P.O.

Box 539
Mequon, WI 53092-0539

Phone: 800-765-6601
262-242-6600
Fax: 262-242-5812

[Link]
sales@[Link]

©2010 Telsmith, Inc.

Impact Crusher 02-10
 HORIZONTAL SHAFT
IMPACT CRUSHERS
[Link]
TELSMITH DIFFERENCE

THE TELSMITH DIFFERENCE:

Telsmith offers a full line of horizontal shaft impact crushers with models specifically designed to serve
industries ranging from heavy duty aggregate processing, to recycling asphalt and concrete products,
to 24 hour mining operations. Included are Primary Andreas (PA) models, Primary New Holland (NH)
models and secondary Andreas (HSI) models.

As a part of the Telsmith difference, each impact crusher incorporates value that goes well beyond the
basic machinery.

• Expertise: Application engineers • Parts Availability: Large parts

listen to your challenges and apply their inventories and people who know the machines
experience and expertise to develop solutions are in place to ensure a quick, knowledgeable
that work. response. We are available to will work with you
24 hours a day, seven days a week.
• Innovative Solutions: Incorporating
input from customers and utilizing modern • Field Service: On-site service comes
design tools, Telsmith engineers develop reliable from a team of technical specialists ready to
equipment with unique cost saving features. respond to a downtime emergency anywhere in
the world.
• Quality: Manufacturing craftsmen
combine the discipline of an ISO 9001: 2008 • Training: On-site training and factory
environment with precision CNC machining and based (hands on) seminars are available to assist
skilled master welders. All Telsmith equipment your staff in achieving optimum performance.
goes through rigorous testing prior to shipping • Integrity: A core value of Telsmith,
to ensure it measures up to the Telsmith integrity penetrates all that we do. Quality
standard. equipment, world class support and honest
business practices are what you can expect from
Telsmith.

1 T E L S M I T H I M P A
 CONTENTS

TABLE OF CONTENTS
Primary Andreas (PA) Models:

Pages 3 to 6

Primary New Holland (NH) Models:

Pages 7 to 10

HSI (secondary Andreas) Models:

Pages 11 to 14

A C T C R U S H E R S 2
 PA models
PA (PRIMARY ANDREAS)

Designed as a primary crusher for either quarried stone or system will automatically open the setting when uncrush-able
recycling concrete, Telsmith PA crushers offer advanced materials impact the apron. Once the material has passed
features to deliver dependable, low maintenance, high through the crusher, the auto reset automatically returns
performance primary crushing. the apron to the pre-set position, allowing uninterrupted
crushing and greater production.
Solid Rotor: A massive, solid-type, sculpted rotor provides
the most durable solution, delivering performance and lower Hydraulic Tilting Feed Plate: Occasional bridging can occur
maintenance costs. The extra weight and high inertia allow in any impact crusher. Incorporating a hydraulic tilting feed
PA crushers to consistently and reliably crush up to 40" (1020 plate, the PA crusher allows operators, using handheld
mm) feed. controls, to clear the jam-up quickly and safely, without
shutting down.
Hydraulic Adjustment: Hand-held controls work with
hydraulic cylinders and position sensors to give operators Telsmith Primary Andreas impact crushers are versatile and
the luxury of changing the setting in moments. can be mounted on track or wheeled portable units or onto
fixed structures with truck dump hoppers. Built heavy with
Hydraulic Relief with Auto Reset: Protecting the crusher
advanced operating features, PA crushers deliver consistent,
from damage and expensive repairs, the hydraulic relief
reliable production with lower operating costs than other
brands.

3 T E L S M I T H I M P A
 PA SECTION VIEW:

Hydraulic cylinders Large feed

PA FEATURES
provide consistent opening
crushing force and (46 ½” X 60”)
protection from accepts up
tramp iron to 40” feed
Sensors automatically
return the aprons to
the preset position Using only 2
shapes of frame
liners allows
Mono-block Aprons interchangeability
are reversible and and reduces
interchangeable for inventory needs
long service life

Solid sculpted Mono-block feed

type rotor plate rotates
provides high hydraulically to clear
inertia and occasional bridging
durability
Stripper bar
Oversized bearings protects the
deliver long service underside of the
life feed plate

RUGGED SOLID TYPE ROTOR:

Blow bars are

held firmly in
place with a
locking wedge
design. The blow
bar is designed
for 3 rotations
allowing up to 4
wear surfaces.

A massive solid type sculptured rotor delivers 2 & 4 bar

both high inertia for optimum crushing arrangements
performance and solid backing support for the optimize
blow bars. This result is longevity and lower performance
costs, even in rugged primary crushing. in a variety of
applications.

A C T C R U S H E R S 4
 HYDRAULIC ADJUST AND RELIEF:

Hydraulic Adjustment and Relief provide multiple benefits for operations and maintenance.
• Quick adjustment allows operators to maintain optimum production without suffering downtime.
PA HYDRAULICS

• Hydraulics provide a more secure positioning of the apron than gravity hung aprons, yielding
greater contorl over product sizing.
• Tramp Iron Relief protects the crusher from damage while sensors automatically reset the apron to
allow uninterrupted production.
• Handheld controls keep the operator and maintenance at a safe distance.

ADVANCED HYDRAULICS HANDHELD CONTROLS

Hydraulic cylinders secure the apron into position, Handheld controls provide simple use of all hydraulic
provide quick adjustment and deliver overload functions (frame open/close, upper and lower apron
protection resulting in lower operating costs and adjustment, feed plate tilt up/down, manual and auto
greater annual production. mode) and allow operators to maintain a safe distance
when adjusting the crusher or clearing jam-ups.

HYDRAULIC TILT FEED-PLATE:

1) Occasionally, multiple 2) PA crushers are

pieces of material can equipped with a
become bridged or hydraulic tilting feed
jammed in the feed plate. Remaining at
opening. Traditional a safe distance, the
methods for clearing operator uses the
the jam required handheld controller to
risky procedures and tilt the plate, freeing
extensive downtime. the stone. Crushing
operations can resume
immediately.

5 T E L S M I T H I M P A
 PA6060 DIMENSIONS:

M
B Feed Opening

PA SPECIFICATIONS
Feed Opening
L

F E D I H
Total length in open position

C G

General Dimensions - Models PA6060, PA6480

A B C D E F G H I J K L M
US (in) 106 11 170.5 13.25 42.5 58.75 109.5 46.5 46.75 30 71 48 60
PA6060
mm 2,693 279 4,331 337 1,080 1,492 2,781 1,181 1,187 762 1,803 1,219 1,524
US (in) 131 12.5 191 15 44.5 60.5 148.25 56.75 56.75 32.75 75.5 48.5 80
PA6478
mm 3,327 318 4,851 381 1,130 1,537 3,766 1,441 1,441 832 1,918 1,232 2,032

General Specifications
PA6060 PA6480
US Metric US Metric
Total Weight 61,000 Lbs 27,700 Kg 92,000 Lbs 41,731 Kg

Recommended Motor 400 to 500 HP 300 to 375 Kw 600 to 700 HP 448 to 522 Kw
Recommended Crusher RPM Range 360 to 675 RPM 335 to 400 RPM
Rated Capacity 350 to 600 STPH 315 to 645 MTPH 400 to 800 STPH 364 to 728 MTPH
Feed Opening 46.5" x 60" 1,181 mm x 1,524 mm 48.5" x 80" 1,234 mm x 2,032 mm

Max Feed Size 40" 1,016 mm 40" 1,016 mm

Rotor Size 59" x 59" 1,500 mm x 1,500 mm 64" x 79" 1,626 mm x 2,007mm

Rotor Weight Assembled 27,800 Lbs 12,600 Kg 43,000 Lbs. 19,504 Kg

Moment of Inertia 48,330 Lbs..Ft2 2,042 Kg.m2 88,500 Lbs..Ft2 3,740 Kg.m2
Blow Bars 4 Rows With One Bar Per Row 4 Rows With One Bar Per Row

Blow Bar Thickness 4.5" 114 mm 4.75" 121 mm

Blow Bar Weight 1,050 Lbs 477 Kg 1,550 Lbs. 703 Kg

Mono-block Apron Weight 2,500 Lbs 1,136 Kg 3,500 Lbs. 1,588 Kg

# of side liner shapes 2 2 2 2

Side Liner Thickness 1.25" 32 mm 1.25" 32 mm

Side Liner Material AR 400 AR 400 AR 400 AR 400
Bearing Size 220 mm - Wide Series 260 mm - Wide Series

Shaft diameter @ Rotor 11.8" 300 mm 14.2" 360 mm

Hydraulic Tank Capacity 10 Gallons 38 Liters 10 Gallons 38 Liters
Hydraulic Motor 7 1/2 HP 5.6 Kw 7 1/2 HP 5.6 Kw

A C T C R U S H E R S 6
 PA models
NH (PRIMARY NEW HOLLAND)

NH Models (NH4246, NH4856, NH6071) are high impact chamber, these designs are well suited for high
performance New Holland style Primary Impact production crushing of softer, low abrasion materials
crushers. Equipped with a solid rotor and large volume
impact chamber, these designs are well suited for high With the Largest explosion chamber in the industry,
production crushing of softer, low abrasion materials these crushers have capacities of up to 2,1000 TPH. An
adjustable breaker bar controls production sizes ranging
With the Largest explosion chamber in the industry, from 2" x0 to 8" x 0Del ut atis ad ecte dit la faci blandre
these crushers have capacities of up to 2,100 TPH. An riurerostrud del
adjustable breaker bar controls production sizes ranging
from 2" x0 to 8" x 0Del ut atis ad ecte dit la faci blandre
riurerostrud del NH Models (NH4246, NH4856, NH6071)
are high performance New Holland style Primary Impact
crushers. Equipped with a solid rotor and large volume

7 T E L S M I T H I M P A
 NH SECTION VIEW:

Largets combustion Spira-Sleeve

NH FEATURES
chamber breaker bars rotate
for even wear ,
improved utilization
and lower costs

Large feed opening

Manganese
Impeller Bars are
durable giving
long service life in
primary crushing
Hydraulic tilting
applications
feed plate

Adjustable breaker
bar controls sizing
Solid rotor, for optimum
dynamically balanced output

HYDRAULIC TILT PLATE:

MONO-BLOCK MONO-BLOCK
APRONS are APRONS are
reversible and reversible and
interchangeable for interchangeable for
long service lifeUs long service lifeUs
iurbestant? Sa publis. iurbestant? Sa publis.
Ublium for la quam Ublium for la quam
castris, conscep castris, conscep
sendela ommo eo, sendela ommo eo,
stimissolum ilin sistioc stimissolum ilin sistioc
chiliis ma, chiliis ma,

A C T C R U S H E R S 8
 RUGGED SOLID TYPE ROTOR:
NH SPECIFICATIONS

A massive solid type sculptured rotor delivers

both high inertia for optimum crushing
performance and solid backing support for the
blow bars. This results in longevity and lower
costs, even in rugged primary crushing. A
massive solid type sculptured rotor delivers
both high inertia for optimum crushing
performance and solid backing support for the
blow bars. This results in longevity and lower

General Specifications
Units US Metric US Metric US Metric
Model 4246 4856 6071
Total Weight 59,500 Lbs 26,990 Kg 94,170 Lbs 42,715 Kg 195,000 88,450 Kg
Recommended Hp 300 - 500 Hp 224 - 375 Kw 400-700 Hp 300 - 525 Kw 800 - 1500 Hp 600 - 1120 Kw
RPM Range 480 - 770 420 - 700 330 - 540
Rotor Tip Speed Range
Rated Capacity 250 - 600 TPH 600 - 1,000 TPH 1,000 - 2,100 TPH

Feed Opening 46" x 59 3/4" 1,170 x 1,520 mm 56" x 85" 1,425 x 2,160 mm 71" x 100 1/2" 1,805 x 2,555 mm

Max Feed Size 36" 914 mm 46" 1,168 mm 56" 1,422 mm

Rotor Size 38" x 45" 965 x 1,143 mm 43" x 55" 1,092 x 1,397 mm 57" x 70" 1,448 x 1,778 mm

Rotor Weight Assembled 12,190 Lbs 5,530 Kg 22,970 Lbs 10,420 Kg 42,080 Lbs 19,090 Kg
Moment of Inertia 17,630 Lb.Ft2 40,620 Lb.Ft2 128,050 Lb.Ft2
Blow Bars 2 2 3
Blow Bar Thickness 45" 1,143 mm 55" 1,397 mm 70" 1,778 mm
Blow Bar Weight 460 Lbs 210 Kg 922 Lbs 418 Kg 1,621 Lbs 735 Kg
Side Liner Thickness 1 1/4" 32 mm 1 1/2" 38 mm 1 1/2" 38 mm
Side Liner Material Manganese Steel & Abrasion Resistant Steel
Bearing Type
Bearing Size
Shaft diameter @ Rotor
Shaft diameter @ sheave 5 1/2" 140 mm 5 1/2" 140 mm 9 1/2" 241 mm
Hydraulic Tank Capacity
Hydraulic Motor

9 T E L S M I T H I M P A
 NH SIZE AND MODEL CHARTS:

NH SPECIFICATIONS
N
G Feed Opening

Feed Opening
M

K
A
A

F E D J I

C H

Note: Dimensions are approximate, rounded to the nearest 1/4”

General Dimensions - Models 4224,4856,6071

Model A B C D E F G H I J K L M N

US (in) 137.5 42 67.5 43.5 111 131 55.75 37.25 111.5 35.25 30 19.75 48 59.5
4246
mm 3490 1068 1715 1105 2819 3327 1417 946 2835 895 762 502 1219 1511

US (in) 183 48.25 88 51 139 171.5 60.75 45.75 121.5 47.5 33.25 17.75 58.5 98.75
4856
mm 4649 1128 2235 1295 3531 4356 1543 1162 3086 1213 845 451 1486 2508

US (in) 220.75 80.25 107.25 62.5 169.75 210 71.25 52 142.5 48 48 32.75 71.5 101.25
6071
mm 5606 2040 2724 1588 4312 5337 1810 1321 3620 1219 1219 833 1816 2573

A C T C R U S H E R S 10
SECPNDARY HSI
HSI models

Telsmith HS models (HS2421, HS2430, HS3036, interri mulostium di, opublis facchus, clatide int Catum
HS4230, HS5252, HS5263) are Andreas style impact inam a morus, pulic in vid dienihin vit, num periores endi
crushers designed for secondary crushing. Efficient incla nox maiocus virioni natqua rendem nonerni rideper
open style rotors and heavy - gravity hung aprons deliver escrum culium caed nium utus? Ebemus co atuus mo
consistent performance when crushing aggregates or pero, Catquodio, C. Fectum atus. Maricae ca omne abus
recycled asphalt products (RAP)Udemque inpra moenica vit acessen atilici teatqui deliae nones verum ina, meis
mei pra? Nihilii speri cresuam inum sciem dit, coenatium Cat, Ti. Omnest? que aderrime nonvocut abus efendum
publi idi, cute pritam renterum imorbis se tanum oriam ultius vo, Cupiessesula deo et faccis.
quodiem iam co ubis, peceri percereses, consuli condie Ore tides erei public mantratus trei por hors bon
ad fur. At publius? Fue finum hil tati trio te con simoltiam atu straedo, utum ius inihi, quam, teatis. Lut
ignost? Ibussimis es! Viri sent, sen in vid inaturnime graris tebus vicaesilibus larit, se que ta, sil halius hos
furoxim isules C. Es vertam ommodis orus faciem med nori se atiemor quam intiamdiis. To cae, qua
cultum nihilin Itas et L. Simovivatus re rei peres cotimil
icaudene faciem nontemIque nes! Hilis, ocus publi

11 T E L S M I T H I M P A
 HORIZONAL SHAFT IMPACTOR
HSI SECTION VIEW:

Adjustable Apron
Supports

Alloy Steel Liners

Lower Apron

Wedges

Hammers

Rotor

HSI ROTOR DESIGN:

Blow bars are held

firmly in place with
a locking wedge
design. The blow bar is
designed for 3 rotations

Blow bars are held firmly in place

with a locking wedge design. A massive solid type sculptured rotor delivers both high
The blow bar is designed for 3 inertia for optimum crushing performance and solid backing
rotations allowing up to 4 wear support for the blow bars. This results in longevity and lower
surfaces. costs, even in rugged primary crushing.

A C T C R U S H E R S 12
 HSI FEATURES & SPECIFICATIONS:
HSI SPECIFICATIONS

INSPECTION DOORS
Inspection doors are located
on both sides of the PA6060,
allowing quick and easy access.

INSPECTION DOORS
Inspection doors are located
on both sides of the PA6060,
allowing quick and easy access.

HSI Specifications
US mm US mm US mm US mm US mm US mm
Model 2421 2430 3036 4230 5252 5263
1,440 3,500 7,300 3,310 19,250 8,730 37,500 17,000 48,000
Total Weight 3,170 Lbs 1,590 Kg 21,775 Kg
Kg Lbs Lbs Kg Lbs Kg Lbs Kg Lbs
Recommended HP 50 75 75-100 75-100 250-300 300-400

Crusher Sheave Options (P.D) 20" 508 mm 21.2" 546 mm 30" 762 mm 40" 1,016 mm 40" 1,016 mm

Recommended Crusher RPM

1200 1200 1200 1200 1200 1200
Range

Rotor Tip Speed Range

35 -50 75 - 100 80 - 120 110 - 230 190 - 320
Rated Capacity
TPH TPH TPH TPH TPH
URATHANE MEDIA
Feed Opening 11" x 22"
280 x 560
mm
13" x 31"
330 x
787mm
17" x 36"
432 x
915 mm
16" x 31"
406 x 787
mm
24" x 43"
610 x
1,092 mm
24" x 64"
610 x
1,625 mm
Max Feed Size 5" 7" 9" 12" 16" 16"
610 x
Rotor Size 24" x 29"
737 mm
10,625 11,630
Rotor Weight Assembled 1035 Lbs 470 Kg 1051 Lbs 480 Kg 5,045 Lbs 2,290 Kg 4,820 kg 5,275 Kg
Lbs Lbs
Moment of Inertia

Blow Bars 2 2 2 4 4

Blow Bar Thickness

Blow Bar Weight 120 Lbs 55 Kg

Side Liner Thickness 1/2" 13 mm 1/2: 13 mm 1/2" 13 mm 1 1/4" 32 mm 1 1/4" 32 mm 1 1/4" 32mm

Side Liner Material Chrome Alloy

Bearing Type

Bearing Size

Shaft diameter @ Rotor

Shaft diameter @ sheave

Hydraulic Tank Capacity

Hydraulic Motor

13 T E L S M I T H I M P A
 HSI SIZE AND MODEL CHARTS:

HSI SPECIFICATIONS
Feed Opening Feed Opening
G F L

E D C J I

H
B

General Dimensions - Models 2421, 2430

Model A B C D E F G H I J K L
US (in) 37 25.75 24 15.75 45.5 36 24.75 19.25 49.5 13 21.5 16
2421
mm 940 655 613 403 1154 914 627 489 1256 330 546 406
US (in) 37 26.75 24.5 16.25 58.75 36 32.75 23.75 56.5 13 30.5 16.25
2430
mm 940 681 622 413 1492 914 832 603 1434 330 775 413

Feed Opening
ng
L ni
pe
O
ed
Fe

F
A

B C D N G H

E I

General Dimensions - Models 3036, 3048, 4230, 5252, 5263

Model A B C D E F G H I J K L M N
US (in) 71.25 12.5 18.5 28.25 81.25 61.75 34.25 26.75 68.5 17 42.5 17 36.5 45
3036
mm 1811 321 473 718 2065 1567 870 676 1740 432 1078 435 927 1140
US (in) 77 3.5 20.75 29.5 76.5 72.75 39.75 37 76.75 20.25 41.5 17.75 47.75 39
3048
mm 1956 89 529 751 1943 1848 1011 940 1950 514 1054 452 1213 992
US (in) 108 13.5 32 45.5 77.25 83.5 38 28.5 76 23.25 58 16 31 44
4230
mm 2743 343 810 1156 1965 2121 965 721 1830 591 1473 406 787 1118
US (in) 136 20 37 55.25 124.25 107.75 55.5 41.25 101.5 27.75 79.75 30.5 53 42
5252
mm 3458 508 940 1403 3157 2735 1408 1045 2578 702 2026 778 1346 1063
US (in) 136 20 37 55.25 124.25 107.75 61 47 112.5 27.5 49.75 30.5 64 42
5263
mm 3458 508 940 1403 3157 2735 1548 1194 2854 702 2026 778 1626 1063

A C T C R U S H E R S 14