Designing with H+H Aircrete Solutions
Designing with H+H Aircrete Solutions
[Link]
Living up to a new promise
H+H is evolving to meet the changing needs of a developing industry. We understand that it is
no longer enough to supply high quality products and have developed a distinctive partnership
approach, adding value at every stage of the supply chain.
Our customers recognise the benefit of We manufacture the highest quality, Since setting up our first research and
working this way and now is the time to technically innovative aircrete development laboratory in 1969, H+H has
change our branding to reflect our unique components, but more than that, we been at the forefront of aircrete research
brand promise: a minor change in looks specialise in the design and construction and manufacturing.
reflecting a significant step forward in of high-performance, durable, cost
A totally focused strategy, combined with
communicating our difference. effective structural walls.
specialised resources, has enabled us to
From initial planning through to design, With their thermal, acoustic and undertake pioneering work with solutions
distribution and construction, H+H is load bearing capabilities, H+H products including Celcon Blocks, Celcon Plus
committed to adding value at every offer simple solutions to the latest Blocks, Jumbo Bloks, the H+H Thin-Joint
stage of the building process, recognising Building Regulations. In addition to being System the Rå Build Method and the
that from genuine partnership comes lightweight they also have the benefits of H+H MMC build solution with Celcon
responsive efficient and reliable high resistance to fire, sulfate attack, Elements.
customer service. frost and water penetration.
2
Contents
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Introduction
In this guide we have brought together the two areas for using
aircrete, the Design process and Building. The first section
looks at the Design elements needed to create successful
masonry structures and the second how to Build successfully.
Designing with Aircrete Building with Aircrete Most blocks are available in a wide range
of thicknesses from 100mm to 355mm
This has been written to help architects This part of the guide has been written and have the following face dimensions:
and specifiers achieve the most efficient to emphasise the practical use and
designs using H+H UK products, whether application of H+H UK products. Celcon Blocks all grades
for low-rise housing or multi storey 440 x 215mm
buildings. This includes detailed guidance on:
stacking and storage, recommended Celcon Plus Blocks all grades
There is detail on Structural Design when mortar types and strength, laying blocks, 630 x 215mm
building Low Rise Housing (up to three cutting, chasing and fixing to blocks,
storeys), designing with higher strength applying internal and external finishes Jumbo Bloks all grades
blockwork and Eurocode 6. Also included 630 x 250mm
is information on H+H product, from H+H Aircrete
Foundation Blocks all grades
below DPC to roof level, together with
All H+H aircrete is strong and lightweight (except Solar Grade)
their characteristics and uses.
and easy to work with. Most thicknesses 325 x 215mm and 440 x 215mm
The guide also includes notes on using are well below 20 kg, the CONIAC
regulation limit for single-handed, Note
aircrete in cavity, solid, internal and
repetitive lifting. They are available for A range of detailed drawings and BIM
separating walls. Accommodation of
use in four grades. objects are available on our website
movement, the positioning of joist
[Link]
hangers, restraining straps, wall ties and
All H+H aircrete products can be
lintels, along with using aircrete with The latest Material Safety Data
finished with render, tile hanging or
dissimilar materials are also highlighted information can also be found on
decorative cladding. They are available
in this document. our website.
in Solar Grade, Standard Grade, High
Strength Grade and Super Strength
For more information please contact
Grade, complying with European product
our Technical Department on
standard BS EN771-4 for aircrete
01732 880580 or our Sales Team
masonry units. Standard Grade, High
on 01732 886444.
Strength Grade and Super Strength
Grade blocks are principally for wall
constructions both above and below DPC.
Solar Grade offers enhanced thermal
performance and is principally used for
the inner leaves of external cavity walls
and for solid walls.
4
Designing with Aircrete
Structural design
Design of Low Rise Housing The general structural requirements
of these documents are summarised
The following documents set out simple
(drawing 01), where for two storey
design guidance for low rise housing:
housing the minimum strength for
The Building Regulations Approved blocks is 2.9N/mm2 and for three storey
Document ‘A’ for England and Wales. housing, the lowest storey is 7.3N/mm2,
whilst 2.9N/mm2 is retained at the two
Small Buildings Structural Guidance
upper levels. Thus, all grades of H+H
document for the Building (Scotland)
aircrete can be used where 2.9N/mm2
Regulations.
blocks are shown (drawing 01) and blocks
BS 8103-2 (Structural design of low from the higher strength grades range
rise buildings – Part 2 Code of can be used at the lower storey of a three
Practice for Masonry Walls storey building. It should be remembered
for housing). that structural calculations can still be
carried out, which may lead to a more
These give block strength requirements
economical solution.
for certain types of buildings in
accordance with European Standards.
H+H products are manufactured to
meet the requirements of the above
documents.
Notes
01
1. If Hs is not more than 2.7m, the compressive strength of
blocks used in the wall should be as indicated by the key.
Structural design
Continued...
Where the layout of the dwelling is Designing with Higher Strength For designs to BS5628, the characteristic
outside this guidance or it is greater Blockwork compressive strength of masonry, fk,
than three storeys, a structural design should be obtained from Tables 2a - 2h
When designing in accordance with
calculation is necessary. (based on mortar strength and size of
BS-5628-1 or Eurocode 6, account will be
masonry unit). Given below in Table 1 are
The requirements for disproportionate taken of a number of factors. To calculate
values interpolated from BS5628 Table 2
collapse effectively limit masonry how much load any given wall can take,
which are relevant to walls constructed
constructions to four storeys. Aircrete the following are considered:
with H+H aircrete blocks.
can of course be used for infill blockwork
1. The basic strength of the masonry
to multi storey framed buildings. Design to EC6
(fk), which will depend on the block
size, block strength and mortar Given the vast array of different materials,
strength. sizes and shapes of units available
across Europe, it was decided when
2. The material safety factor and the
developing EC6 that a single formula
quality control of the blocks used as
approach would be more viable than a
well as the site workmanship.
tabulated one. However, in order for this
3. The wall configuration (which is to work, the compressive strength of
independent of the block type). each unit would have to be standardised
Table 1
Characteristic compressive strength, fk, of masonry (to BS5628:Pt1) for H+H Aircrete blocks
140mm 215mm 0.65 1.5 1.8 3.3 3.7 1.5 1.8 3.5 4.0
300mm 0.47 1.3 1.5 2.9 3.3 1.3 1.5 3.1 3.5
350mm 0.40 1.2 1.4 2.7 3.1 1.2 1.4 2.9 3.3
215mm 75mm 2.87 2.8 3.5 6.4 7.2 2.8 3.5 6.8 7.7
100mm 2.15 2.8 3.5 6.4 7.2 2.8 3.5 6.8 7.7
140mm 1.54 2.3 2.9 5.3 6.0 2.3 2.9 5.7 6.4
150mm 1.43 2.2 2.8 5.1 5.8 2.2 2.8 5.4 6.1
200mm 1.08 1.9 2.3 4.3 4.8 1.9 2.3 4.6 5.2
215mm 1.00 1.8 2.2 4.1 4.6 1.8 2.2 4.4 4.9
275mm 0.78 1.6 1.9 3.6 4.1 1.6 1.9 3.8 4.3
300mm 0.72 1.5 1.8 3.5 3.9 1.5 1.8 3.7 4.2
325mm 0.66 1.5 1.8 3.3 3.8 1.5 1.8 3.5 4.0
350mm 0.61 1.4 1.7 3.2 3.6 1.4 1.7 3.4 3.9
6
or ‘normalised’. The normalised mean given in N/mm², i.e. it is the compressive masonry unit which alters with its size
compressive strength, fb, used in EC6 is stress of material. The thickness of the but merely the effect it has on the overall
the compressive strength of an air dry blocks are therefore irrelevant (although strength of the wall into which is built.
100mm cube of a masonry unit. a 140mm thick block will obviously carry
The characteristic compressive strength
more load than a 100mm block by virtue
Normalised compressive strength, of masonry designed to BS EN 1996-1 is
of its greater area). In order to obtain
fb, of blocks given by;
the normalised strength, the declared
The normalised compressive strength of mean strengths will need to be multiplied fk = K . fbα . fm β
a masonry unit is a calculated value used by a shape factor relative to the size of
to determine the wall strength and should the unit. Where fb is the normalised compressive
not be confused with the declared mean strength of the unit, fm is the mortar
The value of the shape factor is given strength (not greater than fb) and K, α
compressive strength of a block which is
in Table A.1 of EN 772-1 (relevant values and β are constants taken from the UK
a measured property.
applicable to H+H blocks have been National Annex.
The values currently declared by interpolated and are given in Table 2).
manufacturers in the UK are mean air dry
Although it appears that compressive
strengths for the complete brick or block
strength varies with size, it is worth
unit (e.g. for H+H aircrete 2.9, 3.6, 7.3 and
noting that it is not the strength of the
8.7N/mm²). Compressive strengths are
Table 2
Structural design
Continued...
Table 3 gives calculated fk values for walls Effect of partial safety factors
built using H+H aircrete of different sizes
Both compressive and flexural design
in both traditional mortar and Celfix thin
strengths incorporate a material partial
layer mortar.
safety factor in their determination.
Characteristic flexural strength H+H High Strength (7.3N/mm²) and
of masonry Super Strength (8.7N/mm²) blocks are
manufactured to special category of
The design for lateral load in EC 6 is
manufacturing control (i.e. Category
based on UK design practice and is
I) which permits a reduced material
similar to BS5628:Pt 1 with the values
partial safety factor to be used in design
for characteristic flexural strength in
calculations. Furthermore, our Celfix thin
the National Annex being identical to
layer mortar is factory produced to BS
the values BS5628. Interpolated figures
EN 998-2 which enables the utilisation of
relevant to H+H aircrete are given in
special category of construction control
Table 4.
(Class 1 execution control in EC6).
Table 3
Characteristic Compressive Strength, fk, of Masonry (to EC 6) for H+H Aircrete Blocks in N/mm²
140mm 215mm 2.1 2.6 4.4 5.0 2.1 2.5 4.6 5.4
215mm 75mm 2.9 3.6 5.9 6.6 2.9 3.6 6.6 7.7
8
Table 4
Characteristic Flexural Strength, fxk1 and fxk2, of Masonry to EC 6 for H+H Aircrete Blocks in N/mm²
Values applicable to walls built with both traditional M4 mortar or H+H Celfix thin layer mortar
Structural design
Continued...
* Use of H+H Celfix thin layer mortar would enable Class 1 execution control to be assumed
10
Restraint and Connections are able to act in compression as well as As an alternative, when using Thin
in tension, there should also be adequate Jointed H+H aircrete, proprietary joist
Walls should be adequately restrained at
packing fixed between the wall and the hangers may be retrofitted in to the
the level of intermediate floors and at the
first joist (drawing 02). face of previously built blockwork.
roof. Detailed guidance is contained in
This method compliments the speed
Building Regulations Approval Document Joist Hangers
and quality of the thin joint blockwork
A, Small Buildings Structural Guidance
Where joist hangers are used, they should method of construction. Further details
Document for the Building (Scotland)
comply with BS EN 845-1. The type and and guidance on installation may be
Regulations, BS8103-1, Eurocode 6 and
size of hanger must be selected to suit obtained from our Technical Department.
PD6697:2019.
the span and dimensions of the joist to Retrofitted hangers are not suitable for
Where floor joists bear onto the be supported. Suitable proprietary types use with traditional mortars.
supporting walls and joist hangers have are available to suit all aircrete strengths.
For roof and/or wall connections at
not been specified, then cut aircrete or
When hangers are to be built in, care gables and at separating walls, restraint
H+H Coursing Units should be used to
should be taken to ensure their back straps of the same specification installed
infill between the joists. All H+H blocks
plates are tight against the surface of the as described previously, should be used.
can easily be cut to size on site.
wall (drawing 03). Also, in accordance These straps should be positioned at
Where joists run parallel to the wall, with the hanger manufacturer’s maximum 2m centres at rafter
the three joists nearest the wall should recommendations, the hanger flanges (gable verge line) level and at truss tie
be connected to it by suitable metal must be held in position by a sufficient (ceiling) level.
restraint straps and located at maximum height of masonry above. Restraint type
For further guidance see Section 1c of
2m centres, in line with the documents hangers should be provided every 2m OR
Approved Document A to the Building
above. These straps should have an restraint straps provided at maximum 2m
Regulations (England & Wales) and
anchorage turn-down at the wall face centres. The masonry above the hangers
BS 8103-2.
of at least 100mm and there should be should be allowed to mature adequately
diagonal strutting between the three before the hangers are loaded.
joists. In order that the restraining straps
02 03
Foundation Blocks
04 05 06 07
12
External walls
NotNot
greater
Notgreater
thanthan
greater
225mm
than 225mm
225mm 08 NotNot
greater
Notgreater
thanthan
greater
225mm
than 225mm
225mm
09 NotNot
greater
thanthan
225mm
than
10
Notgreater
greater
225mm
225mm
Opening
Opening
Opening
WallWall
tie
Walltie
tie
spacing not not
spacing
spacing not
greater thanthan
greater
greater than
300mm300mm
300mm
Opening
Opening
Opening
WallWall
tie
Walltie
tie
WallWall
tie
Walltie
tie spacing not not
spacing
spacing not
spacing
spacingnot not
spacing not greater thanthan
greater
greater than
NotNot
greater thanthan
Notgreater
greater than greater than
greaterthan
greater than 300mm300mm
300mm
900mm centres
900mm centres 300mm300mm
300mm
900mm centres
External walls
Continued...
Lintels
Blockwork should be set out to ensure
that, wherever possible, all lintels bear
upon full blocks, not onto a short length
11 Padstone
12
of cut block (Eurocode 6). The bearing where necessary
Padstone
where necessary
should normally be at least 150mm in
length.
Where stresses under lintel bearings are
likely to exceed permissible values or
where there are large concentrated loads,
concrete spreaders or padstones should
be incorporated (drawing 11).
In accordance with general good practice
when using thin-joint the provision of a For clarity
For clarityadditional
additionalinsulation
insulation not shown
not shown Forclc
For
slip plane between one end of the lintel
13 14
and the bearing is advised (drawing 12).
Lintels for solid walls
Aircrete can easily be chased-out on site
to accommodate proprietary metal lintels
(drawing 13). Alternatively, for wider solid
walls, cavity type lintels can be used
within 100mm blocks laid either side of Clearance to allow
for deflection of
the up stand. slab above. May be
filled where
Lintels for internal partition walls required with a
suitable
compressible/fire
Light-duty lintels may be used when resistant material.
opening widths and loadings permit.
on not shown
For clarity additional
For clarity
insulation
additional
not shown
insulation not shown
For clarity additional insulation not shown
14
Internal walls
Plastered** Unplastered
Notes
These figures have been developed by H+H and calculated in accordance with BS EN 1996-3
(Annex B).
* For plastered finishes, the block thickness shown may be reduced by the thickness of plaster.
** 2 x 13mm of plaster assumed.
For further information please contact the H+H Technical Department. Consideration should be
given where appropriate to the following factors:
a) The effects of architectural features such as openings, chases etc.
b) The accommodation of movement.
c) Any temporary support which may be required prior to plastering.
15
Designing with Aircrete
Movement control
15 16 17
Minimum
Minimum
600mm
600mm
Minimum
600mm
6m Minimum
600mm
6m
3m
3m
Opening
225mm
225mm
Opening
25mm
5mm Flat strip ties only if designer requires continuity
across the joint.
16
3 Use of bed joint reinforcement above
and below openings (see section on
bed joint reinforcement below)
(drawing 16).
Location of Movement Joints
Where movement joints are required they
are best positioned:
At intersecting walls and columns
(drawing 17).
At changes of wall height or
thickness, or where chases occur.
To coincide with movement joints in
adjacent elements of structure
(floor or roof).
foam). Additional cavity wall ties should Where design stability considerations
At junctions of dissimilar materials. be provided on either side of the joint. require continuity across the joint,
These should be located within 225mm proprietary movement ties should be
Where architectural or structural
each side of the joint and at a maximum used. These should be set parallel to the
features create a ‘weak’ section ie.
of 300mm vertical centres. A flexible plane of the wall. For traditional mortar
at a junction with a structural
sealant may be applied as required to joints proprietary types of slip-ties with
column (drawings 18 + 19).
maintain air tightness. one end sleeved are available. Cavity
Note: Movement joints are not normally wall ties or ties with anchored ends, for
Movement joints should normally be
required below DPC level. example fish-tail ties, should not be used
continuous through all surface finishes.
across movement joints since this would
Construction of Movement Joints Stop beads can be used to end the finish
result in bonding of the joint, which would
at either one or both edges of the joint.
Straight, un-bonded vertical joints are the prevent accommodation of movement.
Alternatively, a proprietary type of cover
most common type of movement joint,
strip can be used, or an architrave can Movement ties specifically for thin joint
and can be formed by butting the blocks
be pinned to one edge of the joint blockwork are designed to fit into a
against both sides of a strip of rigid
(drawing 20). 10mm wide movement joint and flex to
or flexible filler (such as polyethylene
allow for movement.
18 19 20
Restraints to be suitably fixed or built into structural One end of the sleeved o
r wrapped
members. Suitable dowels or 25mm x 3mm flat in a debonding material.
strip should be used with ends of each restraint built
100mm into wall to allow longitudinal movement.
[Link] Sales 01732 886444 Technical 01732 880580 17
Designing with Aircrete
Movement control
Continued...
Bed joint
reinforcement
in the first
two courses
Where floors
could be subject
to deflection
21 22
see PD 6697
Bed Joint
reinforcement
18
Regulations (acoustics)
With excellent sound insulation qualities, which allow continued use of familiar
construction methods with only minimal modifications to achieve the regulations
for internal walls, floors and separating (party) walls and flanking walls.
Flanking Wall Internal Partition Wall Separating Wall Internal Beam and Block Floor
100mm Any Celcon Block 100mm Celcon Block 2 x 100mm (min) Minimum 40mm screed
Standard Grade Celcon Standard or (sand/cement)
Any finish
High Strength
Any finish (Rw = 40dB) 100mm Celcon Block Standard
See Pages 22-23 Grade 440 x 215mm
12.5mm plasterboard ceiling
(Rw = 40dB)
Acoustic compliance
The routes to compliance
Flanking wall
Flanking
Flanking wall
wall
Plaster finish
Plaster finish
Plaster finish
Flanking Walls
Aircrete blocks
Render and gypsum-based board on dabs
External (flanking) wall Masonry (both leaves) with 50mm (min) cavity –
clear, fully filled or partially filled with insulation
Notes
All RDL information provided here is accurate at the time of going to press.
For details of any changes and to keep up to date with current assessments visit: [Link]
22
E-WM-10 & 13 Separating wall – cavity masonry (thin joint)
Wall ties For E-WM- 10, wall ties must be Ancon Building Products Staifix HRT4 or Clan
PWT4 installed at not more than 2.5 ties per square metre
For E-WM-13, no wall ties are to be inserted in the separating wall
(this RD can give up to 3 credits in the CfSH)
Cavity width 75mm (min) (may be clear or fully insulated with mineral wool with a maximum
density of 40 kg/m3)
Block thickness 100mm (min), each leaf
Wall finish Gypsum-based board (nominal 8 kg/m2) mounted on dabs on cement:sand render
(nominal 8mm) with scratch finish. Render mix must not be stronger than [Link] and
not stronger than background
External (flanking) wall Masonry (both leaves) with 50mm (min) cavity –
clear, fully filled or partially filled with insulation
Aircrete blocks
35mm (minimum) Saint Gobain-Isover RD35 Acoustic Batt. Gypsum-based board (nominal 9.8 kg/m2)
on dabs (no render parge coat)
Wall ties Insulation retaining wall ties to Approved Document E ‘Tie type A’
External (flanking) wall Masonry (both leaves) with 50mm (min) cavity –
clear, fully filled or partially filled with insulation
E-WM-23, 24 & 30 Separating wall – traditional or thin joint (these RDs can give up to 3 credits in the CfSH)
Aircrete blocks
100mm (minimum) Superglass Party Wall Roll (E-WM-23 only)
100mm (minimum) Isover RD Party Wall Roll (E-WM-24 only)
100mm (minimum) Knauf Supafil Party Wall (E-WM-30 only)
Gypsum-based board (nominal 8.0 kg/m2) on dabs (no render parge coat)
Fire resistance
Fire Resistance Fire Resistance Ratings Fire Resistance – Solid Partition Walls
All H+H products have excellent A 100mm H+H aircrete block wall is fire A solid partition wall means there is no
resistance to fire. Extensive use has resistant up to 4 hours in non loadbearing build up of combustible material in the
proved their capability in real fires, not situations and 2 hours (Standard or cavity, which can generate a flue effect in
only as fire-break walls, but also as Higher Strength Grades) in loadbearing stud partitions.
protective cladding for other forms of situations.
Fire Resistance – Beam and
construction, such as steel frame.
Where H+H aircrete is used in cavity Block Floors
BBA certificate 01-3816 confirms wall constructions, the thicknesses
When finished with 13mm plasterboard,
that H+H aircrete is classified as non shown below may be reduced. Contact
internal beam and block floor systems
combustible (as defined in the National the Technical Services Department for
provide one hour’s fire resistance,
Building Regulations) and have a reaction further advice.
meeting the requirements of the National
to fire of Class A1 to BS EN 13501-1.1.
Designers may also use BS EN 1996-1-2 Regulations & Standards.
(Eurocode 6: Part 1-2).
Table 8
Solar Grade range (mm) 100 215 215 215 100 100 100 100
24
CDM regulations
The Health and Safety Executive (HSE) deals with all aspects
of construction work in Great Britain. This includes ensuring
building sites are adhering to safety procedure such as
manual handling.
Table 9
Maximum block thickness (mm)* within our product range to comply with CDM Regulations
Table 10
Mortar Strength
Proportion
Type of Mortar Designation Class
by volume
Celfix (thin layer) mortar - - M10
26
Block Laying Accuracy Beam and Block Floors
When laying aircrete blocks, the following Construction tolerances should not Provision for Services
principles should be observed: exceed the permissible values set out
The forming of service holes can be
in BS 8000-3. For further guidance on
1 A regular bond pattern should be simply achieved by leaving out blocks
accuracy, see BS 5606 Code of practice
maintained based on a minimum from the floor. The voids around pipes
for accuracy in building and NHBC
overlap of a quarter of a block, but should then be made good with insitu
guidance.
never less than 75mm. concrete.
Workability
2 Blockwork should be set out to ensure Site work – Beam and Block Floors
that wherever possible all lintels bear Site wastage can be kept to a minimum
All joints between blocks and the
upon full blocks, not onto a short using aircrete, because special shapes
beams must not exceed 5mm and
length of cut block. The bearing should and infill pieces can be easily cut with
must be grouted before the floor is
normally be at least 150mm in length. hand tools. Percussive power tools are
finished and used. The grout should be
not necessary. One of the key advantages
3 Cut blocks and Coursing Units a mix of cement/sand with sufficient
of walls built using H+H aircrete is that
should always be used for irregular water added to produce a slurry of
it is easy to place services such as
or non-standard spaces; bricks, mortar suitable consistency for brushing or
electric cables, water pipes etc, wherever
or other dissimilar materials should pouring depending on the beam profile.
required. The physical nature of the
be avoided. For further details see the H+H BBA
material allows quick and simple cutting
certificate. Planks or boards should be
4 Blocks should be laid on a full bed of and chasing.
used as spreaders during installation and
mortar, with 10mm (2mm for Thin-Joint
Holes can be made with a normal drill. at all times until the floor is grouted. The
System) thick vertical and horizontal
Chasing can be carried out with a chisel floor should not be overloaded during
joints. It is essential for acoustic
or similar wood working tools. The depth construction.
performance that all joints, in
of vertical chases should be limited
particular, within separating walls are
to one-third of the wall thickness, and
fully filled.
horizontal chases to one-sixth of the
5 When walls are to be externally wall thickness. Back-to-back chasing
rendered or internally plastered, the in walls should only be carried out with
joints should be left recessed (except the designer’s approval and should
where Thin layer masonry is used). never occur in walls where acoustic
performance is important.
6 Any movement joints and/or bed joint
reinforcement should be built-in as
work proceeds.
7 Blockwork should be protected from
adverse weather during and
immediately after laying (see ‘BRE
Good Building Guide 34’)
Table 11
28
Mortar: Render Traditional Sand: Cement mixes should
The use of over-strong mortars not be stronger than the backgrounds
The following guidance covers the
should be avoided as lower mortar onto which they are applied. Similarly,
application of traditional renders when
strengths enhance the ability of the each coat of render should be weaker
applied direct to the aircrete walls.
wall to accommodate movement. than the preceding one. This requirement
Recommended mortar mixes are as Where H+H aircrete is used for a is normally met by using the same mix
given for render mixes below. Generally, solid wall, or for the external leaf of a proportions for each coat and ensuring
lime based mixes are preferable as cavity wall, the external render should that successive coats are significantly
these give a better bond than can be be terminated at DPC level, unless a thinner. A Class M4, or equivalent, is the
obtained with air-entrained mortars of proprietary render approved for such strongest mix recommended for use for
similar compressive strength. In external an application is used. A bituminous direct application on to aircrete walls.
situations, lime based mortars can also paint suitable for external use, or similar Recommended mix proportions (by
give higher resistance to rain penetration. surface coating, applied to exposed volume) are given in Table 12.
aircrete from 150mm below soil level up
For thin joint constructions, H+H Sand used for rendering should be clean,
to DPC is good practice (see drawings 23
recommends that only H+H Celfix mortar sharp, well graded and comply with
and 24).
is used in conjunction with our products. the requirements of BS EN 13139:2002
Any movement joints present in the wall ‘Aggregates for mortar’. Traditionally, the
Site Practice:
should be continued through the render coarsest and sharpest sand that can be
All blocks (as with other materials)
finish. Proprietary types of external-grade conveniently handled should be used
should be protected. Keeping the blocks
stop bead incorporating a cover strip are for undercoats. Sand normally used for
dry will ensure minimal drying out
available for this purpose. Alternatively, brick/block laying mortar is unlikely to
movement.
two stop beads can be placed back be suitable due to the high proportion of
to back with a flexible sealant applied finer material.
between the two.
Number and thickness of coats will
Table 12 depend on exposure and method of
application. Generally two-coat work is
Recommended prescribed and designed mortar types
suitable for ‘sheltered’ and ‘moderate’
Mortar Strength exposure conditions with the final coat
being about half the thickness of the
Proportion undercoat.
Type of Mortar Designation Class
by volume
Three coats are recommended for
Cement:lime:sand [Link] (iii) M4
‘severe’ and ‘very severe’ exposure
Cement:sand with plasticiser 1:6 (iii) M4 conditions (and for renders applied over
metal lathing or mesh).
Masonry cement:sand 1:5 (iii) M4
Single coat work should be restricted to
proprietary systems designed to be used
in this way.
23 24
150mm 150mm
150mm 150mm
150 150
150 150
150mm 150mm
150mm 150mm
30
Application Admixtures External Wall Insulation Systems
Undercoats should be a nominal 12mm Providing the work and materials comply External wall insulation systems are
(±4mm to allow for variations in the as above, the use of additives should not becoming more popular to either
wall surface) and should be combed or be necessary. Some tradesmen, based improve the thermal performance of
scratched. This not only provides a key on local practice and experience, add existing buildings or to provide high
for the following coat but also helps to water-retaining admixtures (to prevent levels of thermal performance to new
reduce the development of the ‘sheet’ rendering from losing water too quickly) build. Many such systems exist and
strength of the render. Scratching or or waterproofing admixtures (to reduce these have been successfully applied
combing should be in wavy lines and suction) in undercoats. However, BS to H+H solid wall products to obtain a
not straight, horizontal lines (which can EN13914 advices that certain types of U-value of 0.15W/m2K or less in a cost
concentrate stresses in one direction admixture may have an adverse affect effective construction. The manufacturer
leading to subsequent vertical cracking). on adhesion between subsequent render of the system should be consulted and
layers and paint, we would therefore it is recommended that the system is
Newly applied rendering should be kept
advise caution on their use. confirmed by independent certification.
damp for the first day or two and the
The system usually consists of a rigid
next coat should not be applied until the Proprietary Systems
insulation board fixed mechanically or
undercoat has adequately dried for a
Proprietary renders should be applied bonded to the aircrete and finished with a
further two or three days. It is necessary
strictly in accordance with the render system onto a mesh.
for the drying to take place to provide
manufacturers’ recommendations with
suction for the next coat. For three-coat
regards to suitability and preparation
work, the second coat should be
of backgrounds on to which they are
approximately 9mm.
applied.
Final Coats should normally be
Depending on the supplier, some use
approximately 6mm thick. Where a
only approved installers whilst others will
proprietary type of finish is used, it
also supply their materials for others to
should be applied strictly in accordance
apply and offer a site advice service.
with the manufacturer’s instructions.
Otherwise, the render should be finished Reinforced render systems incorporating
with a wooden float (the use of steel metal lathing or proprietary meshes (e.g.
trowel or float will result in a smooth Bekaert Stucanet, Expamet Riblath)
dense surface which is liable to crazing) should be installed in accordance with
to produce the characteristic sandpaper the manufacturer’s recommendations.
texture, or textured as required. This should include guidance on fixings,
laps, provision of movement joints and
Dry dash and roughcast finishes
suitable mixes (which may need to be
traditionally require a strong render mix
stronger than that previously discussed).
and are therefore not deemed to be
suitable for application on to aircrete.
However, such finishes may be used
provided a [Link] (or equivalent strength)
mix is not exceeded or a reinforced
render system is adopted.
Decorative finishes should not be applied
until the top coat has dried out, but dry
dash and roughcast is part of the top
coat and should be applied whilst the top
coat is in a suitable state to receive the
aggregate to allow adequate embedment.
Internal applied
finishes
Plaster Mixes Surface Preparation
Most types of plaster, can be applied to The following guidance covers the
H+H aircrete. Choice of plaster type and application of traditional dense plaster
application should be made with regard when applied direct to the aircrete walls.
to guidance given in BS EN13914 ‘Design, Proprietary and pre-mixed plasters
preparation and application of external should be applied in accordance with the
rendering and internal plastering’ Part 2: manufacturer’s recommendations.
Internal plastering and PD6697 (see also
As recommended in PD6697, we would
FPDC Advisory Note No 1 ‘The application
suggest that mortar joints should be
of plaster to aircrete block walls’).
raked by 15mm as work proceeds on all
Traditional sand:cement (dense) masonry to be plastered or rendered in
plasters should not be stronger than order to provide a good key. For walls
the backgrounds onto which they are built with thin layer mortar joints (which
applied. An M4 or equivalent, is the cannot be raked), we would suggest the
strongest mix recommended for use for use of a PVA bonding coat, as detailed
direct application on to aircrete walls. below, to improve the bond for plastering.
Recommended mix proportions (by Walls should be cleaned of any dust,
volume) for M4 are given in Table 13. loose particles and contamination, which
may have occurred during construction.
Gypsum (lightweight) plasters
In extreme cases of bad site storage or
The manufacturer’s recommendations wet conditions where fungi or algae may
should be followed as to the have formed on the wall, the surface must
appropriateness of their plasters for first be treated with a fungicide, applied
application onto aircrete. Portland in accordance with the manufacturer’s
cement and gypsum plasters should instructions.
never be used in the same mix nor
Any movement joints present in the wall
allowed to contaminate each other at
should be continued through the plaster
any stage of the mixing or gauging of
finish. Proprietary types of movement
materials.
beads incorporating a cover strip are
The total thickness of plaster is normally available for this purpose. Alternatively,
13mm when applied to blockwork. This stop beads abutting adjoining work can
excludes any dubbing out which may be used to provide a break in the plaster.
be necessary when walls have been built
out of plumb or alignment, or where
architectural features require localised
thickening of the plaster finish.
Table 13
32
H+H aircrete, under normal conditions, Battening Tiling Rendered and Plastered Walls
has moderate to high suction. In very
Plasterboard can also be fixed by means An undercoat of cement:sand (dense)
dry conditions, it may be necessary to
of a timber or a proprietary metal plaster provides a stronger background
control high suction by dampening the
furring system, which should be spaced for tiling than lightweight plaster and
wall using a stock brush or fine spray
in accordance with manufacturer’s should be used wherever possible. See
immediately before plastering to balance
instructions. The method of fixing the Tile Association guidance.
the blocks’ initial suction. This must be
the framing to aircrete is covered
carried out in a controlled fashion and on Preparation: cement and sand render
under ‘Fixing’, (see drawings 25 and
relatively small areas at a time. Excessive is the preferred background for large
26 on page 35) (see also plasterboard
wetting must be avoided. Alternatively, areas of blockwork which are intended to
manufacturer’s data).
a PVA bonding coat can be applied in receive a tiled finish, but the blockwork
accordance with the manufacturer’s Internal Tiling should be allowed to dry out for at least
recommendations. These are typically six weeks before rendering. On Solar
Traditionally, internal ceramic tiling
applied diluted in two coats, with the Grade blockwork the render should
is applied to blockwork which has
first acting as a primer (which is allowed be reinforced, with welded wire mesh
previously received a rendered or
to dry) and the plaster is applied to the secured to the blockwork. For further
plastered finish. A period of six weeks
second coat whilst it is still tacky. guidance see BS 5385-1. The most
must be allowed between the completion
suitable mix for H+H Standard Grade
Dry Lining of the blockwork and the start of the
and Higher Strength Grade block walls
rendering or plastering, and a further two
Both standard plasterboard and is 1:4 cement:sand (by volume); Solar
weeks must be allowed before the tiling
laminated thermal boards can be fixed by Grade block walls, appropriate mixes
commences. For further information, see
bonding directly to the blockwork using include 1:5 masonry cement:sand, or 1:6
BS 5385-1.
proprietary dabs or adhesive, or attached cement:sand plus a plasticiser.
to proprietary metal furring systems. Proprietary adhesives are available which
Application: rendering should be left
permit tiling to be carried out sooner on
Direct Bonding with a wood float finish (see BS 5385-1)
blockwork which is sufficiently plumb
and should be completed at least 14
Plasterboard can be directly bonded to and accurate. However, this method
days before the tiling begins; the surface
the background using plaster dabs in is not appropriate for every situation
should be dry to receive the tiling. When
accordance with the instructions of the and advice should be sought from
conditions of service are damp or wet, a
board manufacturer; those boards which the manufacturers of the tiles and the
flexible, water-resistant adhesive should
have a layer of bonded insulation should adhesive.
be used with a solid-bed technique (see
be fixed by means of a suitable adhesive.
Generally, tiles should comply with BS 5385-4).
Selection of a suitable adhesive, and the
BS EN 14411.
most appropriate method of application Large areas of tiling should be divided
should be made in accordance with the Technical specifications (materials and into bays of 3-4.5m2. Movement joints will
board manufacturer’s instructions. methods) for ceramic wall tiling can be be required at edges of tiled areas and
obtained from The Tile Association: at junctions of walls, floors and ceilings.
Secondary nailing using proprietary nails
[Link] Movement joints in the wall should
and plugs is also necessary to ensure
extend completely through the tiling,
that laminated linings remain attached to BRE Defect Action Sheet 137 gives
bedding and rendering.
the blockwork in the event of fire. general advice to avoid problems in
internal tiling.
34
Wall fixings
Fixing into H+H Aircrete is easy. Plugs, Direct driven wood screws, with no
with screws or nails as appropriate will plug may be used for fixing electrical
provide a very secure and reliable fixing. back boxes and the like. Heavyweight
items (drawing 28) such as radiators
For lightweight fixtures (drawings 25
and cupboards should be fixed using
and 26) such as light-duty door frames,
proprietary plugs.
skirtings, linings and cladding battens,
recommended fixings include cut nails, As a general rule, fixings should not be
driven in pairs, skewed into the block closer to the free edge of the block than
work, or proprietary helical nails (see the depth of embedment, nor should they
below). The nails should be driven to a be over-tightened as this can affect the
minimum depth of 50mm into the block. pull out strength.
Medium-weight fixtures (drawing 27), The diameter of holes drilled in blocks
for example, heavier-duty door frames should be a size smaller than that
and battens and small fixtures, should normally recommended to ensure that
be fixed using proprietary plugs and the plug fits tightly in the block before the
normal woodscrews. The screws should screw is driven.
penetrate the block to a minimum depth
The use of non-percussive power tools
of 50mm, and when deciding the screw
will help prevent over-sized pilot holes.
length, allowance must be made for the
thickness of the internal finish as well as Advice on the most appropriate types of
the item to be fixed. fixing for a given situation and pull-out
values for a range of proprietary plugged
When fixing battens etc., using helical
and screwed fixings is readily available
nails, it may be helpful to drive the fixing
from the Technical Services Department.
through the timber before positioning, to
avoid bounce.
25 26 27 28
Block
Block Block
Block Block
Block Block
Block Block
Block Block
Block Block
Block Block
Block
Plaster*
Plaster*
Plaster* Plaster* Plaster*
Plaster*
Plaster* Plaster* Plaster*
Plaster*
Plaster* Plaster* Plaster*
Plaster*
Plaster* Plaster*
Proprietary Nailed Fixing Cut Nails (driven in pairs for Solar) Proprietary Plugs & Woodscrews Proprietary Heavyweight Fixings
Timber Fixtures such as light door Timber Fixtures such as light Heavier door frames, battens Heavyweight items such as
frames, skirtings, linings door frames, skirtings, linings and and small fixtures radiators and cupboards
and cladding battens cladding battens
January 2021
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