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CALCULATION DOC

CALCULATION No: 6483

TITLE: HOT WATER STORE

CLIENT: UNILEVER

JOB No: 6483-01

CLIENT DWG No: -

BY: T.H.

CHECKED: W.R.

DATE: 07/19
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DESIGN DATA

DESIGN CODE: PD5500 CAT 2

DESIGN PRESSURE: 3.5 Bar G
DESIGN TEMPERATURE: 100°C
NDT: 10% U.T.
CORROSION ALLOWANCE: 0 mm
STRESS RELIEF NONE
TEST PRESSURE 5.25 Bar G

MATERIALS

SHELL EN10028 - 1.4404

DISHED HEADS EN10028 - 1.4404
NOZZLE NECKS EN10028 - 1.4404
NOZZLE FLANGES EN10028 - 1.4404
BLIND FLANGES EN10028 - 1.4404
NOZZLE COUPLINGS EN10028 - 1.4404
SUPPORT LEGS EN10028 - P265GH

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MATERIAL DESIGN PROPERTIES

STRENGTH REMOTE FROM WELDED

SEAMS

MATERIAL Re @ RT Re @ 150°C Rm f @ 100°C f @ RT

N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2

1.4307 220 152 530 124.0 146.7

124.0

DERIVATION OF MATERIAL DESIGN STRESS FOR EN 1.4404 (t<16mm)

Ref: PD 5500 - Clause [Link](a)

Up to 50°C At 150°C

fa= Least of: f= Least of:

[Rm/2.35] [Rp0.2/1.5] [Rm/2.35] [Re/1.6]

530/2.35 220/1.5 530/2.35 152/1.5

Lowest value selected

fa= fa= f= f=
225.53 146.7 225.53 101
fa = 147 N/mm^2 f= 101 N/mm^2

By Interpolation f = 124@100°C

MODULUS OF ELASTICITY
Ref: PD 5500 - Table 3.6

1.4307 @100°C E = 194 GPa

@20°C E = 200 Gpa

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Cylindrical Shell - Internal Pressure

Ref: PD 5500 - Clause [Link]

Head Pressure: Psh = Height x SG x 9.81 x 10^-6

Psh = Height x SG x 9.81 x 10^-6

Psh = 2233 x 1 x 9.81 x 10^-6

Psh= 0.022 N/mm^2

P= Ptop + Psh = 0.35 + 0.0219

P= 0.372 N/mm^2

Vessel Shell Thickness Calculation

Design Stress f = 124 N/mm^2

Inside Diameter ID = 1800 mm
Corrosion Allowance:- Inside Cai = 0 mm
Outside Cao = 0 mm
Thickness Under Tolerance dt = 0 mm

Corroded ID Di = ID + (2 x Cai) = 1800 + 2 x 1

Di = 1802

Nominal Thickness

e = (P x Di )/ (2f - P) (0.372 x 1802) / (2 x 124 - 0.372)

e = 2.71

Required Plate
Thickness = ( e +Cai + Cao + dt)
= (2.71 + 0 + 0 + 0)

Required Thickness = 2.71mm

Adopted Thickness = 5.00mm

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Permissable Test Pressure

Where:-
ft = 0.9 x Re = 0.9 x
Allowable Stress 220 = 198
Thickness T = 5.00mm

Pta = 20 x ft x T / ID + T = (20 x 198 x 5 ) / (1800 + 5)

10.97
Pta = Bar G

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End Cap - Internal Pressure Design As Dished Head

Ref: PD 5500 - Clause 3.5.2

Design Pressure: P = 0.372 N/mm^2

Design Stress: f = 124.0 N/mm^2
Inside Diameter Di = 1800 mm
Inside Crown
Radius Ri = 1800 mm
Inside Knuckle
Radius ri = 200 mm
Thinning
Allowance TA = 0.5 mm
Corrosion
Allowance Cai = 0 mm
Cao = 0 mm
Assumed Minimum Thickness t
= 6 mm

Approximate Height of Dished Part of End

hi = Ri - √[(Ri-ri)² - (0.5 Di - ri)²]

1800 - √[(1800-200)² - (0.5 x 1800 -
hi = 200)²]

hi = 361.5 mm

Calculation of he:

he is calculated by finding the minimum of value of three formulas defined by the following
variables:

In the following eqns. for he: D = Di + 2(t - Cao) 1812

R = Ri + Cai 1800
r = ri + Cai 200
e = t - Cai - Cao 6

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he = Least of:-
h1= hi + (t - Cao) = 367.50
h2= D²/4(R + e) = 454.5
h23= √[D(r + e)/2] = 432.01

he = 367.50

=0.202
he/D = 367.5 / 1812 8

p/f = 0.372 / 124 =0.003

Value of e/D selected from PD 5500 figure [Link] 0.003

e= D x e/D = 1812 x 0.00295

e= 5.35

Required Plate Thickness = ( e +Cai + Cao + TA)

= (5.35 + 0 + 0 + 0.5)

T= 5.85

Adopted Thickness T= 6.4 Min Thk. Post Forming 5.9 mm

Required Crown Thickness Calculation

Inside Crown Diameter : Di = 2(Ri + Cai) = 2 x (1800 + 0) 3600 mm

e = (P x Di) / (4f - 1.2P) = (0.372 x 3600) / (4 x 124 + 1.2 x 0.372)

e= 2.702 mm

T > e therefore head thickness of 9.5mm is

satisfactory

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Permissble Test Pressure

Based on dimensions: he/D = 367.5 / 1812 = 0.2028

e/D = 5.9 / 1812 = 0.0033

p/f = 0.0031

Value of p/f corresponding to the he/D and e/D values is found from PD 5500 figure [Link]

ft = 0.9 x Re = 0.9 x 220

Allowable Stress = 198

pta = 10 x p/f x ft = 10 x 0.0031 x 198

pta = 6.14 Bar G

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Test Pressure

Pt = 1.25[P x (fa/f) x (t/(t - c))]

Where:- P = 3.50 Bar G

fa = 147 N/mm^2
f = 124 N/mm^2
t = 5mm
c = 1mm

Pt = 1.25[3.5 x (146.67 / 124 x (5 / 5 - 1))

6.47 Bar
Pt = G

Test Pressure in Accordance with PED 97/23/EC Annex I - ESR-74

Pt = 1.43 x P
Pt = 1.43 x 3.5

Pt= 5.01 Bar G

Adopted Test Pressure: Pt = 1.5P =5.25 BarG

Inspection of shell and head thickness calculations show

that membrane stresses will not exceed 90% of material yield stress.

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NOZZLE REINFORCEMENT
Ref: PD 5500 - Clause [Link]: Pressure Area Method

Nozzle Identification (as per approved drawing): - A Nozzle Size:- 50 mm NB

Pipe :- Sch 160

Shell Details:- FORM: Cylindrical

Inside Diamater: ID = 1800 mm
Nominal Thickness: ens = 5 mm
Mat. Design Stress: fs = 124 N/mm^2
Thickness under tol. : des = 0 mm
Corrosion Allowance (internal): csi = 0 mm
Corrosion Allowance: (external cso = 0 mm

Branch Details:- ATTATCHMENT: Set in (Full Penetration Weld)

Outside Diameter od = 60.320 mm
Nominal Thickness: enb = 8.71 mm
Mat. Design Stress: fb = 124 N/mm^2
Thickness under tol. : deb = 12.5% mm
Corrosion Allowance (internal): cbi = 0 mm
Corrosion Allowance: (external cbo = 0 mm

Assume:
Shell Analysis Thickness: eas = 5 mm
Nozzle Analysis Thickness: eab = 7.62 mm

Shell Inside Diameter (corroded):

Di = ID x 2 x csi = 1800 + 2 x 0 = 1800 mm
Shell Inside Radius at Opening Centre
ris = 0.5 x Di = 0.5 x 1800 = 900 mm
Nozzle Outside Diameter (corroded)
do = od - 2 x cbo = 60.32 - 2 x 0 = 60.32 mm
Nozzle Inside Diameter (corroded)
di = do - 2 x eab = 60.32 - 2 x 7.62 = 45.1 mm

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Required unreinforced thickness for pressure loading:

Shell: eps = (P x Di) / (2 x fs - P ) = (0.372 x 1800) / (2 x 124 - 0.372) = 2.7

Nozzle: epb = (P x do) / (2 x fb - P ) = (0.372 x 60.32) / (2 x 124 - 0.372) = 0.090

Reinforcement Limit in Shell:

Lso = √[(2 x ris + eas) x eas] = √[(2 x 900 + 5) x 5] = 95.00
Adopt L's = 95.00

Reinforcement Limit in Nozzle:

Lbo = √[(do - eab) x eab] = √[(60.32 - 7.62) x 7.62] = 20.04
Lbi = 0.5 x Lbo = 0.5 x 20.04 = 10.02
Adopt L'b = 20.04

a = 0.5 x do = 0.5 x 60.32 = 30.16

Aps = ris (L's + a) = 900(95 + 30.16) = 112644
Apb = 0.5 x di (L'b + eas) = 0.5 x 45.08 x (20.04 + 5) = 564.4
Afs = eas x L's = 5 x 95 = 475.00
Afb = eab (L'b + eas) 7.62 x (20.04 + 5) = 190.80

fob = min(fs ; fb) = 124

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Metal Strength Reinforcement - Af x f

Af x f = Afs (fs - 0.5 x P) + Afb ( fob - 0.5 x P)

Af x f =475 (124 - 0.5 x 0.372) + 190.8(124 - 0.5 x 0.372)

Af x f = 82293.61893 mm^2

Pressure Area Loading - Ap x p

Ap x p = p (Aps + Apb)
Ap x p = 0.372(112644 + 564.4)

Ap x p = 42113.52 mm^2

Af x f > Ap x p - Reinforcement is satisfactory

Minimum Nozzle Thickness: 3.6 mm

Ref: PD 5500 Clause [Link]. (b) Table 3.5.4(1) :

eab ≥ min nozzle thickness therefore Clause [Link](b) is Satisfied

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NOZZLE REINFORCEMENT
Ref: PD 5500 - Clause [Link]: Pressure Area Method

Nozzle Identification (as per approved drawing): - M Nozzle Size:- 500 mm NB

(500MM FORT VALE PENDLE 4 BAR 8 POINT MANLID) Pipe :- 8MM THK

Shell Details:- FORM: Cylindrical

Inside Diamater: ID = 1800 mm
Nominal Thickness: ens = 5 mm
Mat. Design Stress: fs = 124 N/mm^2
Thickness under tol. : des = 0 mm
Corrosion Allowance (internal): csi = 0 mm
Corrosion Allowance: (external cso = 0 mm

Branch Details:- ATTATCHMENT: Set in

Outside Diameter od = 508.000 mm
Nominal Thickness: enb = 8 mm
Mat. Design Stress: fb = 124 N/mm^2
Thickness under tol. : deb = 0 mm
Corrosion Allowance (internal): cbi = 0 mm
Corrosion Allowance (external): cbo = 0 mm

Reinforcing Pad Details:- FORM Set on

Nominal Thickness: enp = 3 mm
Outside diameter: Dp = 608 mm
Material Design Stress: fp = 124 N/mm^2
Thickness under tolerance: dep = 0 mm
Corrosion Allowance (external): cpo 0 mm

Assume:
Shell Analysis Thickness: eas = 5 mm
Nozzle Analysis Thickness: eab = 8.00 mm

Shell Inside Diameter (corroded):

Di = ID x 2 x csi = 1800 + 2 x 0 = 1800 mm

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Shell Inside Radius at Opening Centre

ris = 0.5 x Di = 0.5 x 1800 = 900 mm
Nozzle Outside Diameter (corroded)
do = od - 2 x cbo = 508 - 2 x 0 = 508 mm
Nozzle Inside Diameter (corroded)
di = do - 2 x eab = 508 - 2 x 8 = 492.0 mm

Required unreinforced thickness for pressure loading:

Shell: eps = (P x Di) / (2 x fs - P ) = (0.372 x 1800) / (2 x 124 - 0.372) = 2.7

Nozzle: epb = (P x do) / (2 x fb - P ) = (0.372 x 508) / (2 x 124 - 0.372) = 0.761

Reinforcement Pad Min. Thickness ( Corroded)

eap = enp - dep - cpo = 3-0-0= 3

Reinforcement Pad Avaliable Width (Corroded)

Lp = 0.5( Dp - do) - cpo = 0.5(608 - 508) - 0 = 50

Reinforcement Limit in Shell:

Lso = √[(2 x ris + eas) x eas] = √[(2 x 900 + 5) x 5] = 95.00
Adopt L's = 95.00

Reinforcement Limit in Nozzle:

Lbo = √[(do - eab) x eab] = √[(508 - 8) x 8] = 63.25
Lbi = 0.5 x Lbo = 0.5 x 63.25 = 31.625
Adopt L'b = 63.25

a = 0.5 x do = 0.5 x 508 = 254

Aps = ris (L's + a) = 900(95 + 254) = 314100
Apb = 0.5 x di (L'b + eas) = 0.5 x 492 x (63.25 + 5) = 16789.5
Afs = eas x L's = 5 x 95 = 475.00
Afb = eab (L'b + eas) = 8 x (63.25 + 5) = 546.00

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ep = min(eap ; eas) = min(3 ; 5) = 3

Afp = ep x L'p = 3 x 50 = 150

fob = min(fs ; fb) = 124

fop = min (fs ; fp) 124

Metal Strength Reinforcement - Af x f

Af x f = Afs (fs - 0.5 x P) + Afb ( fob - 0.5 x P) + Afp (fop - 0.5 x P)

Af x f =475 (124 - 0.5 x 0.372) + 546(124 - 0.5 x 0.372) + 150(124 - 0.5 x 0.372) =

Af x f = 144261.263 mm^2

Pressure Area Loading - Ap x p

Ap x p = p (Aps + Apb)
Ap x p = 0.372(314100 + 16789.5)

Ap x p = 123090.89 mm^2

Af x f > Ap x p - Reinforcement is satisfactory

Minimum Nozzle Thickness: 10 mm

Ref: PD 5500 Clause [Link]. (b) Table 3.5.4(1) :

Nozzle thickness to be deemed acceptable as reinforcement is satisfactory in combination with

manway MAWP being greater than vessel working pressure.

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NOZZLE REINFORCEMENT :
DISHED HEAD
Ref: PD 5500 - Clause [Link]: Pressure Area Method

Nozzle Identification (as per approved drawing): - B Nozzle Size:- 80 mm NB

Pipe :- Sch 160

Shell Details:- FORM: Spherical

Inside Radius: IR = 1800 mm
Nominal Thickness: ens = 6.4 mm
Mat. Design Stress: fs = 124 N/mm^2
Thickness under tol. : des = 0.5 mm
Corrosion Allowance (internal): csi = 0 mm
Corrosion Allowance: (external cso = 0 mm

Branch Details:- ATTATCHMENT: Set in

Outside Diameter od = 88.90 mm
Nominal Thickness: enb = 11.13 mm
Mat. Design Stress: fb = 124 N/mm^2
Thickness under tol. : deb = 12.5% mm
Corrosion Allowance (internal): cbi = 0 mm
Corrosion Allowance: (external cbo = 0 mm

Assume:
Shell Analysis Thickness: eas = 5.9 mm
Nozzle Analysis
Thickness: eab = 9.74 mm

Shell Inside Radius(corroded):

R = IR + csi = 1800 + 0 = 1800 mm
Shell Inside Radius at Opening Centre
ris =R = 1800 = 1800 mm
Nozzle Outside Diameter (corroded)
do = od - 2 x cbo = 88.9 - 2 x 0 = 88.9 mm
Nozzle Inside Diameter (corroded)
di = do - 2 x eab = 88.9 - 2 x 9.74 = 69.4 mm

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Required unreinforced thickness for pressure loading:

Nozzle Location: TOP

Shell: eps = (2x Di) / (4 x fs - P ) = (0.372 x 2 x 1800) / 4 x 124 - 0.372) = 2.70

Nozzle: epb = (P x do) / (2 x fb + P ) = (0.372 x 88.9) / (2 x 124+ 0.372) = 0.133

Reinforcement Limit in Shell:

Lso = √[(2 x ris + eas) x eas] = √[(2 x 1800 + 5.9) x 5.9] = 145.86
Adopt L's = 145.86

Reinforcement Limit in Nozzle:

Lbo = √[(do - eab) x eab] = √[(88.9 - 9.74) x 9.74] = 27.77
Lbi = 0.5 x Lbo = 0.5 x 27.77 = 13.885
Adopt L'b = 27.77

δ = do / (2 x rms)= 88.9 / (2 x 1802.95) = 0.024654

a = rms x arcsin(δ) = 1802.95 x arcsin(0.024654) = 44.45

Aps = 0.5 x ris² (Lso +a)/ 0.5 x eas + ris =

Aps = 0.5 x 1800²(145.86 + 44.45) / 0.5 x 5.9 + 1800 = 170998.75
Apb = 0.5 x di (L'b + eas) = 0.5 x 69.42 x (27.77 + 5.9) = 1168.69
Afs = eas x L's = 5.9 x 145.86 = 860.57
Afb = eab (L'b + eas) = 9.74(27.77 + 5.9) = 327.95

fob = min(fs ; fb) = 124

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Metal Strength Reinforcement - Af x f

Af x f = Afs (fs - 0.5 x P) + Afb ( fob - 0.5 x P)

Af x f = 860.574 (124 - 0.5 x 0.372) + 327.95(124 - 0.5 x 0.372)

Af x f = 145531.7185 mm^2

Pressure Area Loading - Ap x p

Ap x p = p (Aps + Apb)
Ap x p = 0.372(170998.75 + 1168.69)

Ap x p = 64046.29 mm^2

Af x f > Ap x p - Reinforcement is satisfactory

Minimum Nozzle Thickness: 4.7 mm

Ref: PD 5500 Clause [Link]. (b) Table 3.5.4(1) :

eab ≥ min nozzle thickness therefore Clause [Link](b) is Satisfied

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NOZZLE REINFORCEMENT : DISHED HEAD

Ref: PD 5500 - Clause [Link]: Pressure Area Method

Nozzle Identification (as per approved drawing): - E(3 off) Nozzle Size:- 50 mm NB
Pipe :- Sch 160

Shell Details:- FORM: Spherical

Inside Radius: IR = 1800 mm
Nominal Thickness: ens = 6.4 mm
Mat. Design Stress: fs = 124 N/mm^2
Thickness under tol. : des = 0.5 mm
Corrosion Allowance (internal): csi = 0 mm
Corrosion Allowance: (external cso = 0 mm

Branch Details:- ATTATCHMENT: Set in

Outside Diameter od = 60.32 mm
Nominal Thickness: enb = 8.71 mm
Mat. Design Stress: fb = 124 N/mm^2
Thickness under tol. : deb = 12.5% mm
Corrosion Allowance (internal): cbi = 0 mm
Corrosion Allowance: (external cbo = 0 mm

Assume:
Shell Analysis Thickness: eas = 5.9 mm
Nozzle Analysis Thickness: eab = 7.62 mm

Shell Inside Radius(corroded):

R = IR + csi = 1800 + 0 = 1800 mm
Shell Inside Radius at Opening Centre
ris =R = 1800 = 1800 mm
Nozzle Outside Diameter (corroded)
do = od - 2 x cbo = 60.32 - 2 x 0 = 60.32 mm
Nozzle Inside Diameter (corroded)
di = do - 2 x eab = 60.32 - 2 x 7.62 = 45.1 mm

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Required unreinforced thickness for pressure loading:

Nozzle Location: Top

Shell: eps = (2x Di) / (4 x fs - P ) = (0.372 x 2 x 1800) / 4 x 124 - 0.372) = 2.54

Nozzle: epb = (P x do) / (2 x fb + P ) = (0.372 x 60.32) / (2 x 124+ 0.372) = 0.085

Reinforcement Limit in Shell:

Lso = √[(2 x ris + eas) x eas] = √[(2 x 1800 + 5.9) x 5.9] = 145.86
Adopt L's = 145.86

Reinforcement Limit in Nozzle:

Lbo = √[(do - eab) x eab] = √[(60.32 - 7.62) x 7.62] = 20.04
Lbi = 0.5 x Lbo = 0.5 x 20.04 = 10.02
Adopt L'b = 20.04

δ = do / (2 x rms)= 60.32 / (2 x 1802.95) = 0.016728

a = rms x arcsin(δ) = 1802.95 x arcsin(0.016728) = 30.16

Aps = 0.5 x ris² (Lso +a)/ 0.5 x eas + ris =

Aps = 0.5 x 1800²(145.86 + 30.16) / 0.5 x 5.9 + 1800 = 158158.80
Apb = 0.5 x di (L'b + eas) = 0.5 x 45.08 x (20.04 + 5.9) = 584.69
Afs = eas x L's = 5.9 x 145.86 = 860.57
Afb = eab (L'b + eas) = 7.62(20.04 + 5.9) = 197.66

fob = min(fs ; fb) = 124

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Metal Strength Reinforcement - Af x f

Af x f = Afs (fs - 0.5 x P) + Afb ( fob - 0.5 x P)

Af x f = 860.574 (124 - 0.5 x 0.372) + 197.66(124 - 0.5 x 0.372)

Af x f = 130056.8151 mm^2

Pressure Area Loading - Ap x p

Ap x p = p (Aps + Apb)
Ap x p = 0.372(158158.8 + 584.69)

Ap x p = 55560.22 mm^2

Af x f > Ap x p - Reinforcement is satisfactory

Minimum Nozzle Thickness: 3.6 mm

Ref: PD 5500 Clause [Link]. (b) Table 3.5.4(1) :

eab ≥ min nozzle thickness therefore Clause [Link](b) is Satisfied

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NOZZLE REINFORCEMENT : DISHED HEAD

Ref: PD 5500 - Clause [Link]: Pressure Area Method

Nozzle Identification (as per approved drawing): - F(2 off) Nozzle Size:- 25 mm NB
Pipe :- Sch 160

Shell Details:- FORM: Spherical

Inside Radius: IR = 1800 mm
Nominal Thickness: ens = 6.4 mm
Mat. Design Stress: fs = 124 N/mm^2
Thickness under tol. : des = 0.5 mm
Corrosion Allowance (internal): csi = 0 mm
Corrosion Allowance: (external cso = 0 mm

Branch Details:- ATTATCHMENT: Set in

Outside Diameter od = 33.40 mm
Nominal Thickness: enb = 6.35 mm
Mat. Design Stress: fb = 124 N/mm^2
Thickness under tol. : deb = 12.5% mm
Corrosion Allowance (internal): cbi = 0 mm
Corrosion Allowance: (external cbo = 0 mm

Assume:
Shell Analysis Thickness: eas = 5.9 mm
Nozzle Analysis Thickness: eab = 5.56 mm

Shell Inside Radius(corroded):

R = IR + csi = 1800 + 0 = 1800 mm
Shell Inside Radius at Opening Centre
ris =R = 1800 = 1800 mm
Nozzle Outside Diameter (corroded)
do = od - 2 x cbo = 33.4 - 2 x 0 = 33.4 mm
Nozzle Inside Diameter (corroded)
di = do - 2 x eab = 33.4 - 2 x 5.56 = 22.3 mm

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Required unreinforced thickness for pressure loading:

Nozzle Location: Top

(0.372 x 2 x 1800) / 4 x 124 -

Shell: eps = (2x Di) / (4 x fs - P ) = 0.372) = 2.54

(0.372 x 33.4) / (2 x
Nozzle: epb = (P x do) / (2 x fb + P ) = 124+ 0.372) = 0.047

Reinforcement Limit in Shell:

Lso = √[(2 x ris + eas) x eas] = √[(2 x 1800 + 5.9) x 5.9] = 145.86
Adopt L's = 145.86

Reinforcement Limit in Nozzle:

Lbo = √[(do - eab) x eab] = √[(33.4 - 5.56) x 5.56] = 12.44
Lbi = 0.5 x Lbo = 0.5 x 12.44 = 6.22
Adopt L'b = 12.44

δ = do / (2 x rms)= 33.4 / (2 x 1802.95) = 0.009263

a = rms x arcsin(δ) = 1802.95 x arcsin(0.009263) = 16.70

Aps = 0.5 x ris² (Lso +a)/ 0.5 x eas + ris =

Aps = 0.5 x 1800²(145.86 + 16.7) / 0.5 x 5.9 + 1800 = 146064.62
Apb = 0.5 x di (L'b + eas) = 0.5 x 22.28 x (12.44 + 5.9) = 204.31
Afs = eas x L's = 5.9 x 145.86 = 860.57
Afb = eab (L'b + eas) = 5.56(12.44 + 5.9) = 101.97

fob = min(fs ; fb) = 124

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Metal Strength Reinforcement - Af x f

Af x f = Afs (fs - 0.5 x P) + Afb ( fob - 0.5 x P)

Af x f = 860.574 (124 - 0.5 x 0.372) + 101.97(124 - 0.5 x 0.372)

Af x f = 118681.9534 mm^2

Pressure Area Loading - Ap x p

Ap x p = p (Aps + Apb)
Ap x p = 0.372(146064.62 + 204.31)

Ap x p = 51194.13 mm^2

Af x f > Ap x p - Reinforcement is satisfactory

Minimum Nozzle Thickness: 2.7 mm

Ref: PD 5500 Clause [Link]. (b) Table 3.5.4(1) :

eab ≥ min nozzle thickness therefore Clause [Link](b) is Satisfied

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FLANGE RATING:

Nozzles to be machined at a 4:1 taper to allow welding of Tri Clover ferrules. Below is the
pressure ratings for the sealing clamps of said ferrules

Source: [Link]
triclover/biopharm_fittings_catalog.pdf

The minimum service rating for nozzles sizes applicable to this vessel is 125Psi = 8.6185 Bar G.

By inspection, nozzle flange rating is satisfactory during service and for test pressure.

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Volume + Weight of
Vessel

Volume: m³

Shell = 0.25 x pi x D² x L = 0.25 x pi x 1800^2 x 1510 = 3.842

= 2/3 x pi x (361.5/900) x 900 x 2
Dished Heads = 2/3 x pi x K x R³ OFF = 1.227

= 5.070
Weight of Contents:

Specific Gravity = 1
Weight = Volume x SG x
1000 = 5070 kg

Weight of Test Water:

Weight = Volume x 1000 = 5.07x 1000

= 5070 kg

Freeboard at 4000l: Bottom dish + 1.331m of shell

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Vessel
Weight
Kg
pi x D x L x t x
Vessel Shell: ρ= pi x 1805 x 1510 x 5 x 7.85 = 336

Dished
heads: (2 off)1.2 x pi x D^2 /4 x t xp 1.2 x pi x 1805^2 /4 x 7.85x 6 = 305

Nozzles: REF: SIZE: No. off Flange:

A 50NB 1 None = 2
B 80NB 1 None = 4
E 50NB 3 None = 7
F 25NB 2 None = 1
M 500NB 1 None = 80

6" Sch 40
Support Legs Pipe 100
Insulation
Shell: 2mm Stainless Steel 18.81m^2 x 0.002 x 7850 = 295
Lifting Lugs/Davit arm/pads
Misc: etc 100
50mm
Insulation: Rockwool 1.1kg x 18.81m^2 20

SUB-TOTAL: 1251
TOLERANCE 137.6
FABRICATED
WEIGHT 1388
1388

WEIGHT IN
Full of Process Liquid: SERVICE
6458 kg

Test Water WEIGHT FULL OF WATER

6458 kg

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Lifting and Tailing Lugs

Fabricated Vessel Weight = 1388 kg

13619 N

Lifting Lugs

Lifting Lug Specification: DIN 28087

Size: 1
Rated Lifting Capacity: 2548 kg
Number of Lugs: 2

Load Per Lug:

Assume dynamic factor of 1.4

Load per lug: W = (1.4 x13619.4)/2 = 9534N

Tailing Lug

Lifting Lug Specification: DIN 28087

Size: 2
Rated Lifting Capacity: 5096 kg
Number of Lugs: 1

Load Per Lug:

Assume dynamic factor of 1.4

Load per lug: W = (1.4 x)/1 = 13347.01

Lifting Lug Dimensions as per Sketch: (Dimensions in mm)

r1 d h s1 r2 b l
55 38 55 20 30 110 170

Tailing Lug Dimensions as per Sketch

r1 d h s1 r2 b l
71 38 60 15 30 110 220

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Support Leg - Tubular

Vessel is supported by: 3 off 6'NB Sch 40 Pipe

Load Per Leg: W = Mass x 9.81 / Number of Legs

6458.32 x
W= 9.81/3 = 21118.7 N

Leg Cross Sectional Area

A = Pi/4 x (D²-d²)

A = Pi/4 x (168.28² - 154.06²)

A = 3600.0 mm²

Direct Stress in Leg

σc = W/A = 21118.7/3600

σc = 5.8662914 N/mm²

Legs are satisfactory

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