Proportional Pressure Reducing Valves: KBX (C) G-6-1 KBX (C) G-8-1
Proportional Pressure Reducing Valves: KBX (C) G-6-1 KBX (C) G-8-1
GENERAL DESCRIPTION 3
FUNCTIONAL SYMBOLS 4
MODEL CODES 5
OPERATING DATA 6
PERFORMANCE DATA 8
Pressure underride . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pressure drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pressure gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION DIMENSIONS
KBX(C)G-6/8 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
XCGVM-6-10R subplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ELECTRICAL INFORMATION
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FURTHER INFORMATION 15
This product has been designed and tested to meet specific standards outlined in the European Electromagnetic
Compatibility Directive (EMC) 2014/30/EU which repealed Directive 2004/108/EC. For Restriction of Hazardous
Substances, complies to (RoHS) Directive 2011/65/EU. For instructions on installation requirements to achieve
effective protection levels, see the Installation Wiring Practices for Eaton’s Electronic Products. Wiring practices
relevant to this Directive are indicated by Electromagnetic Compatibility (EMC).
These two-stage pressure reducing valves incorporate an High valve response ensures that the reduced outlet
electro-hydraulic proportional pressure pilot stage by which pressure is unaffected by inlet pressure peaks. Excess
the reduced pressure setting is adjustable in response to an buildup of outlet pressure (during long holding periods,
electrical input. Each model is available in two sizes, with or flow back from an actuator reacting to an overload) is
prevented by the small check valve in the mainstage spool,
optional free reverse flow check valve. allowing fluid to bleed-off across the pilot stage.
Basic characteristics The integral amplifier allows the pressure to be controlled
Max. inlet pressure........................... 350 bar (5000 psi) from a voltage or current signal range. The amplifier
Max. reduced pressure..................... 330 bar (4750 psi) is mounted in a robust metal housing and electrical
Max. flow rate.................................. 300 L/min (80 USgpm) connections are via an industry standard 7-pin plug.
Mounting face to ISO 5781 (B port high pressure inlet): Factory-set adjustments ensure high reproducibility
valve-to-valve.
For KBX(C)G-6................................... AG-06-2-A
For KBX(C)G-8................................... AH-08-2-A Features and benefits
Design features •• Remote electrical proportional control of reduced
pressure from a choice of five pressure ranges per
A maximum outlet pressure to suit the application valve size.
requirements is preset by the manual adjustment. Below
this maximum setting, the outlet pressure is controlled by
•• Excellent repeatability and stable performance results
the solenoid operated proportional pilot valve, according to from cartridge design of mainstage parts.
the electrical command signal applied to the amplifier. •• Low installed cost and space requirement from high
The “normally open” condition of the mainstage allows power/size ratios.
full flow from inlet to outlet port until the required reduced •• On-board ramp.
pressure is reached, whereupon the mainstage closes, or
reduces the flow sufficient only to maintain the required
outlet pressure.
Typical section
P T
B A Y
B A Y
KB * * G * * *** * Z * 3 A P*7 * 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
G Subplate mounted
11 Ramp
5 Interface - ISO 5781 3 Standard ramp for KBX(C)G 6/8 valve
With B port high pressure inlet, A port reduced types
pressure outlet
6 AG-06-2-A 12 Command/pressure characteristic
8 AH-08-2-A
A Standard
6 Manual adjustment
13 Electrical connection
W Screw/locknut
PC7 7 pin connector, without plug supplied
7 Reduced pressure adjustment PE7 7 pin connector, with plug supplied
Based on inlet pressure of 350 bar (5000 psi). PH7 As PE7 but with pin ‘C’ used for
Note, with 100 bar (1450 psi) inlet the lower limits will enable signal
be 2-3 bar (30-43 psi) lower PR7 as PC7 but with pin ‘C’ used for
enable signal
40 10-40 bar (145-580 psi)
100 12-100 bar (175-1450 psi) 14 Coil rating
160 14-160 bar (200-2300 psi) H1 24V DC amplifier supply
250 15-250 bar (220-3625 psi)
330 15-330 bar (220-4750 psi) 15 Design number, 1* series
11 Subject to change. Installation
dimensions unaltered for design
numbers 10 to 19 respectively
WARNING
To conform to the EC Electromagnetic Compatibility
directive (EMC) this KBCG valve must be fitted with
a metal 7-pin plug. The screen of the cable must
be securely connected to the shell of the metal
connector. A suitable IP67 rated connector is available
from Eaton, part no. 934939. Alternatively a non IP67
rated connector is available from ITT-Cannon, part no.
CA 02 COM-E 14S A7 P.
Standard test conditions are with antiwear hydraulic oil at 36 cSt (168 SUS) and 50°C (122°F)
Maximum pressures:
Port B (pressure inlet) 350 bar (5000 psi)
Port A (reduced pressure outlet) See 7 in “Model Code”
Port Y▲ and side drain port Y1 ▲ 2 bar (30 psi)
▲ Back pressure at these ports is additive to the reduced
pressure setting of the valve.
Rated flow at Δp = 12 bar (175 psi) and 0 mA to coil:
KBX(C)G-6 200 L/min (53 USgpm)
KBX(C)G-8 300 L/min (80 USgpm)
Pressure adjustment ranges See 7 in “Model Code”
Minimum pressure differential (P B-PA) for effective
reduced pressure control, all models 20 bar (300 psi)
Pilot control drain flow, all models 1,5 L/min (0.4 USgpm) max.
Amplifier rating 24V x 40W (18V-32V including 10% pk.-to-pk. Max. ripple)
Command signal:
Volts (see model code 10 - 1) 0 to +10V or 0 to -10V
Input impedance 47 kΩ
Common mode voltage to pin B 4V
Current (see model code 10 - 2) 4 to 20 mA
Input impedance 100Ω
7-pin plug connector Pin Description
A G A Power supply positive (+)
B B Power supply 0V and current command return
F
C Valve enable (PH7 & PR7)
D Command signal (+V or current in)
E C
E Command signal (-V or current GND)
D F Output monitor
View of pins of fixed half G Protective ground
Electromagnetic compatibility (EMC) IEC 61326-2-1 (Electrical equipment for measurement, control and laboratory use)
Conducted Emissions CISPR11 -2015-06 Ed 6.0/EN55011 - Class A, 150kHz to
30MHz
Radiated Emissions CISPR11 -2015-06 Ed 6.0 /EN55011 - Class A, 30MHz – 1GHz
RF Continuous Conducted disturbances IEC 61000-4-6, 3Vrms Class A 150 KHz to
80 MHz
RF Electromagnetic Field, 80MHz to 1GHZ, 10V/m; 1.4GHz to 2.7GHz, 3V/m; Meets
Criterion A
Surge: IEC 61000-4-5
• DC Power Port : ±1kV
• Signal/Control Port : ±1kV
ROHS Compliance: Complies with: Restriction of Hazardous Substances (RoHS) Directive 2011/65/EU
Monitor signal (pin F) 1.7 V/amp solenoid current
Output impedance 10 kΩ
Pressure gain See graph
Factory setting - Maximum with 100% command signal.
Pressure underride See graph
Hysteresis, using Vickers™ drive amplifier <7%
Pressure underride
KBX(C)G-6/8-*-330- - - models, at inlet pressure 350 bar (5000 psi)
psi bar
5000 350
300
4000
Reduced pressure at port A
250
3000
200
150
2000
100
1000
50
0 0
0 100 200 300 L/min
KBX(C)G- 8
0 20 40 60 80 USgpm
Pressure drop
From port B to A at pressures below reduced pressure setting:
KBX(C)G-6 valves...........Curve A
KBX(C)G-8 valves...........Curve B
From port A to B through check valve (mainstage assumed closed).
Types KBXCG only:
KBXCG-6 valves.............Curve C
KBXCG-8 valves.............Curve D
psi bar
175 12
150
10
125 A B
Pressure drop
8
100 C D
6
75
4
50
25 2
0
0 50 100 150 200 250 300 L/min
0 20 40 60 80 USgpm
Flow rate
Pressure gain
Typical example KBX(C)G-6/8-*- 250, at psi bar
inlet pressure 350 bar (5000 psi). 300
4000
250
150
2000
100
1000
50
0
0 10 20 30 40 50 60 70 80 90 100
% Solenoid current
Step response
Typical data for KBX(C)G-*-*- 250 model.
Test method
1. Inlet pressure set 300 bar (4350 psi)
Test circuit
Pressure transducer
P
U
Flow rate
Throttle
valve
Test valve
(simplified symbol)
KBX(C)G-6/8 models
Dimensions are shown in mm (inches)
3rd angle
projection
Locknut
77,5
17,0 (0.67)
(3.1)
A/F
30,0
(1.2) 16,0 (0.63)
176,0 (6.9)
C D
Model C D E RAD F H
KBX(C)G-6 42,0 66,0 10,0 89,0 92,0
(1.7) (2.6) (0.4) (3.5) (3.65)
KBX(C)G-8 40,0 77,0 11,0 104,0 107,0
(1.6) (3.1) (0.43) (4.1) (4.25) H F
Port Y
E
View “A-A”
WARNING
To conform to the EC Electromagnetic Compatibility
directive (EMC) this KBCG valve must be fitted with
a metal 7-pin plug. The screen of the cable must
be securely connected to the shell of the metal
connector. A suitable IP67 rated connector is available
from Eaton, part no. 934939. Alternatively a non IP67
rated connector is available from ITT-Cannon, part no.
CA 02 COM-E 14S A7 P.
AH-08-2-A J
K
When a subplate is not used, a raised pad must be
L Ø M10 x 16,0 (0.63)
provided for mounting. The pad must be flat within Q (min.)
min. depth full thread
0,001 mm/100 mm (0.0001”/10”) and smooth within M
0,8 μm (32 μin). Dimensional tolerances are ±0,2 mm
(±0.008”) except where indicated. Y
S T
Port functions Ø 4,8 (0.19 dia)
A = Reduced pressure outlet (Also free reverse flow P R A
U (min.)
inlet for KBXCG valves) B
XCGVM-6-10R subplate
43,0
116,0 (4.5)
(1.7)
4 holes, Ø11,0 (0.43 dia) 21,0 (0.83)
104,0 (4.1)
through, Ø17,5 (0.69 dia)
12,0 (0.5) 80,0 (3.15) spotface 20,0 (0.8)
26,9 (1.06)
Y Tapped G1
A B Port A (1" BSPF)
Tapped G1/ 4 x 19,0 (0.75)
( 1/ 4" BSPF) Port Y depth full
Port B thread, in 126,0 69,0 88,0 150,0
x 12,0 (0.5) depth
underside (5.0) (2.7) (3.5) (6.0)
full thread, in Port X
underside
R28,0 (1.1 rad.)
Connections must be made via the 7-pin plug mounted on Screen (Shield)
the amplifier. Recommended cable sizes are:
A suitable cable should have at least 6 cores with pairs
Power cables of conductors individually screened and an overall screen.
Cable outside diameter 8,0-10,5 mm (0.31- 0.41 inches).
For 24V supply: See connection diagrams on next page.
0,75 mm2 (18 AWG) up to 20m (65 ft)
1,00 mm2 (16 AWG) up to 40m (130 ft)
+24V A +24V
Power 0V B
+5V
PWM
Enable C
modulator
Command
signal Non-inverting D
Inverting E
Ramp Gain
Current monitor F
Protective ground G
Solenoid drive
WARNING
All power must be switched off before connecting or
disconnecting any plugs.
Block diagram
Voltage input (M1) wiring
n Spool position monitor voltage (pin F) will be referenced
to the KB valve local ground.
Power
Supply +24V A
0V B
C
Inner screen
Demand
0V D or E Valve
Signal
±10V E or D must be
Drain wire connected
G
Spool 0V to ground
Position via
Monitor Input subplate
F
Enclosure
Connector
0V must be
connected to ground shell
Power
Supply +24V A
0V B
Enable
Signal 0V
+8.5V C
to 36V
Inner screen
Demand Valve
0V D or E
Signal must be
E or D
±10V Drain wire connected
G to ground
Spool via
0V
Position Input F subplate
Monitor
Enclosure
0V must be Connector
connected to ground shell
Power
Supply +24V A
0V B
C
Inner screen
Demand
0V E
Signal Valve
4 - 20 mA D must be
Drain wire connected
G
Spool 0V to ground
Position via
Monitor Input F subplate
Enclosure
Connector
0V must be
connected to ground shell
Materials and seals used in these valves are compatible Max............................................+70°C (158°F)
with: For fluids where limits are outside those of petroleum
Anti-wear petroleum oils.................................L-HM oil, consult fluid manufacturer or Eaton representative.
Whatever the actual temperature range, ensure that
Non-alkyl based phosphate esters..................L-HFD viscosities stay within those specified under “Hydraulic
The extreme operating range is 500 to 13 cSt (270 to 70 Fluids”.
SUS) but the recommended running range is 54 to 13 cSt Ambient for:
(245 to 70 SUS). For further technical information about
fluids see 694. Valves at full performance specification: -20 to +70°C
(-4 to +158°F).
Contamination control requirements Valves, as above, will operate at temperatures of 0 to
Recommendations on contamination control methods -20°C (32 to -4°F) but with a reduced dynamic response.
and the selection of products to control fluid condition are
Storage:
included in Eaton Hydraulic Fluid Recommendation 03-401-
2010 rev 1. -25 to +85°C (-13 to +185°F)
For products in this catalog the recommended levels are: Seal kits
Up to 210 bar (3000 psi).........................18/16/13 Pilot valve:
Above 210 bar (3000 psi)........................17/15/12 KBCG-3....................................... 02-145869
Installation and start-up Guidelines Mainstage valves:
The proportional valves in this catalog can be mounted in KBX(C)G-6................................... 614824
any attitude but it may be necessary, in certain demanding
applications, to ensure that the solenoids are kept full of KBX(C)G-8................................... 614826
hydraulic fluid.
If this proves to be the case any accumulated air can be
bled from the solenoid bleed screw. This task is easier
if the valve has been mounted base downwards. Good
installation practice dictates that the tank port, and any
drain port, are piped so as to keep the valve full of fluid
once the system start-up has been completed.
Temperatures
For petroleum oil:
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September 2020 of their respective owners.