1
6 505713501 Actuator (Hi Speed) ................................................................................................... 1
7 505713500 Actuator (Horn).......................................................................................................... 1
8 585093100 Spacer ....................................................................................................................... 4
9 501067207 Spring ........................................................................................................................ 8
10 064401300 Lockwasher ............................................................................................................... 4
11 500416902 Screw......................................................................................................................... 4
12 585092900 Switch and Mounting Plate Assembly ....................................................................... 2
13 585092700 Mounting Plate ..................................................................................................... 1
14 524167869 Switch................................................................................................................... 2
15 585092600 Mounting Bar........................................................................................................ 1
16 519972800 Plate ..................................................................................................................... 1
17 502632905 Screw ................................................................................................................... 4
18 a 504809200 Bracket ...................................................................................................................... 1
19 a 500416905 Screw......................................................................................................................... 2
20 a 064401300 Lockwasher ............................................................................................................... 4
21 a 032643500 Nut ............................................................................................................................. 8
22 a 506430503 Resistor (24 Volt) ....................................................................................................... 1
22 a 506430504 Resistor (12 Volt) ....................................................................................................... 1
ac 505136700 Wire Harness............................................................................................................. 1

FOOTNOTES:
a Cold Storage Parts Option
b Need replacement part for HCE-0557
c Not Illustrated

2-43
NOTES

2-44
 SECTION 3

3 DRIVE UNIT AND BRAKE ASSEMBLY

3 DRIVE UNIT AND BRAKE ASSEMBLY

 CONTENTS

SECTION 3
DRIVE UNIT AND BRAKE ASSEMBLY

DESCRIPTION PAGE

BRAKE SHOE ASSEMBLY

TOP MOUNTED HANDLE .............................................................................................................................. 3-12
BRAKE SYSTEM................................................................................................................................................ 3-14
CASTER
ARTICULATING .............................................................................................................................................. 3-10
SPRING LOADED
D/B 06/2001⇒............................................................................................................................................... 3-8
⇒D/B 06/2001............................................................................................................................................... 3-6
DRIVE UNIT ASSEMBLY
TOP MOUNTED HANDLE ................................................................................................................................ 3-2

3-1
8F3CC 12-99

DRIVE UNIT ASSEMBLY

(TOP MOUNTED HANDLE)

DRIVE UNIT ASSEMBLYTOP MOUNTED HANDLE

3-2
 8F3CC 12-99

DRIVE UNIT ASSEMBLY

(TOP MOUNTED HANDLE)

ITEM PART NO. DESCRIPTION QTY

1 730056002 Drive Motor (12 Volt) (☞ 12A218) ............................................................................ 1

1 c 730056003 Drive Motor (24 Volt) (☞ 12A242) ............................................................................ 1
1 730061001 Drive Motor (12 Volt) (☞ 12A217) ............................................................................ 1
1 b 730056004 Drive Motor (24 Volt) (☞ 12A238) ............................................................................ 1
1 016247100 Key (Woodruff)........................................................................................................... 1
2 015026400 Lockwasher ............................................................................................................... 12
3 057048200 Capscrew................................................................................................................... 4
4 116265100 Breather..................................................................................................................... 1
5 620033304 Shim (0.007 in.) ......................................................................................................... AR
5 620033316 Shim (0.002 in.) ......................................................................................................... AR
5 620033317 Shim (0.003 in.) ......................................................................................................... AR
5 620033319 Shim (0.030 in.) ......................................................................................................... AR
6 720561100 Bevel Gear and Pinion Set (14:1 Ratio)..................................................................... 1
7 620033306 Shim (0.005 in.) ......................................................................................................... 4
7 620033315 Shim (0.003 in.) ......................................................................................................... 1
8 015120800 Ball Bearing ............................................................................................................... 1
9 620033304 Shim (0.007 in.) ......................................................................................................... 1
10 501578500 Retainer ..................................................................................................................... 1
11 059711500 Capscrew................................................................................................................... 8
12 502406500 Brake Drum ............................................................................................................... 1
13 130060100 Washer ...................................................................................................................... 1
14 014991400 Nut (Castle) ............................................................................................................... 1
15 015418200 Cotter Pin .................................................................................................................. 1
16 015003600 Nut ............................................................................................................................. 1
17 065579600 Capscrew................................................................................................................... 1
18 060733200 Capscrew................................................................................................................... 2
19 057699700 Capscrew................................................................................................................... 1
20 015026600 Lockwasher ............................................................................................................... 3
21 518216800 Expansion Plug ......................................................................................................... 1
22 016872900 Ball Bearing ............................................................................................................... 1
23 620004401 Shaft .......................................................................................................................... 1
24 502172904 Key............................................................................................................................. 1
25 500147902 Key............................................................................................................................. 1
26 501802901 O-Ring ....................................................................................................................... 1
27 620001700 Housing ..................................................................................................................... 1
28 057091500 Capscrew................................................................................................................... 4
29 061278300 Washer ...................................................................................................................... 4
30 505130201 Clamp ........................................................................................................................ 1
31 a 504180700 Support Weldment (1 in.) .......................................................................................... 1
31 a 504978700 Support Weldment (7/8 in.) ....................................................................................... 1
31 a 505003700 Support Weldment (7/8 in.) ....................................................................................... 1
31 505238701 Support Weldment..................................................................................................... 1
32 504271200 Shield ........................................................................................................................ 1
33 203150300 Capscrew................................................................................................................... 4
34 504574252 Capscrew................................................................................................................... 2
35 504272200 Spacer ....................................................................................................................... 3
36 015631500 Lube Fitting................................................................................................................ 2
37 519831601 Bearing (Standard) .................................................................................................... 1
37 519831602 Bearing (Cold Storage/Corrosion) ............................................................................. 1
38 015001000 Nut ............................................................................................................................. 6

3-3
8F3CC 12-99

DRIVE UNIT ASSEMBLY

(TOP MOUNTED HANDLE)

ITEM PART NO. DESCRIPTION QTY

39 500139902 Pin ............................................................................................................................. 1

40 500139901 Pin ............................................................................................................................. 1
41 023082800 Plug ........................................................................................................................... 1
42 023080200 Plug ........................................................................................................................... 1
43 620003400 Cover ......................................................................................................................... 1
44 620007300 Idler Shaft .................................................................................................................. 1
45 012828800 O-Ring ....................................................................................................................... 1
46 640046920 Snap Ring.................................................................................................................. 2
47 500353904 Ball Bearing ............................................................................................................... 1
48 620009300 Idler Gear .................................................................................................................. 1
49 620011100 Spacer ....................................................................................................................... 1
50 751795300 Nut ............................................................................................................................. 1
51 720697100 Key............................................................................................................................. 1
52 015422100 Cotter Pin .................................................................................................................. 1
53 620005400 Gear .......................................................................................................................... 1
54 501989903 Snap Ring.................................................................................................................. 1
55 503011800 Ball Bearing ............................................................................................................... 1
56 027078800 Roller Bearing............................................................................................................ 1
57 720004903 Oil Seal ...................................................................................................................... 1
58 720148300 Drive Shaft................................................................................................................. 1
59 129528342 Wheel and Tire (Polyurethane).................................................................................. 1
59 506042501 Tire (Polyurethane) (10 in. x 5 in.)............................................................................. 1
59 129528334 Wheel and Tire (Poly Capped) .................................................................................. 1
59 501786915 Tire (Poly) .................................................................................................................. 1
59 129528333 Wheel and Tire (Rubber) ........................................................................................... 1
59 517580815 Tire (Rubber) (10 in. x 5 in.) ...................................................................................... 1
59 129114300 Wheel ........................................................................................................................ 1
60 129254100 Plate .......................................................................................................................... 1
61 061278300 Washer ...................................................................................................................... 5
62 129878100 Capscrew................................................................................................................... 5
63 620008701 Housing ..................................................................................................................... 1
64 065448900 Washer ...................................................................................................................... AR

FOOTNOTES:
a See Service Bulletin SE1836 for proper Conversion Kit application.
b ⇒ S/N A803N-10522V
c S/N A803N-10523V ⇒

3-4
NOTES

3-5
11B80 02-00

CASTER
(SPRING LOADED)
(⇒D/B 06/2001)

CAST ERSPRING LOADED⇒D/B 06/2001

3-6
 11B80 02-00

CASTER
(SPRING LOADED)
(⇒D/B 06/2001)

ITEM PART NO. DESCRIPTION QTY

518782600 Caster ........................................................................................................................ 1

b 520314600 Caster Assembly ....................................................................................................... 1
1 520318801 Yoke ........................................................................................................................... 1
2 520318815 Bushing ..................................................................................................................... 4
3 520318804 Pin ............................................................................................................................. 1
4 520318803 Pin ............................................................................................................................. 1
5 520318802 Bolt (with Nut) ............................................................................................................ 2
6 520318810 Retaining Ring ........................................................................................................... 4
7 520318806 Arm............................................................................................................................ 2
8 520318814 Wheel Axle ................................................................................................................ 1
9 520318808 Wheel ........................................................................................................................ 1
9 b 520082838 Wheel ........................................................................................................................ 1
10 520318809 Spacer ....................................................................................................................... 2
11 520318805 Spring ........................................................................................................................ 2
12 520318811 Bolt (with Nut) ............................................................................................................ 1
13 520318813 Bushing ..................................................................................................................... 2
14 520318812 Washer ...................................................................................................................... 2
15 520318807 Spacer ....................................................................................................................... 1
16 a 504574230 Capscrew................................................................................................................... 4
17 a 506021500 Spacer ....................................................................................................................... 1
18 a 720231901 Nut ............................................................................................................................. 4

FOOTNOTES:
a Items are not included with Caster Assembly and must be ordered separately
b Special Option

3-7
G10362 09-01

CASTER
(SPRING LOADED)
(D/B 06/2001⇒)

CAST ERSPRING LOADEDD/B 06/2001⇒

3-8
 G10362 09-01

CASTER
(SPRING LOADED)
(D/B 06/2001⇒)

ITEM PART NO. DESCRIPTION QTY

524244219 Caster Assembly ....................................................................................................... 1

1 524149484 Swivel Fork........................................................................................................... 1
2 524149485 Swivel Fork (Without Wheel Fork) ................................................................... 1
3 .. . . . Top Plate...................................................................................................... 1
4 .. . . . Fork ............................................................................................................. 1
5 .. . . . Bearing Pin .................................................................................................. 1
6 .. . . . Ball............................................................................................................... 18
7 .. . . . O-Ring Sealing ............................................................................................ 1
8 .. . . . Cap .............................................................................................................. 1
9 .. . . . Lower Wheel Fork............................................................................................ 1
10 .. . . . Capscrew ......................................................................................................... 1
11 .. . . . Axle Tube ......................................................................................................... 1
12 .. . . . Bearing ............................................................................................................ 2
13 .. . . . Locknut ............................................................................................................ 1
14 .. . . . Axle.................................................................................................................. 1
15 .. . . . Axle.................................................................................................................. 1
16 .. . . . Circlip ............................................................................................................... 4
17 .. . . . Spring .............................................................................................................. 2
18 .. . . . Axle Tube ......................................................................................................... 2
19 .. . . . Washer............................................................................................................. 2
20 .. . . . Capscrew ......................................................................................................... 2
21 .. . . . Locknut ............................................................................................................ 2
22 524149486 Wheel ................................................................................................................... 1
23 .. . . . Wheel............................................................................................................... 1
24 .. . . . Ball Bearing ..................................................................................................... 2
25 .. . . . Axle Tube ......................................................................................................... 1
26 524149487 Axle ...................................................................................................................... 1
27 .. . . . Axle Tube ......................................................................................................... 1
28 .. . . . Axle Tube ......................................................................................................... 1
29 .. . . . Axle Tube ......................................................................................................... 1
30 .. . . . Capscrew ......................................................................................................... 1
31 .. . . . Locknut ............................................................................................................ 1
32 502667504 Spacer (Plate) ...................................................................................................... 6
33 720196906 Capscrew ............................................................................................................. 8
34 720231901 Nut........................................................................................................................ 8
35 a 524153811 Plate ..................................................................................................................... 2
36 a 520045581 Capscrew ............................................................................................................. 8

FOOTNOTES:
a Not Illustrated

3-9
11B112 04-00

CASTER
(ARTICULATING)

CAST ERARTICULATING

3-10
 11B112 04-00

CASTER
(ARTICULATING)

ITEM PART NO. DESCRIPTION QTY

524144489 Caster (Heavy Duty) .................................................................................................. 1

1 524149905 Swivel Fork........................................................................................................... 1
2 524148436 Plate (Top) ....................................................................................................... 1
3 524148437 Fork.................................................................................................................. 1
4 524148438 Roller Bearing .................................................................................................. 1
5 524148439 Roller Bearing .................................................................................................. 1
6 524148440 Seal (Felt) ........................................................................................................ 1
7 524148441 Nut ................................................................................................................... 1
8 524148442 Pin.................................................................................................................... 1
9 524148443 Hub Cap........................................................................................................... 1
10 524148444 Wheel Fork (Lower) ......................................................................................... 1
11 524148448 Pin.................................................................................................................... 2
12 524148449 Spring .............................................................................................................. 2
13 524148463 Axle.................................................................................................................. 1
14 524148450 Screw ............................................................................................................... 2
15 524148451 Lockwasher...................................................................................................... 2
16 524148452 Fitting (Grease) ................................................................................................ 1
17 524149907 Axle Assembly...................................................................................................... 1
18 524148464 Axle.................................................................................................................. 1
19 524148459 Washer............................................................................................................. 2
20 524148462 Fitting (Grease) ................................................................................................ 1
21 524149906 Wheel Assembly .................................................................................................. 1
22 524148457 Wheel............................................................................................................... 1
23 524148458 Ball Bearing ..................................................................................................... 2
24 580028950 Capscrew................................................................................................................... 8
25 a 502667504 Spacer (Plate)............................................................................................................ 1
26 524153811 Plate .......................................................................................................................... 2
27 a 580006128 Nut ............................................................................................................................. 4
28 520045581 Capscrew................................................................................................................... 4

FOOTNOTES:
a Not included in Caster Assembly

3-11
2Z35 03-93

BRAKE SHOE ASSEMBLY

(TOP MOUNTED HANDLE)

BRAKE SHOE ASSEMBLYTOP MOUNTED HANDLE

ITEM PART NO. DESCRIPTION QTY

1 014936900 Nut ............................................................................................................................. 2
2 505108201 Rod ............................................................................................................................ 1
3 620005100 Spring Seat................................................................................................................ 2
4 506511500 Spring ........................................................................................................................ 1
5 150021305 Brake Shoe Assembly ............................................................................................... 2
6 722316100 Screw......................................................................................................................... 2
7 130207100 Pivot........................................................................................................................... 2
8 620003100 Link ............................................................................................................................ 1
9 015918200 Snap Ring.................................................................................................................. 2
10 015631300 Lube Fitting................................................................................................................ 2
11 504882701 Screw......................................................................................................................... 2
12 506499500 Cam ........................................................................................................................... 1
13 015914900 Snap Ring.................................................................................................................. 1
14 015628700 Lube Fitting................................................................................................................ 1

3-12
NOTES

3-13
2Z34 02-98

BRAKE SYSTEM

BRAKE SYSTEM

3-14
 2Z34 02-98

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 518850600 Steer Handle ............................................................................................................. 1

2 504263200 Cam ........................................................................................................................... 1
3 502672903 Set Screw .................................................................................................................. 2
4 504257200 Spacer ....................................................................................................................... 2
5 504343200 Torsion Spring ........................................................................................................... 1
6 015631500 Lube Fitting................................................................................................................ 2
7 504732200 Bumper ...................................................................................................................... 1
8 530018802 Screw......................................................................................................................... 1
9 015026200 Lockwasher ............................................................................................................... 6
10 014936600 Nut ............................................................................................................................. 1
11 506005500 Pivot Shaft (Standard) ............................................................................................... 1
11 506630500 Pivot Shaft (Corrosion-Resistant) .............................................................................. 1
12 518845600 Disc ........................................................................................................................... 1
13 520086800 Bushing ................................................................................................................ 2
14 580000292 Screw......................................................................................................................... 3
15 015026400 Lockwasher ............................................................................................................... 3
16 014970900 Nut ............................................................................................................................. 2
17 504256200 Adjuster Spring.......................................................................................................... 1
18 500350904 Capscrew................................................................................................................... 1
19 504626200 Roller Cam................................................................................................................. 1
20 015003500 Locknut ...................................................................................................................... 1
21 504312200 Bellcrank.................................................................................................................... 1
22 585038700 Pin ............................................................................................................................. 1
23 023338500 Retaining Ring ........................................................................................................... 1
24 024390800 Pin ............................................................................................................................. 2
25 015416100 Cotter Pin .................................................................................................................. 2
26 024390200 Yoke End (LH) ........................................................................................................... 1
27 014972900 Nut ............................................................................................................................. 3
28 505210202 Rod ............................................................................................................................ 1
29 .. . . . Switch ........................................................................................................................ 1
30 724198300 Bracket ...................................................................................................................... 1
31 062151200 Capscrew................................................................................................................... 2
32 502097901 Nut ............................................................................................................................. 2
33 520011800 Switch ........................................................................................................................ 1
34 024390200 Yoke End (RH) ........................................................................................................... 1
35 021197300 Nut ............................................................................................................................. 1
36 a .. . . . Support Weldment (☞ 8F3CC) ................................................................................ 1
37 501753903 Capscrew................................................................................................................... 4
38 015027700 Lockwasher ............................................................................................................... 1
39 016390600 Clamp ........................................................................................................................ 1
40 014861000 Screw......................................................................................................................... 1
41 015026000 Lockwasher ............................................................................................................... 1
42 016103200 Washer (#8) ............................................................................................................... 1
43 066002600 Clamp ........................................................................................................................ 1
44 059716200 Capscrew................................................................................................................... 1
45 021071200 Screw......................................................................................................................... 1
46 016103700 Washer ...................................................................................................................... 1
47 501921903 Clamp ........................................................................................................................ 1
48 203142600 Capscrew................................................................................................................... 1
49 015026000 Lockwasher ............................................................................................................... 1

3-15
2Z34 02-98

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

50 016103500 Washer ...................................................................................................................... 1

51 753211301 Resistor (25W-12 Volt) (Heater) ................................................................................ 1
51 753211302 Resistor (25W-24 Volt) (Heater) ................................................................................ 1
52 504820200 Bracket ...................................................................................................................... 1

FOOTNOTES:
a See Service Bulletin SE1836 for proper Conversion Kit application.

3-16
 SECTION 4

4 CONTROL HANDLE

4 CONTROL HANDLE
 CONTENTS

SECTION 4
CONTROL HANDLE

DESCRIPTION PAGE

STEER HANDLE .................................................................................................................................................. 4-2

STEER HANDLE HEAD ASSEMBLY
SWITCHES
⇒S/N 595291................................................................................................................................................ 4-4
S/N 595292⇒................................................................................................................................................ 4-8
TRACTION SWITCH
BUTTERFLY CONTROL ................................................................................................................................... 4-6

4-1
9G136 12-99

STEER HANDLE

STEER HANDLE

4-2
 9G136 12-99

STEER HANDLE

ITEM PART NO. DESCRIPTION QTY

1 014936600 Nut ............................................................................................................................. 2

2 015015200 Nut ............................................................................................................................. 2
3 504981702 Arm (Standard).......................................................................................................... 2
3 504983702 Arm (Pick Assist) ....................................................................................................... 2
4 016103700 Washer (5/16 in.) ....................................................................................................... 2
5 504167200 Eye Bolt ..................................................................................................................... 2
6 503894200 Plate .......................................................................................................................... 1
7 500026912 Screw......................................................................................................................... 1
8 500026913 Screw......................................................................................................................... 1
9 015026200 Lockwasher ............................................................................................................... 2
10 016104000 Washer ...................................................................................................................... 2
11 015026400 Lockwasher ............................................................................................................... 2
12 060816600 Capscrew................................................................................................................... 2
13 501067207 Spring ........................................................................................................................ 2
14 505142200 Button ........................................................................................................................ 2
15 505058200 Guard ........................................................................................................................ 2
16 505115200 Switch ........................................................................................................................ 2
17 505112200 Bracket ...................................................................................................................... 2
18 502634901 Screw......................................................................................................................... 12
19 509815500 Cover ......................................................................................................................... 2
20 505173200 Spacer ....................................................................................................................... 4
21 015035700 Lockwasher ............................................................................................................... 8
22 505114200 Switch ........................................................................................................................ 2
23 016103500 Washer ...................................................................................................................... 2
24 503766200 Shaft .......................................................................................................................... 1
25 519305803 Grip............................................................................................................................ 2
26 b .. . . . Steer Handle Head Assembly (☞ G10094) ........................................................
26 a .. . . . Steer Handle Head Assembly (☞ 9G137) ............................................................... 1
27 518850600 Steer Handle ............................................................................................................. 1
505139700 Wire Harness............................................................................................................. 1
505075700 Wire Harness (Quick Pick) ........................................................................................ 1

FOOTNOTES:
a ⇒ S/N 595291
b S/N 595292 ⇒

4-3
9G137 02-98

STEER HANDLE HEAD ASSEMBLY

(SWITCHES)
(⇒S/N 595291)

STEER HANDL E HEAD ASSEMBLYSWITCH ES⇒S/N 595291

4-4
 9G137 02-98

STEER HANDLE HEAD ASSEMBLY

(SWITCHES)
(⇒S/N 595291)

ITEM PART NO. DESCRIPTION QTY

1 504118200 Control Handle Head Kit............................................................................................ 1

2 b .. . . . Cover (Top)........................................................................................................... 1
3 b .. . . . Switch Support..................................................................................................... 1
4 b .. . . . Base ..................................................................................................................... 1
5 505712501 Actuator (Lift) ............................................................................................................. 1
6 505713500 Actuator (Horn).......................................................................................................... 1
7 505712502 Actuator (Lower) ........................................................................................................ 1
8 501067207 Spring ........................................................................................................................ 6
9 506100500 Wire Harness (Push Button)...................................................................................... 1
10 503896200 Switch Retainer ......................................................................................................... 1
11 .. . . . Switch ........................................................................................................................ 4
12 505138700 Wire Harness (Handle).............................................................................................. 1
13 c .. . . . Washer ...................................................................................................................... 4
14 502023904 Screw......................................................................................................................... 2
15 502023905 Capscrew................................................................................................................... 2
16 503956200 Stopper ...................................................................................................................... 1
17 501067206 Spring ........................................................................................................................ 2
18 505487500 Actuator ..................................................................................................................... 1
19 a 504596200 Bracket ...................................................................................................................... 1
20 a 500416905 Screw......................................................................................................................... 2
21 a 506430501 Resistor (24 Volt) ....................................................................................................... 1
22 a 064401300 Lockwasher ............................................................................................................... 2
23 a 032643500 Nut ............................................................................................................................. 2
24 .. . . . Traction Switch (☞ 9G138) ...................................................................................... 1
25 c .. . . . Washer ...................................................................................................................... 4
26 502023907 Screw......................................................................................................................... 2
27 015035900 Lockwasher ............................................................................................................... 2
28 502635904 Screw......................................................................................................................... 2
29 502023906 Screw......................................................................................................................... 2

FOOTNOTES:
a Cold Storage and Corrosion
b Components Not Sold Separately
c Need replacement part for HCE-0557

4-5
9G138 02-98

TRACTION SWITCH
(BUTTERFLY CONTROL)

TRACTION SWITCHBUTTERFLY C ONTROL

4-6
 9G138 02-98

TRACTION SWITCH
(BUTTERFLY CONTROL)

ITEM PART NO. DESCRIPTION QTY

1 505326504 Switch ........................................................................................................................ 1

2 507050500 Potentiometer and Gear ....................................................................................... 1
3 502700902 Screw ................................................................................................................... 2
4 504325200 Spring................................................................................................................... 1
5 503961200 Lever .................................................................................................................... 1
6 504731201 Spacer.................................................................................................................. 1
7 503958200 Plate ..................................................................................................................... 1
8 500416901 Screw ................................................................................................................... 1
9 504731203 Spacer.................................................................................................................. 2
10 503781200 Switch................................................................................................................... 2
11 751199100 Insulator ............................................................................................................... 2
12 751187100 Plate ..................................................................................................................... 1
13 640168903 Roll Pin................................................................................................................. 1
14 503749200 Lever .................................................................................................................... 1
15 504863200 Torsion Spring ...................................................................................................... 1
16 500067913 Roll Pin................................................................................................................. 1
17 502213100 Bushing ................................................................................................................ 2
18 032643500 Nut........................................................................................................................ 3
19 504731202 Spacer.................................................................................................................. 2
20 503747200 Shaft (Butterfly Control)........................................................................................ 1
20 503747201 Shaft (Full Rotary Control) ................................................................................... 1
21 505325501 Cam...................................................................................................................... 1
22 502213100 Bushing ................................................................................................................ 2
23 502205101 Control Lever (Butterfly Control)........................................................................... 2
24 061214000 Spring Pin (Butterfly Control) ............................................................................... 2

4-7
G10094 06-00

STEER HANDLE HEAD ASSEMBLY

(SWITCHES)
(S/N 595292⇒)

STEER HANDL E HEAD ASSEMBLYSWITCH ESS/N 595292⇒

4-8
 G10094 06-00

STEER HANDLE HEAD ASSEMBLY

(SWITCHES)
(S/N 595292⇒)

ITEM PART NO. DESCRIPTION QTY

1 504118200 Control Handle Head Kit............................................................................................ 1

2 b .. . . . Cover (Top)........................................................................................................... 1
3 b .. . . . Switch Support..................................................................................................... 1
4 b .. . . . Base ..................................................................................................................... 1
5 505487500 Actuator ..................................................................................................................... 1
6 501067206 Spring ........................................................................................................................ 2
7 503956200 Stopper ...................................................................................................................... 1
8 504058200 Label (Directional Arrow) ........................................................................................... 1
9 505712501 Actuator (Lift) ............................................................................................................. 1
10 505713500 Actuator (Horn).......................................................................................................... 1
11 505712502 Actuator (Lower) ........................................................................................................ 1
12 501067207 Spring ........................................................................................................................ 6
13 503896200 Switch Retainer ......................................................................................................... 1
14 .. . . . Switch ........................................................................................................................ 4
15 502023905 Capscrew................................................................................................................... 2
16 d .. . . . Washer ...................................................................................................................... 4
17 502023904 Screw......................................................................................................................... 2
18 015035700 Lockwasher ............................................................................................................... 4
19 502023906 Screw......................................................................................................................... 2
20 502635904 Screw......................................................................................................................... 2
21 015035900 Lockwasher ............................................................................................................... 2
22 502023907 Screw......................................................................................................................... 2
23 507118500 Switch ........................................................................................................................ 1
24 751199100 Insulator ............................................................................................................... 3
25 580004704 Switch................................................................................................................... 2
26 505264200 Nut Plate .............................................................................................................. 1
26 503949202 Fastener ............................................................................................................... 1
27 505247201 Standoff................................................................................................................ 1
28 507078500 Potentiometer ....................................................................................................... 1
29 518791680 Screw ................................................................................................................... 2
30 505263200 Spacer.................................................................................................................. 1
31 504449783 Screw ................................................................................................................... 1
32 505246700 Wire Harness (Push Button)...................................................................................... 1
33 c 032643500 Nut ............................................................................................................................. 2
34 c 064401300 Lockwasher ............................................................................................................... 2
35 c 506430501 Resistor (24 Volt) ....................................................................................................... 1
36 c 500416905 Screw......................................................................................................................... 2
37 ce 505028200 Bracket ...................................................................................................................... 1
37 cf 585095200 Bracket ...................................................................................................................... 1
38 cf 524143506 Spacer (PMC Only) ................................................................................................... 1
39 cf 520045008 Compound (Corrosion Preventive) (PMC Only) ........................................................ 1
40 cf 500031907 Capscrew (PMC Only)............................................................................................... 1
41 a 061214000 Spring Pin .................................................................................................................. 2
42 a 507074502 Shaft .......................................................................................................................... 1
43 a 502205101 Control Lever ............................................................................................................. 2
44 a 016104000 Washer ...................................................................................................................... 1

4-9
G10094 06-00

STEER HANDLE HEAD ASSEMBLY

(SWITCHES)
(S/N 595292⇒)

ITEM PART NO. DESCRIPTION QTY

45 a 014869000 Screw......................................................................................................................... 1
46 a 032586000 Lockwasher ............................................................................................................... 1

FOOTNOTES:
a Butterfly Control Modification
b Components Not Sold Separately
c Heater Group for Cold Storage
d Need replacement part for HCE-0557
e ⇒ S/N A803N-14790X
f S/N A803N-14790X ⇒

4-10
 SECTION 5

5 HYDRAULIC SYSTEM

5 HYDRAULIC SYSTEM
 CONTENTS

SECTION 5
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC DIAGRAM
⇒S/N A803N-11536W.................................................................................................................................... 5-12
S/N A803N-11537W⇒.................................................................................................................................... 5-14
HYDRAULIC POWER UNIT
12 VOLT/24 VOLT
⇒S/N A803N-11536W .................................................................................................................................. 5-2
S/N A803N-11537W⇒ .................................................................................................................................. 5-6
HYDRAULIC PUMP.............................................................................................................................................. 5-8
LIFT CYLINDER
D/B 08/1999⇒ ................................................................................................................................................ 5-11
⇒D/B 08/1999 ................................................................................................................................................ 5-10

5-1
6R18 09-96

HYDRAULIC POWER UNIT

(12 VOLT/24 VOLT)
(⇒S/N A803N-11536W)

HYDRAULIC POWER UNIT 12 VOLT/24 VOLT⇒S/N A803N-11536W

5-2
 6R18 09-96

HYDRAULIC POWER UNIT

(12 VOLT/24 VOLT)
(⇒S/N A803N-11536W)

ITEM PART NO. DESCRIPTION QTY

518140603 Hydraulic Unit (24 Volt) .............................................................................................. 1

518140604 Hydraulic Motor (12 Volt) ........................................................................................... 1
1 518140606 Hydraulic Motor (12 Volt) (☞ 12B135) ..................................................................... 1
1 518140605 Hydraulic Motor (24 Volt) (☞ 12B135) ..................................................................... 1
2 518818834 Switch (12 Volt).......................................................................................................... 1
2 518818835 Solenoid Switch (24 Volt)........................................................................................... 1
3 61065340C Coupling .................................................................................................................... 1
4 518818801 Adapter ...................................................................................................................... 1
5 052645100 O-Ring ....................................................................................................................... 1
6 518818844 Valve Seat ................................................................................................................. 1
7 518818818 Plunger ...................................................................................................................... 1
8 518818817 Spring ........................................................................................................................ 1
9 518818836 Gasket ....................................................................................................................... 1
10 518818837 Cap ............................................................................................................................ 1
11 052645100 O-Ring ....................................................................................................................... 1
12 518818838 Screw......................................................................................................................... 1
13 518818802 Retainer ..................................................................................................................... 1
14 a .. . . . Screw......................................................................................................................... 2
15 012823200 O-Ring ....................................................................................................................... 1
16 518818825 Snap Ring.................................................................................................................. 1
17 518818827 Shim .......................................................................................................................... 1
18 518818839 Tube........................................................................................................................... 1
19 518818832 O-Ring ....................................................................................................................... 1
20 506138801 Snap Ring.................................................................................................................. 1
21 449021006 Washer ...................................................................................................................... 1
22 518818840 Tube........................................................................................................................... 1
23 518818805 O-Ring ....................................................................................................................... 1
24 503147800 Capscrew................................................................................................................... 4
25 518818846 Breather..................................................................................................................... 1
26 a .. . . . Screw......................................................................................................................... 4
27 518818841 Reservoir ................................................................................................................... 1
28 515912802 Magnet ...................................................................................................................... 1
29 518818830 Strainer ...................................................................................................................... 1
30 518818842 Tube........................................................................................................................... 1
31 518818810 O-Ring ....................................................................................................................... 1
32 518818811 Retainer ..................................................................................................................... 1
33 518818812 Retainer ..................................................................................................................... 1
34 a .. . . . Screw......................................................................................................................... 1
35 516595602 Pump Kit (12 Volt) (☞ 6J302) .................................................................................. 1
35 516596602 Hydraulic Pump (24 Volt) (☞ 6J302) ....................................................................... 1
36 518818813 O-Ring ....................................................................................................................... 1
37 518818843 O-Ring ....................................................................................................................... 1
38 052645100 O-Ring ....................................................................................................................... 2
39 517160602 Solenoid Valve (12 Volt)............................................................................................. 1
39 517161602 Solenoid Valve (24 Volt)............................................................................................. 1
40 518818819 Hydraulic Control Valve ............................................................................................. 1
41 518818820 Spring ........................................................................................................................ 1
42 518818806 Check Valve Kit.......................................................................................................... 1
43 052645100 O-Ring.................................................................................................................. 1

5-3
6R18 09-96

HYDRAULIC POWER UNIT

(12 VOLT/24 VOLT)
(⇒S/N A803N-11536W)

ITEM PART NO. DESCRIPTION QTY

44 515689804 Dowel Pin .................................................................................................................. 1

45 515743802 Filter (24 Volt Only).................................................................................................... 1

FOOTNOTES:
a Commercial

5-4
NOTES

5-5
6R27 12-99

HYDRAULIC POWER UNIT

(12 VOLT/24 VOLT)
(S/N A803N-11537W⇒)

HYDRAULIC POWER UNIT 12 VOLT/24 VOLTS/N A803N-11537W⇒

5-6
 6R27 12-99

HYDRAULIC POWER UNIT

(12 VOLT/24 VOLT)
(S/N A803N-11537W⇒)

ITEM PART NO. DESCRIPTION QTY

580009968 Hydraulic Motor (12 Volt) ........................................................................................... 1

580009967 Hydraulic Unit (24 Volt) (24 Volt)................................................................................ 1
1 580011272 Start Switch Service Kit (24 Volt)............................................................................... 1
1 580011569 Start Switch Service Kit (12 Volt)............................................................................... 1
2 580011265 Hydraulic Motor (24 Volt) ........................................................................................... 1
2 580011564 Hydraulic Motor (12 Volt) ........................................................................................... 1
3 580011273 Brushes (24 Volt) ....................................................................................................... 1
3 580011570 Brush (12 Volt)........................................................................................................... 1
4 60165340C Coupling .................................................................................................................... 1
5 580011266 Adapter Service Kit.................................................................................................... 1
6 518818806 Check Valve Kit.......................................................................................................... 1
7 580011270 Reservoir Service Kit................................................................................................. 1
8 518818830 Strainer ...................................................................................................................... 1
9 580011269 Reservoir ................................................................................................................... 1
10 580011268 Breather Elbow Kit..................................................................................................... 1
11 580011277 Breather..................................................................................................................... 1
12 580011267 Fitting......................................................................................................................... 1
13 580011276 Valve Stem ................................................................................................................ 1
14 580011571 Solenoid (12 Volt) ...................................................................................................... 1
15 580011274 Solenoid Coil (24 Volt) ............................................................................................... 1
16 580011262 Relief Valve Kit .......................................................................................................... 1
17 .. . . . Hydraulic Pump ......................................................................................................... 1

5-7
6J302 04-98

HYDRAULIC PUMP

HYDRAULIC PUMP

5-8
 6J302 04-98

HYDRAULIC PUMP

ITEM PART NO. DESCRIPTION QTY

516596602 Hydraulic Pump ......................................................................................................... 1

1 503147800 Capscrew (12 point) .................................................................................................. 4
2 515689803 Pin ............................................................................................................................. 1
3 131635419 Needle Bearing.......................................................................................................... 4
4 515686832 Drive Shaft................................................................................................................. 1
5 515686833 Idler Shaft .................................................................................................................. 1
6 503209800 Pin ............................................................................................................................. 2
7 503144800 Snap Ring.................................................................................................................. 4
8 515685807 Gear .......................................................................................................................... 2
9 050816800 Oil Seal ...................................................................................................................... 1
10 518818810 O-Ring ....................................................................................................................... 1
11 .. . . . Housing ..................................................................................................................... 1
12 a 066017100 Gasket (Amber) ......................................................................................................... 1
12 a 519249801 Gasket (Translucent) ................................................................................................. 1

FOOTNOTES:
a Replace with Same Color Gasket Only

5-9
6F39 09-97

LIFT CYLINDER
(⇒D/B 08/1999)

LIFT CYLINDER⇒D/B 08/1999

ITEM PART NO. DESCRIPTION QTY

580010395 Lift Cylinder (Group No. 8603626) ............................................................................ 1

1 502637902 Nut........................................................................................................................ 1
2 504146500 Piston ................................................................................................................... 1
3 504777501 Shell ..................................................................................................................... 1
4 517307601 Piston Rod............................................................................................................ 1
5 507106500 Gland.................................................................................................................... 1
6 500193912 Bushing ................................................................................................................ 1
7 504020502 Seal ...................................................................................................................... 1
8 500381502 Wiper Ring ........................................................................................................... 1
9 502678912 Seal ...................................................................................................................... 1

516149011 Seal Kit (Includes Items 7-9) ................................................................................ 1

5-10
 6F45 12-99

LIFT CYLINDER
(D/B 08/1999⇒)

LIFT CYLINDERD/B 08/1999⇒

ITEM PART NO. DESCRIPTION QTY

580010395 Lift Cylinder (Group No. 8603628) ............................................................................ 1

1 502637902 Nut........................................................................................................................ 1
2 505292200 Piston ................................................................................................................... 1
3 504777502 Shell ..................................................................................................................... 1
4 517307601 Piston Rod............................................................................................................ 1
5 507106500 Gland.................................................................................................................... 1
6 500193912 Bushing ................................................................................................................ 1
7 .. . . . Seal ...................................................................................................................... 1
8 .. . . . Wiper.................................................................................................................... 1
9 .. . . . Rod Seal .............................................................................................................. 1

516149011 Seal Kit (Includes Items 7-9) ................................................................................ 1

5-11
6L3EE 09-96

HYDRAULIC DIAGRAM
(⇒S/N A803N-11536W)

HYDRAULIC DIAGRAM⇒S/N A803N-11536W

ITEM PART NO. DESCRIPTION QTY

519151600 Hydraulic Diagram ..................................................................................................... 1

1 580010395 Lift Cylinder (☞ 6F45) .............................................................................................. 1
2 512876801 Fitting......................................................................................................................... 2
3 052645200 O-Ring.................................................................................................................. 1
3 500111904 Fitting......................................................................................................................... 1
4 518140603 Hydraulic Unit (24 Volt) (☞ 6R18) ............................................................................ 1
4 518140604 Hydraulic Motor (12 Volt) (☞ 6R18) ......................................................................... 1
5 501794944 Hose (1/4 in. I.D. 12 in. Long) ................................................................................... 1
6 056363100 Fitting......................................................................................................................... 1
6 056363300 O-Ring.................................................................................................................. 1

5-12
NOTES

5-13
6L3FF 12-99

HYDRAULIC DIAGRAM
(S/N A803N-11537W⇒)

HYDRAULIC DIAGRAMS/N A803N-11537W⇒

5-14
 6L3FF 12-99

HYDRAULIC DIAGRAM
(S/N A803N-11537W⇒)

ITEM PART NO. DESCRIPTION QTY

1 580010395 Lift Cylinder (☞ 6F39) .............................................................................................. 1

2 512876801 Fitting......................................................................................................................... 1
3 500111904 Fitting......................................................................................................................... 1
3 052645200 O-Ring.................................................................................................................. 1
4 580009967 Hydraulic Unit (24 Volt) (☞ 6R27) ............................................................................ 1
4 580009968 Hydraulic Motor (12 Volt) (☞ 6R27) ......................................................................... 1
5 501794902 Hose .......................................................................................................................... 1
6 056363100 Fitting......................................................................................................................... 1
6 056363300 O-Ring.................................................................................................................. 1
7 501794944 Hose .......................................................................................................................... 1

5-15
NOTES

5-16
 SECTION 6

6 LIFT LINKAGE AND LOAD WHEEL

6 LIFT LINKAGE AND LOAD WHEEL

 CONTENTS

SECTION 6
LIFT LINKAGE AND LOAD WHEEL

DESCRIPTION PAGE

LIFT LINKAGE...................................................................................................................................................... 6-2

LOAD WHEEL ASSEMBLY
SINGLE............................................................................................................................................................. 6-6
TANDEM ........................................................................................................................................................... 6-8

6-1
G10019 03-00

LIFT LINKAGE

LIFT L INKAGE

6-2
 G10019 03-00

LIFT LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 023022400 Roll Pin ...................................................................................................................... 2

1 023024200 Roll Pin ...................................................................................................................... 2
2 900003277 Bushing ..................................................................................................................... 1
3 312233090 Snap Ring.................................................................................................................. 4
4 g 580010395 Lift Cylinder (☞ 6F39) .............................................................................................. 1
4 h 580010395 Lift Cylinder (☞ 6F45) .............................................................................................. 1
5 507016501 Pin (Standard) ........................................................................................................... 1
5 507016502 Pin (Corrosion Resistant) .......................................................................................... 1
6 503190200 Pin (Standard) ........................................................................................................... 1
6 751990300 Pin (Corrosion Resistant) .......................................................................................... 1
7 023025000 Pin ............................................................................................................................. 2
8 503180201 Pivot Pin (Standard) .................................................................................................. 2
8 507243501 Pivot Pin (Corrosion Resistant) ................................................................................. 2
9 503180202 Pivot Pin (Corrosion Resistant) ................................................................................. 2
9 505343200 Pivot Pin (Standard) .................................................................................................. 2
10 524141179 Link Assembly (Upper) .............................................................................................. 2
11 e 507248504 Bushing ................................................................................................................ 4
11 f 585086302 Bushing ................................................................................................................ 4
12 015631500 Lube Fitting................................................................................................................ 14
13 507309500 Rocker Arm (with Bushings) ...................................................................................... 2
14 e 507248505 Bushing ................................................................................................................ 4
14 f 585086303 Bushing ................................................................................................................ 4
15 e 507248503 Bushing ................................................................................................................ 4
15 f 585086301 Bushing ................................................................................................................ 4
16 e 507243502 Pivot Pin (DE) (Standard) .......................................................................................... 2
16 f 585084600 Pivot Pin (Standard) .................................................................................................. 2
16 503180206 Pivot Pin (Corrosion Resistant) ................................................................................. 2
17 502677908 Spring Pin .................................................................................................................. 2
18 015026400 Lockwasher ............................................................................................................... 4
19 507243503 Pivot Pin (Standard) .................................................................................................. 2
19 503180207 Pivot Pin (Corrosion Resistant) ................................................................................. 2
20 059711500 Capscrew................................................................................................................... 2
21 015026400 Lockwasher ............................................................................................................... 2
22 507246501 Pin (27 in.) ................................................................................................................ 2
22 507246502 Pin (22 in.) ................................................................................................................. 2
23 d 520493602 Pull Rod (Pallet Fork Length 36 in. and Battery Well Length 13.4 in.) ...................... 2
23 d 520493601 Pull Rod (Pallet Fork Length 36 in. and Battery Well Length 9in.) ............................ 2
23 d 520493604 Pull Rod (Pallet Fork Length 42 in. and Battery Well Length 13.4in.) ....................... 2
23 d 520493603 Pull Rod (Pallet Fork Length 42 in. and Battery Well Length 9 in.) ........................... 2
23 d 520493606 Pull Rod (Pallet Fork Length 48 in. and Battery Well Length 13.4 in.) ...................... 2
23 d 520493605 Pull Rod (Pallet Fork Length 48 in. and Battery Well Length 9 in.) ........................... 2
23 ai 520492620 Pull Rod (Pallet Fork Length 36 in. and Battery Well Length 13.4 in.) ...................... 2
23 ai 520492622 Pull Rod (Pallet Fork Length 42 in. and Battery Well Length 13.4 in.) ...................... 2
23 ai 520492621 Pull Rod (Pallet Fork Length 42 in. and Battery Well Length 9 in.) ........................... 2
23 ai 520492619 Pull Rod (Pallet Fork Length 48 in. and Battery Well Length 13.4 in.) ...................... 2
23 ai 520492601 Pull Rod (Pallet Fork Length 48 in. and Battery Well Length 9 in.) ........................... 2
23 ai 520492604 Pull Rod (Pallet Fork Length 54 in. and Battery Well Length 13.4 in.) ...................... 2
23 ai 520492602 Pull Rod (Pallet Fork Length 54 in. and Battery Well Length 9 in.) ........................... 2
23 ai 520492606 Pull Rod (Pallet Fork Length 60 in. and Battery Well Length 13.4 in.) ...................... 2
23 ai 520492605 Pull Rod (Pallet Fork Length 60 in. and Battery Well Length 9 in.) ........................... 2

6-3
G10019 03-00

LIFT LINKAGE

ITEM PART NO. DESCRIPTION QTY

23 ai520492610 Pull Rod (Pallet Fork Length 72 in. and Battery Well Length 13.4 in.) ...................... 2
23 ai520492608 Pull Rod (Pallet Fork Length 72 in. and Battery Well Length 9 in.) ........................... 2
23 ci520492609 Pull Rod (Pallet Fork Length 84/93/96 in. and Battery Well Length 13.4 in.) ............ 2
23 ci520492607 Pull Rod (Pallet Fork Length 84/93/96 in. and Battery Well Length 9 in.) ................. 2
23 bj585087905 Pull Rod (Pallet Fork Length 46/50 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087906 Pull Rod (Pallet Fork Length 48/52 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087907 Pull Rod (Pallet Fork Length 50/54 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087908 Pull Rod (Pallet Fork Length 52/56 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087909 Pull Rod (Pallet Fork Length 54/58 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087910 Pull Rod (Pallet Fork Length 56/60 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087912 Pull Rod (Pallet Fork Length 58/62 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087913 Pull Rod (Pallet Fork Length 60/64 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087914 Pull Rod (Pallet Fork Length 62/66 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087917 Pull Rod (Pallet Fork Length 65/69 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087919 Pull Rod (Pallet Fork Length 68/72 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087920 Pull Rod (Pallet Fork Length 69/73 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087921 Pull Rod (Pallet Fork Length 70/74 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087922 Pull Rod (Pallet Fork Length 71/75 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087923 Pull Rod (Pallet Fork Length 72/76 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087924 Pull Rod (Pallet Fork Length 74/78 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087928 Pull Rod (Pallet Fork Length 80/84 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087930 Pull Rod (Pallet Fork Length 82/86 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087931 Pull Rod (Pallet Fork Length 84/88 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087933 Pull Rod (Pallet Fork Length 86/90 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087938 Pull Rod (Pallet Fork Length 92/96 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087939 Pull Rod (Pallet Fork Length 94/98 in. and Battery Well Length 13.4/9 in.) .............. 2
23 bj585087940 Pull Rod (Pallet Fork Length 96/100 in. and Battery Well Length 13.4/9 in.) ............ 2
23 bj585087941 Pull Rod (Pallet Fork Length 98/102 in. and Battery Well Length 13.4/9 in.) ............ 2
23 bj585087942 Pull Rod (Pallet Fork Length 67/71 in. and Battery Well Length 13.4/9 in.) .............. 2
24 507248506 Bushing ................................................................................................................ 4
25 580015511 Nut ............................................................................................................................. 8
26 507319501 Yoke Assembly .......................................................................................................... 2
27 e 507248505 Bushing ................................................................................................................ 4
27 f 585086303 Bushing ................................................................................................................ 4
28 585083802 Rod ............................................................................................................................ 2
29 507247500 Pivot Shaft (Standard) ............................................................................................... 2
29 507327500 Pivot Shaft (Corrosion Resistant) .............................................................................. 2
30 502677910 Roll Pin ...................................................................................................................... 2
31 015631300 Lube Fitting................................................................................................................ 4
32 507244500 Pivot Pin .................................................................................................................... 2
33 059711500 Capscrew................................................................................................................... 4
34 502455904 Set Screw .................................................................................................................. 4
35 502569936 Spacer ....................................................................................................................... 2
36 751791301 Roller ......................................................................................................................... 2
37 523976001 Load Wheel Assembly (Single) (☞ 11B88) ............................................................. 2
38 504574233 Load Wheel (Tandem) (☞ 11B113) ......................................................................... 2
39 580002026 Capscrew................................................................................................................... 2
40 014970900 Nut ............................................................................................................................. 4
41 504582200 Glide Strip.................................................................................................................. 2
42 720000902 Nut ............................................................................................................................. 4

6-4
 G10019 03-00

LIFT LINKAGE

ITEM PART NO. DESCRIPTION QTY

43 502526901 Capscrew................................................................................................................... 4
44 580000132 Pivot Pin (Tandem) .................................................................................................... 2

FOOTNOTES:
a Rectangular with Bushings
b Rectangular with Bushings and Replaceable Threaded End - Alligator Forks
c Retangular with Bushings - Alligator Forks
d Round with Bushings
e ⇒ S/N A803N-13100W
f S/N A803N-13101W ⇒
g ⇒ D/B 08/1999
h D/B 08/1999 ⇒
i ⇒ D/B 09/1999
j D/B 09/1999 ⇒

6-5
11B88 03-00

LOAD WHEEL ASSEMBLY

(SINGLE)

LOAD WHEEL ASSEMBLYSINGL E

ITEM PART NO. DESCRIPTION QTY

1 504012200 Spacer ....................................................................................................................... 2

2 501922906 Oil Seal ...................................................................................................................... 2
3 064855400 Bearing Cup .............................................................................................................. 2
3 064855500 Bearing Cone ............................................................................................................ 2
4 505596501 Load Wheel ............................................................................................................... 1
5 520488600 Link Assembly ........................................................................................................... 1
5 520487600 Link....................................................................................................................... 1
6 b 507248502 Bushing ................................................................................................................ 2
6 a 585086304 Bushing ................................................................................................................ 2
7 015631500 Lube Fitting................................................................................................................ 3
8 505617500 Axle Shaft (Standard) ................................................................................................ 1
8 506633500 Axle Shaft (Corrosion Resistant) ............................................................................... 1
9 524136574 Roll Pin ...................................................................................................................... 1

FOOTNOTES:
a S/N A803-13101W ⇒
b ⇒ S/N A803N-13100W

6-6
NOTES

6-7
11B113 03-00

LOAD WHEEL ASSEMBLY

(TANDEM)

LOAD WHEEL ASSEMBLYTANDEM

6-8
 11B113 03-00

LOAD WHEEL ASSEMBLY

(TANDEM)

ITEM PART NO. DESCRIPTION QTY

1 504574233 Load Wheel ............................................................................................................... 2

2 504574239 Sleeve........................................................................................................................ 2
3 500120903 Ball Bearing ............................................................................................................... 4
4 504574235 Washer ...................................................................................................................... 4
5 504574234 Washer ...................................................................................................................... 4
6 504574237 Bracket (LH) .............................................................................................................. 1
7 519432642 Plug ...................................................................................................................... 1
8 504574236 Bracket (RH) .............................................................................................................. 1
9 519432642 Plug ...................................................................................................................... 1
10 504574240 Bolt ............................................................................................................................ 2
11 580016624 Capscrew ............................................................................................................. 2
12 504449732 Nut ............................................................................................................................. 2
13 500193925 Bushing ..................................................................................................................... 2
14 520486600 Link Assembly (Rear) ................................................................................................ 1
14 520489600 Link....................................................................................................................... 1
15 ad 500193907 Bushing (Without Groove on Outside Diameter) .................................................. 2
15 b 507248502 Bushing ................................................................................................................ 2
15 c 585086304 Bushing ................................................................................................................ 2
16 504574238 Shim (0.006 in.) ......................................................................................................... 2
17 015631500 Lube Fitting................................................................................................................ 6

FOOTNOTES:
a Use with Original Linkage Assembly
b ⇒ S/N A803-13100W
c S/N A803-13101W ⇒
d S/N A803N-08541U ⇒

6-9
NOTES

6-10
 SECTION 7

7 OPTIONS

7 OPTIONS
 CONTENTS

SECTION 7
OPTIONS

DESCRIPTION PAGE

BATTERY ROLLER ASSEMBLY .......................................................................................................................... 7-4

BRAKE BUFFER
COAST CONTROL ........................................................................................................................................... 7-8
D/B 04/2001⇒............................................................................................................................................. 7-10
BRAKE SHOES AND LINKAGE
BOTTOM MOUNTED HANDLE ...................................................................................................................... 7-16
CONTROL HANDLE MOUNTING
BOTTOM MOUNTED HANDLE ...................................................................................................................... 7-18
DRIVE UNIT ASSEMBLY
BOTTOM MOUNTED HANDLE ...................................................................................................................... 7-12
FORKS
DOUBLE PALLET
ALLIGATOR................................................................................................................................................... 7-2
LOAD BACKREST INSTALLATION
48/60-INCH BOLT ON....................................................................................................................................... 7-7
PIVOTING ......................................................................................................................................................... 7-6

7-1
14E32 09-96

FORKS
(DOUBLE PALLET) (ALLIGATOR)

FORKSDOU BLE PALLET ALLIGATOR

7-2
 14E32 09-96

FORKS
(DOUBLE PALLET) (ALLIGATOR)

ITEM PART NO. DESCRIPTION QTY

1 bch 504958703 Battery Compartment and Pallet Fork ....................................................................... 1

1 ach 504956703 Battery Compartment and Pallet Fork ....................................................................... 1
1 bdh 504958702 Battery Compartment and Pallet Fork ....................................................................... 1
1 adh 504956702 Battery Compartment and Pallet Fork ....................................................................... 1
1 beh 504958701 Battery Compartment and Pallet Fork ....................................................................... 1
1 aeh 504956701 Battery Compartment and Pallet Fork ....................................................................... 1
1 bci 504970703 Battery Compartment and Pallet Fork ....................................................................... 1
1 aci 504968703 Battery Compartment and Pallet Fork ....................................................................... 1
1 bdi 504970702 Battery Compartment and Pallet Fork ....................................................................... 1
1 adi 504968702 Battery Compartment and Pallet Fork ....................................................................... 1
1 bei 504970701 Battery Compartment and Pallet Fork ....................................................................... 1
1 aei 504968701 Battery Compartment and Pallet Fork ....................................................................... 1
2 fhi 520492607 Pull Rod ..................................................................................................................... 2
2 ghi 520492609 Pull Rod ..................................................................................................................... 2
3 507248506 Bushing ................................................................................................................ 2
4 523976001 Load Wheel Assembly (☞ 11B88) ........................................................................... 2

FOOTNOTES:
a Battery Compartment Length 13.4 in.
b Battery Compartment Length 9 in.
c Pallet Fork Length 84 in.
d Pallet Fork Length 93 in.
e Pallet Fork Length 96 in.
f Pull Rod Length 60.53 in.
g Pull Rod Length 64.53 in.
h Single Load Wheel
i Tandem Load Wheel

7-3
7H13 02-98

BATTERY ROLLER ASSEMBLY

BATTERY ROLL ER ASSEMBLY

7-4
 7H13 02-98

BATTERY ROLLER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 505064204 Retainer Plate (9 in. Battery Compartment).............................................................. 1

1 505064202 Retaining Plate (13 in. Battery Compartment) .......................................................... 1
2 203142800 Capscrew................................................................................................................... 2
3 015026000 Lockwasher ............................................................................................................... 2
4 014936500 Nut ............................................................................................................................. 2
5 505041200 Slide Stop .................................................................................................................. 1
6 503949206 Screw......................................................................................................................... 2
7 016104000 Washer ...................................................................................................................... 2
8 015026400 Lockwasher ............................................................................................................... 2
9 506853502 Spacer Plate .............................................................................................................. 1
10 504035208 Roller Assembly (9 in. Battery Compartment)........................................................... 4
10 504035207 Roller Assembly (13 in. Battery Compartment)......................................................... 4
11 753333401 Battery Tray (9 in. Battery Compartment) ................................................................. 1
11 585065402 Support (13 in. Battery Compartment)...................................................................... 1
12 060305600 Capscrew................................................................................................................... 1
13 016109700 Washer ...................................................................................................................... 2
14 015026500 Lockwasher ............................................................................................................... 2
15 203161800 Nut ............................................................................................................................. 2
16 506851500 Bracket ...................................................................................................................... 1

7-5
15A108 12-99

LOAD BACKREST INSTALLATION

(PIVOTING)

LOAD BACKREST INSTALLATIONPIVOTING

ITEM PART NO. DESCRIPTION QTY

1 750772709 Load Backrest (48 in.) ............................................................................................... 1
1 750772710 Load Backrest (60 in.) ............................................................................................... 1
2 502008200 Spacer ....................................................................................................................... 2
2 722113100 Screw......................................................................................................................... 2
2 061278200 Washer ...................................................................................................................... 2
2 015015500 Locknut ...................................................................................................................... 2

NOTE:
No loss of load length when used. Maximum battery height 25 inches. Do not use if battery roller modification
is installed.

7-6
 15A107 09-96

LOAD BACKREST INSTALLATION

(48/60-INCH BOLT ON)

LOAD BACKREST INSTALLATION48/60-INCH BOLT ON

ITEM PART NO. DESCRIPTION QTY

1 504593701 Load Backrest (48 in.) ............................................................................................... 1

1 504593702 Load Backrest (60 in.) ............................................................................................... 1
2 057048200 Capscrew................................................................................................................... 2
2 061278000 Washer ...................................................................................................................... 2
2 015029000 Lockwasher ............................................................................................................... 2
3 059694600 Capscrew................................................................................................................... 2
3 061278200 Washer ...................................................................................................................... 2
3 015015500 Locknut ...................................................................................................................... 2

NOTE:
Backrest installation results in a 2-inch loss of load length.

7-7
2Z36 12-96

BRAKE BUFFER
(COAST CONTROL)

BRAKE BUFFERCOAST CONTROL

ITEM PART NO. DESCRIPTION QTY

1 a 501826200 Bumper ...................................................................................................................... 1

2 519299800 Retainer ..................................................................................................................... 1
3 505143200 Spring ........................................................................................................................ 1
4 023022400 Roll Pin ...................................................................................................................... 1
4 580004705 Switch ........................................................................................................................ 1
5 504814200 Hinge ......................................................................................................................... 1
6 505033200 Rod ............................................................................................................................ 1
7 203353700 Nut ............................................................................................................................. 2
7 016110000 Washer ...................................................................................................................... 2
8 519763600 Cover and Support .................................................................................................... 1
8 065572900 Screw......................................................................................................................... 4
8 015031900 Lockwasher ............................................................................................................... 2
8 015028800 Lockwasher ............................................................................................................... 2
8 014936500 Nut ............................................................................................................................. 2

7-8
 2Z36 12-96

BRAKE BUFFER
(COAST CONTROL)

ITEM PART NO. DESCRIPTION QTY

8 524148748 Retainer (Internal) ..................................................................................................... 1

9 b 317222556 Terminal..................................................................................................................... 2

FOOTNOTES:
a Apply 501702902 Loctite to threads when assembling Bumper.
b Not Illustrated

7-9
G10281 06-01

BRAKE BUFFER
(COAST CONTROL)
(D/B 04/2001⇒)

BRAKE BUFFERCOAST CONTROL D/B 04/2001⇒

7-10
 G10281 06-01

BRAKE BUFFER
(COAST CONTROL)
(D/B 04/2001⇒)

ITEM PART NO. DESCRIPTION QTY

1 524142886 Stop ........................................................................................................................... 1

2 524145104 Bracket ...................................................................................................................... 1
3 524142901 Shaft .......................................................................................................................... 1
4 524148748 Retainer (Internal) ..................................................................................................... 1
4 502701501 Pin ............................................................................................................................. 1
5 065572900 Screw......................................................................................................................... 4
6 015028800 Lockwasher ............................................................................................................... 4
7 014936500 Nut ............................................................................................................................. 2
8 524143900 Label (Coast Control) ................................................................................................ 1
9 a 580004705 Switch ........................................................................................................................ 1
9 a 524143897 Screw......................................................................................................................... 2
9 a 751191100 Nut Plate Assembly ................................................................................................... 1
9 a 312850042 Strap Clamp............................................................................................................... 4
9 a 524149700 Wire Harness (Coast Control High-Speed Cut-Out Switch) ...................................... 1

524149679 Coast Control Kit (Includes Items 1-9) ................................................................. 1

FOOTNOTES:
a Not Illustrated

7-11
8F3DG 12-99

DRIVE UNIT ASSEMBLY

(BOTTOM MOUNTED HANDLE)

DRIVE UNIT ASSEMBLYBOTTOM MOUNTED HANDLE

7-12
 8F3DG 12-99

DRIVE UNIT ASSEMBLY

(BOTTOM MOUNTED HANDLE)

ITEM PART NO. DESCRIPTION QTY

1 722047020 Drive Motor (24 Volt).................................................................................................. 1

1 a 722088010 Drive Motor (12 Volt).................................................................................................. 1
1 a 730053001 Drive Motor (12 Volt).................................................................................................. 1
1 730056002 Drive Motor (12 Volt) (EE) ......................................................................................... 1
1 730056004 Drive Motor (24 Volt).................................................................................................. 1
2 620001700 Housing ..................................................................................................................... 1
3 620008701 Housing ..................................................................................................................... 1
4 116265100 Breather..................................................................................................................... 1
5 62003330R Shim (0.002 in.) ......................................................................................................... AR
5 62003330S Shim (0.003 in.) ......................................................................................................... AR
5 62003330D Shim (0.007 in.) ......................................................................................................... AR
5 620033309 Shim (0.003 in.) ......................................................................................................... AR
6 720561100 Bevel Gear and Pinion Set (14:1 Ratio)..................................................................... 1
7 62003330Q Shim (0.003 in.) ......................................................................................................... 1
7 62003330F Shim (0.005 in.) ......................................................................................................... 4
8 015120800 Ball Bearing ............................................................................................................... 1
9 620033304 Shim (0.007 in.) ......................................................................................................... 1
10 501578500 Retainer ..................................................................................................................... 1
11 059711500 Capscrew................................................................................................................... 8
12 502406500 Brake Drum ............................................................................................................... 1
13 130060100 Washer ...................................................................................................................... 1
14 014991400 Nut (Castle) ............................................................................................................... 1
15 015418200 Cotter Pin .................................................................................................................. 1
16 015003600 Nut ............................................................................................................................. 1
17 057048200 Capscrew................................................................................................................... 5
18 060733200 Capscrew................................................................................................................... 2
19 057699700 Capscrew................................................................................................................... 1
20 015026600 Lockwasher ............................................................................................................... 3
21 518216800 Expansion Plug ......................................................................................................... 1
22 016872900 Ball Bearing ............................................................................................................... 1
23 620004401 Shaft .......................................................................................................................... 1
24 502172904 Key............................................................................................................................. 1
25 500147902 Key............................................................................................................................. 1
26 501802901 O-Ring ....................................................................................................................... 1
27 015026400 Lockwasher ............................................................................................................... 12
28 057091500 Capscrew................................................................................................................... 2
29 061278300 Washer ...................................................................................................................... 2
30 505130202 Clamp ........................................................................................................................ 1
31 504271200 Shield ........................................................................................................................ 1
32 203150300 Capscrew................................................................................................................... 2
33 504574252 Capscrew................................................................................................................... 4
34 504272200 Spacer ....................................................................................................................... 3
35 501856904 Lube Fitting................................................................................................................ 2
36 519831601 Bearing (Standard) .................................................................................................... 1
36 519831602 Bearing (Cold Storage/Corrosion) ............................................................................. 1
37 015001000 Nut ............................................................................................................................. 6
38 500139902 Pin ............................................................................................................................. 1
39 500139901 Pin ............................................................................................................................. 1
40 023082800 Plug ........................................................................................................................... 1
41 023080200 Plug ........................................................................................................................... 1

7-13
8F3DG 12-99

DRIVE UNIT ASSEMBLY

(BOTTOM MOUNTED HANDLE)

ITEM PART NO. DESCRIPTION QTY

42 620003400 Cover ......................................................................................................................... 1

43 620007300 Idler Shaft .................................................................................................................. 1
44 012828800 O-Ring ....................................................................................................................... 1
45 640046920 Snap Ring.................................................................................................................. 2
46 500353904 Ball Bearing ............................................................................................................... 1
47 620009300 Idler Gear .................................................................................................................. 1
48 620011100 Spacer ....................................................................................................................... 1
49 751795300 Nut ............................................................................................................................. 1
50 720697100 Key............................................................................................................................. 1
51 015422100 Cotter Pin .................................................................................................................. 1
52 620005400 Gear .......................................................................................................................... 1
53 501989903 Snap Ring.................................................................................................................. 1
54 503011800 Ball Bearing ............................................................................................................... 1
55 027078800 Roller Bearing............................................................................................................ 1
56 720004903 Oil Seal ...................................................................................................................... 1
57 720148300 Drive Shaft................................................................................................................. 1
58 129528333 Wheel and Tire (Rubber) ........................................................................................... 1
58 129528334 Wheel and Tire (Poly Capped) .................................................................................. 1
58 129528342 Wheel and Tire (Polyurethane).................................................................................. 1
58 129114300 Wheel ................................................................................................................... 1
58 501786915 Tire (Poly) (10 in. x 5 in.)...................................................................................... 1
58 506042501 Tire (Polyurethane) (10 in. x 5 in.) ....................................................................... 1
58 517580815 Tire (Rubber) (10 in. x 5 in.)................................................................................. 1
59 129254100 Plate .......................................................................................................................... 1
60 061278300 Washer ...................................................................................................................... 5
61 129878100 Capscrew................................................................................................................... 5

FOOTNOTES:
a Check Truck Serial Number for Proper Motor Application

7-14
NOTES

7-15
2Z65 04-00

BRAKE SHOES AND LINKAGE

(BOTTOM MOUNTED HANDLE)

BRAKE SHOES AND LIN KAGEBOTTOM MOUNTED HANDLE

7-16
 2Z65 04-00

BRAKE SHOES AND LINKAGE

(BOTTOM MOUNTED HANDLE)

ITEM PART NO. DESCRIPTION QTY

1 014936900 Nut ............................................................................................................................. 2

2 505108201 Rod ............................................................................................................................ 1
3 620005100 Spring Seat................................................................................................................ 2
4 506511500 Spring ........................................................................................................................ 1
5 150021305 Brake Shoe Assembly ............................................................................................... 2
6 722316100 Screw......................................................................................................................... 2
7 130207100 Pivot........................................................................................................................... 2
8 620003100 Link ............................................................................................................................ 1
9 015918200 Snap Ring.................................................................................................................. 2
10 015631300 Lube Fitting................................................................................................................ 2
11 504882701 Screw......................................................................................................................... 2
12 620007100 Stud ........................................................................................................................... 1
13 751729300 Brake Camshaft......................................................................................................... 1
14 620008100 Roller Bearing............................................................................................................ 1
15 720000902 Nut ............................................................................................................................. 1
16 620001400 Brake Release ........................................................................................................... 1
17 620001401 Arm ...................................................................................................................... 1
18 720272100 Support ................................................................................................................ 1
19 015914900 Snap Ring.................................................................................................................. 1
20 015628700 Lube Fitting................................................................................................................ 1
21 014936500 Nut ............................................................................................................................. 2
22 502711901 Bolt ............................................................................................................................ 1
23 620287100 Switch ........................................................................................................................ 1
24 724198300 Bracket ...................................................................................................................... 1
25 062151100 Capscrew................................................................................................................... 1
26 062151300 Capscrew................................................................................................................... 1
27 015026000 Lockwasher ............................................................................................................... 2
28 016103500 Washer ...................................................................................................................... 1
29 751789303 Spacer ....................................................................................................................... 1
30 500412901 Clamp ........................................................................................................................ 1
31 a 753211301 Resistor (25W-12 Volt) .............................................................................................. 1
32 a 753211302 Resistor (25W-24 Volt) .............................................................................................. 2
33 a 585064900 Clip ............................................................................................................................ 2
34 a 750888800 Bracket ...................................................................................................................... 1
35 a 502552100 Insulator..................................................................................................................... 2
36 a 014868600 Screw......................................................................................................................... 1
37 a 015026000 Lockwasher ............................................................................................................... 1
38 a 014936500 Nut ............................................................................................................................. 1

FOOTNOTES:
a Not Illustrated - Cold Storage Applications

7-17
9G150 12-99

CONTROL HANDLE MOUNTING

(BOTTOM MOUNTED HANDLE)

CONTROL HANDLE MOUNTINGBOTTOM MOUNTED HANDLE

7-18
 9G150 12-99

CONTROL HANDLE MOUNTING

(BOTTOM MOUNTED HANDLE)

ITEM PART NO. DESCRIPTION QTY

1 720094901 Nut ............................................................................................................................. 2

2 015036600 Lockwasher ............................................................................................................... 2
3 520342600 Cover ......................................................................................................................... 1
4 055486700 Capscrew................................................................................................................... 1
5 015026400 Lockwasher ............................................................................................................... 1
6 620030300 Support...................................................................................................................... 1
7 723990300 Support...................................................................................................................... 1
8 060146900 Capscrew................................................................................................................... 2
9 061278300 Washer ...................................................................................................................... 2
10 504885500 Shaft (Cold Storage).................................................................................................. 1
10 620123100 Shaft (Standard) ........................................................................................................ 1
11 505310200 Spring ........................................................................................................................ 1
12 720154100 Spring ........................................................................................................................ 1
13 504737700 Steer Handle ............................................................................................................. 1
14 500596924 Bushing ................................................................................................................ 2
15 022784500 Lube Fitting................................................................................................................ 1
16 504585700 Wire Harness............................................................................................................. 1
17 751729300 Brake Camshaft......................................................................................................... 1
18 501826200 Bumper ...................................................................................................................... 1
19 016103700 Washer ...................................................................................................................... 3
20 503092200 Mounting Block .......................................................................................................... 1
21 059719100 Capscrew................................................................................................................... 1
22 016104000 Washer ...................................................................................................................... 1

7-19
NOTES

7-20
 SECTION 8

8 NUMERICAL INDEX
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
006771330F 2-29 8 7-17 1 1-9 2 015418200 3-3 15
2-31 42 014970700 1-5 14 2-15 16 7-13 15
2-35 8 1-9 14 2-25 46 015422100 3-4 52
008054110M 2-29 14 014970900 3-15 16 2-29 6 7-14 51
2-31 3 6-4 40 2-31 45 015628700 3-12 14
2-35 40 014972900 3-15 27 2-35 3 7-17 20
009659710A 2-29 9 014991400 3-3 14 2-39 10 015631300 3-12 10
2-31 43 7-13 14 3-15 9 6-4 31
2-35 7 015001000 3-3 38 4-3 9 7-17 10
011409900 2-3 9 7-13 37 015026400 1-3 4 015631500 3-3 36
2-15 3 015003500 3-15 20 2-25 34 3-15 6
2-15 14 015003600 2-25 48 2-29 35 6-3 12
2-15 18 2-29 10 2-31 33 6-6 7
012471000 2-3 1 2-31 47 2-35 21 6-9 17
2-5 1 2-35 1 3-3 2 015914900 3-12 13
012472000 2-3 1 3-3 16 3-15 15 7-17 19
012823200 5-3 15 7-13 16 4-3 11 015918200 3-12 9
012828800 3-4 45 015015200 4-3 2 6-3 18 7-17 9
7-14 44 015015500 7-6 2 6-3 21 016103100 2-7 3
014730200 2-29 37 7-7 3 7-5 8 2-17 3
014861000 3-15 40 015026000 1-5 9 7-13 27 016103200 3-15 42
014861500 2-15 3 1-5 11 7-19 5 016103500 1-5 9
2-15 18 1-5 13 015026500 1-17 3 1-5 13
014867700 1-5 14 1-5 14 7-5 14 1-5 24
1-9 14 1-5 23 015026600 3-3 20 1-9 9
014868600 7-17 36 1-9 9 7-13 20 1-9 13
014869000 1-3 11 1-9 11 015027700 3-15 38 1-9 25
4-9 45 1-9 13 015028800 7-8 8 2-3 14
014936200 2-5 18 1-9 14 7-11 6 2-5 12
014936500 1-5 9 1-9 24 015029000 7-7 2 2-7 10
1-5 11 2-3 4 015031900 7-8 8 2-15 5
1-5 13 2-3 13 015035700 2-3 18 3-15 50
1-5 14 2-5 4 2-5 17 4-3 23
1-6 25 2-5 13 2-7 6 7-17 28
1-9 9 2-7 11 2-15 6 016103700 1-3 11
1-9 11 2-15 5 2-17 6 1-3 16
1-9 13 2-25 7 4-3 21 1-5 2
1-9 14 2-25 18 4-9 18 1-9 2
1-10 26 2-29 18 015035900 4-5 27 3-15 46
2-5 3 2-29 23 4-9 21 4-3 4
7-5 4 2-31 6 015036600 7-19 2 7-19 19
7-8 8 2-31 17 015040200 2-25 25 016104000 1-17 7
7-11 7 2-35 31 2-25 38 4-3 10
7-17 21 2-35 42 2-29 30 4-9 44
7-17 38 3-15 41 2-31 24 7-5 7
014936600 1-3 2 3-15 49 2-31 37 7-19 22
1-5 2 7-5 3 2-35 18 016105900 2-15 16
1-9 2 7-17 27 2-35 36 2-21 12
3-15 10 7-17 37 015120800 3-3 8 016109700 1-17 2
4-3 1 015026200 1-3 2 7-13 8 7-5 13
014936900 3-12 1 1-5 2 015416100 3-15 25 016110000 7-8 7

8-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
016247100 3-3 1 5-15 6 062151200 1-5 11 7-17 7
016390600 3-15 39 056363300 5-12 6 1-9 11 131635419 5-9 3
016872900 3-3 22 5-15 6 2-3 12 134178101 2-25 27
7-13 22 057048200 1-17 6 2-5 33 2-29 26
021071200 2-3 27 2-25 33 2-15 5 2-31 26
2-15 11 3-3 3 2-39 20 134178104 2-35 39
3-15 45 7-7 2 3-15 31 134388101 2-15 18
021197300 2-5 26 7-13 17 062151300 2-25 6 135650153 2-35 38
3-15 35 057091500 3-3 28 2-29 17 150021305 3-12 5
022784500 7-19 15 7-13 28 2-31 5 7-17 5
023022400 6-3 1 057121700 2-15 16 2-35 41 150091008 2-9 15
7-8 4 057699700 3-3 19 7-17 26 203142600 2-3 19
023024200 6-3 1 7-13 19 062307300 1-5 2 2-5 14
023025000 6-3 7 059694600 7-7 3 1-9 2 2-7 19
023080200 3-4 42 059711500 3-3 11 064066200 2-5 22 2-15 6
7-13 41 6-3 20 064401300 2-5 9 3-15 48
023082800 3-4 41 6-4 33 2-43 10 203142800 1-5 9
7-13 40 7-13 11 2-43 20 1-5 13
023338500 3-15 23 059716200 3-15 44 4-5 22 1-5 22
024390200 3-15 26 059716400 2-25 47 4-9 34 1-9 9
3-15 34 2-29 7 064855400 6-6 3 1-9 13
024390800 3-15 24 2-31 46 064855500 6-6 3 1-9 23
027078800 3-4 56 2-35 2 065448900 3-4 64 7-5 2
7-14 55 059719100 7-19 21 065572900 7-8 8 203150300 3-3 33
028491000 2-25 19 060146900 7-19 8 7-11 5 7-13 32
2-31 18 060165340C 5-7 4 065579600 3-3 17 203161800 1-17 4
2-35 30 060305600 7-5 12 066002600 1-5 2 7-5 15
032586000 4-10 46 060733200 3-3 18 1-9 2 203353700 7-8 7
032643500 2-5 23 7-13 18 3-15 43 312233090 6-3 3
2-43 21 060816600 4-3 12 066017100 5-9 12 312850042 7-11 9
4-5 23 061065340C 5-3 3 077565100 2-25 2 317222556 7-9 9
4-7 18 061214000 4-7 24 2-29 13 449015041 2-21 11
4-9 33 4-9 41 2-31 2 449021006 5-3 21
032658600 1-17 8 061278000 7-7 2 2-35 46 500026912 4-3 7
050610500 2-3 1 061278200 7-6 2 116265100 3-3 4 500026913 4-3 8
050610700 2-5 1 7-7 3 7-13 4 500031907 4-9 40
050816800 5-9 9 061278300 3-3 29 129114300 3-4 59 500067913 4-7 16
051545300 2-3 26 3-4 61 7-14 58 500111904 5-12 3
2-5 25 7-13 29 129254100 3-4 60 5-15 3
2-15 11 7-14 60 7-14 59 500120903 6-9 3
052645100 5-3 5 7-19 9 129528333 3-4 59 500139901 3-4 40
5-3 11 062003330Q 7-13 5 7-14 58 7-13 39
5-3 38 7-13 5 129528334 3-4 59 500139902 3-3 39
5-3 43 7-13 5 7-14 58 7-13 38
052645200 5-12 3 7-13 7 129528342 3-4 59 500147902 3-3 25
5-15 3 7-13 7 7-14 58 7-13 25
055486700 7-19 4 062151100 2-3 15 129878100 3-4 62 500193907 6-9 15
055486800 2-29 34 2-5 15 7-14 61 500193912 5-10 6
2-31 32 2-7 12 130060100 3-3 13 5-11 6
2-35 20 2-15 5 7-13 13 500193925 6-9 13
056363100 5-12 6 7-17 25 130207100 3-12 7 500350904 3-15 18

8-2
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
500353904 3-4 47 2-29 24 2-43 1 503781200 4-7 10
7-14 46 2-31 15 502632905 2-43 17 503891202 2-3 24
500381502 5-10 8 2-35 28 502632907 2-17 20 2-5 21
500412901 7-17 30 501989903 3-4 54 502634901 4-3 18 2-7 13
500416901 4-7 8 7-14 53 502634904 2-3 8 2-15 11
500416902 2-43 11 502008200 7-6 2 502634905 2-3 17 2-17 13
500416905 2-43 19 502023904 4-5 14 2-7 7 503894200 4-3 6
4-5 20 4-9 17 2-15 6 503896200 4-5 10
4-9 36 502023905 4-5 15 2-17 7 4-9 13
500596924 7-19 14 4-9 15 502635903 2-3 3 503949202 4-9 26
500863104 1-13 18 502023906 4-5 29 502635904 4-5 28 503949206 7-5 6
1-15 18 4-9 19 4-9 20 503956200 4-5 16
500863106 1-13 18 502023907 4-5 26 502637902 5-10 1 4-9 7
1-15 18 4-9 22 5-11 1 503958200 4-7 7
500863109 1-5 1 502097901 3-15 32 502667504 3-9 32 503961200 4-7 5
1-9 1 502122903 1-3 17 3-11 25 504012200 6-6 1
500863110 1-5 1 502150806 1-5 10 502672903 3-15 3 504020502 5-10 7
1-9 1 1-9 10 502677908 6-3 17 504035207 7-5 10
500903103 2-3 23 1-13 10 502677910 6-4 30 504035208 7-5 10
2-5 20 1-13 16 502678912 5-10 9 504058200 1-19 2
2-7 16 1-15 16 502700902 4-7 3 4-9 8
2-15 10 502157203 1-19 1 502700903 2-5 8 504118200 4-5 1
2-17 16 502164908 2-3 1 2-5 32 4-9 1
501067206 4-5 17 2-5 1 502701501 7-11 4 504146500 5-10 2
4-9 6 502172904 3-3 24 502711901 7-17 22 504148700 1-3 11
501067207 2-43 9 7-13 24 503011800 3-4 55 504167200 4-3 5
4-3 13 502205101 4-7 23 7-14 54 504180700 3-3 31
4-5 8 4-9 43 503092200 7-19 20 504230216 2-39 19
4-9 12 502213100 4-7 17 503144800 5-9 7 504230217 2-39 11
501578500 3-3 10 4-7 22 503147800 5-3 24 504230261 2-39 5
7-13 10 502406500 3-3 12 5-9 1 504235284 2-3 20
501710902 1-13 9 7-13 12 503152200 2-25 23 2-15 7
1-15 9 502423915 2-25 24 2-25 36 504256200 3-15 17
501753903 3-15 37 2-25 37 2-29 32 504257200 3-15 4
501786915 3-4 59 2-29 31 2-31 22 504263200 1-3 5
7-14 58 2-31 23 2-31 35 3-15 2
501794902 5-15 5 2-31 36 2-35 16 504271200 3-3 32
501794944 1-15 10 2-35 17 2-35 34 7-13 31
5-12 5 2-35 35 503180201 6-3 8 504272200 3-3 35
5-15 7 502455904 6-4 34 503180202 6-3 9 7-13 34
501802901 3-3 26 502526901 6-4 43 503180206 6-3 16 504312200 3-15 21
7-13 26 502552100 7-17 35 503180207 6-3 19 504325200 4-7 4
501826200 7-8 1 502569936 6-4 35 503190200 6-3 6 504343200 3-15 5
7-19 18 502632902 2-7 4 503209800 5-9 6 504356200 1-5 18
501856904 7-13 35 2-17 4 503368202 2-3 6 1-9 18
501904904 1-19 4 502632903 2-3 25 2-5 6 504357200 1-5 19
501904907 1-19 9 2-5 29 2-15 2 1-9 19
501921903 3-15 47 2-7 15 503747200 4-7 20 504358200 1-5 17
501921912 1-9 22 2-15 11 503747201 4-7 20 1-9 17
501922906 6-6 2 2-17 12 503749200 4-7 14 504359200 1-5 16
501940903 2-25 16 2-17 15 503766200 4-3 24 1-9 16

8-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504449732 6-9 12 504777502 5-11 3 505175502 2-3 16 506097502 2-3 29
504449783 4-9 31 504809200 2-43 18 2-5 16 2-15 12
504450749 2-5 19 504814200 7-8 5 2-9 506100500 4-5 9
2-7 9 504820200 3-16 52 505175505 2-3 16 506102500 2-43 1
2-17 30 504863200 4-7 15 2-5 16 506138801 5-3 20
504571201 1-17 1 504882701 3-12 11 2-9 506430501 4-5 21
504571202 1-17 1 7-17 11 505203201 2-5 27 4-9 35
504574230 3-7 16 504885500 7-19 10 505203202 2-5 27 506430503 2-43 22
504574233 6-4 38 504907200 2-15 17 505210202 3-15 28 506430504 2-43 22
6-9 1 504913700 2-5 30 505238701 3-3 31 506499500 3-12 12
504574234 6-9 5 504921200 2-15 14 505246700 4-9 32 506511500 3-12 4
504574235 6-9 4 504956701 7-3 1 505247201 4-9 27 7-17 4
504574236 6-9 8 504956702 7-3 1 505252700 2-7 17 506630500 3-15 11
504574237 6-9 6 504956703 7-3 1 505263200 4-9 30 506633500 6-6 8
504574238 6-9 16 504958701 7-3 1 505264200 4-9 26 506837501 1-17 5
504574239 6-9 2 504958702 7-3 1 505286201 2-21 9 506851500 7-5 16
504574240 6-9 10 504958703 7-3 1 505286202 2-21 10 506853502 7-5 9
504574241 2-11 5 504959200 1-19 11 505290200 1-19 14 507016501 6-3 5
2-19 5 504968701 7-3 1 505292200 5-11 2 507016502 6-3 5
2-21 4 504968702 7-3 1 505294200 2-17 21 507050500 4-7 2
2-23 5 504968703 7-3 1 505310200 7-19 11 507074502 4-9 42
504574252 3-3 34 504970701 7-3 1 505325501 4-7 21 507078500 4-9 28
7-13 33 504970702 7-3 1 505326504 4-7 1 507106500 5-10 5
504574285 2-39 15 504970703 7-3 1 505343200 6-3 9 5-11 5
504574292 2-39 1 504978700 3-3 31 505473501 2-3 28 507118500 4-9 23
504574294 2-39 4 504981702 4-3 3 2-15 13 507240500 2-7 1
504574295 2-39 6 504983702 4-3 3 505473502 2-3 28 507242500 2-17 1
504574296 2-39 7 505003700 3-3 31 505487500 4-5 18 507243501 6-3 8
504574297 2-39 8 505007200 2-3 2 4-9 5 507243502 6-3 16
504574298 2-39 9 505028200 4-9 37 505566509 2-5 2 507243503 6-3 19
504575200 2-39 18 505033200 7-8 6 505596501 6-6 4 507244500 6-4 32
504575202 2-39 21 505039700 1-13 22 505617500 6-6 8 507246501 6-3 22
504579200 1-5 11 1-15 20 505712501 2-43 5 507246502 6-3 22
1-9 11 505041200 7-5 5 4-5 5 507247500 6-4 29
504581700 1-5 7 505058200 4-3 15 4-9 9 507248502 6-6 6
1-9 7 505064202 7-5 1 505712502 2-43 4 6-9 15
504582200 6-4 41 505064204 7-5 1 4-5 7 507248503 6-3 15
504583700 2-3 30 505075700 4-3 28 4-9 11 507248504 6-3 11
2-15 19 505108201 3-12 2 505713500 2-43 7 507248505 6-3 14
504585700 7-19 16 7-17 2 4-5 6 6-4 27
504593701 7-7 1 505112200 4-3 17 4-9 10 507248506 6-4 24
504593702 7-7 1 505114200 4-3 22 505713501 2-43 6 7-3 3
504596200 4-5 19 505115200 4-3 16 505890500 1-19 13 507309500 6-3 13
504626200 3-15 19 505130201 3-3 30 506004500 1-19 6 507319501 6-4 26
504731201 4-7 6 505130202 7-13 30 506005500 3-15 11 507327500 6-4 29
504731202 4-7 19 505136700 2-43 23 506021500 3-7 17 507558300 1-19 12
504731203 4-7 9 505138700 4-5 12 506024500 2-3 10 509815500 4-3 19
504732200 1-3 2 505139700 4-3 28 2-15 4 509982101 2-3 5
3-15 7 505142200 4-3 14 506042501 3-4 59 2-5 5
504737700 7-19 13 505143200 7-8 3 7-14 58 2-15 1
504777501 5-10 3 505173200 4-3 20 506097501 2-3 29 512876801 5-12 2

8-4
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-15 2 518361603 1-5 13 2-3 519832606 2-17 5
515685807 5-9 8 518361606 1-5 13 519141602 1-19 3 2-23
515686832 5-9 4 518361610 1-9 13 519151600 5-12 519832608 2-7 5
515686833 5-9 5 1-13 5 519161600 1-3 8 2-13
515689803 5-9 2 1-15 5 1-19 10 519832609 2-7 5
515689804 5-3 44 518361612 1-9 13 519249801 5-9 12 2-13
515743802 5-4 45 1-13 5 519290800 2-3 11 519836600 2-15 15
515821801 1-5 10 518782600 1-3 9 2-5 11 519840601 2-15
1-9 10 3-7 2-7 8 519972800 2-43 16
1-13 10 518791680 4-9 29 2-15 5 519996802 1-19 4
1-13 16 518818801 5-3 4 519293807 1-19 4 519996803 1-19 4
1-15 16 518818802 5-3 13 519299800 7-8 2 520011800 3-15 33
515912802 5-3 28 518818805 5-3 23 519305803 4-3 25 520045008 4-9 39
516149011 5-10 10 518818806 5-3 42 519331800 1-5 6 520045581 3-9 36
5-11 10 5-7 6 1-9 6 3-11 28
516490806 2-3 1 518818810 5-3 31 519432624 2-39 14 520069800 2-3 21
2-5 1 5-9 10 519432642 6-9 7 2-5 24
516595602 5-3 35 518818811 5-3 32 6-9 9 2-15 8
516596602 5-3 35 518818812 5-3 33 519433612 2-17 31 520082838 3-7 9
5-9 518818813 5-3 36 519739824 2-9 12 520086800 1-3 4
517146056 1-19 15 518818817 5-3 8 519739828 2-9 1 3-15 13
517160602 5-3 39 518818818 5-3 7 519739829 2-9 2 520231600 1-5 21
517161602 5-3 39 518818819 5-3 40 519739830 2-9 3 520296801 2-40 4
517307601 5-10 4 518818820 5-3 41 2-11 1 520296802 2-40 5
5-11 4 518818825 5-3 16 2-13 1 520296803 2-40 2
517408303 2-3 22 518818827 5-3 17 2-19 1 520296804 2-40 7
2-5 31 518818830 5-3 29 2-21 1 520296805 2-40 6
2-15 9 5-7 8 2-23 1 520296806 2-40 3
517408307 2-3 7 518818832 5-3 19 519739831 2-9 4 520296807 2-40 1
2-5 7 518818834 5-3 2 519739832 2-9 5 520296808 2-40 4
2-15 3 518818835 5-3 2 519739833 2-9 6 520296809 2-40 5
517580815 3-4 59 518818836 5-3 9 519739834 2-9 8 520314600 3-7
7-14 58 518818837 5-3 10 519739835 2-9 9 520318801 3-7 1
518140603 1-5 8 518818838 5-3 12 519739836 2-9 10 520318802 3-7 5
1-9 8 518818839 5-3 18 519739837 2-9 13 520318803 3-7 4
1-13 11 518818840 5-3 22 519739838 2-9 14 520318804 3-7 3
1-15 11 518818841 5-3 27 519739844 2-9 11 520318805 3-7 11
5-3 518818842 5-3 30 519739853 2-9 11 520318806 3-7 7
5-12 4 518818843 5-3 37 519739874 2-9 7 520318807 3-7 15
518140604 1-5 8 518818844 5-3 6 2-23 4 520318808 3-7 9
1-9 8 518818846 5-3 25 519763600 7-8 8 520318809 3-7 10
1-13 11 518821816 2-15 14 519766808 2-21 13 520318810 3-7 6
1-15 11 2-39 16 519831601 3-3 37 520318811 3-7 12
5-3 518844600 1-19 5 7-13 36 520318812 3-7 14
5-12 4 518845600 1-3 3 519831602 3-3 37 520318813 3-7 13
518140605 2-40 3-15 12 7-13 36 520318814 3-7 8
5-3 1 518850600 3-15 1 519832601 2-11 520318815 3-7 2
518140606 2-40 4-3 27 519832602 2-11 520321800 2-11 9
5-3 1 519109601 1-5 14 2-15 6 2-19 9
518216800 3-3 21 2-3 2-19 2-21 8
7-13 21 519109602 1-5 14 2-21 520321801 2-11 9

8-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520321802 2-11 2 520401802 2-11 3 1-9 9 580000292 1-3 4
2-19 2 2-19 3 1-13 15 3-15 14
520321804 2-11 6 2-21 2 1-15 15 580000850 2-23 6
2-19 6 2-23 3 524143506 4-9 38 580000852 2-23 10
2-21 5 520401806 2-23 13 524143897 7-11 9 580000853 2-23 9
520321805 2-11 7 520401807 2-23 14 524143900 7-11 8 580001219 1-13 2
2-19 7 520401808 2-23 15 524144489 3-11 2-7 2
2-21 6 520401809 2-23 16 524145104 7-11 2 2-17 2
2-23 7 520467604 1-13 1 524148436 3-11 2 580002026 6-4 39
520321806 2-11 8 1-15 1 524148437 3-11 3 580004704 4-9 25
2-13 8 2-7 524148438 3-11 4 580004705 7-8 4
2-19 8 520467605 1-13 1 524148439 3-11 5 7-11 9
2-21 7 2-7 524148440 3-11 6 580006128 3-11 27
2-23 8 520468603 2-17 524148441 3-11 7 580007045 2-13 2
520321807 2-11 4 520486600 6-9 14 524148442 3-11 8 580007046 2-13 3
2-13 4 520487600 6-6 5 524148443 3-11 9 580007047 2-13 5
2-19 4 520488600 6-6 5 524148444 3-11 10 580007048 2-13 6
2-21 3 520489600 6-9 14 524148448 3-11 11 580007050 2-13 7
520321808 2-11 4 520492601 6-3 23 524148449 3-11 12 580007052 2-13 9
520342600 7-19 3 520492602 6-3 23 524148450 3-11 14 580007055 2-13 9
520357814 2-17 23 520492604 6-3 23 524148451 3-11 15 580008064 1-19 8
520357815 2-17 24 520492605 6-3 23 524148452 3-11 16 580008838 2-25 1
520357817 2-17 25 520492606 6-3 23 524148457 3-11 22 2-29 12
520357818 2-17 26 520492607 6-4 23 524148458 3-11 23 2-31 1
2-17 32 7-3 2 524148459 3-11 19 2-36 47
520357820 2-17 28 520492608 6-4 23 524148462 3-11 20 580009967 5-7
520357821 2-17 29 520492609 6-4 23 524148463 3-11 13 5-15 4
2-23 11 7-3 2 524148464 3-11 18 580009968 5-7
520357822 2-17 27 520492610 6-3 23 524148748 7-8 8 5-15 4
520357833 2-17 22 520492619 6-3 23 7-11 4 580010395 1-13 8
520357849 2-17 8 520492620 6-3 23 524148927 1-3 13 1-15 8
520357850 2-17 9 520492621 6-3 23 524148928 1-3 13 5-10
520357853 2-17 10 520492622 6-3 23 524148929 1-3 13 5-11
520357854 2-7 18 520493601 6-3 23 524149484 3-9 1 5-12 1
2-17 18 520493602 6-3 23 524149485 3-9 2 5-15 1
520372806 2-23 12 520493603 6-3 23 524149486 3-9 22 6-3 4
520390601 1-13 3 520493604 6-3 23 524149487 3-9 26 6-3 4
1-15 3 520493605 6-3 23 524149679 7-11 10 580011262 5-7 16
520390602 1-13 4 520493606 6-3 23 524149700 7-11 9 580011265 5-7 2
1-15 4 523976001 1-3 7 524149905 3-11 1 580011266 5-7 5
520390603 1-13 6 6-4 37 524149906 3-11 21 580011267 5-7 12
1-15 6 7-3 4 524149907 3-11 17 580011268 5-7 10
520390604 1-13 12 524136283 1-3 13 524153811 3-9 35 580011269 5-7 9
1-15 12 524136574 6-6 9 3-11 26 580011270 5-7 7
520390607 1-13 20 524138039 2-17 17 524167869 2-43 14 580011272 5-7 1
1-15 13 524140311 1-9 21 524244219 3-9 580011273 2-40 5
520390608 1-13 21 524141179 6-3 10 530018801 1-3 15 5-7 3
520399825 2-25 21 524142679 1-13 16 530018802 1-3 2 580011274 5-7 15
2-29 27 524142886 7-11 1 3-15 8 580011276 5-7 13
2-31 20 524142901 7-11 3 580000132 6-5 44 580011277 5-7 11
520401801 2-23 2 524143269 1-5 9 580000285 2-39 12 580011564 5-7 2

8-6
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580011569 5-7 1 585087906 6-4 23 620009300 3-4 48 720341903 1-5 10
580011570 5-7 3 585087907 6-4 23 7-14 47 1-9 10
580011571 5-7 14 585087908 6-4 23 620011100 3-4 49 1-13 10
580014154 1-13 2 585087909 6-4 23 7-14 48 1-13 16
1-15 2 585087910 6-4 23 620030300 7-19 6 1-15 16
2-7 2 585087912 6-4 23 620033304 3-3 5 720428300 2-25 42
2-17 2 585087913 6-4 23 3-3 9 2-31 41
580014181 2-26 49 585087914 6-4 23 7-13 9 2-35 5
2-32 48 585087917 6-4 23 620033306 3-3 7 720457400 2-29 36
580015511 6-4 25 585087919 6-4 23 620033309 7-13 5 2-31 28
580016624 6-9 11 585087920 6-4 23 620033315 3-3 7 2-35 11
580028315 2-39 2 585087921 6-4 23 620033316 3-3 5 720467408 2-25 11
580028323 2-39 23 585087922 6-4 23 620033317 3-3 5 720467417 2-29 16
580028324 2-39 24 585087923 6-4 23 620033319 3-3 5 2-31 10
580028325 2-39 25 585087924 6-4 23 620123100 7-19 10 2-35 23
580028328 2-39 30 585087928 6-4 23 620287100 1-5 12 720561100 3-3 6
580028330 2-39 32 585087930 6-4 23 1-9 12 7-13 6
580028950 3-11 24 585087931 6-4 23 1-13 17 720697100 3-4 51
580029718 2-39 3 585087933 6-4 23 1-15 17 7-14 50
580030529 2-39 13 585087938 6-4 23 7-17 23 721000302 2-29 3
580030530 2-39 26 585087939 6-4 23 640046920 3-4 46 2-31 31
580030531 2-39 28 585087940 6-4 23 7-14 45 2-35 14
580030532 2-39 29 585087941 6-4 23 640168903 4-7 13 721208100 1-5 5
580030971 2-39 585087942 6-4 23 720000902 6-4 42 1-9 5
580032327 2-39 17 585092600 2-43 15 7-17 15 721727100 2-25 5
580032328 2-39 22 585092700 2-43 13 720004903 3-4 57 2-29 15
580032329 2-39 27 585092900 2-43 12 7-14 56 722047020 7-13 1
580032330 2-39 33 585093100 2-43 8 720037902 2-25 17 722088010 7-13 1
580044167 1-13 2 585093200 2-43 1 2-29 25 722113100 7-6 2
1-15 2 585093300 2-43 1 2-31 16 722316100 3-12 6
2-7 2 585095200 4-9 37 2-35 32 7-17 6
2-17 2 620001400 7-17 16 720064902 2-25 8 723291300 2-3 1
585009001 2-5 28 620001401 7-17 17 2-25 26 723291303 2-3 1
585009002 2-5 28 620001700 3-3 27 2-25 39 723291304 2-3 1
585032100 2-5 10 7-13 2 2-29 28 2-5 1
585032602 1-9 14 620003100 3-12 8 2-31 7 723562101 2-25 22
2-5 7-17 8 2-31 25 2-25 35
585032603 1-9 14 620003400 3-4 43 2-31 38 2-29 33
2-5 7-13 42 2-35 19 2-31 21
585038700 3-15 22 620004401 3-3 23 2-35 37 2-31 34
585064900 7-17 33 7-13 23 2-35 43 2-35 15
585065402 7-5 11 620005100 3-12 3 720094901 7-19 1 2-35 33
585083802 6-4 28 7-17 3 720148300 3-4 58 723724100 2-25 14
585084600 6-3 16 620005400 3-4 53 7-14 57 2-29 21
585086301 6-3 15 7-14 52 720154100 7-19 12 2-31 13
585086302 6-3 11 620007100 7-17 12 720196906 3-9 33 2-35 26
585086303 6-3 14 620007300 3-4 44 720231901 3-7 18 723725100 2-25 15
6-4 27 7-14 43 3-9 34 2-29 22
585086304 6-6 6 620008100 7-17 14 720272100 7-17 18 2-31 14
6-9 15 620008701 3-4 63 720332901 2-31 44 2-35 27
585087905 6-4 23 7-13 3 2-35 6 723872300 2-25 20

8-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-31 19 730056002 2-29 2-35 12 752576419 1-5 4
2-35 29 3-3 1 730110603 2-25 30 1-9 4
723990300 7-19 7 7-13 1 730110604 2-25 31 2-3 1
724093301 2-25 12 730056003 2-31 730118600 2-25 29 752576424 1-13 7
2-29 19 3-3 1 730240600 2-31 39 1-15 7
2-31 11 730056004 2-35 2-35 9 752576425 1-13 7
724093302 2-25 13 3-3 1 750772709 7-6 1 1-15 7
2-29 20 7-13 1 750772710 7-6 1 752576426 1-13 7
2-31 12 730060200 2-25 3 750888800 7-17 34 1-15 7
724093303 2-35 24 730061001 2-25 751032301 1-3 13 752626301 1-3 13
724093304 2-35 25 3-3 1 751032302 1-3 13 752626302 1-3 13
724198300 3-15 30 730068500 2-25 41 751187100 4-7 12 752715301 2-15 16
7-17 24 2-29 5 751191100 7-11 9 2-21 15
730027202 2-25 4 2-31 40 751199100 4-7 11 752716301 2-15 16
2-31 4 2-35 4 4-9 24 2-21 14
2-35 45 730076700 2-25 40 751240100 2-15 16 752830300 1-3 14
730042205 2-25 9 730079701 2-29 4 751729300 7-17 13 753211301 3-16 51
2-29 29 730080501 2-25 32 7-19 17 7-17 31
2-31 8 730084602 2-25 10 751789303 7-17 29 753211302 3-16 51
2-35 44 730084605 2-31 9 751791301 6-4 36 7-17 32
730050202 2-25 45 730084606 2-35 22 751795300 3-4 50 753333401 7-5 11
2-29 11 730110601 2-29 1 7-14 49 900003277 6-3 2
730053001 7-13 1 2-31 29 751990300 6-3 6 900014278 2-39 31
730054712 2-31 27 2-35 13 752576412 2-3 1
2-35 10 730110602 2-29 2 752576413 2-3 1
730054715 2-25 28 2-31 30 2-5 1

8-8
 SECTION 9

9 USER SUPPORT INFORMATION

 USER SUPPORT INFORMATION

SECTION 9
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING........................................................................................................................................ 9-2

SERVICE PARTS ORDERING INSTRUCTIONS ................................................................................................. 9-2
SERVICE TRAINING COURSE ........................................................................................................................... 9-2
SERVICE TRAINING MATERIALS....................................................................................................................... 9-2
TECHNICAL SERVICE PUBLICATIONS.............................................................................................................. 9-2

9-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 519293806 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 1606 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

9-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 315570298