IS-UZU SPEC. NO.
6770
DATE 98/7
ISUZU DIESEL 4JG2PD-Ol ENGINE SPECIFICATION
FOR
GENESET
IGM Isuzu Motors Limited.
[Link]
Manager
International Sales Dept.
Engine Sales Division
Date: Date: / '/1r;./1'~
ISUZU MOTORS LIMITED
frOKYO JAPAN
ISUZU DIESEL 4JG2 ENGINE SPECIFICATIONS
SPEC. NO. 6770
DATE 98/7
ENGINE MODEL 4JG2PD-01
CUSTOMER IGM
APPLICATION GENESET
TYPE FOUR CYCLE. WATER COOLED, OVERHEAD VALVE
VERTICAL IN-LINE, SWIRL CHAMBER TYPE
[Link].-BORE x STROKE 4-95.4 x 107.0
DISPLACEMENT 3.059 Lit
COMPRESSION RATIO 20.5 TO 1
FIRING ORDER 1-3-4-2
RATING (DIN 6271; WITHOUT COOLING FAN, PRODUCTION TOLERANC +5%)
STAND-BY 28.6kW / 1450 rpm
PRIME 26.0kW / 1500 rpm
IDLE ENGINE SPEED 1000rpm + 25
NO LOAD [Link] SPEED ~1575 rpm (50Hz)
AIR INTAKE SYSTEM NATURALLY ASPIRATED
LUBRICATION SYSTEM FULL FORCED PRESSURE FEED TYPE
OIL PUMP TROCHOID TYPE, GEAR DRIVEN FROM CAMSHAFT
0
ANGULARITY LIMIT 0.262 rad (15 ) ALL DIRECTION
LUBRICATION OIL CAPACITY MAX. 7.3 lit. MIN. 5.3 lit. (OIL PAN ONLY)
TYPE OF LUBRICTION OIL API CC or CD
COOLING SYSTEM· WATER CIRCLATION TYPE BY PRESSURIZED
CENTRIFUGAL VANE TYPE BY VEE BELT DRIVEN
COOLANT CAPACITY 4.5 Lit. (ENGINE ONLY)
FAN SPEED RATIO 1.21 (CRANKSHAFT PULLEY DIA. / FAN PULLEY DIA.)
ISUZU DIESEL 4JG2 ENGINE SPECIFICATIONS
SPEC. NO. 6770
DATE 98/7
FUEL SYSTEM BY PLUNGER AND NOZZLE, HIGH PRESSURE SOLID INJ. TYPE
INJECTION PUMP ZEXEL MAKE, IN-LINE BOSCH A TYPE,
GOVERNOR RSV VARIABLE SPEED CONTROL MACHANICAL GOVERNOR
CONTAINING FUEL FEED/PRIMING PUMP
0
INJECTION TIMING 0.244 rad (14 ) BTDC
INJ. NOZZEL OPENING PRESSURE 14.7 MPa (150 kg/Cm)
TYPE OF FUEL DIESEL FUEL (SAE 2D TYPE)
ELECTRICAL SYSTEM NEGATIVE GROUNDING SYSTEM, 12V
STARTING AID GLOW PLUG
STARTER 12V-2.2kW
ALTERNATOR 12V-35A
DRY WEIGHT APPROX. 245 kg
DIMENSIONS(L x W x [Link]) 814.5 x 625 x 757
ENGINE ASM DRAWING NO. D11-6321
PERFORMANCE CURVE NO. SD..., 7050
ISUZU DIESEL 4JG2 ENGINE SPECIFICATIONS
SPEC. NO. 6770
DATE 98/7
DRESS LEVEL
No. ITEM PARTS NO. DESCRIPTION
FLYWHEEL ASM; WIRING GEAR 8944314702
FLYWHEEL REAR TYPE
1 -1 FLYWHEEL 8944210041
1 -2 RING GEAR 8944196021
2 FLYWHEEL; REAR 8941754091 SAE #10 METRIC
3 HOUSING ASM; FLYWHEEL 8970789240 SAE #4 WITH METRIC HOLE
4 OIL PAN ASM; WIDRAIN PLUG 8971707120 FRONT SUMP TYPE
5 OIL PRESSURE WARNING SW. 1824100082 OPERATIVE FROM 29.4 kPa ( 0.3kgl cm2 )
NORMAL OPEN
6 OIL LEVEL GAUGE ASM 8970391980 INSTALLED ON RH SIDE
7 OIL FILTER ASM 8944621371
7 -1 CARTRIDGE; OIL FILTER 8944309831
8 PULLEY; CRANKSHAFT 8944194572 W - DAMPER, 3-GROOVES, E.o.143mm
9 COOLING FAN ASM 8944838940 ¢ 430 , BLOWER, 6 BLADES
10 PULLEY; FAN 8944598153 1-GROOVE, E.D.118mm
11 BEL T ASM ; COOLING FAN 1136710081 L=1015mm
12 SPACER; COOLING FAN 9136420780 T=32mm
13 WATER PUMP ASM 8971233290 CENTRIFUGAL VANE TYPE
14 THERMOSTAT HOUSING ASM 8944288120
15 THERMOSTAT 8942149620 OPEN 82°C, FULL OPEN 95°C
16 OVERHEAT WARNING SW. 8944032410 OPERATING TEMP: 95°C
17 WATER INLET PIPE 8943163560
18 WATER OUTLET PIPE 8971690150 UPWARD TYPE
19 INLET MANIFOLD ASM 8971708640 CENTER UPWARD TYPE
20 INLET PIPE 8971079581 FRONTWARD TYPE, 0.0. 54mm
21 EXHAUST MANIFOLD 8941475330 REAR UPWARD TYPE
ISUZU DIESEL 4JG2 ENGINE SPECIFICATIONS
SPEC. NO. 6770
DATE 98/7
DRESS LEVEL
No. ITEM PARTS NO. DESCRIPTION
22 INJECTION PUMP ASM 8971710371
23 INJ. NOZZLE ASM; W/HOLDER 8971406240
23 .... 1 INJ. NOZZLE 8971074440
24 FUEL FILTER ASM 8941517451 SPIN-ON TYPE
24 .... 1 CARTRIDGE; FUEL FILTER 8944147963
25 ALTERNATOR ASM 8944237560 HITACHI, 12V-35A , WITH REGULATOR
26 STARTER ASM 8972047130 12V-2.2kW , REDUCTION TYPE
27 GLOW PLUG 8970437441 RATING 10.5V .
28 FOOT; ENGINE FT RH 8944350861
29 FOOT; ENGINE FT LH 8944350871
ISUZU DIESEL 4JG2 ENGINE SPECIFICATIONS
SPEC. NO. 6770
DATE 98/7
LOOSE PARTS
No. ITEM PARTS NO.
INSTRUCTION MANUAL 1320000000
2 CONTROL RESISTANCE 9825300460
3 SWITCH ASM; STARTER 8944025000
iii COLOR CODE OF WIRE CQNNECTIGlN TABLE
c: B
Y
BLACK
YELLOW
TEI*4INAL
a OFF
B B. Rt Aa: At c I
~
N L BLUE
0 J 1--1
C R RED :=t-I !£AT
PRE. ...,... ... ... I
j :::IJ
W WIHTE ~ ON ".....
,..
... ...
,..
J ::;x::::: 1--1
G GREEN z:
3: >-
~ START ....... ....... ...,...
- ~ J tTl
a
-<CJ)
~- ~CJ
:J:J I I 1--1
.J..U.J..IT
(I) [Link] PlUG en):>
-<CJ)
r- enIJ
--I ):::>
E
- STARTER S'II. tTl ~
::3::
.....
m
c FUSE TO ACCESSOOY
.:- C~SE i~GL~i
~; II
rCH~ r ~~F~l CAJ~P
~ L..._ - - - - - .-- j
j
/AJ'SrI1LLcl:>
BY ~lJ5r()M~R 1-1-
I
s: )) bY II 60 l
l/
I
~
BATIERY
/
CD
Q)
ALTEANATOR STARTER
I, f'V~~ M~' --,
/
Jl h~7>1iI1 L;;:b
lJ Y CIJ~1()1A~1( OIL [Link]. OVERHEAT SW .. ~
c..
(Push off)
G>
N
en -c
c c
0, 6
.....
CD NO MARK WIRE SPEC. 0.85
UI
o
,PERFORMANCE CURVE ftrkJoqt.:ft 4JG2PD01
SD~705C) CONDITION; DIN 6271
i WITH COOLING FAN
WITHOUT SILENCER / AIR CLEANER
l(J
1.·.
~.4+
lI~
I !
ENGINE SPEED ( rpm)
,~ j
ISUZU 4JG2 ISUZU MOTORS LTD.
DIESEL ENGINE [Link] OG1-6321
-4JG2PD-Ol DATE JUN,1998
37.4
IF,-.')(\'r---,....!:..l-~l+-In
~./J).--{............---I~~
SUCTION&
FUEL RETURN PIPE
J
n //
~-
~
- jII
(-'!-
;;t
J ~~
I-? 9
"'10
"0
00 ~~o ~
I rr-
I
K1~ Ul
Of
to
~~ ~
TS- mm
<r1
N C'l
to ('11
... ... . ...
~ ~ 0
... N ~ <r1
"f
.-t to
I_~ ... ...
('11 Pl
53.B
A (TACHO SENSOR) CONTROL LEVER
n
~~-
'l'...
"\ i
28.5 17.8
100.1
814 5
694.5
517
388
369
181
U1
N
mm
ON
C\I
439
584
697.5
251 170
155.8
145.3
..
2-M8X1.25
80 DEEP12
I----::;;;.:;.;..~=~L=E_.V.;;;L......
E GAUGE)
625
217
549
667
222
166
,,:.
to
m
o
N
~
53",O
- -rrl.;r
~ ~
112X1.75
P 25 293
352 WATER INLET PIPE
399