@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D2747008600000
HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 27-41-42-000-801-A01 Jul 01/11
Subtask 27-41-42-010-001-A01 Nov 01/08
TASK 27-41-42-000-802-A01 Jul 01/11
Subtask 27-41-42-040-001-A01 Nov 01/08
TASK 27-41-42-000-803-A01 Jul 01/11
Subtask 27-41-42-040-002-A01 Nov 01/08
CLEANING
TASK 27-41-42-100-801-A01 Jul 01/11
Subtask 27-41-42-100-001-A01 Jul 01/11
TASK 27-41-42-100-802-A01 Jul 01/11
Subtask 27-41-42-100-002-A01 Jul 01/11
INSPECTION/CHECK
TASK 27-41-42-200-801-A01 Nov 01/08
Subtask 27-41-42-210-001-A01 Nov 01/08
FIGURE 27-41-42-991-002-A01 Nov 01/08
TASK 27-41-42-200-802-A01 Nov 01/08
Subtask 27-41-42-210-002-A01 Nov 01/08
L.E.C.
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REPAIR
TASK 27-41-42-300-801-A01 Jul 01/11
Subtask 27-41-42-320-001-A01 Jul 01/11
Subtask 27-41-42-320-002-A01 Jul 01/11
TASK 27-41-42-300-802-A01 Jul 01/11
Subtask 27-41-42-380-001-A01 Jul 01/11
Subtask 27-41-42-380-002-A01 Jul 01/11
Subtask 27-41-42-380-003-A01 Jul 01/11
TASK 27-41-42-300-803-A01 Jul 01/11
Subtask 27-41-42-350-001-A01 Jul 01/11
ASSEMBLY
TASK 27-41-42-400-801-A01 Jul 01/11
Subtask 27-41-42-440-001-A01 Nov 01/08
TASK 27-41-42-400-802-A01 Jul 01/11
Subtask 27-41-42-440-002-A01 Nov 01/08
TASK 27-41-42-400-803-A01 Jul 01/11
Subtask 27-41-42-400-001-A01 Jul 01/11
L.E.C.
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L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
27-41-42-871-801-A01 Introduction
DISASSEMBLY
27-41-42-000-801-A01 Removal of the Rocker Assy (1-20)
27-41-42-000-802-A01 Disassembly of the Rocker Assy (1-20)
27-41-42-000-803-A01 Disassembly of the Mounting Support (1-180)
CLEANING
27-41-42-100-801-A01 Cleaning of the Painted Component Parts
27-41-42-100-802-A01 Cleaning of the Component Parts which are not Painted
INSPECTION/CHECK
27-41-42-200-801-A01 Check of the Component Parts
27-41-42-200-802-A01 Check of the Springs
REPAIR
27-41-42-300-801-A01 Reworking or Machining
27-41-42-300-802-A01 Repair of the Protective Treatment
27-41-42-300-803-A01 Replacement of Parts
ASSEMBLY
27-41-42-400-801-A01 Assembly of the Mounting Support (180)
27-41-42-400-802-A01 Assembly of the Rocker Assy (150)
27-41-42-400-803-A01 Installation of the Rocker Assy
T.O.C.
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T.O.C.
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SBL
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INTRODUCTION
TASK 27-41-42-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200. and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
AEB Airline Engineering Bulletin
ATA Air Transport Association
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
IPL Illustrated parts list
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
INTRO
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MOD Modification
OD Outside Diameter
PMS Process and Materials Specification
PN Part Number
SB Service Bulletin
List of Abbreviations
TABLE 1
INTRO
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TASK 27-41-42-870-802-A01
General
1. This section tells you what the component is and what it does.
2. Technical Data
Width: 150 mm (5.90 in.)
Height: 218 mm (8.58 in.)
Length: 247 mm (9.72 in.)
Weight: 1.7 kg (3.75 lb.)
Technical Data Table
TABLE 1
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TASK 27-41-42-870-803-A01
Description
1. The component has:
- the bearing support with two temperature placards,
- the rocker assembly with two pulleys,
- two tension springs.
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F_CM_274142_1_0010101_01_00
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TASK 27-41-42-870-804-A01
Operation
1. The component keeps the cables at the correct tension, when it is installed in the aircraft.
NOTE : Due to the high spring pressure it is not possible to operate the rocker with the component
not installed.
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DISASSEMBLY
TASK 27-41-42-000-801-A01
Removal of the Rocker Assy (1-20)
1. General
WARNING : THE TENSION SPRINGS ARE UNDER TENSION. USE A SUITABLE TOOL AND
WEAR GLOVES WHEN YOU RELEASE THE TENSION SPRINGS.
-
NOTE : This section is about the disassembly of the component. It tells you how to remove the
parts of the component which are not permanently attached. Refer to TASK
27-41-42-200-802-A01 and TASK 27-41-42-200-801-A01 for the necessary level of the
disassembly.
If the paragraph refers to one figure, only the item number is given in the brackets. If the paragraph
refers to more than one figure, the figure number and the item number are given in the brackets.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-200-801-A01 Check of the Component Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 27-41-42-010-001-A01
A. Removal of the Rocker Assy (1-20)
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TASK 27-41-42-000-802-A01
Disassembly of the Rocker Assy (1-20)
1. General
-
NOTE : This section is about the disassembly of the component. It tells you how to remove the
parts of the component which are not permanently attached. Refer to TASK
27-41-42-200-802-A01 and TASK 27-41-42-200-801-A01 for the necessary level of the
disassembly.
If the paragraph refers to one figure, only the item number is given in the brackets. If the paragraph
refers to more than one figure, the figure number and the item number are given in the brackets.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-300-801-A01 Reworking or Machining
TASK 27-41-42-300-802-A01 Repair of the Protective Treatment
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 27-41-42-040-001-A01
A. Disassembly of the Rocker Assy (1-20)
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(5) Remove the bolts (2-100, 140) and the spacers (2-90).
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TASK 27-41-42-000-803-A01
Disassembly of the Mounting Support (1-180)
1. General
-
NOTE : This section is about the disassembly of the component. It tells you how to remove the
parts of the component which are not permanently attached. Refer to TASK
27-41-42-200-802-A01 and TASK 27-41-42-200-801-A01 for the necessary level of the
disassembly.
If the paragraph refers to one figure, only the item number is given in the brackets. If the paragraph
refers to more than one figure, the figure number and the item number are given in the brackets.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-200-801-A01 Check of the Component Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 27-41-42-040-002-A01
A. Disassembly of the Mounting Support (1-180)
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CLEANING
TASK 27-41-42-100-801-A01
Cleaning of the Painted Component Parts
1. General
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
This section tells you how to clean the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
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3. Procedure
Subtask 27-41-42-100-001-A01
A. Cleaning of the Painted Component Parts
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the painted component parts with the Material No. 11-001 Detergent. Use a soft
brush or a clean, Material No. 19-003 Lint-Free Cotton Cloth.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Remove the Material No. 11-001 Detergent with clean water.
(4) Dry the component parts with a clean, dry, Material No. 19-003 Lint-Free Cotton Cloth.
(5) Remove all old sealant and remaining dirt with a nonmetallic scraper.
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TASK 27-41-42-100-802-A01
Cleaning of the Component Parts which are not Painted
1. General
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
This section tells you how to clean the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
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3. Procedure
Subtask 27-41-42-100-002-A01
A. Cleaning of the Component Parts which are not Painted
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
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INSPECTION/CHECK
TASK 27-41-42-200-801-A01
Check of the Component Parts
1. General
A. This section tells you how to examine the component parts.
B. Do a nondestructive test if you think there is a crack.
C. No damage is permitted on the mating surfaces.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-801-A01 Reworking or Machining
TASK 27-41-42-300-802-A01 Repair of the Protective Treatment
TASK 27-41-42-300-803-A01 Replacement of Parts
TASK 27-41-42-820-805-A01 Fits and Clearances
FIGURE 27-41-42-991-002-A FIGURE 27-41-42-991-002-A-Scratch Limits
Referenced Information
TABLE 1
3. Procedure
Subtask 27-41-42-210-001-A01
A. Examining of the Component Parts
(1) Cracks
(a) No cracks are permitted.
(b) Replace the component parts which have cracks.
(2) Scratches
(a) Refer to FIGURE 27-41-42-991-002-A for the scratch limits.
(b) Refer to TASK 27-41-42-300-801-A01, TASK 27-41-42-300-802-A01 and TASK
27-41-42-300-803-A01 for the removal of the scratches which are in the limits.
(c) Replace the component parts which have scratches not in the limits.
(3) Marks and Corrosion
(a) Remove marks and corrosion up to:
- 5 % of the material thickness
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10%
5%
PERMITTED TO REPAIR
DEPTH IN %
OF NOMINAL
MATERIAL
THICKNESS
100.0mm 200.0mm
LENGTH (3.937in.) (7.874in.)
F_CM_274142_1_0020101_01_00
Scratch Limits
FIGURE-27-41-42-991-002-A01
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TASK 27-41-42-200-802-A01
Check of the Springs
1. General
A. This section tells you how to examine the component parts.
B. Do a nondestructive test if you think there is a crack.
C. No damage is permitted on the mating surfaces.
2. Procedure
Subtask 27-41-42-210-002-A01
A. Examining of the Springs
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REPAIR
TASK 27-41-42-300-801-A01
Reworking or Machining
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-300-802-A01 Repair of the Protective Treatment
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REFERENCE DESIGNATION
TASK 27-41-42-820-805-A01 Fits and Clearances
Referenced Information
TABLE 2
3. Procedure
Subtask 27-41-42-320-001-A01
A. Removal of Scratches
(1) Remove the protective treatment from the damaged area.
Subtask 27-41-42-320-002-A01
B. Removal of Marks and Corrosion
(1) Remove the protective treatment from the damaged area.
CAUTION : MAKE SURE THAT YOU REMOVE ALL MARKS AND CORROSION.
REMAINING DAMAGE CAN CAUSE NEW CORROSION.
(2) Remove the marks and corrosion. Make a shallow groove to prevent stress concentration.
(3) Polish the reworked area.
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TASK 27-41-42-300-802-A01
Repair of the Protective Treatment
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-820-805-A01 Fits and Clearances
Referenced Information
TABLE 2
3. Procedure
Subtask 27-41-42-380-001-A01
A. Repair of Anodized Surfaces
CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO GAPS
OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT NEUTRAL.
COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES NEW
CORROSION.
(2) Apply the Material No. 13-002 Chemical Conversion Coating Yellow Aluminum to the
prepared area and let it work for 3 minutes.
(3) Make the area neutral with clean water.
(4) Dry the repaired area with hot air up to a maximum temperature of 60 deg. C (140 deg.
F).
Subtask 27-41-42-380-002-A01
B. Repair of Paintwork
(1) Remove the damaged paint.
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Apply the Material No. 16-020 Wash Primer to the cleaned area and let it dry.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Apply the Material No. 16-001 Anti Corrosion Primer (Polyurethane).
Subtask 27-41-42-380-003-A01
C. Repair of Corrosion Preventative
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TASK 27-41-42-300-803-A01
Replacement of Parts
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
B. Referenced Information
REFERENCE DESIGNATION
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-820-805-A01 Fits and Clearances
PMS 01-05-27
Referenced Information
TABLE 2
3. Procedure
Subtask 27-41-42-350-001-A01
A. Replacement of Bonded-In Bushes
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(1) Refer to TABLE 3 for the data of the related component parts.
COMPONENT PART
IPL FIG. ITEM NAME PART NO. PART NO.
1 30 Bush ---------- D2747009420000
1 40 Bush ---------- D274700932000
2 160 Spacer Bush D274701102 ----------
Bonded-in Bushes
TABLE 3
NOTE : For supplementary information for the replacement of the bushes refer to PMS
01-05-27.
(a) Heat the component to a maximum temperature of 150 deg. C (302 deg. F) to soften
the bond of the bush.
(b) Press out the bush with a suitable tool.
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ASSEMBLY
TASK 27-41-42-400-801-A01
Assembly of the Mounting Support (180)
1. General
A. This section is about the assembly of the component. It tells you how to install the parts of the
component.
B. If the paragraph refers to one figure, only the item number is given in the brackets. If the
paragraph refers to more than one figure, the figure number and the item number are given in
the brackets.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC CHROMATE
GENERAL PURPOSE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
NOTE : Refer to TASK 27-41-42-300-803-A01 for the component parts which have a
permanent connection.
NOTE : Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to all bolts and
threads, unless otherwise specified.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 27-41-42-440-001-A01
A. Assembly of the Mounting Support (180)
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(4) Safety the nuts (170) with the cotter pins (130) and the nut (120) with the cotter pin
(80).
(5) Install the washers (1-60) on the bolt (1-100) and safety the washers (1-60) with the cotter
pins (1-30).
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TASK 27-41-42-400-802-A01
Assembly of the Rocker Assy (150)
1. General
A. This section is about the assembly of the component. It tells you how to install the parts of the
component.
B. If the paragraph refers to one figure, only the item number is given in the brackets. If the
paragraph refers to more than one figure, the figure number and the item number are given in
the brackets.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC CHROMATE
GENERAL PURPOSE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
NOTE : Refer to TASK 27-41-42-300-803-A01 for the component parts which have a
permanent connection.
NOTE : Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to all bolts and
threads, unless otherwise specified.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 27-41-42-440-002-A01
A. Assembly of the Rocker Assy (150)
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(5) Safety the nuts (120) with the cotter pins (130).
(6) TORQUE the nut (40) on the bolt (20) to between 0.095 [Link] (8.408 [Link].) and 0.105
[Link] (9.293 [Link].).
(7) Safety the nut (40) with the cotter pin (50).
(8) TORQUE the nut (40) on the bolt (70) to between 0.19 [Link] (16.816 [Link].) and 0.21
[Link] (18.586 [Link].)
(9) Safety the nut (40) with the cotter pin (50).
(10) Install the washers (1-60) on the bolt (2-20) and safety the washers (1-60) with the cotter
pins (1-130).
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TASK 27-41-42-400-803-A01
Installation of the Rocker Assy
1. General
A. This section is about the assembly of the component. It tells you how to install the parts of the
component.
B. If the paragraph refers to one figure, only the item number is given in the brackets. If the
paragraph refers to more than one figure, the figure number and the item number are given in
the brackets.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC CHROMATE
GENERAL PURPOSE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
NOTE : Refer to TASK 27-41-42-300-803-A01 for the component parts which have a
permanent connection.
NOTE : Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to all bolts and
threads, unless otherwise specified.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2
3. Procedure
Subtask 27-41-42-400-001-A01
A. Installation of the Rocker Assy
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply Material 04-004 Synthetic Ester Based Grease High Pressure to the bolt (1-50).
(2) Put the rocker assy (1-20) in the mounting support (1-180) and install the bolt (1-50), the
washer (1-60) and the nut (1-70).
(3) TORQUE the nut (1-70) to between 0.76 [Link] (67.265 [Link].) and 0.84 [Link] (74.345
[Link].).
(4) Safety the nut (1-70) with the cotter pin (1-80).
WARNING : YOU PUT THE SPRINGS IN TENSION WHEN YOU ATTACH THEM.
(5) Attach the springs (1-10) behind the washers (1-60) into the groove of the bolts (1-100,
2-20) with a suitable tool.
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TASK 27-41-42-820-805-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample Table 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
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TASK 27-41-42-820-806-A01
Nonstandard Torque Value
1. Torque values
IPL FIG - NAME TORQUE VALUE
Item No. Nm [Link]
1-70 Nut 0.76 to 0.84 67.265 to 74.345
1-120 Nut 0.095 to 0.105 8.408 to 9.293
1-170 Nut 0.095 to 0.105 8.408 to 9.293
2-40 Nut 0.095 to 0.105 8.408 to 9.293
Installed with Bolt (20)
2-40 Nut 0.19 to 0.21 16.816 to 18.586
Installed with Bolt (70)
2-120 Nut 0.095 to 0.105 8.408 to 9.293
Nonstandard Torque Value Table
TABLE 1
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TASK 27-41-42-500-801-A01
Storage after Assembly
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-870-802-A01 General
Referenced Information
TABLE 1
3. Procedure
Subtask 27-41-42-620-001-A01
A. Preservation
(1) Make sure that the component agrees with the conditions of the MIL-P-116 and/or MIL-
P-25690A Specifications before you put it in the container.
Subtask 27-41-42-530-001-A01
B. Packing
(1) Put the component in its initial container. Use the initial material for the protection of the
component.
(2) If the initial container is not available:
(a) Refer to TASK 27-41-42-870-802-A01 for the dimensions and the weight of the
component.
(b) Refer to ATA 300 Specification. Use only approved materials for the protection of the
component.
Subtask 27-41-42-550-002-A01
C. Identification Label
(1) Put the identification labels, which can be read easily, on the component and on the
outside of the container.
(2) The identification label must have all the related data of the component.
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(3) The component is not approved for installation, if there is no identification label attached
to it.
Subtask 27-41-42-550-003-A01
D. Storage
Subtask 27-41-42-550-004-A01
E. Condition Check and Functional Test
(1) Examine the condition and function of the component at specified times.
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INTRODUCTION
TASK 27-41-42-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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IPL INTRO
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REGULATOR-CABLE TENSION
Figure 01 / FIGURE-27-41-42-950-801-01
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ROCKER ASSY
Figure 02 / FIGURE-27-41-42-950-802-01
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