ENGLISH
SERIES
Owners Manual NSE 0000001
PT TVS Motor Company Indonesia
OWNER’S IDENTITY
Customer Name :
Address :
Customer HP / Phone No. :
Frame No. :
Engine No. :
Type :
Color :
Purchase Date :
Signature and Owner signature
dealer stamp
I
CONTENTS
Preface
1. Specifications 1
New vehicle delivery certificate 6
Pre-delivery check 7
2. Important information 10
CONTENTS
3. Know your NEO 14
4. Features & benefits 36
5. Maintenance 40
6. Service records 60
II
PREFACE
Dear NEO Owner
Congratulations!
Welcome to the family of millions of satisfied TVS Customers across the world by choosing TVS
NEO.
This manual explains about the features and benefits of your bebek along with the operating
procedures. Please thoroughly familiarize this manual before you start driving your bike.
Maintenance is extremely important to let your NEO deliver the maximum performance to
you. Please get your NEO maintained from any TVS Authorised Dealer/ PGM / Service outlets.
We are delightful to welcome you into our ever expanding happy family.
Wish you all the very best. Thank you for choosing TVS NEO.
Happy riding,
PT. TVS Motor Company Indonesia
III
SPECIFICATIONS
GLOBAL DIMENSIONS
DIMENSIONS NX XR & X3i
Total length 1940 mm
Total width (handlebars) 665 mm 662 mm
Total height 1090 mm 1360 mm
Seat height 760 mm
1
SPECIFICATIONS
Ground clearance
biodegradability
wheelbase
Unloaded weight
150 mm
1260 mm
100 kg
18°
140 mm
1245 mm
96 Kg
Payload 132 Kg 130 Kg
ENGINE NX XR & X3i
Single cylinder 4 stroke air
Type
cooled engine
Bore x stroke 53,5 x 48,8 mm
Piston displacement 109,7 cc 109,7 cc
Compression ratio 9,3:1
Carburetor VM 17 UCAL
1
SPECIFICATIONS
Air filter Paper filter
Starter system Electric start / Kick start
Lubricating System Trochoid oil pump
Quality of engine oil SAE 20W40 / TVS Tru4 Premium Engine Oil
Maximum power in kW 6.25 Kw @7500 rpm (8.3 HP) 6.3 Kw @7500 rpm (8.5 HP)
Maximum torque in Nm 8,6 Nm @5500 rpm 8.5 Nm @5500 rpm
Slow engine speed 1400±100
Candle BOSCH - UR5DC
Candle gap 0,6 mm
TRANSMISSION NX XR & X3i
Clutch Centrifugal clutch - Auto
Transmission Constant mesh 4 speed gear box
Primary reduction (61/18) 3,388 (61/18) 3,388
Final reduction (39/15) 2,60 (39/14) 2.786
Transmission report:
1st speed (35/12) 2,917
2
SPECIFICATIONS
2nd gear (26/14) 1,857
3rd gear (24/18) 1,333
4th speed (21/20) 1,050
Overall reduction (higher speed) 9,9
FRAME NX XR & X3i
Chassis type Type Underbone
Hunting angle 260
Trail 74 mm
Steering angle 900
brakes
Before: Disc 220 mm
Back: Drum 110 mm
TIRE NX XR & X3i
Tire Size
Before 2,50 x 17“
3
SPECIFICATIONS
Back 2.75 x 17”
Tire Pressure kg / cm2 (PSI)
Before 2,00 kg/cm2 (29 PSI)
Back 2,25 kg/cm2 (32 PSI)
Suspension
Before Telescopic shock absorbers
Back Swing arm with twin shock absorbers.
ELECTRIC NX XR & X3i
Ignition system Digital CDI with twin curve
Battery Type 12V 4Ah
Generator AC 90W Magneto
Lighthouse 12V 30/30W
Tail / brake light 12V 18/5W
Front flashing 12V 10W (2 Nos)
Rear Blinker 12V 10W (2 Nos)
Speedometer lamp 12V 3.4W
4
SPECIFICATIONS
Fuel gauge lamp 12V 3.4W
Neutral Indicator Lamp 12V 1.7W
Indicator lamp Flashing 12V 1.7W
Indicator lamp High beam 12V 1.7W
Iecono mode indicator x 12V 1.7W
Engine warm up indicator x 12V 1.7W
Speed ??position indicator 1-4 12V 1,7W - 4 nos
Horn 12V DC horn - 2A
Position lamp 12V 5W (2 Total)
CAPACITY NX XR & X3i
Fuel tank capacity 4 litres
Quantity of engine oil
When changing the oil 1000 ml
When overhauling the engine 1200 ml
Front fork oil quantity 55 ± 2 ml
5
NEW VEHICLE DELIVERY CERTIFICATE
Herewith we certify that this vehicle has been checked before delivery by dealer through standard procedure which has been
specified by PT TVS MOTOR COMPANY INDONESIA to guarantee performance, vehicle appearance to achieve customer
satisfaction. Details of bike are as follows :
Customer Name :
Frame No. :
Engine No. :
Type :
Color : Telephone / HP
Purchase Date :
Warranty is valid for vehicle that always avail service periodically in TVS authorized outlet that is Regional Distributor /
Dealer / PGM and always using TVS Genuine Parts and recommended engine oil.
Thank you very much for showing trust and choosing our product.
Cordially yours,
Signature and Owner signature
dealer stamp
Note : To be sent to PT TVS MOTOR COMPANY INDONESIA
6
PRE DELIVERY CHECK
Please make sure that Pre Delivery Check (PDC) is carried out Explain to customer about the following:
in your presence before taking delivery of TVS TVS Neo
1. (Only for XR & X3i)
The check consisting of:
1. Clean and check condition of physical vehicle 2. (Only for XR & X3i)
2. Check tyre air pressure 3.
3. Check engine oil level
4. Charging the battery
4. Check throttle and brake cable play and adjustment
5. Check drive chain slackness 5. Fuel tank capacity
6. Check Battery / Electrical
6. Engine oil quantity - 1000 ml
7. Start the vehicle and check acceleration
8. Check handle bar freeness
9. Check smoothness of throttle grip
10. Rear view mirror fitment
11. Tightness of bolts and nuts
Date:
Customer signature Mechanic signature
7
NEW VEHICLE DELIVERY CERTIFICATE
Herewith we certify that this vehicle has been checked before delivery by dealer through standard procedure which has been
specified by PT TVS MOTOR COMPANY INDONESIA to guarantee performance, vehicle appearance to achieve customer
satisfaction. Details of bike are as follows :
Customer Name :
Frame No. :
Engine No. :
Type :
Color : Telephone / HP
Purchase Date :
Warranty is valid for vehicle that always avail service periodically in TVS authorized outlet that is Regional Distributor /
Dealer / PGM and always using TVS Genuine Parts and recommended engine oil.
Thank you very much for showing trust and choosing our product.
Cordially yours,
Signature and Owner signature
dealer stamp
Note : To be sent to REGIONAL DISTRIBUTOR
8
PRE DELIVERY CHECK
Please make sure that Pre Delivery Check (PDC) is carried out Explain to customer about the following:
in your presence before taking delivery of TVS TVS Neo
1. (Only for XR & X3i)
The check consisting of:
1. Clean and check condition of physical vehicle 2. (Only for XR & X3i)
2. Check tyre air pressure 3.
3. Check engine oil level
4. Charging the battery
4. Check throttle and brake cable play and adjustment
5. Check drive chain slackness 5. Fuel tank capacity
6. Check Battery / Electrical
6. Engine oil quantity - 1000 ml
7. Start the vehicle and check acceleration
8. Check handle bar freeness
9. Check smoothness of throttle grip
10. Rear view mirror fitment
11. Tightness of bolts and nuts
Date:
Customer signature Mechanic signature
9
IMPORTANT INFORMATION
Usage
This bike is designed to use only on road. It is recommended to
use only good quality gasoline for your NEO.
2
Loading
This bike is intended to transport you and one pillion. The
designed capacity is :
IMPORTANT Maximum load of 130 kg
INFORMATION
It is strictly recommended not to overload by means of
additional pillion passenger, or any extra cargo into the bike.
Unlimited loading will affect your bike stability and reduce
performance significantly.
Modification
We have designed this bike with greater care which will
10
IMPORTANT INFORMATION
deliver optimum performance to you. Accessories
Modifying your bike is not recommended. While fitting the accessories in your bike we
Any kind of modification in this bike will affect recommend to consult your friendly TVS
the performance and may overrule statutory authorized service outlets who can guide you
requirements by the government and violate to select the suitable accessory according to
warranty terms and conditions also. the requirement. Unsuitable accessories
which will affect the bike performance is
Know the controls strictly prohibited.
Before you start driving your bike, we
recommend to read this manual carefully.
This will give you a very good understanding
about your bike and controls and other
instruments so that you never make any
mistake while driving. Once you read out the
manual, habituate yourself to the controls of
your bike.
11
IMPORTANT INFORMATION
Item check list Pre delivery check
Please check that all the following items Please make sure that Pre Delivery Check (PDC) is
have been included in your bike. If anything carried out in your presence before taking
is missing please contact your friendly TVS delivery of TVS NEO.
service outlets: Check points:
1. Clean and check condition of physical vehicle
Item Qty 2. Check tyre air pressure
Control key 2q 3. Check engine oil level
Owners’ manual 1q 4. Check throttle, brake cable play and
adjustment
Rear view mirror 2q 5. Check drive chain slackness
Tool kit 1q 6. Check Battery / Electricals
7. Start the vehicle and check acceleration
Date : 8. Check handle bar freeness
9. Check smoothness of throttle grip
10. Rear view mirror fitment
Customer signature Mechanic signature
12
IMPORTANT INFORMATION
In this manual, the following symbols are read as follows:
! WARNING - Disregarding the message might result in serious injury to the rider
G CAUTION - This message indicates special procedures or precautions to be
followed to avoid damage to the vehicle
NOTE - This provides further clarification for cleaner understanding of any
particular information
Important Information
We recommend you to carefully read this manual to get clear understanding of your NEO. This
manual is applicable for all the NEOmodels. Though most of the basic information is common
across all variants, differentiation will help in better understanding of both. So please read the
information with :
- For NEO NX - For NEO XR - For NEO X3i
13
KNOW ABOUT YOUR NEO
VEHICLE IDENTIFICATION NUMBER (VIN)
Frame Number
Frame number is located in
the rear side of the frame,
3
between pillion handle and
fuel tank. To read the frame
number clearly remove the
KNOW ABOUT pillion handle by loosening
YOUR NEO mounting bolts (4Nos).
Engine Number
Engine number is engraved
on the left side crankcase of
engine as shown in fig.
14
KNOW ABOUT YOUR NEO
LOCATION OF PARTS - HANDLE BAR
Description:
6 8 1. Socket mobile charger
2. Choke lever
7 3. Switch horn
4. Turn signal lamp switch
5. High / Low beam switch & Pass by
switch
5 9
6. Rear view mirror L
10 7. Speedometer
4
3 8. Rear view mirror R
2
12
9. Lever front brake
1
[Link] /position lamp switch
[Link] starter switch
[Link] cum Ignition lock
15
KNOW ABOUT YOUR NEO
LOCATION OF PARTS - SIDE VIEW L
Description:
1. Position lamp
2. Head lamp assembly 1
2
3. Turn signal lamp L
4. Carburettor
3 10
5. Gear shifting lever 9
6. Side stand
7. Center stand
8. Pillion footrest L
9. Seat lock
10. RC lamp assembly 7
4 5 6 8
16
KNOW ABOUT YOUR NEO
LOCATION OF PARTS - R SIDE VIEW Description:
1. Pillion handle
10 2. Muffler guard
1 3. Pillion footrest R
9 4. Kick starter lever
8 5. Rider footrest
6. Rear brake pedal
7. Air filter
8. Head lamp beam
adjustment
9. Licence plate bracket
10. Mirrors
2 3 4 5 6 7
17
KNOW ABOUT YOUR NEO
ACCESSORIES NEO NX
1 2
1. Middle Carrier
2. Rear Carrier
3. Full Cover Chain
3
“The accessories shown in the picture are not part of the standard
equipment”
18
KNOW ABOUT YOUR NEO
LOCATION OF PARTS - SIDE VIEW L
Description:
1. Position lamp
2. Head lamp assembly 1
3. Turn signal lamp L 2
4. Carburettor
10
5. Gear shifting lever
9
6. Side stand 3
7. Center stand
8. Pillion footrest L
9. Seat lock
10. RC lamp assembly 7
4 5 6 8
19
KNOW ABOUT YOUR NEO
LOCATION OF PARTS - R SIDE VIEW Description:
1. Pillion handle
2. Muffler guard
10 3. Pillion footrest R
1 4. Kick starter lever
9 5. Rider footrest
8
6. Rear brake pedal
7. Air filter
8. Head lamp beam
adjustment
9. Licence plate bracket
10. Mirrors
2 3 4 5 6 7
20
KNOW ABOUT YOUR NEO
LOCATION OF PARTS - SIDE VIEW L
Description:
1. Position lamp
2. Head lamp assembly
3. Turn signal lamp L
4. Carburettor 1
5. Gear shifting lever 2 10
6. Side stand 9
3
7. Center stand
8. Pillion footrest L
9. Seat lock
10. RC lamp assembly
7
4 5 6 8
21
KNOW ABOUT YOUR NEO
LOCATION OF PARTS - R SIDE VIEW Description:
1. Pillion handle
2. Muffler guard
10 3. Pillion footrest R
1 4. Kick starter lever
5. Rider footrest
8
6. Rear brake pedal
9 7. Air filter
8. Head lamp beam
adjustment
9. Licence plate bracket
10. Mirrors
2 3 4 5 6 7
22
KNOW ABOUT YOUR NEO
IGNITION / STEERING LOCK
TVS Neo comes with a set of two keys. Both can
be used to operate ignition lock, steering lock,
and seat lock.
Ignition lock has three positions :
OFF
In this position, bike cannot be started and key
can be removed from the ignition lock.
ON
G Never leave the ignition switch in ON position. It
may drain out the battery faster.
In this position bike can be started by
electrically as well as by kick-starting. DC This bike has a glow ring around the ignition
operated equipments will work in this lock. This gives better visibility of ignition key
position. Key cannot be taken out from the location in darkness without any power
consumption. Provides better visibility of ignition
ignition lock.
lock in the darkness.
23
KNOW ABOUT YOUR NEO
LOCK
Neo handle bar can be locked in both left and G Never make an attempt to move the vehicle
right directions using steering lock. To lock with steering locked condition. You may lose
balance.
the steering, turn the handle bar all the way
towards Left or Right direction. Push in the
key, hold and rotate to LOCK position.
Steering locks at this position. Now release
the key and takeout.
To unlock insert the key, press and turn to OFF
position.
24
KNOW ABOUT YOUR NEO
INSTRUMENT CLUSTER
1 2 4
1 2
4 57
3 3
86
5
7
5
Modèle Neo NX 6 Modèle Neo XR 86
1 2
4
1. Speedometer
Indicates the road speed in kilometers per 3
hour.
2. Fuel gauge 5 7
Fuel gauge indicates the level of fuel available 8
in fuel tank. 6
Modèle Neo X3i
25
KNOW ABOUT YOUR NEO
3. Odometer 6. Gear position indicator
Registers the total distance covered by the Indicates the gear which is in application.
bike in kilometers. The last digit denotes one When bike comes to neutral position the
tenth of a kilometer. neutral indicator glows in green colour. Other
4. High beam indicator lamp
7. Economy mode indicator
When the head lamp high beam is ‘ON’, a blue Please see page 37
indicator lamp will glow.
5. Turn signal indicator lamps 8. Temperature indicator
When the turn signal lamp switch knob is Please see page 37
operated to the right or left side, the
corresponding turn signal indicator lamp will
start blinking.
For better mileage it is recommended to drive
in economy mode.
26
KNOW ABOUT YOUR NEO
gears are indicated in amber colour vehicles are coming in the front side during
clockwise. night.
“ “ High beam: The symbol denotes the
HANDLE BAR LEFT SIDE high beam position. This is to put the driving
beam while zipping on high ways.
“ “ Pass switch: While overtaking or
passing the vehicles during day time this
switch is pressed intermittently. This works
even when the head lamp switch is in ‘OFF’
position.
2. Horn switch
Press horn switch ( ) to operate the horn.
3. Turn signal switch
1. Headlamp beam control switch Sliding type switch is provided for operating
“ “ Low beam: The symbol denotes the turn signal lamp. Pushing the switch to any
position of Low beam to be used when
27
KNOW ABOUT YOUR NEO
one side will operate the corresponding turn HANDLE BAR RIGHT SIDE
signal lamp and the switch comes back to
middle. In this position turn signal indicator
lamp in speedometer also glows. Pressing the
switch in this position will put off the lamp.
4. Choke Lever
Choke lever is mounted below the horn
switch. Pull choke lever using left thumb to
open the choke. To close the choke just
release the lever. It will rest to its original
position automatically.
1. Front brake lever
Always use choke for morning starting. This will Front brake is applied while pressing this
make your starting easy. Do not open throttle grip lever gently towards throttle grip. Brake lamp
when choke is ON. will glow on the application of front brake.
28
KNOW ABOUT YOUR NEO
2. Throttle grip [Link] switch ( )
Rotating the grip towards you will raise the Starter switch is provided just below the head
engine rpm. To reduce the engine rpm just lamp control switch. To start the engine
leave the throttle. electrically just press this button. Release
button once the engine is started.
3. Head lamp control switch
The switch to operate head lamp is given on G For morning cold starts, it is recommended to
right side. It has three positions as shown use kick starter to avoid excessive drain of battery
below: power.
POSITION LAMP ( ) : In this position, two
!
parking lamps on the head lamp, tail lamp Whenever bike is in gear, do not keep throttle
and speedometer lamps will glow. wide open and start the bike. This may move your
ON ( ) : In this position head lamp, tail bike forward suddenly.
lamp and speedometer lamps are on.
OFF ( ) : Head lamp, tail lamp and OTHER CONTROL INSTRUMENTS
speedometer lamps are off despite of engine Rear Brake Pedal
is running. Rear brake pedal is located on the right side of
29
KNOW ABOUT YOUR NEO
bike. Press down the rear brake pedal with !
Always apply both front and rear brake
foot to apply rear brake. Brake lamp glows simultaneously for effective braking.
while applying rear brake.
Gear shift lever
TVS Neo is equiped with rotary cam gear shift
mechanism. It has a toe and heel gear shift
lever for shifting gear. Gear shift lever is
located on the left side of bike.
!
Brakes are of personal safety items and should
be maintained in proper condition.
30
KNOW ABOUT YOUR NEO
Press down the gear lever once with toe to down from 4th gear will put the gear in neutral
engage gears in the ascending order. To shift position, whereas this is not possible while
to lower gear press gear lever rear end using running.
the heel. Only in idling condition pressing
Always keep the transmissions in neutral
! position while starting the bike.
Do not drive the vehicle with partially pressed
gear shift lever, which results in loss of power. Kick Starter Lever
In Idling In Running
N N
1 4 1 4
2 3 2 3
31
KNOW ABOUT YOUR NEO
Kick starter lever is located on the right side of To release side stand, push it to the fullest
the bike. Sit on the vehicle and kick start the position.
engine, keeping ignition switch in ‘ON’
condition and transmission in neutral
position.
Center stand and side stand
Neo is equipped with both center stand and
side stand. To place the vehicle on center
stand, press the extension rod which is below
the pillion footrest holder. Slightly lift the
vehicle while both legs of center stand touch
the ground firmly. To put the vehicle on side Seat Opening
stand just release it from the bike and park Seat can be opened using the control key
the bike. provided. Seat lock is located on the rear
fender. Insert and turn the key clockwise to
32
KNOW ABOUT YOUR NEO
open the seat. Lift up the seat to access the pillion handle seat lock hole so that you need
under seat compartment. not to hold the cap in hand.
*Photo prise à partir de Neo NX *Photo prise à partir de Neo NX *Photo prise à partir de Neo NX
Fuel filling
After opening the seat, release fuel tank cap
TOOL KIT
Tool kit is located under the seat and
by turning it to counter clockwise direction.
strapped with the seat base using a rubber
Now take out the tank cap and place it on the
ring.
33
KNOW ABOUT YOUR NEO
2. Phillips screw driver bit no. 3
3. Screw driver handle
4. 8-10 open end spanner
5. 10-12 open end spanner
6. 14-17 open end spanner
7. 16-17 tubular spanner
8. Combination tool.
9. Tool bag
The different applications of combination
Presence of tool kit in the vehicle will help you tool are illustrated in following figures.
in unavoidable circumstances to tackle minor
maintenance actions.
The tool kit contains following tools:
1. Combination screw driver
( bit no. 2 and flat)
34
KNOW ABOUT YOUR NEO
Open end to adjust throttle cable play. Open end to open & tighten dipstick oil.
35
FEATURES & BENEFITS
Duralife engine
TVS Neo is powered with low
friction over square engine.
4
Which is highly efficient and
proven long life engine. This
gives you better pickup,
FEATURES & higher mileage and long life
BENEFITS durability.
Utility Box
An extra large 9 litres space
to accommodate a batok
helmet, jacket and gloves
inside.
36
FEATURES & BENEFITS
Economy mode (A) Warm up indicator (B)
A Green indicator in speedometer guides the Yet another feature to indicate the warmness
customers, while driving that he/she is of your bike engine. This will blink for few
driving in economy zone where he can save seconds and start glowing continuously until
0
significant amount of fuel and money too. the oil temperature reaches 25 C or two
minutes whichever comes earlier.
A
A
B B
37
FEATURES & BENEFITS
Socket mobile charger !
It is recommended to charge hand phone while
Neo has a socket to charge your hand phone. the engine is running to avoid unnecessary drain of
Open the socket cap and insert the adaptor battery charge.
and charge your hand phone. After charging
close the cap.
G The socket is a provision for the charging.
Appropriate selection of charging adaptor with
respect to your hand phone lies under your
responsibility.
G Use this socket only to charge hand phone. Use
of other accessories like cigarette lighter, torch light
and walkman etc. are not allowed. This may
seriously affect the electrical system.
38
FEATURES & BENEFITS
Glow ring
Ignition switch top cap has a glow ring which
glows in the darkness. This is not powered by
any external source. It works on the light
absorption. Thus the glowing brightness
depends on the exposure of glow ring to light.
39
MAINTENANCE
Maintenance is most important for any kind of bike to keep it
in better condition so that it delivers maximum performance.
In this chapter you will find the maintenance schedule which
will indicate the interval for maintenance activities. Adhering
to the schedule will help to keep your vehicle in better
5
MAINTENANCE
condition.
Since your vehicle contains many moving parts, maintenance
plays a vital role to keep all the moving parts in order so that it
works perfectly without any abnormal wear and tear. Ignoring
maintenance will result in rapid wear and tear of parts. To
obtain maximum benefit we recommend to service your bike
at any of TVS Authorised dealer / PGM / Service outlets.
Periodic maintenance may require replacements of few parts.
Whenever replacing parts of your it is recommended to use
TVS Genuine parts. PT TVS Motor strongly recommends to
service your vehicle at any of TVS Authorised dealer, PGM &
Service outlets.
40
MAINTENANCE
MAINTENANCE SCHEDULE
Period 1 month 4 month 7 month 10 month 13 month
Item (km) 1000 4000 7000 10000 13000
Engine oil R R R R R
Oil filter C C C C C
Air filter --- I&C I&C I&C I&C
Carburettor Assy --- --- C --- C
Spark plug I&C I&C I&C I&C R
Clutch play at cover clutch I&A I&A I&A I&A I&A
Valve & tappet clearance I&A I&A I&A I&A I&A
Fuel hose I I I I I
Front brake I&A I&A I&A I&A I&A
Rear Brake I&A I&A I&A I&A I&A
Front disc brake oil level I&T I&T I&T I&T I&T
Front disc pad I I I I I
Brake hose I I I I I
Steering play I&A I&A I&A I&A I&A
R - Replace; I - Inspect; C - Clean; A - Adjust; L - Lubricate; T - Topup
41
MAINTENANCE
MAINTENANCE SCHEDULE
Period 1 month 4 month 7 month 10 month 13 month
Item (km) 1000 4000 7000 10000 13000
Tyres I I I I I
Wheel bearing I I I I I
Brake switches I I I I I
Front fork I I I I I
Rear shock absorber I I I I I
Throttle switch I&A I&A I&A I&A I&A
Headlamp beam I&A I&A I&A I&A I&A
Drive chain C,L&A C,L&A C,L&A C,L&A C,L&A
Center & side stand --- L I L I
Throttle grip --- L I L I
Throttle cable play I&A I&A I&A I&A I&A
All control cables I,A&L I,A&L I,A&L I,A&L I,A&L
All switches and bulbs I I I I I
Battery electrolite level I&T I&T I&T I&T I&T
Battery Check & Recharge if necessary
R - Replace; I - Inspect; C - Clean; A - Adjust; L - Lubricate; T - Top up
42
MAINTENANCE
MAINTENANCE SCHEDULE
Period 16 month 19 month 22 month 25 month 28 month 31 month 34 month
Item (km) 16000 19000 22000 25000 28000 31000 34000
Engine oil R R R R R R R
Oil filter C C C C C C C
Centrifugal filter Clean at every 18000 Kms
Air filter I&C I&C I&C I&C I&C I&C R
Head cylinder / piston Decarbonise at every 18000 Kms
Carburettor Assy --- C --- C --- C ---
Spark plug I&C R I&C I&C R I&C I&C
Clutch play at cover clutch I&A I&A I&A I&A I&A I&A I&A
Valve & tappet clearance I&A I&A I&A I&A I&A I&A I&A
Fuel hose I I I I I I I
Fuel filter(Inside the fuel tank) Clean at every 18000 Kms, replace if required
Front brake I&A I&A I&A I&A I&A I&A I&A
Rear Brake I&A I&A I&A I&A I&A I&A I&A
Front disc brake oil level I&T I&T I&T I&T I&T I&T I&T
Front disc pad I I I I I I I
R - Replace; I - Inspect; C - Clean; A - Adjust; L - Lubricate; T - Topup
43
MAINTENANCE
MAINTENANCE SCHEDULE
Period 16 month 19 month 22 month 25 month 28 month 31 month 34 month
Item (km) 16000 19000 22000 25000 28000 31000 34000
Brake hose I I I I I I I
Steering play I I I I I I I
Tyres I I I I I I I
Wheel bearing I I I I I I I
Brake switches I I I I I I I
Front fork I I I I I I I
Rear shock absorber I I I I I I I
Throttle switch I&A I&A I&A I&A I&A I&A I&A
Headlamp beam I&A I&A I&A I&A I&A I&A I&A
Chain C,L&A C,L&A C,L&A C,L&A C,L&A C,L&A C,L&A
Center & side stand --- L I L I L I
Throttle grip L I L I L I L
Throttle cable play I&A I&A I&A I&A I&A I&A I&A
All control cables I,A&L I,A&L I,A&L I,A&L I,A&L I,A&L I,A&L
All switches and bulbs I I I I I I I
Battery electrolite level I&T I&T I&T I&T I&T I&T I&T
Battery Check at every service & Recharge if necessary
R - Replace; I - Inspect; C - Clean; A - Adjust; L - Lubricate; T - Topup
44
MAINTENANCE
Battery
Battery is
located under
the utility box.
To access the
b a t t e r y
remove seat
DO IT YOURSELF and utility
box.
To have better battery performance and longer battery life,
customers are requested to follow the steps given below:
1. Cold starting by using kick starter.
2. Charge the battery at every month / service.
3. Do not add more electrical accessories.
45
MAINTENANCE
Fuse Air filter
Fuse is located just below the utility box, to Neo air filter has a paper filter [Link]
access the open the seat. Inside the utility box removing the side panels, remove the air
a lid is provided to access the fuse. Replace filter from the bike. Separate the air filter
fuse with the spare fuse given in the fuse box cover using a screw driver and takeout the
if fuse is blown. filter [Link] the paper element using
a compressed air as shown. After cleaning,
Fuse 10 A
46
MAINTENANCE
!
Do not blow the compressed air directly on the
element. Hold the compressed air at an angle of 450
with moderate pressure so that the filter element is
not torn.
!
Do not clean the filter element with kerosene or
gasoline. It will damage the filter.
reassemble filter element and cover air filter
in the reverse order.
Idling rpm : 1450 ± 50
Carburettor
rpm. Idle rpm should be within the limit as
Carburettor is located on left side of the bike.
specified.
Idling rpm can be adjusted by turning the idle
adjustment screw. Turn the screw in
clockwise direction to increase the rpm and G It is recommended not to disturb the air screw
counter clockwise direction to reduce the when the engine performance is good.
47
MAINTENANCE
Spark plug Spark plug electrode gap : 0.6 mm
Remove spark plug using the spark plug Recommended spark plug BOSCH - UR5DC
spanner and screw driver given in the tool kit.
G It is advisable to tighten the spark plug by hand
till the end and then tighten with the spark plug
spanner.
!
Do not over tighten or cross thread the spark
plug as the aluminium thread of cylinder head will
be damaged.
Engine oil
Check the engine oil level frequently and
replace it periodically.
Clean the spark plug and inspect the Engine oil level check:
electrode gap. If it is not as per the [Link] the bike firmly on center stand. If
specification, adjust to the specified vehicle is driven recently, allow it to cool for
electrode gap. few minutes so that all oil come back to the
sump.
48
MAINTENANCE
2. Remove gauge oil level (Dipstick) from the be between minimum and maximum
cover clutch. level.
3. Wipe off the oil from dipstick and insert to 4. Repeat previous steps once again to
the oil filling orifice. Now take out and confirm oil level. Reassemble the dipstick
check for engine oil level. The level should and tighten.
Engine oil replacement:
1. Warm up the engine for few minutes.
Repeat the first two steps of oil level check.
Maximum level 2. Remove the oil drain plug using a 17 mm
Minimum level spanner. Carefully drain the oil into a
pan/tray. While removing drain plug filter
oil also comes out along with.
3. Clean the filter oil with compressed air and
refit.
G Running engine with very low engine oil will 4. Reassemble the drain plug.
severly damge the engine components.
49
MAINTENANCE
Brakes
Front brake(Drum)
1. Measure front brake free play at the end of
front brake lever as shown. The play
measured should be between 10-15 mm.
10-15 mm
5. Fill fresh engine oil as specified in this
manual.
Oil recommended :
SAE 20W40/TVS TRU4 Premium Engine oil
6. Repeat the last two steps of oil level check. Front brake free play : 10 -15 mm
2. Specified free play can be obtained by
turning the adjuster nut in or out.
50
MAINTENANCE
reservoir to be checked periodically.
3. Turn the adjuster clockwise to reduce the
free play and counter clockwise to increase 1. Check the brake fluid level through the cut
the free play. given in cover handle rear. The level must
be above the mark ‘lower’ on the master
Front brake(Disc) cylinder.
Front disc brake does not require any Check the brake fluid level only when the
adjustments in terms of free play. It has self
adjusting brake pads. But brake fluid level in master cylinder is parallel to the ground.
2. If the level is below the lower mark, check
for any leakage in the brake system and
refill.
3. While applying brake, if you feel it is more
spongy or ineffective, it may be due to the
entry of air into the brake system. For this
you need to carry out air bleeding.
Contact TVS Motor Company authorised
service outlets for any service like air bleeding
, brake oil refilling etc., whenever required.
51
MAINTENANCE
Rear brake Brake shoe wear indicator
1. Measure the rear brake pedal free play When brake is applied, the index mark (A) on
between initial position of brake pedal and the cam brake should be within the range on
the brake pedal fully pressed position. the wear limit indicator (B) on the brake panel
[Link] the brake adjuster nut to increase or assembly.
decrease the pedal free play. The play
should be within the specification.
15 - 25 mm
G Replace the brake shoes, if the wear indicator
Rear brake free play : 15 -25 mm crosses the wear limit. Replace brake shoes as a set.
52
MAINTENANCE
In case, the mark crossing the wear limit, pressure not only hasten tyre wear, but also
consult the nearest TVS Motor Company affects the stability of the bike seriously.
Authorised service outlet.
Under inflated tyre makes smooth cornering
Tyre difficult and over inflated tyre decreases the
Tyre pressure: tyre contact with the round which can lead to
skidding and loss of control. Ensure that the
Check tyre pressure at least once in a week if
tyre pressure is within the specified limits at
not more frequently. Insufficient tyre air
all [Link].
Tyre Pressure
2
Front 2.00 kg/cm (29 psi)
2
Rear 2.25 kg/cm (33 psi)
!
The tyre inflation pressure and the tyre
condition are extremely important for the
performance and safety of the rider. Check the
tyres more frequently for inflation pressure as well
as for wear pattern on it.
53
MAINTENANCE
Tyre tread condition !
Use of tyre other than the standard may cause
Operating the bike with excessively worn instability. While reassembling tyre, ensure that
tyres will decrease riding stability and can the arrow mark (A) provided on the tyre facing the
lead to loss of control. direction of wheel rotation.
Hence It is recommended to replace the tyre
WHEEL REMOVAL
when tyre wears off to the tyre wear indicator
Front wheel (Drum brake)
level (indicated by mark “ “ on the tyre).
1. Remove the front wheel axle nut using a
54
MAINTENANCE
17mm spanner. Hold the other end of the
axle with 14mm spanner if required.
2. Pull out the axle and take out the wheel
assy. Takeout the spacer from wheel assy.
3. Separate the brake panel and takeout the
wheel assy.
4. Reverse the above steps to reassemble the
front drum wheel.
Front wheel (Disc brake) brake pads to avoid binding.
1. Remove the front wheel axle nut using a 4. Reverse the above steps to reassemble the
17mm spanner. Hold the other end of the front disc wheel.
axle with 14mm spanner if required.
2. Pull out the axle and take out the wheel Rear wheel
assy along with the disc front brake, spacer 1. Remove the nut rear brake adjuster and
complete and hub drive speedo. disconnect the rod, remove split pin and
3. Keep some cushion in between the disc nut from the torque link rear mounting.
55
MAINTENANCE
2. Remove the rear wheel axle nut using a 5. Separate the drum sprocket and the spacer
17mm spanner. Hold the other end of the from the rear wheel assembly and take out
axle with 14mm spanner if required. the rear wheel complete.
3. Pull out the axle and take out the wheel 6. Reverse the above steps to reassemble the
assy. Takeout the spacer from rear brake rear wheel.
panel. 7. Adjust the chain after reassembly.
4. Separate the brake panel from the wheel
assy. Chain adjustment
1. Loosen the rear wheel axle nut.
2. Loosen the lock nut(A&B) first and adjust
the chain adjusting nuts (C&D)on both L
and R side equally in or out looking at the
line mark (E&F).
3. The chain free play should be between 20-
25mm.
4. In this position leave adjuster and tighten
both the lock nuts(A&B).
56
MAINTENANCE
Head lamp bulb replacement
1. Loosen CRPH screws M5x16 (4Nos) from
the cover main pipe center front using a
phillips screw driver.
[Link] the rear wheel axle nut.
G Maintain equal number of line marks on both
the chain adjusters.
2. Loosen Hex bolts (2 Nos) from the licence
It is advised to Lubricate chain assy after every plate bracket mounting and separate cover
water service for better chain life. frame head.
3. Loosen Screw (4 Nos) from Cover Handle
Rear
57
MAINTENANCE
G Always use only the recommended type and
specified rating of bulbs.
After reassembling headlamp assembly it is
advised to readjust the headlamp beam.
G Neo X3i is fitted with HS1 Halogen bulb. Do not
hold the bulb at its tip and glass region, as it affects
the bulb life and performance significantly .
4. Disconnect the headlamp socket from the 7. Follow the removal procedure in the
wiring. Dislocate boot from the headlamp. reverse order for reassembly.
5. Pull out the headlamp bulb connector and Head lamp beam adjustment
take out the bulb headlamp after
Head lamp beam can be adjusted by
dislocating the clip bulb holder from the
loosening the Bolt (1Nos.) provided at the
bracket.
bottom mounting of headlamp. Adjust the
6. Replace the bulb with a new one.
headlamp assy as required and tighten the
screws.
58 54
MAINTENANCE
*Photo prise à partir de Neo NX
Tail lamp bulb
Neo Tail lamp bulb can be replaced by 2. Take out the lens.
removing lens tail lamp. Removal procedure 3. Now tail lamp bulb is accessible.
is as follows:
1. Remove screws (2Nos.) from the RC lamp. 4. Replace the tail lamp bulb with a new one.
5. Reverse the above steps for reassembly.
G Always use only the recommended type and
specified rating of bulbs.
59
SERVICE RECORD
Your Neo has nineteen periodic services. To keep the record of
the maintenance history, service record sheet is attached in
this owners manual book. Please have the service record
sheet filled by the dealer who is carrying out the maintenance
service of your Neo.
6
SERVICE RECORD
For availing all services, please take your vehicle along with
this manual to any of your friendly TVS dealer or any TVS
authorised outlet. The dealer will perform the applicable
periodic service of your Neo for your satisfaction. For your
record, the dealer will affix their stamp on service record
sheet.
Periodic maintenance always helps good performance of your
bike and the services are planned to keep your Neo delivers
you the optimum performance.
60
SERVICE RECORD
Please remember that after all the services
are over, periodic servicing of your vehicle at
the same intervals as specified in the
maintenance schedule or at appropriate
intervals depending upon the extent of use
will make your Neo at best level of
performance.
61
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
1st service
1 1 month or 1000 km
whichever occurs earlier
2nd service
2 4 months or 4000 km
whichever occurs earlier
3rd service
3 7 months or 7000 km
whichever occurs earlier
4th service
4 10 months or 10000 km
whichever occurs earlier
5th service
5 13 months or 13000 km
whichever occurs earlier
62
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
6th service
6 16 months or 16000 km
whichever occurs earlier
7th service
7 19 months or 19000 km
whichever occurs earlier
8th service
8 22 months or 22000 km
whichever occurs earlier
9th service
9 25 months or 25000 km
whichever occurs earlier
63
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
11th service
11 31 months or 31000 km
whichever occurs earlier
12th service
12 34 months or 34000 km
whichever occurs earlier
13th service
13 37 month or 37000 km
whichever occurs earlier
14th service
14 40 months or 40000 km
whichever occurs earlier
15th service
15 43 months or 43000 km
whichever occurs earlier
64
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
16th service
16 46 months or 46000 km
whichever occurs earlier
17th service
17 49 months or 49000 km
whichever occurs earlier
18th service
18 52 months or 52000 km
whichever occurs earlier
19th service
19 55 months or 55000 km
whichever occurs earlier
65
PT TVS Motor Company Indonesia
Office Sales and Marketing :
WirausahaBuilding3rdFloor,HRRasunaSaidRoadClusterKav.C-5
Kuningan,Jakarta12920,Indonesia
Phone:+622130020570,Fax:+622130020576www.[Link]
Factory:
SuryaCiptaCityofIndustry,SuryaMadyaBlok1-30
KutanegaraVillage,Ciampel,Karawang41361,WestJava,Indonesia
Edition December 2019
