Projekt Nr.

Ingenieurgesellschaft project code

142 05 005
A-1050 Vienna
Dokument
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BITUROX PROJECT doc. No. K34DB01/C
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client
BRC plant BITUROX Bitumen Procesing Unit client code

Process Data Sheet

of

Incinerator Package Unit 113X-X1

INCINERATOR 113X-F1
STEAM GENERATOR 113X-E5
STEAM DRUM 113X-V6
FEED WATER TANK 113X-V5
FEED WATER PUMP 113X-P10 A/R
BLOWER 113X-K2

D
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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
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B Revision acc. to BRC comments dated 15 of May 2005 1.06.05 / Kaltenbrunner 1.06.05 / Foltyn 2.06.05 /Heger

A First issue 21.04.05 / Kaltenbrunner 21.04.05 / Foltyn 21.04.05 / Heger

Rev. Beschreibung Erstellt, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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project code:
A-1050 Vienna
Hamburgerstraße 9
Verbrennungsofen Dokument Nr. /
Document No.: K34DB01/C
Tel. +43-1-58 990-0 Technical specification
Fax +43-1-58 990-99 Seite /
e-mail:vienna@[Link] Incinerator page : 2 of 1 5

Kunde / Anlage / ® Kunden Nr. /

client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

Table of content
1 INTRODUCTION 3
2 PROCESS DESIGN DATA’S 4
2.1 DESIGN PHILOSOPHY AND DESIGN CAPACITY 4
2.2 BATTERY LIMIT CONDITIONS FOR PROCESS DESIGN 5
2.3 DESIGN DATA’S 8
3 SITE CONDITIONS 9
3.1 TEMPERATURE 9
3.2 RELATIVE HUMIDITY 10
3.3 W IND 10
3.4 RAINFALL 10
3.5 SEISMIC DATA 10
4 DESIGN CODES FOR INCINERATOR 10
4.1 GENERAL 10
4.2 CONTROL SYSTEM 10
5 MECH. DESIGN DATA’S AND MAIN DIMENSIONS FOR INCINERATOR 11
5.1 COMBUSTION CHAMBER 11
5.2 FUEL GAS SYSTEMS 11
5.3 FUEL OIL SYSTEMS 11
5.4 OFF GAS PIPE FROM BITUROX PLANT 11
5.5 OFF GAS PIPE FROM TANK YARD 11
5.6 OFF GAS PIPE FROM WAO UNIT 12
5.7 INSTRUMENT AIR SYSTEM 12
5.8 REFRACTORY LINING FOR COMBUSTION CHAMBER, STEAM DRUM, FLUE GAS DUCT ETC 12
6 POLLUTION LIMITATION 12
7 DESIGN CODE AND MECHANICAL DESIGN DATA FOR STEAM GENERATION 13
7.1 DESIGN CODE 13
7.2 DESIGN DATA FOR STEAM GENERATOR (MIN. REQUIREMENTS) 13
7.3 DESIGN DATA FOR DEARATOR (MIN. REQUIREMENTS) 13
7.4 DESIGN DATA FOR FEED WATER PUMP 13
8 SPECIAL TECHNICAL REQUIREMENTS 14
9 ATTACHMENTS 15
9.1 STEAM GENERATOR 113X-E5 15
9.2 STEAM DRUM 113X-V6 15
9.3 FEED WATER TANK 113X-V5 15

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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project code:
A-1050 Vienna
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Kunde / Anlage / ® Kunden Nr. /

client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

1 INTRODUCTION

This data sheet gives the requirements for the process- and the mechanical design of
INCINERATOR PACKAGE UNIT
113X-X1
which is foreseen for combustion of off gas from
Ø BITUROX Biturox Processing Unit
Ø Bitumen Tank Farm and
Ø WAO Unit
in the Banias Refinery Company, Banias, Syrian Arab Republic.

The Package Unit 113X-X1 includes:

INCINERATOR 113X-F1
STEAM GENERATOR 113X-E5
STEAM DRUM 113X-V6
FEED WATER TANK 113X-V5
FEED WATER PUMP 113X-P10 A/R
BLOWER 113X-K2

Preliminary Equipment data sheets for Steam generator, Steam Drum and Feed water Tank are
attached to this Package specification.
Design of Feed Water pump and Blower depends on the selected layout of the package and the
sizing of utility lines and internal ducts and shall be defined during detailed design by selected
vendor.

The waste gas arising during the process is collected in the vapour space at the top of the reactors. It
consists of N2, H2O, O2, Hydrocarbons (average molecular weight of C18), H2S, SO2, CO, CO2, ect.
The off gas will be cooled down to a temperature of about 60°C by washing in a scrubber. To reduce
the content of H2S and SO2 in waste gas caustic process will be used. Using NaOH solution H2S and
SO2 will be washed out. By cooling to 60°C a main part of hydrocarbons and water will condense
from the waste gas. Then the waste gas will be led to the incinerator to burn the residual
hydrocarbons, CO and H2S at a temperature of min. 850°C.
The dual fuel burner of the incinerator 113X-F1 can be fired with 4 different fuels.
The incinerator shall completely burn the waste gas streams, coming from the reactors and from the
other sources as specified.
The heat energy of flue gas shall be utilised to produce Saturated Medium Pressure Steam.
The specification of waste gas at incinerator inlet is defined in section 2.3.1 of this data sheet.

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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project code:
A-1050 Vienna
Hamburgerstraße 9
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Kunde / Anlage / ® Kunden Nr. /

client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

2 PROCESS DESIGN DATA’S

2.1 Design philosophy and design capacity

The incinerator shall be designed in standard conditions to burn the waste gas stream as specified in
chapter 2.3.1 at a temperature of at least 850°C with a retention time of at least 1.5 sec. The
incinerator is also scheduled for burning 125 % of design waste gas streams with a reduced retention
time.
The supplier must guarantee, that at each specified design and ambient condition the incinerator can
burn the waste with a working temperature of 850°C and that in no design case the temperature in the
combustion chamber will rise over 900°C at the specified conditions with the burner running with a
capacity of 125 % of the min. turndown rate of the burner (calculated for both types of fuel).
The net volume for the design of the retention time must be calculated without the volume for the
mixing of the waste gas with the burner flame and without the volume inside the steam production.
As described above, the burner should be fired with fuel gas/oil. The burner is scheduled for a
capacity of 2500 kW (to be verified by the supplier).
Nevertheless, the supplier must confirm, that the specified burner capacity is enough for all specified
service conditions e.g. for the dry out procedure of the combustion chamber incl. Flue gas duct and
steam generation.
In case of failure in the scrubber section, a higher heating value of off gas and higher off gas flow is
possible. The steam production area must be designed in a way, that also a temperature of 1050 °C
in the combustion chamber during 15 minutes and the latent heat of the lining do not lead to an
unallowable pressure/ temperature in the steam generator, also in case of failure of the feed pumps
a/o electric power.

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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project code:
A-1050 Vienna
Hamburgerstraße 9
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Kunde / Anlage / ® Kunden Nr. /

client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

2.2 Battery Limit Conditions for Process Design

2.2.1 Waste gas to incinerator

Temperature: norm. 60, max. 210°C

Pressure: 0.1-0.05 kg/cm² g

2.2.2 Flue gas to Stack

Temperature: norm. 300 °C, to be verified by Supplier

2.2.3 Combustion air

Temperature: -1 to +41° C
Mean temperature summer: 25.2 to 26.6 °C
Mean temperature winter: 13.9 to 12 °C
Humidity average: 60 % in November, 75% in July
Max relative humidity: 98 –100%
Min relative humidity: 9% in October-November, 29 % in January

2.2.4 Instrument air

Temperature: ambient
Design Temperature: 100°C
Pressure: 3 – 5 kg/cm² g
Design Pressure: 7 kg/cm² g

2.2.5 Fuel

a) Refinery Gas
Pressure: 2 kg/cm² g (HOLD)
Design pressure: 10 kg/cm² g (HOLD)
Temperature: 40 °C (HOLD)
Design Temperature: 120°C (HOLD)
Molecular weight: 27.4 (dry basis)
Heating Value: 13303 kcal/Nm3 (LHV)

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

Refinery Gas Specification

Component vol. %
H2 16.38
CH4 24.41
C2H4 1.03
C2H6 25.19
C3H6 2.06
C3H8 25.82
C4H8 0.16
i-C4H10 1.38
n-C4H10 2.31
C5 + 1.25
3
H2S mg/Nm 100
Water Sat. at 40°C

b) Natural Gas
Pressure: 2 kg/cm² g HOLD
Design pressure: 10 kg/cm² g HOLD
Temperature: 40 °C HOLD
Design Temperature: 120°C
Molecular weight: 16.6 HOLD
Heating Value: 36000 kJ/Nm3 HOLD

Natural Gas Specification

Component vol. %
CO2 0.02
N2 0.78
C1 97.21
C2 1.19
C3 0.56
C4 0.23
C5 0.03

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

c) Low Sulphur Fuel Oil

Type: Heavy Fuel Oil
Pressure: 4 - 9 kg/cm² g HOLD
Design Pressure: 12 kg/cm² g HOLD
Temperature: 80 – 120°C
Design Temperature: 160°C (for mechanical design of equipment only)
Density @15°C: min.0.93 g/cm³ ; max.1 g/cm³
Viscosity @ 50°C: max. 440 cSt
Flash Point: min.100 °C
Pour Point: max. 25 ° C
Sulphur Content: max. 1.0 mass %
Water and Sediment: max. 1.0 Vol.%
Ash: max. 0.1 mass %
Lower Heating Value: min.9200 cal/g

d) High Sulphur Fuel oil

Type: Heavy Fuel Oil
Pressure: 4 - 9 kg/cm² g HOLD
Design Pressure: 12 kg/cm² g HOLD
Temperature: 80 – 120°C
Design Temperature: 160°C (for mechanical design of equipment only)
Density @15°C: min.0.95 g/cm³ ; max.1.02 g/cm³
Viscosity @ 50°C: max.440 cSt
Flash Point: min.100 °C
Pour Point: max. 25 ° C
Sulphur Content: max. 3.5 mass %
Water and Sediment: max. 1.0 % Vol.
Ash: max. 0.1 mass %

2.2.6 Feed water for steam generation (BFW)

Pressure: min. 2 kg/cm² g HOLD

Design Pressure: HOLD
Temperature: 110°C HOLD
Design Temperature: 200°C HOLD

2.2.7 Medium pressure steam generated (Refinery system condition)

Pressure: min. / max. 12 / 15 kg/cm² g

Design Pressure: 16 kg/cm² g
Temperature: min. / max. 200 / 220 °C
Design Temperature: 235 °C

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
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client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

2.2.8 Electrical supply

Motors: Voltage: 380V AC (3 Phase) ( 132 kW)

Frequency: 50 Hz
Lightning: Voltage: 220V AC (1 Phase)
Frequency: 50 Hz

2.3 Design Data’s

2.3.1 Off gas specification (100% design case) HOLD

Tank
Off Gas Biturox Yard WAO
Off Gas Temperature °C 60 150 HOLD
Composition: HOLD
CO Vol.% 0.08
CO2 Vol.% 0.25
H2O Vol.% 19.14
N2 Vol.% 77.05 99.57
O2 Vol.% 2.95
C1- C4 Vol.% 0.36
0.14 1)
C5+ Vol.% (~ 30 kg/h) 0.43 1)
H2S Vol.% 0.0106
SO2 Vol.% 0.0110
H2S kg/h 0.58
SO2 kg/h 1.13
[Link] kg/kmol 26.4 28.4
Heating value kJ/kg 460
3
Heating value kJ/Std.m 540
Heating value – total kW 540
VOLUME FLOW m3/h 300
3
VOLUME FLOW Std.m /h 3600
MASS FLOW kg/h 4240 270 HOLD

1) as C9 average

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

2.3.2 Combustion chamber

Operating Temperature: min. 850 °C

Pressure: atm. depending on steam generator and stack conditions
Excess Air: at least 6% Oxygen dry in the flue gas

2.3.3 Alarm set points

Incinerator Temperature High: 950 °C

Incinerator Temperature Low: 700 °C

2.3.4 Shut off set point:

Incinerator Temperature High/High 1050 °C

Water level in the steam drum LL (min. 1 m³ above critical level acc. to standard boiler
design criteria)

2.3.5 Lining

The thickness of lining shell be designed in a way, that the shell temperature under all design and
environmental conditions will be between 150 °C and 250 °C. If the wall temperature exceed the
upper limit, the design criteria as specified in chapter 5.1 and 5.2 must be increased min. 10 °C
higher than the process calculation value. Wall temperatures below 150 °C are not acceptable due to
the risk of condensation.
2.3.6 Steam Generation

Working pressure in drum 18 kg/cm² g

Safety valve set pressure 20 kg/cm² g
Steam outlet temperature saturation temperature
Steam generation min. / max.: 1 / 2.8 t/h HOLD
Steam outlet pressure acc. to battery limit condition

3 SITE CONDITIONS

3.1 Temperature

Mean temperature for summer(July-September): 25.2 – 26.6 °C

Mean temperature for winter (Dec.- Feb.): 13.9 – 12 °C
Max. absolute temperature: + 41 °C
Min. absolute temperature: -1°C
Designe temperature for winterisation 0 °C

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

3.2 Relative Humidity

Humidity average: 60 % in November, 75% in July

Max relative humidity: 98 –100%
Min relative humidity: 9% in October-November, 29 % in January

3.3 Wind

Max. Velocity 160 km/h

Most frequent direction of wind south-west

3.4 Rainfall

Max. rainfall in one hour 45 mm

Max. rainfall in 12 hours 150 mm
Snow rare

3.5 Seismic data

Grade 7-Mercalli modified scale to be considered for design, but the EPC contractor shall comply
with the Syrian national code for design of building and structure during seismic calculation.

4 DESIGN CODES FOR INCINERATOR

4.1 General

Design and fabrication of steel structure, stack etc shall be in accordance with American Standard
(ASE, API, UBC etc.)
Fabrication of the steam generator and coils must be in accordance with ASME, the relevant piping in
accordance with ASME B31.1

4.2 Control System

The complete local control system including burner control system, fuel gas tightnig control system,
fuel gas pressure control etc. must be equipped with approved equipment for steam boilers acc. to all
relevant local requirements.

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

5 MECH. DESIGN DATA’S AND MAIN DIMENSIONS FOR INCINERATOR

5.1 Combustion Chamber

Min. Shell thickness: 8 mm

Lining Inside diameter 2000 mm (To be Verified by Vendor)
Cylindrical length 8000 mm (To be Verified by Vendor)
Design Temperature for lining: + 1050 °C
Design Temperature for steel structure: + 300 °C
Material for lined shell: A516 Gr. 70 or equivalent
Material for unlined pipes etc.: AISI 321 or equivalent
Corrosion allowance: 3 mm

5.2 Fuel gas systems

Design pressure: 10 kg/cm² g HOLD

Design temperature: + 120 °C
Material: A 106 Gr. B or equivalent
Flange design 150 lbs

5.3 Fuel Oil systems

Design pressure: 12 kg/cm² g

Design temperature: + 160 °C
Material: A 106 Gr. B or equivalent
Rating: 150 lbs

5.4 Off Gas Pipe from Biturox plant

Pipe diameter: DN 250

Design pressure: 0.5 kg/cm² g
Design temperature: + 250 °C
Material: A106 Gr. B (Stainless steel for velocity seal)

5.5 Off Gas Pipe from Tank Yard

Pipe diameter: DN150 HOLD

Design pressure: 0.5 kg/cm² g
Design temperature: + 250 °C
Material: A106 Gr. B (Stainless steel for velocity seal)

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
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client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

5.6 Off Gas Pipe from WAO Unit

Pipe diameter: DN 200 (HOLD)

Design pressure: 0.5 kg/cm² g
Design temperature: 150 °C
Material: A106 Gr. B (Stainless steel for velocity seal)

5.7 Instrument Air System

Design pressure: 7 kg/cm² g

Design temperature: + 100 °C
Material:
Tubing and connections 1.4301 stainless
Header A106 Gr. B

5.8 Refractory lining for combustion chamber, steam drum, flue gas duct etc

Min. Thickness: 100 mm

Material: Lightweight castable
Plicate Mix MW 14 or equivalent
Material for refractory anchors: A321 or equivalent
Design temperature: 1200 ° C

6 POLLUTION LIMITATION

The incinerator shall fulfil at least the following requirements:

NOx content in flue gas: max. 135 ppm (for incinerator, firing fuel gas only)
NOx content in flue gas: HOLD (firing fuel oil: shell be specified during detail
design)
CO content in flue gas: max. 45 ppm
HC content in flue gas: max. 5 mg/Std m³
TSP content in flue gas 30 mg/Std m³

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
Pörner Ingenieurges.m.b.H. / K34DB01C_Incinerator.doc
 Ingenieurgesellschaft Technische Spezifikaion Projekt Nr. / 142 05 005
project code:
A-1050 Vienna
Hamburgerstraße 9
Verbrennungsofen Dokument Nr. /
Document No.: K34DB01/C
Tel. +43-1-58 990-0 Technical specification
Fax +43-1-58 990-99 Seite /
e-mail:vienna@[Link] Incinerator page : 1 3 of 1 5

Kunde / Anlage / ® Kunden Nr. /

client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

7 DESIGN CODE AND MECHANICAL DESIGN DATA FOR STEAM GENERATION

7.1 Design Code

The Steam Generator 113X-E5 and all associated equipment (feed pump 113X-P13A/B, feeed water
tank / dearator 113X-V4) shall be designed in accordance with ASME BPVC and other applicable
Standards ASME B31.1 API and Tema Satandyard etc., all relevant local standards and all
applicable BRC standards. If the above mentioned standars gives different requirements, must most
stringened requirements shall be fulfilled.

The design in accordance with TRD must consider the fact, that also in case of failure of electricity
the waste gas stream can flow with a higher content of hydrocarbons till the reactor is depressurised.

7.2 Design data for steam generator (min. requirements)

Design Pressure 25 kg/cm² g

Design Temperature for evaporation area 250°C
Material Carbon steel acc. to ASME Standard

7.3 Design data for feed water tank (min. requirements)

Design Pressure 0.5 kg/cm² g

Test Pressure 2 kg/cm² g
Design Temperature 150°C
Material Carbon steel acc. to ASME Standard, with lining or
stainless steel (Depending on fresh water analsys)

7.4 Design data for feed water pump

Design Pressure for Housing min. 30 kg/cm² g
Design Temperature for Housing 200°C
Material for Housing Carbon Steel
Sealing Mechanical seal
NPSH required (HOLD, to be fixed during detail design)
Head 225 m (to be verified during detail design)
Motor Design Suitable for speed control
Pump Design API 610
Flow rate 3 m³/h (HOLD, to be verified after detail thermal
design)

th
C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
Pörner Ingenieurges.m.b.H. / K34DB01C_Incinerator.doc
 Ingenieurgesellschaft Technische Spezifikaion Projekt Nr. / 142 05 005
project code:
A-1050 Vienna
Hamburgerstraße 9
Verbrennungsofen Dokument Nr. /
Document No.: K34DB01/C
Tel. +43-1-58 990-0 Technical specification
Fax +43-1-58 990-99 Seite /
e-mail:vienna@[Link] Incinerator page : 1 4 of 1 5

Kunde / Anlage / ® Kunden Nr. /

client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

8 SPECIAL TECHNICAL REQUIREMENTS

The combustion chamber shall be made horizontal and equipped with a burning pit, so that
condensates inside the chamber and from the off gas line can be burned without problems and
without exceeding the pollution limits
On the off gas inlet to the combustion chamber a velocity seal or an other approved flame arrestor
design must be foreseen. The system of the flame arrestor shall be reviewed during detail
engineering to incorporate the last knowledge of system handling
The deepest point of the off gas inlet line must be drained in the pit of the combustion chamber, as
described before in this chapter.
A quenching air fan must be foreseen with a flow rate of at least 3000 Std m³/h capacity and a control
valve. The O2 a/o temperature control can do the regulation of this control valve, if burner is running
at minimum duty (if the burner is equipped with an independent combustion air fan, these fan can be
used for this duty)
The steam outlet must be equipped with a control valve, which regulates the pressure in the steam
drum. This valve does not control the steam outlet pressure at battery limit, since this pressure
depends on the consumption of the low pressure steam net. For working conditions, where the heat
release out of the steam drum increases the consumption of steam in the existing MP system, a
independent blow down valve must be foreseen. During the detail design the exact design of this
blow down equipment must be specified. This depends on the steam consumption, the posibility of
blowing out steam and loose condensate during this blow down etc.
The LL-Level in the steam drum must be calculated in a way, that allows an extra Margin of at least 1
m³ between the LL-Level, required for standard boiler service and the shut down level in the specified
drum. This extra Margin shall serve as safety margin for the heat value of the off Gas, coming from
the Biturox reactor after emergency shut down and for the latent heat of the lining.

th
C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
Pörner Ingenieurges.m.b.H. / K34DB01C_Incinerator.doc
 Ingenieurgesellschaft Technische Spezifikaion Projekt Nr. / 142 05 005
project code:
A-1050 Vienna
Hamburgerstraße 9
Verbrennungsofen Dokument Nr. /
Document No.: K34DB01/C
Tel. +43-1-58 990-0 Technical specification
Fax +43-1-58 990-99 Seite /
e-mail:vienna@[Link] Incinerator page : 1 5 of 1 5

Kunde / Anlage / ® Kunden Nr. /

client :
BRC plant :
Biturox Bitumen Processing Unit
client code :

Pos. Nr. / 113X-X1 Benennung / INCINERATOR PACKAGE UNIT

item No.: title :

9 ATTACHMENTS

Preliminary data sheets for:

9.1 STEAM GENERATOR 113X-E5

9.2 STEAM DRUM 113X-V6
9.3 FEED WATER TANK 113X-V5

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C Revision acc. to BRC comments dated 23 of June 2005 24.06.05 / Kaltenbrunner 24.06.05 / Foltyn 24.06.05 /Heger
Rev. Beschreibung Gezeichnet, Datum/Name Geprüft, Datum/Name Genehmigt, Datum/Name
Rev. description prepared, date/name checked, date/name approved, date/name
Pörner Ingenieurges.m.b.H. / K34DB01C_Incinerator.doc