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@airbus: Component Maintenance Manual With Illustrated Part List

This document is an Airbus component maintenance manual for regulator cable tension part number D2747008600000. It contains instructions for disassembly, cleaning, inspection, repair, assembly, and storage of the component. The manual provides a table of contents that lists the tasks to be performed, along with figures and an illustrated parts list. Revision notes indicate changes made in the latest update from July 2011.

Uploaded by

Dmitriy Pognaiev
Copyright
© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
791 views62 pages

@airbus: Component Maintenance Manual With Illustrated Part List

This document is an Airbus component maintenance manual for regulator cable tension part number D2747008600000. It contains instructions for disassembly, cleaning, inspection, repair, assembly, and storage of the component. The manual provides a table of contents that lists the tasks to be performed, along with figures and an illustrated parts list. Revision notes indicate changes made in the latest update from July 2011.

Uploaded by

Dmitriy Pognaiev
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

FAPE3

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

REGULATOR - CABLE TENSION

PN : D2747008600000

Issue: Aug 01/87 27-41-42 Rev: Jul 01/11


@AIRBUS
COMPONENT MAINTENANCE MANUAL
D2747008600000

HIGHLIGHTS

Revision No. 6 - Jul 01/11

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE

HIGHLIGHTS
Page 1
27-41-42 Jul 01/11
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COMPONENT MAINTENANCE MANUAL
D2747008600000

LIST OF EFFECTIVE CONTENT

Revision No. 6 - Jul 01/11

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 27-41-42-871-801-A01 Nov 01/08

DESCRIPTION AND OPERATION


TASK 27-41-42-870-802-A01 Nov 01/08
TASK 27-41-42-870-803-A01 Nov 01/08
FIGURE 27-41-42-991-001-A01 Nov 01/08
TASK 27-41-42-870-804-A01 Nov 01/08

DISASSEMBLY
TASK 27-41-42-000-801-A01 Jul 01/11
Subtask 27-41-42-010-001-A01 Nov 01/08
TASK 27-41-42-000-802-A01 Jul 01/11
Subtask 27-41-42-040-001-A01 Nov 01/08
TASK 27-41-42-000-803-A01 Jul 01/11
Subtask 27-41-42-040-002-A01 Nov 01/08

CLEANING
TASK 27-41-42-100-801-A01 Jul 01/11
Subtask 27-41-42-100-001-A01 Jul 01/11
TASK 27-41-42-100-802-A01 Jul 01/11
Subtask 27-41-42-100-002-A01 Jul 01/11

INSPECTION/CHECK
TASK 27-41-42-200-801-A01 Nov 01/08
Subtask 27-41-42-210-001-A01 Nov 01/08
FIGURE 27-41-42-991-002-A01 Nov 01/08
TASK 27-41-42-200-802-A01 Nov 01/08
Subtask 27-41-42-210-002-A01 Nov 01/08

L.E.C.
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COMPONENT MAINTENANCE MANUAL
D2747008600000

CONTENT CHG LAST REVISION


CODE DATE

REPAIR
TASK 27-41-42-300-801-A01 Jul 01/11
Subtask 27-41-42-320-001-A01 Jul 01/11
Subtask 27-41-42-320-002-A01 Jul 01/11
TASK 27-41-42-300-802-A01 Jul 01/11
Subtask 27-41-42-380-001-A01 Jul 01/11
Subtask 27-41-42-380-002-A01 Jul 01/11
Subtask 27-41-42-380-003-A01 Jul 01/11
TASK 27-41-42-300-803-A01 Jul 01/11
Subtask 27-41-42-350-001-A01 Jul 01/11

ASSEMBLY
TASK 27-41-42-400-801-A01 Jul 01/11
Subtask 27-41-42-440-001-A01 Nov 01/08
TASK 27-41-42-400-802-A01 Jul 01/11
Subtask 27-41-42-440-002-A01 Nov 01/08
TASK 27-41-42-400-803-A01 Jul 01/11
Subtask 27-41-42-400-001-A01 Jul 01/11

FITS AND CLEARANCES


TASK 27-41-42-820-805-A01 Jul 01/11
FIGURE 27-41-42-991-003-A01 Nov 01/08
TASK 27-41-42-820-806-A01 Nov 01/08

STORAGE INCLUDING TRANSPORTATION


TASK 27-41-42-500-801-A01 Nov 01/08
Subtask 27-41-42-620-001-A01 Nov 01/08
Subtask 27-41-42-530-001-A01 Nov 01/08
Subtask 27-41-42-550-002-A01 Nov 01/08
Subtask 27-41-42-550-003-A01 Nov 01/08
Subtask 27-41-42-550-004-A01 Nov 01/08

L.E.C.
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COMPONENT MAINTENANCE MANUAL
D2747008600000

CONTENT CHG LAST REVISION


CODE DATE

ILLUSTRATED PARTS LIST


IPL Introduction
TASK 27-41-42-872-801-A01 Jul 01/11
VENDOR LIST Jul 01/10
Figure 01
FIGURE 27-41-42-991-801-001 Nov 01/08
Parts List Nov 01/08
Figure 02
FIGURE 27-41-42-991-802-001 Nov 01/08
Parts List Nov 01/08

L.E.C.
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COMPONENT MAINTENANCE MANUAL
D2747008600000

TABLE OF CONTENTS

INTRODUCTION
27-41-42-871-801-A01 Introduction

DESCRIPTION AND OPERATION


27-41-42-870-802-A01 General
27-41-42-870-803-A01 Description
27-41-42-870-804-A01 Operation

DISASSEMBLY
27-41-42-000-801-A01 Removal of the Rocker Assy (1-20)
27-41-42-000-802-A01 Disassembly of the Rocker Assy (1-20)
27-41-42-000-803-A01 Disassembly of the Mounting Support (1-180)

CLEANING
27-41-42-100-801-A01 Cleaning of the Painted Component Parts
27-41-42-100-802-A01 Cleaning of the Component Parts which are not Painted

INSPECTION/CHECK
27-41-42-200-801-A01 Check of the Component Parts
27-41-42-200-802-A01 Check of the Springs

REPAIR
27-41-42-300-801-A01 Reworking or Machining
27-41-42-300-802-A01 Repair of the Protective Treatment
27-41-42-300-803-A01 Replacement of Parts

ASSEMBLY
27-41-42-400-801-A01 Assembly of the Mounting Support (180)
27-41-42-400-802-A01 Assembly of the Rocker Assy (150)
27-41-42-400-803-A01 Installation of the Rocker Assy

FITS AND CLEARANCES


27-41-42-820-805-A01 Fits and Clearances
27-41-42-820-806-A01 Nonstandard Torque Value

STORAGE INCLUDING TRANSPORTATION

T.O.C.
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27-41-42-500-801-A01 Storage after Assembly

ILLUSTRATED PARTS LIST


27-41-42-872-801-A01 Introduction Illustrated Parts List (IPL)
VENDOR LIST
DETAILED PARTS LIST

T.O.C.
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D2747008600000

LIST OF SERVICE BULLETINS

SB No REV No MOD No INCORP. TITLE


DATE
*** NO SB ***

SBL
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COMPONENT MAINTENANCE MANUAL
D2747008600000

INTRODUCTION

**For PN’s ALL

TASK 27-41-42-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200. and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
AEB Airline Engineering Bulletin
ATA Air Transport Association
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
IPL Illustrated parts list
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer

INTRO
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COMPONENT MAINTENANCE MANUAL
D2747008600000

MOD Modification
OD Outside Diameter
PMS Process and Materials Specification
PN Part Number
SB Service Bulletin
List of Abbreviations
TABLE 1

INTRO
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COMPONENT MAINTENANCE MANUAL
D2747008600000

DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 27-41-42-870-802-A01
General
1. This section tells you what the component is and what it does.
2. Technical Data
Width: 150 mm (5.90 in.)
Height: 218 mm (8.58 in.)
Length: 247 mm (9.72 in.)
Weight: 1.7 kg (3.75 lb.)
Technical Data Table
TABLE 1

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D2747008600000

**For PN’s ALL

TASK 27-41-42-870-803-A01
Description
1. The component has:
- the bearing support with two temperature placards,
- the rocker assembly with two pulleys,
- two tension springs.

NOTE : Refer to FIGURE 27-41-42-991-001-A.


A. The bearing support is made of aluminum alloy.
(1) Adhesive attaches the temperature placards.
B. The rocker assembly is made of aluminum alloy.
(1) The pulleys are made of moulded BAKELITE.
(2) A bolt attaches the pulleys to the rocker assembly.
(3) A bolt attaches the rocker assembly to the bearing support.
C. The springs are made of chrome-nickel steel.

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**For PN’s ALL

F_CM_274142_1_0010101_01_00

Cable Tension Regulator


FIGURE-27-41-42-991-001-A01

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**For PN’s ALL

TASK 27-41-42-870-804-A01
Operation
1. The component keeps the cables at the correct tension, when it is installed in the aircraft.

NOTE : Due to the high spring pressure it is not possible to operate the rocker with the component
not installed.

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DISASSEMBLY

**For PN’s ALL

TASK 27-41-42-000-801-A01
Removal of the Rocker Assy (1-20)
1. General

WARNING : THE TENSION SPRINGS ARE UNDER TENSION. USE A SUITABLE TOOL AND
WEAR GLOVES WHEN YOU RELEASE THE TENSION SPRINGS.
-

NOTE : This section is about the disassembly of the component. It tells you how to remove the
parts of the component which are not permanently attached. Refer to TASK
27-41-42-200-802-A01 and TASK 27-41-42-200-801-A01 for the necessary level of the
disassembly.
If the paragraph refers to one figure, only the item number is given in the brackets. If the paragraph
refers to more than one figure, the figure number and the item number are given in the brackets.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-200-801-A01 Check of the Component Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 27-41-42-010-001-A01
A. Removal of the Rocker Assy (1-20)

NOTE : Refer to IPL_FIGURE_01 and IPL_FIGURE_02.

WARNING : THE TWO SPRINGS ARE UNDER LOAD.


(1) Disconnect, release and remove the springs (1-10) from the bolts (2-20, 1-100) with a
suitable tool.
(2) Remove the cotter pin (1-80), the nut (1-70), the washer (1-60) the bolt (1-50) and the
rocker assy (1-20).

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**For PN’s ALL

TASK 27-41-42-000-802-A01
Disassembly of the Rocker Assy (1-20)
1. General
-

NOTE : This section is about the disassembly of the component. It tells you how to remove the
parts of the component which are not permanently attached. Refer to TASK
27-41-42-200-802-A01 and TASK 27-41-42-200-801-A01 for the necessary level of the
disassembly.
If the paragraph refers to one figure, only the item number is given in the brackets. If the paragraph
refers to more than one figure, the figure number and the item number are given in the brackets.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-300-801-A01 Reworking or Machining
TASK 27-41-42-300-802-A01 Repair of the Protective Treatment
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 27-41-42-040-001-A01
A. Disassembly of the Rocker Assy (1-20)

NOTE : Refer to IPL_FIGURE_01 and IPL_FIGURE_02.


(1) Remove the cotter pins (1-130) and the washers (1-60) from the bolt (2-20).
(2) Remove the cotter pin (2-50), the nut (2-40) and the washer (2-30) from the bolt (2-20).
(3) Remove the bolt (2-20) and the spacer (2-10).
(4) Remove the cotter pins (2-130), the nut (2-120) and the washers (2-110) from the bolts
(2-100, 140).

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(5) Remove the bolts (2-100, 140) and the spacers (2-90).

NOTE : Refer to TASK 27-41-42-300-801-A01, TASK 27-41-42-300-802-A01 and TASK


27-41-42-300-803-A01 for the replacement of the bushes (1-30, 40) and, the
spacer bush (2-160).
(6) Remove the cotter pin (2-50), the nut (2-40) and the washer (2-80) from the bolt (2-70).
(7) Remove the bolt (2-70), the pulleys (2-190) and the spacer (2-60).

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**For PN’s ALL

TASK 27-41-42-000-803-A01
Disassembly of the Mounting Support (1-180)
1. General
-

NOTE : This section is about the disassembly of the component. It tells you how to remove the
parts of the component which are not permanently attached. Refer to TASK
27-41-42-200-802-A01 and TASK 27-41-42-200-801-A01 for the necessary level of the
disassembly.
If the paragraph refers to one figure, only the item number is given in the brackets. If the paragraph
refers to more than one figure, the figure number and the item number are given in the brackets.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-200-801-A01 Check of the Component Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 27-41-42-040-002-A01
A. Disassembly of the Mounting Support (1-180)

NOTE : Refer to IPL_FIGURE_01.


(1) Remove the cotter pins (130), the nuts (170), the washers (160), the bolts (150) and the
spacers (140).
(2) Remove the cotter pins (1-130) and the washers (1-60) from the bolt (1-100).
(3) Remove the cotter pin (80), the nut (120), the washer (110), the bolt (100) and the spacer
(90).

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COMPONENT MAINTENANCE MANUAL
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CLEANING

**For PN’s ALL

TASK 27-41-42-100-801-A01
Cleaning of the Painted Component Parts
1. General

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
This section tells you how to clean the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

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3. Procedure

Subtask 27-41-42-100-001-A01
A. Cleaning of the Painted Component Parts
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the painted component parts with the Material No. 11-001 Detergent. Use a soft
brush or a clean, Material No. 19-003 Lint-Free Cotton Cloth.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Remove the Material No. 11-001 Detergent with clean water.
(4) Dry the component parts with a clean, dry, Material No. 19-003 Lint-Free Cotton Cloth.
(5) Remove all old sealant and remaining dirt with a nonmetallic scraper.

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**For PN’s ALL

TASK 27-41-42-100-802-A01
Cleaning of the Component Parts which are not Painted
1. General

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
This section tells you how to clean the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

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3. Procedure

Subtask 27-41-42-100-002-A01
A. Cleaning of the Component Parts which are not Painted
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the component parts which are not painted with the Material No. 11-003 Methyl-
Ethyl-Ketone. Use a soft brush or a clean, Material No. 19-003 Lint-Free Cotton Cloth.

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INSPECTION/CHECK

**For PN’s ALL

TASK 27-41-42-200-801-A01
Check of the Component Parts
1. General
A. This section tells you how to examine the component parts.
B. Do a nondestructive test if you think there is a crack.
C. No damage is permitted on the mating surfaces.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-801-A01 Reworking or Machining
TASK 27-41-42-300-802-A01 Repair of the Protective Treatment
TASK 27-41-42-300-803-A01 Replacement of Parts
TASK 27-41-42-820-805-A01 Fits and Clearances
FIGURE 27-41-42-991-002-A FIGURE 27-41-42-991-002-A-Scratch Limits
Referenced Information
TABLE 1

3. Procedure

Subtask 27-41-42-210-001-A01
A. Examining of the Component Parts
(1) Cracks
(a) No cracks are permitted.
(b) Replace the component parts which have cracks.
(2) Scratches
(a) Refer to FIGURE 27-41-42-991-002-A for the scratch limits.
(b) Refer to TASK 27-41-42-300-801-A01, TASK 27-41-42-300-802-A01 and TASK
27-41-42-300-803-A01 for the removal of the scratches which are in the limits.
(c) Replace the component parts which have scratches not in the limits.
(3) Marks and Corrosion
(a) Remove marks and corrosion up to:
- 5 % of the material thickness

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- 10 % of the surface of the component parts.


(b) Refer to TASK 27-41-42-300-801-A01, TASK 27-41-42-300-802-A01 and TASK
27-41-42-300-803-A01 for the removal of marks and/or corrosion which are in the
limits.
(c) Replace the component parts which have marks and/or corrosion not in the limits.
(4) Wear
(a) Refer to TASK 27-41-42-820-805-A01 for the wear limits.
(b) Replace the component parts which have wear not in the limits.
(5) Damaged Protective Treatment
(a) Refer to TASK 27-41-42-300-801-A01, TASK 27-41-42-300-802-A01 and TASK
27-41-42-300-803-A01 for the repair of the protective treatment.
(6) Other Damage
(a) No other damage is permitted.
(b) Replace the component parts which have other damage.

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**For PN’s ALL

NOT PERMITTED TO REPAIR

10%

5%
PERMITTED TO REPAIR
DEPTH IN %
OF NOMINAL
MATERIAL
THICKNESS

100.0mm 200.0mm
LENGTH (3.937in.) (7.874in.)

F_CM_274142_1_0020101_01_00

Scratch Limits
FIGURE-27-41-42-991-002-A01

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TASK 27-41-42-200-802-A01
Check of the Springs
1. General
A. This section tells you how to examine the component parts.
B. Do a nondestructive test if you think there is a crack.
C. No damage is permitted on the mating surfaces.
2. Procedure

Subtask 27-41-42-210-002-A01
A. Examining of the Springs

NOTE : Refer to TABLE 1.


(1) Free Length
(a) The free length of the springs must be in the limits.
(b) Replace the springs if their free length is not in the limits.
(2) Load
(a) Pull the springs to the test length.
(b) The load must be in the limits.
(c) Replace the springs which are not in the limits.
FREE LENGTH TEST LENGTH LOAD
FIG. ITEM mm (in.) mm (in.) daN (lbf.)
1 10 155.7 -158.7 (6.13 - 6.25) 194.8 (7.67) 12.3 - 15.1 (27.7 - 33.9)
294.9 (11.61) 30.3 - 36.7 (68.1 - 82.5)
Spring Test Data
TABLE 1

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REPAIR

**For PN’s ALL

TASK 27-41-42-300-801-A01
Reworking or Machining
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : Refer to TASK 27-41-42-200-801-A01 and to TASK 27-41-42-820-805-A01 for the


limits.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-300-802-A01 Repair of the Protective Treatment

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REFERENCE DESIGNATION
TASK 27-41-42-820-805-A01 Fits and Clearances
Referenced Information
TABLE 2

3. Procedure

Subtask 27-41-42-320-001-A01
A. Removal of Scratches
(1) Remove the protective treatment from the damaged area.

CAUTION : DO NOT REMOVE MORE MATERIAL THAN IS NECESSARY, THE


MAXIMUM WIDTH IS 6 MM (0.23 IN.).
(2) Remove the scratch and make a shallow groove to prevent stress concentration.
(3) Polish the reworked area.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(4) Clean the reworked area with the Material No. 11-003 Methyl-Ethyl-Ketone.
(5) Refer to TASK 27-41-42-300-802-A01 for the repair of the protective treatment.

Subtask 27-41-42-320-002-A01
B. Removal of Marks and Corrosion
(1) Remove the protective treatment from the damaged area.

CAUTION : MAKE SURE THAT YOU REMOVE ALL MARKS AND CORROSION.
REMAINING DAMAGE CAN CAUSE NEW CORROSION.
(2) Remove the marks and corrosion. Make a shallow groove to prevent stress concentration.
(3) Polish the reworked area.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(4) Clean the reworked area with the Material No. 11-003 Methyl-Ethyl-Ketone.
(5) Refer to TASK 27-41-42-300-802-A01 for the repair of the protective treatment.

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**For PN’s ALL

TASK 27-41-42-300-802-A01
Repair of the Protective Treatment
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : Refer to TASK 27-41-42-200-801-A01 and TASK 27-41-42-200-802-A01 and to


TASK 27-41-42-820-805-A01 for the limits.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
13-002 Chemical Conversion Coating Yellow Aluminum
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
15-005 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1

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[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-820-805-A01 Fits and Clearances
Referenced Information
TABLE 2

3. Procedure

Subtask 27-41-42-380-001-A01
A. Repair of Anodized Surfaces

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the area with the Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 13-002 CHEMICAL


CONVERSION COATING YELLOW ALUMINUM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO GAPS
OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT NEUTRAL.
COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES NEW
CORROSION.
(2) Apply the Material No. 13-002 Chemical Conversion Coating Yellow Aluminum to the
prepared area and let it work for 3 minutes.
(3) Make the area neutral with clean water.
(4) Dry the repaired area with hot air up to a maximum temperature of 60 deg. C (140 deg.
F).

Subtask 27-41-42-380-002-A01
B. Repair of Paintwork
(1) Remove the damaged paint.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the area with the Material No. 11-003 Methyl-Ethyl-Ketone.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Apply the Material No. 16-020 Wash Primer to the cleaned area and let it dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Apply the Material No. 16-001 Anti Corrosion Primer (Polyurethane).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(5) Apply the Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.).

Subtask 27-41-42-380-003-A01
C. Repair of Corrosion Preventative

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 15-005 CORROSION


PREVENTIVE TEMPORARY PROTECTIVE COMPOUND. OBEY THE
MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Apply the Material No. 15-005 Corrosion Preventive Temporary Protective Compound to
the component parts.

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**For PN’s ALL

TASK 27-41-42-300-803-A01
Replacement of Parts
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

NOTE : Refer to TASK 27-41-42-200-801-A01 and TASK 27-41-42-200-802-A01 and to


TASK 27-41-42-820-805-A01 for the limits.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08-050 Adhesive
09-013 Corrosion Inhibiting Brush Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 27-41-42-200-801-A01 Check of the Component Parts
TASK 27-41-42-200-802-A01 Check of the Springs
TASK 27-41-42-820-805-A01 Fits and Clearances
PMS 01-05-27
Referenced Information
TABLE 2

3. Procedure

Subtask 27-41-42-350-001-A01
A. Replacement of Bonded-In Bushes

NOTE : Refer to IPL_FIGURE_01 and IPL_FIGURE_02.

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(1) Refer to TABLE 3 for the data of the related component parts.
COMPONENT PART
IPL FIG. ITEM NAME PART NO. PART NO.
1 30 Bush ---------- D2747009420000
1 40 Bush ---------- D274700932000
2 160 Spacer Bush D274701102 ----------

Bonded-in Bushes
TABLE 3

(2) Replace the bush as follows:

NOTE : For supplementary information for the replacement of the bushes refer to PMS
01-05-27.
(a) Heat the component to a maximum temperature of 150 deg. C (302 deg. F) to soften
the bond of the bush.
(b) Press out the bush with a suitable tool.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-050 ADHESIVE.


OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(c) Install the new bush with Material No. 08-050 Adhesive (Refer to PMS 01-05-27).
(d) Visually examine the bonding and the bush for correct seating.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply a bead of Material No.09-013 Corrosion Inhibiting Brush Consistency to the
joint between the component and the bush.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-021 FLEXIBLE


POLYURETHANE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(f) Apply a layer of Material No.16-021 Flexible Polyurethane to the sealant.

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ASSEMBLY

**For PN’s ALL

TASK 27-41-42-400-801-A01
Assembly of the Mounting Support (180)
1. General
A. This section is about the assembly of the component. It tells you how to install the parts of the
component.
B. If the paragraph refers to one figure, only the item number is given in the brackets. If the
paragraph refers to more than one figure, the figure number and the item number are given in
the brackets.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC CHROMATE
GENERAL PURPOSE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

NOTE : Refer to TASK 27-41-42-300-803-A01 for the component parts which have a
permanent connection.

NOTE : Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to all bolts and
threads, unless otherwise specified.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 27-41-42-440-001-A01
A. Assembly of the Mounting Support (180)

NOTE : Refer to IPL_FIGURE_01.


(1) Install the bolt (100) with the spacer (90), the washer (110) and the nut (120).
(2) Install the bolts (150) with the spacers (140), the washers (160) and the nuts (170).
(3) TORQUE the nuts (120, 170) to between 0.095 (8.408 [Link].) and 0.105 [Link] (9.293
[Link].).

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(4) Safety the nuts (170) with the cotter pins (130) and the nut (120) with the cotter pin
(80).
(5) Install the washers (1-60) on the bolt (1-100) and safety the washers (1-60) with the cotter
pins (1-30).

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**For PN’s ALL

TASK 27-41-42-400-802-A01
Assembly of the Rocker Assy (150)
1. General
A. This section is about the assembly of the component. It tells you how to install the parts of the
component.
B. If the paragraph refers to one figure, only the item number is given in the brackets. If the
paragraph refers to more than one figure, the figure number and the item number are given in
the brackets.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC CHROMATE
GENERAL PURPOSE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

NOTE : Refer to TASK 27-41-42-300-803-A01 for the component parts which have a
permanent connection.

NOTE : Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to all bolts and
threads, unless otherwise specified.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 27-41-42-440-002-A01
A. Assembly of the Rocker Assy (150)

NOTE : Refer to IPL_FIGURE_02.


(1) Put the pulleys (190) in position with the spacer (60) between them and install the bolt
(70), the washer (80) and the nut (40).
(2) Install the bolts (100, 140) with the spacers (90), the washers (110) and the nuts (120).
(3) Install the bolt (20) with the spacer (10), the washer (30) and the nut (40).
(4) TORQUE the nuts (120) to between 0.095 [Link] (8.408 [Link].) and 0.105 [Link] (9.293
[Link].).

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(5) Safety the nuts (120) with the cotter pins (130).
(6) TORQUE the nut (40) on the bolt (20) to between 0.095 [Link] (8.408 [Link].) and 0.105
[Link] (9.293 [Link].).
(7) Safety the nut (40) with the cotter pin (50).
(8) TORQUE the nut (40) on the bolt (70) to between 0.19 [Link] (16.816 [Link].) and 0.21
[Link] (18.586 [Link].)
(9) Safety the nut (40) with the cotter pin (50).
(10) Install the washers (1-60) on the bolt (2-20) and safety the washers (1-60) with the cotter
pins (1-130).

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**For PN’s ALL

TASK 27-41-42-400-803-A01
Installation of the Rocker Assy
1. General
A. This section is about the assembly of the component. It tells you how to install the parts of the
component.
B. If the paragraph refers to one figure, only the item number is given in the brackets. If the
paragraph refers to more than one figure, the figure number and the item number are given in
the brackets.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC CHROMATE
GENERAL PURPOSE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

NOTE : Refer to TASK 27-41-42-300-803-A01 for the component parts which have a
permanent connection.

NOTE : Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to all bolts and
threads, unless otherwise specified.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1

[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2

3. Procedure

Subtask 27-41-42-400-001-A01
A. Installation of the Rocker Assy

NOTE : Refer to IPL_FIGURE_01 and IPL_FIGURE_02.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply Material 04-004 Synthetic Ester Based Grease High Pressure to the bolt (1-50).
(2) Put the rocker assy (1-20) in the mounting support (1-180) and install the bolt (1-50), the
washer (1-60) and the nut (1-70).
(3) TORQUE the nut (1-70) to between 0.76 [Link] (67.265 [Link].) and 0.84 [Link] (74.345
[Link].).
(4) Safety the nut (1-70) with the cotter pin (1-80).

WARNING : YOU PUT THE SPRINGS IN TENSION WHEN YOU ATTACH THEM.
(5) Attach the springs (1-10) behind the washers (1-60) into the groove of the bolts (1-100,
2-20) with a suitable tool.

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FITS AND CLEARANCES

**For PN’s ALL

TASK 27-41-42-820-805-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample Table 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.

NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances

NOTE : See FIGURE XXX


1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

2. Fits and clearances table

NOTE : See FIGURE 27-41-42-991-003-A.

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 2-70 7.899 7.924 7.884
(0.3110) (0.3120) (0.3104)
0.000 0.038 0.053
(0.0000) (0.0014) (0.0020)
A2 ID 2-180 7.924 7.937 7.937
(0.3120) (0.3124) (0.3124)
B1 OD 1-50 8.986 8.995 8.981
(0.3538) (0.3541) (0.3536)
0.005 0.029 0.044
(0.0002) (0.0011) (0.0017)
B2 ID 1-30, 9.000 9.015 9.025
1-40 (0.3543) (0.3549) (0.3553)
Fits and Clearances Table
TABLE 2

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**For PN’s ALL

F_CM_274142_1_0030101_01_00

Cable Tension Regulator


FIGURE-27-41-42-991-003-A01

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**For PN’s ALL

TASK 27-41-42-820-806-A01
Nonstandard Torque Value
1. Torque values
IPL FIG - NAME TORQUE VALUE
Item No. Nm [Link]
1-70 Nut 0.76 to 0.84 67.265 to 74.345
1-120 Nut 0.095 to 0.105 8.408 to 9.293
1-170 Nut 0.095 to 0.105 8.408 to 9.293
2-40 Nut 0.095 to 0.105 8.408 to 9.293
Installed with Bolt (20)
2-40 Nut 0.19 to 0.21 16.816 to 18.586
Installed with Bolt (70)
2-120 Nut 0.095 to 0.105 8.408 to 9.293
Nonstandard Torque Value Table
TABLE 1

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STORAGE INCLUDING TRANSPORTATION

**For PN’s ALL

TASK 27-41-42-500-801-A01
Storage after Assembly
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
[Link] Information
REFERENCE DESIGNATION
TASK 27-41-42-870-802-A01 General
Referenced Information
TABLE 1

3. Procedure

Subtask 27-41-42-620-001-A01
A. Preservation
(1) Make sure that the component agrees with the conditions of the MIL-P-116 and/or MIL-
P-25690A Specifications before you put it in the container.

Subtask 27-41-42-530-001-A01
B. Packing
(1) Put the component in its initial container. Use the initial material for the protection of the
component.
(2) If the initial container is not available:
(a) Refer to TASK 27-41-42-870-802-A01 for the dimensions and the weight of the
component.
(b) Refer to ATA 300 Specification. Use only approved materials for the protection of the
component.

Subtask 27-41-42-550-002-A01
C. Identification Label
(1) Put the identification labels, which can be read easily, on the component and on the
outside of the container.
(2) The identification label must have all the related data of the component.

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(3) The component is not approved for installation, if there is no identification label attached
to it.

Subtask 27-41-42-550-003-A01
D. Storage

CAUTION : KEEP THE CONTAINER AWAY FROM:


- FLUIDS THAT CAN CAUSE CORROSION OR DAMAGE
- SOURCES OF OZONE OR HEAT.

CAUTION : A HEAVY LOAD ON THE CONTAINER CAN CAUSE DAMAGE TO THE


COMPONENT
(1) Keep the container in a clean, dry room with a good supply of air.

CAUTION : DO NOT KEEP COMPONENTS WITH RUBBER PARTS IN STORAGE AT


TEMPERATURES HIGHER THAN +20 DEG. C (+68 DEG. F).
(2) Keep the temperature of the room to between +18 and +28 ˚C (+64 and +82 ˚F). The
lower limit of these temperatures is recommended.
(3) Keep the relative humidity to between 25 and 65 %.
(4) Keep the containers so that you can read the identification label clearly.

Subtask 27-41-42-550-004-A01
E. Condition Check and Functional Test
(1) Examine the condition and function of the component at specified times.

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 27-41-42-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

IPL INTRO
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...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was first used
on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the above
breakdown will not always be the same as those in the
ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing Responsibility The Engineering Department that is responsible for the
Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Specification Manufacturing or spares requirements suffix.
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

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SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column 1 Column 2 Column 3 Column 4 Column 5
FIG-ITEM PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1

IPL INTRO
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Column 1 Column 2 Column 3 Column 4 Column 5


USED WITH L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration. Modifications and
system variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g. modified
versions of Figure 1 would be Figure
1A then Figure 1B and so on.
Non-Illustrated Parts The dash before an item number
shows it is not illustrated.
Item Number Initially, only every tenth number is
used for item numbers so that other
items can be added later.

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Column 2 AIRBUS Part AIRBUS manufactured parts e. g.


L5217605600000
Standard Part A standard part such as AN, MS,
NAS ...., is not given a supplier code.
Column 3 See XX-XX-XX-XX for DET or NHA Identifies correctly:
- the location of the full breakdown
of a sub-assembly in the IPL
- the location of the NHA of the item
in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left hand or
right hand position of the part. If a
part is only on one assembly, (LH
side) or (RH side) follows its name.
VENDOR CODE A supplier code is given to the parts
manufactured by firms other then
AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per Assy
column shows the quantity of parts
used for each NHA or installation.
AR = as required
RF = reference (quantity shown in
the NHA figure).
Help for the IPL-Page example
TABLE 5

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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).

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(12) VENDOR CODE


(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

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VENDOR LIST

CODE NAME AND ADDRESS


V04348 LAWRENCE ENGINEERING AND SUPPLY INC/”500 SO/ FLOWER ST, POB
30”/CA-91503/BURBANK/USA
V04795 HONEYWELL INTERNATIONAL INC/DIV HARDWARE PRODUCT GROUP/875W
ELLIOT RD SUITE 106/AZ-85284/TEMPE/USA
V06329 ASC INTERNATIONAL INCORPORATED/1227 CORPORATE DR
WEST/TX-76005/ARLINGTON/USA
V15653 KAYNAR TECHNOLOGIES INC/KAYNAR DIV/800 S STATE COLLEGE BLVD/CA
92631/FULLERTON/USA
V60996 AERO FASTENER INC/507 300 UNION ST/01085/WESTFIELD,MA/USA
V70347 AMERICAN AVIATION/180 VARICK STREET/NY-10014/NEW YORK/USA
V72962 HARVARD INDUSTRIES INC/PO BOX 3 WERNER WAY SUITE 210/NJ 08833/USA
V80205 NATIONAL AEROSPACE STANDARDS/(STANDARDISATION [Link] TO
OPT VENDORS)/1725 DE SALES N W/WA-20036/WASHINGTON/USA
V84114 AMERICAN STEEL CO/103 PARK AVENUE/PA-16117/ELLWOOD CITY/USA
V8K160 UNIREX INC/9310 EAST 37TH SREET NORTH/KS-67226/WICHITA/USA
V96906 MILITARY STANDARDS PROMULGATED/(STANDARDISATION [Link] TO
OPT VENDORS)/1321 FOURTEENTH STREET,N.W/WA-20005/WASHINGTON
D.C/USA
VC5543 INTERTURBINE LOGISTIK GMBH/KISDORFER WEG
36-38/24568/KALTENKIRCHEN/D
VC5729 HONEYWELL HPG/LADEMANNBOGEN 128/22339/HAMBURG,/D
VD0606 HAUSMANN EDGAR GMBH/FOERSTER-BUSCH STRASSE 18/34346/HANN
MUENDEN/GER
VD8286 DIN DEUTSCHES INSTITUT FUER NORMUNG E V/(STANDARDISATION OFFICE
REFER TO OPT VENDORS)/KAMEKE STRASSE 2-8/50672/KOELN/GER
VD8442 NORMENSTELLE LUFTFAHRT/(STANDARDISATION [Link] TO OPT
VENDORS)/DREIMORGEN STRASSE 8/70771/LEINFELDEN ECHTERDINGEN/GER
VD8518 DEUTSCHE AEROSPACE AIRBUS GMBH/KREETSLAG 10/21129/POSTFACH
950109/HAMBURG/GER
VF0065 CEGEDUR/66 AV MARCEAU/75008/PARIS/F
VF0188 BLANC AERO INDUSTRIES/193,RUE DEN BERCY,TOUR GAMMA A/75582/PARIS
CEDEX.12/FR
VF0222 SKF AEROSPACE FRANCE/1 AVENUE MARC SEGUIN/26241/BP 29/ST VALLIER
CEDEX/FR

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CODE NAME AND ADDRESS


VF0224 SIMMONDS SA/9 RUE DES CRESSONNIERES/72110/ST COSME EN VAIRAIS/FR
VF5442 EADS NORMALISATION STANDARD ASN/REFER TO OPT VENDORS/37
BOULEVARD DE MONTMORENCY/75781/PARIS/FR
VF7411 MECAERO SA/BLVD DU GRAND CASTAING/31120/PORTET SUR GARONNE/FR
VFAPE3 AIRBUS SAS (FOR ORDERING REFER TO SUPPLIER CODE)/1 ROND-POINT
MAURICE BELLONTE/31707/BLAGNAC/FRA
VH6388 FUTURE METALS INTERNATIONAL/EUROPA DIVISION/AVELINGEN WEST 5/4202
MS/POSTBUS 479/GORINCHEM/NL
VI9005 A E C M A/(STANDARDISATION [Link] TO OPT VENDORS)/88 BLVD
MALESHERBES/75008/PARIS/FR
VK6405 MICRODOT AEROSPACE LTD/BLACKTHORN ROAD/SL3 0AG/COLNEBROOK
SLOUGH BERKS/UK
VK8528 TUBESALES UK LTD/NURSLING ESTATE/SO1 9YX/SOUTHAMPTON/GB
VK8753 LINREAD NORTHBRIDGE/AIRCRAFT PRODUCT DIVISION/CROSSGATE ROAD
PARK FARM INDUSTRIAL ESTATE/B98 7TD/28/REDDITCH WORCS/UK
VS3105 ALU MENZIKEN INDUSTRIE AG/HAUPTSTRASSE 35/5737/MENZIKEN/CH

IPL INTRO
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DETAILED PARTS LIST

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F_PL_274142_01_0_01_00

REGULATOR-CABLE TENSION
Figure 01 / FIGURE-27-41-42-950-801-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A D2747008600000 REGULATOR-CABLE TENSION VFAPE3 RF
01 010A D2747008820000 . SPRING-TENSION VFAPE3 002
used on 001A
01 020A D2747010300000 . ROCKER ASSY VFAPE3 001
used on 001A
SEE 27-41-42-020 FOR DET
01 030A D2747009420000 . BUSHING VFAPE3 001
used on 001A
01 040A D2747009320000 . BUSHING VFAPE3 001
used on 001A
01 050A D2747009220000 . BOLT VFAPE3 001
used on 001A
01 060A NAS1149C0463R . WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
01 070A NSA5059C4 . NUT VF5442 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
01 080A MS24665-153 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
01 090A D2747009020000 . TUBE-SPACER VFAPE3 001
used on 001A
01 100A D2747009120000 . BOLT VFAPE3 001
used on 001A
01 110A NAS1149C0563R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
01 120A NSA5059C5 . NUT VF5442 001
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
01 130A MS24665-151 . PIN-COTTER V96906 005
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 140A D2747008920000 . TUBE-SPACER VFAPE3 003
used on 001A
01 150A NAS1303-48 . BOLT V80205 003
NAS6603-48 80205
Optional Vendor Code 04795, C5543, C5729, D8518,
F0188
used on 001A
01 160A NAS1149C0363R . WASHER V80205 003
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
01 170A NSA5059C3 . NUT VF5442 003
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
01 180A D2747009800000 . SUPPORT-MOUNTING VFAPE3 001
used on 001A
01 190A NSA5055-3 .. NUT VF5442 010
OPT TO F19267-3 K6405
Optional Vendor Code F0224
used on 180A
01 200A D2747009920000 .. ANGLE VFAPE3 001
used on 180A
01 210A D2747009920200 .. ANGLE VFAPE3 001
used on 180A
01 220A D2747010020000 .. BRACKET VFAPE3 001
used on 180A
01 230A LN9199-2400B .. RIVET VD8442 020
DETERMINE LENGTH ON INSTALLATION
EN6101AD3 I9005
used on 180A
01 240A LN9199-4000C .. RIVET (NP) 006
DETERMINE LENGTH ON INSTALLATION
DIN65399-4000CF D8286
used on 180A
01 250A D2747009520000 . PLACARD VFAPE3 001
used on 001A
01 260A D2747009520200 . PLACARD VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

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F_PL_274142_02_0_01_00

ROCKER ASSY
Figure 02 / FIGURE-27-41-42-950-802-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 - 001A D2747010300000 ROCKER ASSY VFAPE3 RF
used on 020A (274142010)
SEE 27-41-42-010 FOR NHA
02 010A D2747010420000 . TUBE-SPACER VFAPE3 001
used on 001A
02 020A D2747010620000 . BOLT VFAPE3 001
used on 001A
02 030A NAS1149C0563R . WASHER V80205 001
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
02 040A NSA5059C5 . NUT VF5442 002
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
02 050A MS24665-153 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
02 060A D2747000420000 . SPACER VFAPE3 001
used on 001A
02 070A NAS1305-27D . BOLT V80205 001
NAS6605D27 80205
Optional Vendor Code 04348, 04795, 06329, C5543,
C5729, F0188, F7411, K8753
used on 001A
02 080A NAS1149C0532R . WASHER V80205 001
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
02 090A A2747117020000 . TUBE-SPACER VFAPE3 002
used on 001A
02 100A D2747010520000 . BOLT VFAPE3 001
used on 001A
02 110A NAS1149C0363R . WASHER V80205 002
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 120A NSA5059C3 . NUT VF5442 002
OPT TO H53173-3 15653
OPT TO TE9925-3 72962
OPT TO THCR53 F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 001A
02 130A MS24665-151 . PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A
02 140A NAS1303-29 . BOLT V80205 001
NAS6603-29 80205
Optional Vendor Code 04795, C5543, C5729, D8518,
F0188
used on 001A
02 150A D2747010900000 . ROCKER VFAPE3 001
used on 001A
02 160A D2747011020000 .. SPACER VFAPE3 001
used on 150A
02 170A D2747011120000 .. PLATE-MOUNTING VFAPE3 002
used on 150A
02 180A LN9198-2400BF .. RIVET VD8442 006
DETERMINE LENGTH ON INSTALLATION
EN6081AD3 I9005
used on 150A
02 190A NSA8121-01 . PULLEY VF5442 002
OPT TO ZWP120ESP11A F0222
Optional Vendor Code 04795, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

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