CM
CAB MOUNT
CONTENTS
PRECAUTIONS FOR OPERATION ............................................................. CM-1
PRECAUTIONS FOR OPERATION ......................................................... CM-1
TOOLS.......................................................................................................... CM-2
FRONT CAB MOUNTING ............................................................................ CM-3
CONSTRUCTION .................................................................................... CM-3
REMOVAL AND INSTALLATION ............................................................. CM-3
DISASSEMBLY AND REASSEMBLY....................................................... CM-5
ADJUSTMENT ......................................................................................... CM-7
REAR CAB MOUNTING............................................................................... CM-8
CONSTRUCTION .................................................................................... CM-8
REMOVAL AND INSTALLATION ............................................................. CM-9
DISASSEMBLY AND REASSEMBLY .................................................... CM-12
ADJUSTMENT ....................................................................................... CM-13
PIPING DIAGRAM...................................................................................... CM-14
PIPING DIAGRAM ................................................................................. CM-14
SERVICE DATA .......................................................................................... CM-16
SERVICE DATA...................................................................................... CM-16
TIGHTENING TORQUE ......................................................................... CM-16
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR OPERATION
To remove or install the cab assembly, the cab must be tilted
(height 5 m or more, front clearance of the vehicle 3 m or more).
Therefore, place the vehicle on a place where a crane can be used
and chock the vehicle's wheels.
CM-1
TOOLS
TOOLS
Tool name and part No. Application Shape
Cab lifter
1. Cab hanger
99785 Z000A Used to lift up the cab by hooking the cab lifter hook
2. Chain link over the cab's upper side rail.
99783 Z000A NOTE
3. Cab lifter hook (LH) To purchase the tools, order them by part
99786 Z000A number assigned to each tool.
4. Cab lifter hook (RH)
99786 Z000B
1. Remover
99896 Z000B
2. Replacer
Used to remove and install the cab suspension link.
99888 Z001E
3. Holder
99897 Z001A
Cutter Assembly
Used to cut the nylon tube.
99661 Z0002
Band tightening tool Used to tighten or cut the band bundling the nylon
99661 Z0003 tubes.
Push bar
99886 Z0003
(6, 8, 10, 12 mm)
Used to remove the nylon tube.
Push bar
99886 Z0004
(10, 12, 15 mm)
CM-2
FRONT CAB MOUNTING
FRONT CAB MOUNTING
CONSTRUCTION
REMOVAL AND INSTALLATION
Handling of nylon tubes
As for the handling of nylon tubes, See the Fgrp 56 brake unit.
Key point of removal
<Front cab spring>
To remove the front cab spring, turn the spring assembly to left and
pull it up, and remove the front cab spring.
Key point of installation
<Front cab spring>
To install the front cab spring, put the spring assembly's nail into the
cab suspension's groove and turn it clockwise until it hits the other
side.
NOTE
Install the spring assembly in a way that its upper con-
nector faces the front side of the vehicle.
CM-3
FRONT CAB MOUNTING
<Upper bracket>
To install the cab mount as a sub assembly.
1. Temporarily tighten the bolts which are at 3 places (A, B, C) on
the installation side of the upper bracket.
2. While pressing down 3 places (A, B, C) on the installation side
of the upper bracket, fully tighten the bolts on side B.
3. Fully tighten the bolts on the remaining sides A and C.
To install the cab mount individually.
Keep the bolts of the upper bracket as temporarily tightened.
After the cab mount is assembled, lastly fully tighten the bolts
of the upper bracket the same way as the procedures
described in the foregoing paragraph To install the cab mount
as a sub assembly.
CM-4
FRONT CAB MOUNTING
DISASSEMBLY AND REASSEMBLY
1 Rod 2 Leveling valve 3 Cab suspension cap
4 Cab suspension bolt 5 Front rubber assembly 6 Tilt hinge cushion (front)
7 Cab mount bracket (upper) 8 Shock absorber 9 Cab suspension bolt
10 Cab suspension link 11 Front cab spring 12 Tilt hinge bracket
13 Tilt hinge cushion (rear) 14 Rubber stopper
CM-5
FRONT CAB MOUNTING
Key point of disassembly
Used the remover and holder and press the bushing into the cab
suspension link.
CAUTION
When pressing the bushing and be sure to preform use
to remover and holder.
Put matching marks on the cab suspension link and
bushing so that the bushing can be installed later at the
correct angle.
Pressing force [kN {tf}]: 80 {8.2} (Reference)
Tool name Part No. Application
Remover 99896 Z000B Used to remove bushing
Used to remove bushing and press
Holder 99897 Z001A
in bushing
Key point of reassembly
1. Used the replacer and holder and press the bushing from the
cab suspension link.
CAUTION
When pressing the bushing and be sure to preform use
to replacer and holder.
Pressing force [kN {tf}]: 80 {8.2} (Reference)
Tool name Part No. Application
Replacer 99888 Z001E Used to press in bushing
Used to remove bushing and press
Holder 99897 Z001A
in bushing
2. When press-fitting the bushing, align the matching marks that
were put on the parts before removal.
NOTE
The bushing must be press-fitted at an angle within ±5°
from where the matching marks are aligned.
CM-6
FRONT CAB MOUNTING
ADJUSTMENT
Air spring adjusting point
Adjustment of air spring height
Unless the air spring height is the standard height, adjust the height
with the following procedures.
Unit: mm
Item Vehicle model Standard height
CWB 109 - 121
Front L1
GKB,GWB 104 - 114
1. Preparation before adjustment
Park the vehicle on a level surface, apply the parking brake
and start engine. When the air reservoir air pressure is 910 to
950 kPa {9.3 to 9.7 kgf/cm2} and the air spring up and down
movement stops, stop the engine and block the wheels.
2. Adjustment procedure
Loosen the 2 rod lock nuts at the upper side of the rod.
Turn the rod so that the air spring height 2.3 mm above the
standard height.
The cab height changes approximately 2.5 mm as the rod
turns one rotation.
NOTE
Extend the rod to increase the air spring height.
Shorten the rod to decrease the air spring height.
Gradually shorten the rod from which above mentioned. When
the air spring reaches the standard height, secure the rod lock
nut.
Inspection of neutral range of the leveling valve
Operate the tip of the lever up or down and measure the range
where the air spring does not expand or contract.
Item Maintenance standard Service limit
Neutral range 5.5° - 8.5° –
CM-7
REAR CAB MOUNTING
REAR CAB MOUNTING
CONSTRUCTION
CM-8
REAR CAB MOUNTING
REMOVAL AND INSTALLATION
Handling of nylon tube
As for the handling of nylon tube, See the Fgrp 56 brake unit.
Key points of removal
<Cab mounting member>
1. Remove the cab mounting member fixing bolt and nut. (LH
side)
2. Remove the cab mounting member bracket. (LH side)
3. Remove the cab mounting member fixing bolt and nut. (RH
side)
4. Move the cab mounting member rearward while being careful
about the clearance to the body.
CM-9
REAR CAB MOUNTING
5. From the position attained in 4., lift the right side of the cab
mounting member.
NOTE
Make sure the member doesnot interfere with the stay
when liffing the cab mounting member.
6. From the position attained in 5., move the left side of the cab
mounting member forward.
CM-10
REAR CAB MOUNTING
7. From the position attained in 6., pull out the cab mounting
member from the right side of the vehicle.
CAUTION
Make sure the member does not interfere with the har-
ness, piping, and body components when pulling out
the member.
<Rear cab spring>
To remove the rear cab spring, turn the spring assembly to left and
pull it up to remove the rear cab spring.
Key points of installation
<Cab mounting member>
Install in the reverse order of removal.
N•m {kgf•m}
Item Tightening torque
Cab mount bracket (upper) mounting nut 108 - 137 {11.0 - 14.0}
Cab mounting member bracket mounting bolt 78 - 98 {7.9 - 10.0}
Cab mounting member mounting bolt 127 - 157 {13.0 - 16.0}
<Rear cab spring>
To install the rear cab spring, put the spring assembly's nail into the
cab mounting's (upper) groove and turn it clockwise until it hits the
other side.
NOTE
Make sure to install the spring assembly in a way that its
connector faces the outside of the vehicle.
CM-11
REAR CAB MOUNTING
DISASSEMBLY AND REASSEMBLY
1 Rod 2 Leveling valve 3 Tilt lock pin
4 Lateral rod 5 Shock absorber 6 Sub suspension frame
7 Air tank 8 Rubber cushion 9 Rear cab spring
10 Cab mounting bracket (upper) 11 Shock absorber bracket 12 Cab mounting bracket (lower)
13 Rubber stopper 14 Rear rebound stopper (Vehicle model CWB only)
15 Cab mounting member 16 Cab mounting member bracket
CM-12
REAR CAB MOUNTING
ADJUSTMENT
Air spring adjusting point
Adjusting air spring height
If the air spring height is not within the standard height, adjust it as
follows.
Unit: mm
Item Standard height
Rear L2 176.5 - 190.5
1. Preparation before adjustment
Park the vehicle on a level surface, apply the parking brake
and start engine. When the air reservoir air pressure is 910 to
950 kPa {9.3 to 9.7 kgf/cm2} and the air spring up and down
movement stops, stop the engine and block the wheels.
2. Adjustment procedure
Loosen the 2 rod lock nuts at the upper side of the rod.
Turn the rod so that the air spring height 2.3 mm above the
standard height.
The cab height changes approximately 2.5 mm as the rod
turns one rotation.
NOTE
Extend the rod to increase the air spring height.
Shorten the rod to decrease the air spring height.
Gradually shorten the rod from step b. When the air spring
reaches the standard height, secure the rod lock nut.
Inspection of neutral range of the leveling valve
Operate the tip of the lever up or down and measure the range
where the air spring does not expand or contract.
Item Maintenance standard Service limit
Neutral range 5.5° - 8.5° –
CM-13
PIPING DIAGRAM
PIPING DIAGRAM
PIPING DIAGRAM
CAB SUSPENSION
<CWB, GWB model>
<GKB model>
CM-14
PIPING DIAGRAM
Front air suspension
Rear air suspension
CM-15
SERVICE DATA
SERVICE DATA
SERVICE DATA
Unit: [mm]
Item Vehicle model Standard height Measurement area
CWB 109 - 121 Dimension between the upper surface of cab suspension
Front
Height of air GKB,GWB 104 - 114 link and lower surface of first cross member
spring Dimension between the upper surface of sub frame and
Rear 176.5 - 190.5
upper surface of cab mounting bracket
Item Maintenance standard Service limit Remarks
Neutral range of leveling valve 5.5° - 8.5° – For both front and rear
TIGHTENING TORQUE
Tightening torque
Section Tightening part
N•m kgf•m
Cab suspension cap mounting bolt 127 - 157 12.9 - 16.0
Cab suspension bolt 253 - 343 25.8 - 35.0
Cab mount bracket mounting bolt (upper) 78 - 98 7.9 - 10.0
Leveling valve mounting bolt 20.6 - 26.5 2.1 - 2.7
Rod installation nut 13 - 16 1.3 - 1.6
Front cab mounting Rod bracket mounting bolt 24.5 - 31.4 2.5 - 3.2
Air spring mounting bolt 24.5 - 31.4 2.5 - 3.2
Tilt hinge bracket mounting bolt 294 - 343 30 - 35
Stopper rubber mounting nut 51 - 64.7 5.2 - 6.6
Upper 15.2 - 20.1 1.55 - 2.05
Shock absorber mounting nut
Lower 78 - 98 7.9 - 10.0
Tilt lock pin mounting bolt 78 - 98 7.9 - 10.0
Cab mount bracket mounting bolt 127 - 157 13.0 - 16.0
Rubber cushion mounting bolt 25 - 33 2.6 - 3.4
Leveling valve mounting bolt 15 - 19 1.5 - 1.9
Lateral rod mounting bolt 182 - 244 18.6 - 24.9
Rod mounting nut 13 - 16 1.3 - 1.6
Leveling valve rod bracket mounting nut 15 - 19 1.5 - 1.9
Rear cab mounting Cab mount bracket (upper) mounting nut 108 - 137 11.0 - 14.0
Cab mounting member bracket mounting bolt 78 - 98 7.9 - 10.0
Cab mounting member mounting bolt 127 - 157 13.0 - 16.0
Rubber stopper mounting nut 15 - 19 1.5 - 1.9
Air spring mounting bolt 4.0 - 5.4 0.41 - 0.55
Leveling bracket mounting bolt 15 - 19 1.5 - 1.9
Shock absorber mounting nut 15.2 - 20.1 1.55 - 2.05
Shock absorber (lower) bracket bolt 25 - 33 2.6 - 3.4
CM-16
