0 ratings0% found this document useful (0 votes) 535 views42 pagesPT Question Answers
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content,
claim it here.
Available Formats
Download as PDF or read online on Scribd
- Level I Questions
- Level II Questions
- Level III Questions
Liquid Penetrant Testing Method
Questions & Answers Book
Second Edition
Supplement to
Recommended Practice No. SNT-TC-1A
Book D
Levels |, Il and Ill
Review Questions
The American Society for
Nondestructive Testing, Inc.Liquid Penetrant Testing Method
Questions & Answers Book
Second Edition
Supplement to
Recommended Practice No. SNT-TC-1A
Book D
Levels |, I! and III
Review Questions
ie American Society for
Nopasctcine Testing, Inc.Copyright © 2010 by The American Society for Nondestructive Testing,
‘The American Society for Nondestructive Testing, Inc, (ASNT) is not responsible for the
authenticity or accuracy of information herein. Published opinions and statements do not
necessarily reflect the opinion of ASNT. Products or services that are advertised or mentioned do
not carry the endorsement or recommendation of ASNT.
No part of this publication may be reproduced or transmitted in any form, by means electronic or
‘mechanical including photocopying, recording or otherwise, without the expressed prior written
permission of The American Society for Nondestructive Testing, Ine.
IRRSP, NDT Handbook, The NDT Technician and [Link] are trademarks of The American
Society for Nondestructive Testing, Inc. ACCP, ASNT, Level III Study Guide, Materials
Evaluation, Nondestructive Testing Handbook, Research in Nondestructive Evaluation and
RNDE are registered trademarks of The American Society for Nondestructive Testing, Inc.
first printing 1996
second printing with revisions 02/03
third printing 08/06
fourth printing with corrections 03/09
Second edition
first printing OW/11
second printing 08/13 with corrections
third printing 06/15 with correetions
fourth printing 09/17 with corr
ebook 09/17
Errata if available for this printing, may be obtained from ASNT’s web site, wwwaasntorg.
ISBN-13: 978-1-S7117-214-3 (Print)
ISBN-13: 978-1-$7117-248-8 (ebook)
Printes
the United States of America
Published by: The American Society for Nondestructive Testing, Ine.
1711 Arlingate Lane
Columbus, OH 43228-0518
wwwasntorg
Bdited by: Cynthia M. Leeman, Educational Materials Supervisor
Assisted by: Bob Conklin, Bducational Materials Editor
‘Tim Jones, Senior Manager of Publications
ASNT Mission Statement:
ASNT exists to create a safer world by promoting the profession and technologies of
nondestructive testing.Contents
Acknowledgments:
Recommended References
Reference Usage
Level | Questions
Level II Questions
Questions
s
17
27Wv
Acknowledgments
ASNT wishes to thank those who assisted with the update of this edition of the Supplement
to Recommended to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant.
Testing Method. The following contributors assisted with the review ofthis book including
updating old questions, writing new questions, updating references:
Gina Caudill
Karl Fogleman
William Milan
David Moore
Ron Oravec
Luis Payano
Robert Plumstead
‘Sam RobinsonRecommended References
Liquid Penetrant Testing Method
‘The following references were used in formulating the questions contained in this book.
‘The following references were used in formulating the questions contained in this book.
A* Moore, David G., technical editor, Patrick 0. Moore, editor, Nondestructive Testing Handbook, fourth edition:
Volume 1, Liquid Penetrant Testing, Columbus, OH, American Sociely for Nondestructive Testing, Inc., 2016.
B.* Badger, Duane, Liquid Penetrant Testing Classroom Training Book, Columbus, OH, American Society for
Nondestructive Testing, Inc. 2005.
C.* Metals Handbook, ninth edition, Nondestructive Evaluation and Quality Control, Volume 17, Metals Park, OH,
‘American Society for Metals. 1989.
* Available from The American Society for Nondestructive Testing, Inc.
Each question found in this book is followed by letter(s) and page number(s) indicating the specific recommended
reference where the answer may be found. For example:
28. The term used to define the tendency of certain liquids to penetrate into small
openings such as cracks or fissures is:
a. saturation
». capillary action
¢. blotting
wetting agent
c2t
In this example, the letter “C” refers to Reference C in the list above and “21” is the specific page in Reference C
where the answer to the question is located.
* Avaliable from The American Socket fo Nondestructive Testing, neReference Usage
Liquid Penetrant Testing Method
Reference A: Total = 207
Reference C: Total= 1
Level 94 Level |
Levelt! 61 Level °
Level i 54 Level il °
Reference B: Total = 24
Level | 15
Level It 8
Level Il 1Level | Questions - Liquid Penetrant Testing Method 2
Level I Questions
Liquid Penetrant Testing Method
1, Which one of the following conditions
will affect the rate and the extent a liquid
penetrant will enter cracks, fissures and
other small openings?
4 the hardness ofthe specimen being
tested
b. the surface condition of the specimen
being tested
the color of the penetrant
4. the conductivity of the specimen
being tested
A188, 185,
2. Which of the following is a commonly
-_ used classification for penetrant?
a. post-emulsifiable penetrant
. nonferrous penetrant
c. chemical etch penetrant
4. nonaqueous penetrant
Aso
3. A generally accepted method for
removing excess nonwater-washable
penetrant is:
a. repeatedly dipping the test specimen
ina cleaner
. soaking the test specimen in hot
detergent water
blowing the excess penetrant off the
surface of the part with compressed
<4. wiping and cautiously cleaning the
test specimen with a cleaner
Alf the following parts can be tested
by the liquid penetrant method except
a. aniiron casting
». an aluminum forging
©. a part made from a porous plastic
material
4. a part made from a nonporous
material
Aaa, 49
Which ofthe following discontinuities
can be found by the penetrant test
method?
a surface crack
a subsurface crack
an internal inclusion
none of the above
Aas
Which of the following is generally the
‘more acceptable method for cleaning
parts prior to penetrant testing?
sand blasting
wire brushing
grinding
vapor degreasing
A9, 187, 191,
All of the following methods are
commonly used to clean parts prior to
penetrant testing except:
dampened cloth a. vapor degreasing
Aso ». liquid solvent
©. power wire brushing
4. alkaline cleaner
~ Aso1, 194
a PO SCE2 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
Cutting oils may be effectively removed 12.
from parts before penetrant testing by:
preheating
‘vapor degreasing
‘washing with water
all ofthe above
aas4
‘The most common type of contaminant
in fluorescent penetrant fluid is
13.
metal flings
oil
detergents (from cleaning)
water
Aa20
Ultraviolet light, with a proper
functioning filter in place, used for
fluorescent penetrant inspection can 4.
cause permanent damage to:
a. human tissues
b. human eyes
©. human blood cells
4. none of the above
‘24, 268, 280,
All of the following basic inspection
principles apply to the visible penetrant
methods except:
a. the penetrant must enter the 15,
discontinuity in order to form an
indication
. indications glow when illuminated
with an ultraviolet light
c. allonger penetration time is required
for smaller discontinuities
4. if the penetrant is washed out of the
discontinuity, an indication will not
Subsurface discontinuities can be best
detected by:
4. the post-emulsifcation penetrant
method
. the visible dye penetrant method.
the fluorescent, water-washable
penetrant method
4. none of the above
aaa
Water-washable penetrants may be
applied by:
brushing
spraying
dipping
all of the above
aa
‘The first step in conducting a liquid
penetrant test on a surface that has been
painted is to:
carefully apply the penetrant over the
surface
». completely remove the paint
thoroughly wash the surface with a
detergent
4. wire brush the surface to roughen the
smooth surface coating of paint
as
When using a post-emulsification
penetrant, itis necessary to apply the
emulsifier:
before applying the penetrant
after the water-wash operation
after the dwell time has elapsed
after the development time has
elapsed
be formed by that discontinuity ASO, 57
AAT49
OST arTs eplPet =| Per] =e arv ee eporiae ane nen taalLevel | Questions - Liquid Penetrant Testing Method 3
16, When conducting a water-washable 20, Usually, the most desirable method of
liquid penetrant test, the wet developer removing excess water-washable
is applied: penetrant after the dwell time is by
using:
a. immediately after the penetrant has
been applied a. a low pressure coarse water spray
b. immediately before the penetrant is b. water and brush
applied &. a solid stream of water
. after removal of the penetrant water and clean rags
. after removal of the emulsifier 56,65
Ase
21, When conducting a liquid penetrant test
17. ‘The term used to describe the action of a using a post-emulsifiable visible dye
particular developer in soaking up the penetrant, the generally accepted
penetrant in a discontinuity, s0 as to method for applying the wet developer is
cause the maximum bleedout of the by:
liquid penetrant for increased contrast
and sensitivity, is knovn as a. brushing
b. swabbing
a. blotting ©. dipping.
b. capillary action 4d. spraying
. concentration as
4. attraction
ast
22, Which of the following characteristics
does not apply to liquid penetrant
18, Using an ultraviolet light lamp with a testing?
cracked filter oF without the filter in
place can cause damage to human eyes a. this method can accurately measure
because the lamp emits: the depth of a crack or discontinuity
b. this method can be used for on-site
a. black light testing of large parts
b. ultraviolet light &. this method can be used to find
c. infrared light shallow surface discontinuities
4. none of the above 4. this method can be made more or
azet less sensitive by using different
penetrant materials
B24
19. The term used to define the period of
time in which the tet partis covered
with penetrant is 23, Which of the following discontinuities is
most likely to be missed due to improper
a. waiting time rinse techniques?
b. soak time (drain time)
©. penetration time (dwell time) a. a forging lap
4. bleed in time b. deep pitting
AAT «. shallow and broad discontinuities
4. the rinse technique will not affect the
detection of discontinuities
Ass
a a‘Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
24. Which of the following surface
conditions could have a detrimental
effect on a liquid penetrant test?
a wet surface
a rough weld
an oily surface
all ofthe above
ane
25. Liquid penetrant testing is capable of
detecting
a. subsurface intergranular stress
corrosion cracking discontinuities
b. discontinuities open to the surface
©. subsurface discontinuities
4. lack of fusion (subsurface)
aaa
26. Ultraviolet light equipment is required
when penetrant testing by:
the fluorescent penetrant method
the visible dye penetrant method
the nonfluorescent penetrant method
all of the above
49,75
27, The term used to define the tendency of
certain liquids to penetrate into small
‘openings such as cracks or fissures is
saturation
- capillary action
blotting
welting agent
pose
ast 08
28. Excess penetrant (all penetrant except
that which is in discontinuities) is
removed from the specimen:
. after the required penetrant dwell,
time has elapsed
b. before the application of an
emulsifier if post-emulsifier
penetrant is used
. by means of a steam cleaner
4. only when water-washable
penetrants are used
Aso
29. When using a post-emulsiiable
penetrant, the emulsifier time should be:
a. as long as the penetrant dwell time
. half the penetrant dwell time
© the same as the developer time
4. only as long as necessary to remove
the interfering background
ast
30. When an inspector is working in a
darkened area, he/she should become
adjusted to the dark before inspecting
Parts. The generally accepted minimum
time period for becoming accustomed to
the dark is:
& I min to 5 min
b. Smin to 10 min
© 10min to 15 min
no waiting period is necessary
|A23, 269270
31. Liquid penetrant inspection cannot find:
surface porosity
surface cracks
an internal cavity
a surface forging lap
poee
ore POE
Pez eee lz eozSCGESSCLevel | Questions - Liquid Penetrant Testing Method 5
32, _Allof the following materials can be 36, Which of the statements below best
tested by the usual liquid penetrant tests states the danger of sandblasting
except (without subsequent chemical etching)
for cleaning surfaces to be penetrant
a. unglazed porous ceramic tested?
b. titanium
. high alloy steel a. the discontinuities may be peened
4. cast iron over and closed
48,138 b. oil contaminants might be sealed in
the discontinuities
c. the sand used in the sandblasting
33. Liquid penetrant testing can be used to operation may be forced into the
detect discontinuity
4. the sandblasting operation may
a. discontinuities 1.6 mm (0.06 in.) introduce discontinuities
below the surface as98
b. internal discontinuities
. discontinuities open to the surface
4, all discontinuities 37, The penetrant applied to the surface of a
5859, 102 test specimen:
a. seeps into discontinuities
34, Which of the following are commonly b. is absorbed by discontinuities
accepted methods for applying . is drawn into discontinuities by
penetrant? capillary action
4. is drawn into discontinuities by
a. dipping the part in penetrant gravity
(dipping) aso
b. pouring the penetrant over the test
specimen (flowing)
. spraying the penetrant on the test 38, Which of the following statements
specimen (spraying) concerning liquid penetrant testing is
4. all ofthe above correct?
Bas
a, fluorescent penetrants will produce
red against white discontinuity
35. A solvent used to clean the surface of a indications
test specimen must possess all ofthe b. nonfluorescent penetrants require
following characteristics except that the: the use of ultraviolet lights
«. fluorescent indications will be seen
a, cleaner must be capable of dissolving ‘when exposed to ultraviolet light
oils and greases commonly found on 4. nonfluorescent discontinuities glow
the surface in the dark for easy viewing and
b. cleaner must not be flammable interpretation
€. cleaner must be free of excessive nao
contaminants
4. cleaner must leave a minimal residue
on the surface
as97-98
oe «LE EOCSE:SOCiE:COC«CE:C*«E& Supplement to Recommended Practice SNT-TC-LA (Q&A Book): Liquid Penetrant Testing Method
39. When removing excess penetrant from 42.
the surface of a test specimen:
the penetrant removal operation
must not remove the penetrant from
discontinuities
sufficient excess penetrant must be
removed to eliminate an interfering
background
the use of a solvent-dampened cloth
isa common method of penetrant
removal
Which of the following is an advantage
of visible dye penetrants over fluorescent
penetrants?
a. visible dye penetrants do not require
ultraviolet light,
b. visible dye penetrants are more
sensitive than fluorescent penetrants
. visible dye penetrants are superior in
penetrating characteristics
4. visible dye penetrants are not toxic
while fluorescent penetrants are toxic
4. allof the above 833
A02, 171
43. ‘The terms dry, aqueous wet and
40. ‘The most widely accepted method for nonaqueous wet are used to describe
removing excessive water-washable three different types of
penetrant from the surface of atest
specimen is by: a. emulsifiers
b. cleaners
a. usinga wet rag & developers
b. using a water spray rinse 4. penetrants
‘washing the part directly under water Asis
running from a tap
4 immersing the part in water
845 44. Which of the following is not a generally
accepted method for applying
penetrants?
41, The final inspection ofa test specimen
for discontinuities should take place: ‘rubbing the penetrant over the
surface
4. immediately after the developer has », brushing the penetrant on the part
been applied ©. spraying the penetrant on the part
. any time after the developer has been 4. dipping the part in the penetrant
applied eas
«. after the developer has been on the
test specimen for the proper
development time 43. Which of the following is the most
4. immediately after the rinse operation commonly used method for removing
Bas nonwater-washable visible dye penetrant
from the surface of atest specimen?
dipping in a solvent
. spraying
hand wi
4. blowing
B36
i
~Level | Questions - Liquid Penetrant Testing Method 7
~ 6.
‘method for applying wet developers?
a. application with a soft brush
. application with a hand powder bulb
rubbing with a saturated cloth
spraying or dipping
ea7
47. When using solvent removable
penetrants, the excess penetrant maybe 51
removed by:
dipping the part in solvent
spraying the part with water and a
solvent
rubbing the part with a wet rag
4. wiping the part with a rag or cloth
that has been lightly moistened with
Which of the following is an acceptable 50,
Before conducting aliquid penetrant
test it is important to ensure thatthe
surface of the parti ree of
oil or grease
acids or chromates
traces of water
all of the above
Asg04123
When performing a penetrant test using
post-emulsifcation penetrant, which
of the following is the most critical with
respect to proper timing?
‘dwell time
developing time
emulsification time
drying time
solvent 6364
as
52. Which of the following is the most likely
48. While conducting a penetrant test, all of result of an excessive emulsification time
> the following health precautions should when penetrant testing with post-
be applied except: emulsification penetrants?
washing any excess penetrant from a. large number of nonrelevant
skin using gasoline indications could appear on the pact
b. washing any penetrant from skin b. shallow discontinuity indications
with soap and water as soon as could be lost
possible © excess penetrant could remain after
©. keeping penetrant off clothes the wash operation
4. keeping the work area clean 4. the emulsifier could harden,
29 preventing the developer from
blotting the penetrant in
discontinuities
49. Which of the following surface Aer
contaminants cannot be removed by
cleaning parts in a vapor degreaser?
53. Inpenetrant testing, developers should
a. grease be able to perform all of the following
b. rust functions except:
c. heavy oil
4. soluble oil a. blotting penetrant from
A956 discontinuities
b. aiding in providing an image of a
discontinuity
adding fuorescence to penetrants
4. helping control bleedout
>» Aro
96S «@S——«OTS~«OS GSC8 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
54, Which of the following isthe primary 58. Which ofthe following isa type of,
limitation of tiquid penetrant testing? developer used in penetrant inspection?
4 penetrant testing cannot locate a dry
subsurface discontinuities b. aqueous particulate
b. penetrant testing cannot locate © nonaqueous particulate
shallow surface discontinuities 4. all ofthe above
© penetrant testing cannot be used on Bas
nonmetallic surfaces
44. penetrant testing cannot be used on
ferromagnetic material 59. When penetrant testing parts, the
ast temperature of the parts should be near
room temperature. Ifthe part is ata low
temperature when tested, the:
55. In penetrant testing, the time period
from developer application to inspection a._penetrant may become viscous
is often referred to as the: ’. penetrant may evaporate very rapidly
. color intensity of the penetrant will
a. emulsification time decrease
. development time 4. penetrant will end to adhere to the
© dwell time surface of the part
4. none of the above Asse
Asr
60. Ifa part to be penetrant tested is hot, the
56. Liquid penetrant testing is a penetrant:
nondestructive test that can be used for
a may become viscous
4. locating and evaluating all types of b, may reduce sensitivity to small
discontinuities in a test specimen defects
b. locating and determining the length, © may lose some of its color brilliance
width, and depth of discontinuities in may evaporate
atest specimen ats
determining the tensile strength of a
test specimen
4. locating discontinuities open to the 61. Penetrants may be classified or
surface subdivided by the method used to
att remove excess penetrant. Which of the
following isa proper classification in
accordance with this statement?
57. When conducting a penetrant test using.
fluorescent penetrant, ultraviolet light a nonsolvent removable
equipment is required to: b. vapor degreased
©. water-washable
a. cause the penetrant to fluoresce 4. brush removable
b. aid the normal capillary action Aso
characteristics of a penetrant
© neutralize excess penetrant on the
surface
4. decrease the surface tension of the
part
60
219 -POO «6S ~—CPRS CS ~CPOG Gg esLevel | Questions - Liquid Penetrant Testing Method 9
62. The problem with retesting a test 6,
specimen with fluorescent penetrants
that has been previously tested using
visible dye liquid penetrant is that:
1 the penetrant may form beads on the
surface
b. the penetrant left in discontinuities
‘may be misleading when the
specimen is retested
the penetrant will lose a great deal of
its color brilliance
4. residue can diminish or destroy
fluorescent indication brightness
Aso
66.
63. Which of the following conditions will
decrease the life of an ultraviolet light
bulb?
a. line voltage fluctuations
. dust on the face of the bull
changes in room temperature
4. allof the above
A283
64, Which of the following statements does
not apply to developers used during
penetrant testing?
07.
a. developers are normally highly
fluorescent
b. developers often furnish a
contrasting background during
inspection
developers absorb or blot the
penetrant that remains in
discontinuities after the rinse
‘operation has been completed
4. developers may be either wet or dry
ast
Which of the following statements is.
true?
a. sandblasting isa generally accepted
‘method for cleaning a surface that is
to be penetrant tested
’. patts should be heated prior tothe
application of a penetrant
. if the dryer is too high, the heat may
degrade the effectiveness of water-
washable penetrants
4. development time should be at least
twice the penetration time
asr
When using a wet developer:
a. a thick layer of developer is better
than a thin layer for showing very
fine cracks
'. compressed air should be used to
remove excess developer
. black developer will show better
contrast than a white developer
4. athin layer of developer is better
than a thick layer for showing very
fine cracks
Aaa
Which of the following statements is
false?
a. sandblasting is not a recommended
‘method for preparing for a penetrant
test
b. itis not necessary to remove a film of
cil from a part prior to penetrant
testing because the penetrant is
basically an oil
vapor degreasing is a very good
method for removing oil from the
surface ofthe part to be penetrant
tested
4. a voltage regulator should be used
‘with an ultraviolet light ifthe line
voltage fluctuates
186-486
as p99 59a.10 _ Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
68,
69.
a
A red against white background
discontinuity image is most likely to be
seen when:
a. dry developers are used
b. visible dye penetrants are used
fluorescent post-emulsification
penetrants are used
4. wet developers are used
aso
‘The purpose for using a developer on a
test specimen is to:
. promote penetration of the penetrant
b. absorb emulsifier residues
. provide a blotting action to draw
ppenetrant from discontinuities and to
provide a contrasting background
4d. help to dry the surface for better
observation
ast
Which one of the following statements is
‘an incorrect use of crack panels (blocks)?
@ tocestablish a standard size of crack
that can be reproduced as needed
b. to determine the relative sensitivities
of two different penetrants
©. to determine ifa penetrant has lost
or has reduced brilliance on fluorescent
penetrants because of contamination
4 to determine the degree or method of
cleaning necessary to remove
penetrant on the surface without
‘removing it from the cracks
B6768
Which ofthe following is generally
accepted as the most important
precaution when using water-washable
Penetrants?
be sure thatthe partis washed
thoroughly during the rinse operation
b. be sure thatthe recommended dwell
time is not exceeded
€. avoid over-rinsing the part
4. avoid over-application of emulsifier
B35
n.
7,
74,
Which of the following is generally
accepted as the most important
precaution when using solvent
removable penetrants?
@ do not apply an excessive amount of
emulsifier
. do not apply an excessive amount of
solvent
donot use an insufficient rinse
pressure
4. be sure (o use an ultraviolet light to
determine if the excess penctrant has
been rinsed away
246
Insufficient rinsing of fluorescent
penetrants will result in:
a. subsequent corrosion of the surface
b. difficulty inthe application of
developer
© excessive bleedout
4. excessive background fluorescence
a9
Which of the following safety
precautions does not apply when
hhandling penetrant materials?
4. prolonged contact of penetrant with
skin should be avoided because the
cil or solvent base may cause skin
invitation
b. excessive amounts of developer
powders should not be inhaled
. air line respirators and complete
protective clothing must be worn at
all times
4. because the solvents used with the
visible penetrant process are
flammable, this material should be
kept away from open flames
8990
FL
PeL
WL TLOL DaaLevel | Questions ~ Liquid Penetrant Testing Method 14
75. Which of the following factors will affect 79, The failure to completely remove acid
resolution of penetrant indications? materials from a part before fluorescent
penetrant is applied will esult in:
athe sensitivity ofthe penetrant
materials used contamination of the penetrant
b. the surface condition ofthe part materials
the temperature ofthe part and/or b. anced to double the penetrating time
penetrant €. apermanent stain on the part
4. allofthe above d. allofthe above
56157 Asso
76. A serious oss of water in a wet 80. When drying parts during a penetrant
developer mix or an excessive test, the parts:
overconcentration of developer powder
can cause: 4. are normally dried at room
temperature
4 alloss of fluorescence during the b. are normally dried by a circulating
inspection operation hot-air dryer
». nonrelevant indications © should be dried in an oven set ata
€ cracking of the developer coating temperature of 54°C (130 °F)
uring the drying operation 4. should be dried by coo! forced air
4. none of the above azsT
asm
81. ‘The contamination of a water-washable
77. What could happen if person looks penetrant with an excessive amount of
Airectly into an ultraviolet light? water will:
a it will cause permanent damage to a reduce the penetrating quality ofthe
the eyes penetrant
b. itwill possibly cloud the vision of the b. adversely affect the washability ofthe
person looking into the light for a penetrant
short period of time € both aand b are correct
it will cause temporary total 4. neither a nor b are correct
blindness Aaz0
4. none of the above
A268
82. Which of the following penetrant
methods is generally used for portable
78. When using dry developer, the drying field inspections?
operation is performed:
‘a. the water-washable fluorescent
a. Immediately after removal of excess penetrant method
penetrant b. the post-emulsification fluorescent
b. before the inspection step penetrant method
©. thoroughly the solvent removable penetrant
a. allof the above method
Asos7 4. none of the above
ass
28 oe «GOR GLSCRLSSCLLSCOLSCGL,32 _ Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
83.
84.
86,
When using a fluorescent penetrant, the
actual inspection must be performed
a. ima brightly lighted room
. with the part at a temperature
between 10°C and 79 °C (50 °F and
175°F)
© immediately after the developer has
been applied
d._ ina darkened area under an
ultraviolet light,
bas
Which of the following penetrants can
be used when inspection must take place
under ordinary lighting conditions?
a. visible dye penetrant
, water-washable fluorescent penetrant
© post-emulsification fluorescent
Penetrant
. any of the above
aso7
Which of the following isa disadvantage
of using the liquid penetrant testing
‘method?
4 the liquid penetrant test method is
adaptable to production inspection of
small parts
b. liquid penetrant testing can locate
fine cracks
© the liquid penetrant test method isa
relatively simple test method
4. the liquid penetrant test method is
not effective at all temperatures
Asse
A good penetrant must do all of the
following except
a. beable to readily penetrate very fine
openings
b. evaporate very rapidly
beable to remain in relatively coarse
87, Which of the following is nota property
of a developer used in liquid penetrant
testing?
a. the material must be absorbent
. the material must form a thin and
uniform coating over a surface
the material must be fluorescent if
uused with fluorescent penetrants
4. the material must not contain
ingredients harmful or toxic to the
operator
as?
88. Developer coatings of excessive
thickness:
2 may obscure indications
. may be beneficial while observing
small indications for fluorescent
Penetrants
© may be beneficial while observing
small indications for visible
penetrants
4. do not effect the inspection
am,
89. Color contrast penetrants are
commercially available in which of the
following variations?
a. normal solvent clean type
b. water wash type
©. post-emulsification type
4. all ofthe above
asost
90. Which of the following could be a
source of false indications on a test
specimen?
a. residue from previous liquid
penetrant testing
‘machining oil
scale, rust and corrosion
4. allofthe above
openings Asse
4. be easily removed from the surface
after testing
age
Pos Pes eee Lee PGB ere peeLevel | Questions - Liquid Penetrant Testing Method 43
91. Cleaning of the part prior to penetrant 95. A good commercial penetrant should
inspection is: have a
a. not required a. low flash point
b. important because ifthe part is not . high flash point
clean, the developer cannot be medium flash point
improperly applied 4. flash point is nota factor to be
. essential because surface considered
contaminants may prevent penetrant Aso
from gaining access to discontinuities
4. required to eliminate possibility of
showing nonrelevant indications 96, A material that is applied over the film
A189 of the penetrant on the surface ofa part,
mixes with the penetrant, and enables
the penetrant to be washed off the
92. When using fluorescent water-washable surface is called:
ppenetrant, adequate rinsing ofthe partis
assured by: a. an emulsifier
b. a penetrant
a. timing of rinse cycle © adeveloper
b. scrubbing of part surface 4. an isomer
© rinsing under ultraviolet light Aso
4. using high pressure air with water
As
97. ‘The time allowed for the penetrant to
center discontinuities that may be present
93. What can happen ifa part processed by isthe:
visible dye penetrant inspection is
reprocessed by the fluorescent penetrant a. emulsification time
method? b. application time
dwell time
a developer may remain on the surface 4. drain time
‘causing background As
». most visible dyes diminish or destroy
fluorescence
¢. penetrants are not compatible 98. Which ofthe following penetrant
4. interpretation wil be difficult systems is generally considered to be the
ass7 ‘most sensitive?
a. water-washable ~ visible dye
94, A suitable filter must be used at al times b. solvent removable ~ visible dye
over an ultraviolet light bulb because: © water-washable - fluorescent dye
4. post-emulsification - fluorescent dye
a. too much white light will be present ‘Avi, 5054
if the filter is not in place
b. the human eye may be damaged
without it
the filter filters out undesired wave
lengths
4. all of the above
A268
Pes L685 SGCGSCEGCSC«GSC«T14
‘Supplement to Recommended Practice SNT-TC-1A (Q&A Book):
iquid Penetrant Testing Method
99. The best choice of a developer for use on 104. Which of the following processes would
avery smooth surface when using a bbe most sensitive to detecting very fine Ny
fluorescent penetrant would be: defects?
a. dry fluffy a. oil-and-whiting process
b. dry = regular b. water-washable process
c wet . post-emulsification process
d. none of the above 4. water emulsifiable visible dye
Asto penetrant process
Aso
100. The purpose of an emulsifier isto:
105. When using the post-emulsifcation
4. combine with the penetrant to make fluorescent process, which of the
the resultant mixture removable by a following methods cannot be used?
water rinse
b. assist the blotting action of the ‘4 dipping the part in the emulsifier
developer b. spraying the part with emulsifier
increase the penetration of the © pouring emulsifier over the part
penetrant into fine discontinuities 4. brushing emulsifier on the part
4. eliminate false indications 850
Aso
106, Which of the following would be the
101. Developer assists in the detection of. ‘most desirable center wavelength for the
visible liquid penetrant indications by output of the light source used in
fluorescent processes?
a. providing a clean surface a
b. providing a contrasting background. a. 320mm
© providing a dry surface b, 365mm
4. emulsifying the penetrant ©. 520mm
aro 4.565 nm
A276, 279, 283,
102. Liquid penctrant examination can detect
all ofthe following types of 107, Bieedout of penetrant from a cold shut is
discontinuities except: an example of
a. a forging lap a atrue indication
b. aseam . anonrelevant indication
a surface crack © false indication
4. subsurface porosity 4. none of the above
12,48 823,53
103. What is the most universally used
tltraviolet light?
a. incandescent lamps
b. metallic carbon ares
. tubular BL fluorescent lamps
4. enclosed mercury-vapor arc lamps
Azat w~
PLOT GOT SOT SPOT —PEOT Zor —aTOT eOOT 066Level | Questions - Liquid Penetrant Testing Method 45
MP) 108. Liquid penctrants become sluggish at 110, Which ofthe items listed below is a
temperatures: disadvantage of using the liquid
penetrant test method?
a. above 38 °C (100 °F)
b. between 10°C and 38 °C (50°F and 1. the method cannot find
10°F) discontinuities that are not openedl to
€. below 10 °C (50°F) the surface
4. below 21 °C (70°F) ’. the method is simple in principle and
158; 8.60 relatively easy to understand
the method is essentially simple in
application
109. Why is it possible to flush a surface with 4. there are few limitations on the size
a coarse water spray to which a water- and shape of the article that can be
‘washable penetrant was applied, eemove treated by this method.
the excessive penetrant, and not remove Aas
the penetrant that is in the defects?
4. the liquid will not wash the penetrant
from the defects because the
penetrant has to be drawn out by the
developer
b. the nature of a water-washable
penetrant is such that water will not
dissolve the penetrant; it has to push
the penetrant off the surface, which is
why a spray is used
" . the water droplets are relatively large
and will not enter most defect
openings
4. a water spray should not be used: the
penetrant should be removed by a
cloth dampened with water
Actes
POTT 960F BT16
‘Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing MethodLevel Il Questions ~ Liquid Penetrant Testing Method 47
Level II Questions
Liquid Penetrant Testing Method
Which of the following physical
properties, more than any other,
determines what makes a material a
good penetrant?
viscosity
surface tension
wetting ability
no one single property determines if
a material will or will not be a good
penetrant
84, 97-401
Which of the following types of
discontinuities cannot be detected by the
liquid penetrant test method?
surface laminations
internal forging bursts
surface cracks
surface laps
nas, 149
Which of the following types of
discontinuities could be classified as a
primary processing discontinuity often
2, The speed with which a penetrant found in cast material?
penetrates a surface flaw is influenced to
the greatest extent by which of the a. fatigue crack
following properties? b. stress corrosion crack
© porosity
a. capillary action 4, lack of penetration
b. surface tension and wettability A169, 178
viscosity
a. density
aso Which of the following discontinuities
could be classified as a finishing
processing discontinuity?
3. Which of the statements below applies
to the liquid penetrant method of a. fatigue crack
testing? Bb. stress corrosion crack
lamination
the penetrant test method is less d. heat-treat crack
flexible than the eddy current test 76,497
method
. the penetrant test method is less
reliable than the magnetic particle Which of the following discontinuities
‘method for finding surface defects in could be classified as a service induced
ferromagnetic materials discontinuity?
the penetrant test method will not
detect fatigue cracks a. fatigue crack
the penetrant test method is more b. porosity.
reliable than radiographic testing machining tear
when attempting to detect minute lap
surface discontinuities Asse
aaa
Pe OS)YESCS*C«18 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
10.
LL.
2
All of the following methods are 1B,
recommended to remove grease from
the surface of a penetrant test specimen
except
vapor degreasing
alkaline cleaning
cleaning with solvent type material
hot water rinsing
finer
A195
M4.
‘The penetrant indication for a cold shut
on the surface of a casting will be a
dotted or smooth continuous line
cluster of small indi
rough deep ing
large bulbous indication
za
‘The penetrant indication of a forging lap 15.
will normally be a
round or nearly round indication
cluster of indications
continuous line
|. dotted line
223
When conducting a penetrant test, 16,
spherical indications on the surface of a
part could be indicative of:
fatigue cracks
porosity
weld laps
hot tears
223
Penetrant developer is commonly
available in all of the following forms
except:
Which ofthe following isa possible
cause for false penetrant indications?
a. excessive washing.
b. inadequate application of developers
¢. penetrant or part too cold during
penetration time
4. lint or dirt
820
Developer assists in the detection of
penetrants retained in discontinuities by
aiding the:
post-cleaning process
emulsification process
bleedout process
drying process
Am, 75
Developer assists in the detection of the
visible dye penetrant test indications by:
providing a clean surface
providing a contrasting background
Providing a dry surface
emulsifying the penetrant bleedout
‘A70
‘When using post-emulsification
penetrants, difficulties incurred during
the washing operation can be overcome
by:
a. reapplying a coating of emulsifier
‘b. increasing the water pressure used
during the washing operation
completely reprocessing the part
from surface preparation on and by
using a longer emulsifier time, if
allowed
4. dipping the part in boiling water
aso
a. dry developer
b. nonaqueous developer
c. wet developer
4. high viscosity developer
As62
oot GGL =«OPESSCEEPetSSCETSCOOTSGSSCLevel ll Questions - Liquid Penetrant Testing Method 19
D) 7. Which ofthe following methods for 21. When performing a liquid penetrant test
applying nonaqueous developer is using solvent removable visible dye
normally considered the most effective? penetrant, there are several ways to
Femove excess penetrant from the
a. spraying surface of the part, Which of the
D. swabbing ‘methods listed below is generally
brushing regarded as most suitable for giving
. dipping accurate test results?
ama
a. squirting solvent over the surface
with no more than 276 kPa (40 psi)
18, Of the methods listed below, the most pressure
effective means of precleaning a test . wiping with a soaking wet cloth, then
item to remove organic contaminants ‘wiping with a dry cloth
such as grease prior to a penetrant test © wiping with a solvent dampened
is: cloth, then wiping with dry cloths
<. wiping with dry paper wipes, then
a. vapor degreasing ‘wiping with a solvent dampened
b detergent cleaning cloth, and finally wiping with dry
& hot water rinse dloti
4. solvent wiping aso
Aa9s
22, Prior tothe penetrant testing of a
19, Fluorescent materials used in fluorescent previously machined soft metal part,
Penetrants respond most actively to hich ofthe cleaning methods listed
radiant energy with a wavelength of below would best remove any smeared
approximately: metal that could mask discontinuities?
a. 700 nm a. etching
b. 250kV b. shot peening
© 365 nm alkaline cleaning
1 Rlx (100 f) 4. water cleaning with detergents
26,279, 283 49, 18788
20. Emulsifier time: 23. Why is the drying process used in
penetrant testing?
a is important but not normally critical
b. is the time needed to rinse the 4 the drying process is used to ensure
emulsifier and excess penetrant from that all excess penetrant will
the surface evaporate
© is extremely important and will b. the drying process ensures the
greatly affect test results uniform drying of dry developer
4. should be as long as economically applied over a wet emulsifier
practical © the drying process reduces
As7 penetration time
4, after the application ofa wet
developer, the drying process aids in
securing a uniform developer coating
A374
Pec eee) Pte Oz «CSE wet ere20 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
24, Which of the following reasons best 28, Which of the following statements
describes why excessive drying of a part concerning contaminating materials on
should be avoided? the surface of a penetrant test specimen
is false?
the extra time required is wasted
b. the developer may lose its blotting a. the contaminant may be of a
ability ‘composition that attacks the
©. a reduction in fluorescent brilliance penetrant and reduces the
may result fluorescence or color of the penetrant
4. the excess developer may be difficult b. the contaminant may reduce or even
to remove prevent capillary action by the
ara penetrant
©. the contaminant may retain the
penetrant and thus increase the
25. Which of the following variables must sensitivity of the inspection
be considered to use the time required 4. the contaminant may completely fill
for an indication to develop as a the crack and thus prevent the entry
measure of the extent of the of penetrant
discontinuity? ass
a. the type of penetrant and sensitivity
of technique 29. ‘The function of the emulsifier in the
b. the type of discontinuity post-emulsification penetrant method is
the temperature of the material being to:
tested
4. all ofthe above more rapidly drive the penetrant into
Asse59 deep, tight cracks
b. react with the surface penetrant to
26. When using a fluorescent, post ‘make the penetrant water-washable
‘emulsifiable penetrant, the length of ©. add fluorescent dye or pigment to the
time the emulsifier is allowed to remain peneteant
‘on the parti critical when detecting 4. provide a coating to which dry
shallow scratchlike discontinuities. The powcler developer can adhere
actual length of time should be 50
a 10s
b. 5s 30. When penetrant testing for shallow
© 2t03s discontinuities using a post-
4. determined by experimentation ‘emulsification penetrant, the
66-68 emulsification time should be long
enough to:
27, Water-washable liquid penetrants differ a. mix the emulsifier with the excess
from post-emulsfication penetrants in surface penetrant only
that water-washable penetrants: ». mix the emulsifier with all the
penetrant on the surface and in
a can only be used on aluminum test discontinuities
specimens © mix the emulsifier with penetrant in
'b. do not need to be removed from the discontinuities
surfaces prior to development 4. allow the emulsifier to dry out to a
have a soapy base white powder
4. do not need the application of an aor
emulsifier before rinsing
Ags
ee Gz «R~SCLE:~SC«GESCGESC>
Level II Questions ~ Liquid Penetrant Testing Method 24.
31. Which of the following practices should 35. Which ofthe following characteristics
be avoided when performing a penetrant are normally considered when selecting
test? the type of penetrant to be used in a
penetrant test.
a. applying emulsifier by dipping the
part in emulsifier 2. removal characteristics ofthe
b. applying developer by spraying the penetrant
part with developer b. sensitivity level
removal of water-washable penetrant . the cost of the penetrant
with a water spray 4d. allof the above
4. applying emalsifier with a brush, aot
B50
36. Which materials should be avoided in
32. A commonly used method of checking the penetrant system when testing
on the overall performance of aliquid titanium alloys?
penetrant system is by
a. carbon or oil
4 determining the viscosity of the b. halogenated solvents
penetrant emulsifier or oil
bb. measuring the wetability of the 4. fluorescent agents
penetrant A985
©. comparing sections of artificially
cracked specimens
4. all of the above 37. Which of the following i a discontinui
Asis that might be found in sand castings?
incomplete penetration
33. An important difference between . undercut
nonwater-washable penetrants and © pipe
wwater-washable penetrants is that: 4. shrinkage
Ass7146; 0.69
a, water-washable penetrants contain
an emulsifier while nonwater~
washable penetrants do not 38 Which of the following is a discontinuity
. the viscosity of the two penetrants is that might be found in a welded
different fabrication?
. the color ofthe two penetrants is
different a. shrinkage
4. nonwater-washable penetrants are b. center bead erack, cracks in heat-
more easily removed than water- affected zone, or crater cracks
washable penetrants| seams
Aso laps
cso
34, Which of the following isa discontinuity
that might be found in rolled bar stock? 39. Which of the following isa discontinuity
that might be found in rolled plate?
a. shrinkage
b. bleedout a. laminations
laps b. shrinkage
4d. undercut «. lack of fusion
49; 6550 d. undercut
fe)
a a cS22
Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
40. Which ofthe following contaminants 44. Which ofthe following isan advantage
could affect the sensitivity ofa ‘of visible dye penetrants over fluorescent
penetrant? penetrants?
a. acid 4 small indications are more easily seen
b. water b. they can be used on anodized and
© salts chromate surfaces
4. all of the above © they make less background on rough
Asse surfaces
4. no special lighting is required
Asa
41, Which of the following i a discontinuity
‘that might be found in a forging?
45. Which of the following is an advantage
a. shrinkage eracks of solvent wipe methods aver water
b. laps washing?
© cold shuts
4. insufficient penetration & no special lighting is necessary
asso during inspection
b. they provide a quicker penetration of
small openings
42. Which of the following is a discontinuity small indications are more easily seen
that might be found in rolled plate 4. they can easily be carzied out in the
stock? field and remote areas
Ags
a Inclusions
b. laminations
& forging laps 46, The tendency ofa liquid penetrant to
4. blow holes enter a discontinuity is primarily related
asso to the
2. viscosity ofthe penetrant
43. Which of the following isan advantage b. capillary forces
of fluorescent penetrants over visible chemical inertness ofthe penetrant
type penetrants? 4. specific gravity ofthe penetrant
a9
8 the inspection can be carried out in a
‘well lighted area
small indications are more easly seen 47, The emulsifier is used:
& they can be used where contact with
water is objectionable a to wash the penetrant out of
4. they are less sensitive to discontinuities
contamination of discontinuities b. to aid in washing off the surface of
Aso Parts when using ether the water or
oil soluble penetrants
© to emulsify the ol soluble penetrant,
thereby making it water washable
4. to preclean parts before applying
penetrant
aso
ly 4B) «PSY «Phy say ath ane or>
Level II Questions ~ Liquid Penetrant Testing Method
23
48. The prime purpose ofthe ultraviolet light ‘When improper processing causes
for fluorescent penetrant inspection isto: inspection difficulties, what should the
Inspector do?
magnify indications
b. make the indications visible a. swab parts witha solvent
© develop indications b. use a correct bleedback procedure
4. speed up inspection erase nonrelevant fluorescence
60, 276 4. reprocess the part
aan
49. Why Is it advisable to have an ultraviolet
light installed at the wash station? Which ofthe following is mos likely to
render the post-emulsification test
4 to check the effectiveness of the wash ineffective?
oycle
b. to speed the bleeding of penetrant athe penetrant time is too long
out of defects b. the developing time is too long
so inspection can be done without the emulsifying time is too long
drying parts 4. none of the above
4. to determine if parts have been ast
covered with penetrant
65, 66
Dry developer should be applied:
50. Developer powder should always be: a. so that a heavy coat of developer
covers all surfaces
a. highly fuorescent b. so thata light dusting covers all
». applied wet surfaces to be inspected
«. colorless © with adry paint brush
4. evenly applied 4. by dipping
ara Ars, 294
51. When viewing pars, fluorescent Which factor would apply in
background may indicate determining the dwell time required for
the penetrant tobe effective?
a. poor washing
b, insufficient emulsifying time (post- a type of discontinuity sought
emulsification method) b. shape of part
€. porous material and coating © size of part
4. allofthe above 4. surface roughness
Asse aas7158
52. Inthe absence ofa written acceptance ‘The partisan aluminum forging
criteria, rejection or acceptance of parts Description — the indication is sharp,
should be based on the halfmoon shaped, not deep. Its called:
a. inspector's education a alap
b. design ofthe part and its intended b. centerline porosity
application © aheat treat crack
© appropriate penetrant standard 4. a false indication
4. selection of the penetrant aser
Aste
eS eS SSOHESSCPES:«CESSCPTG«SCpOS CGY we24 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
58,
59,
61
‘The part isa 13 mm (0.5 in, thick
aluminum plate with a V fasion weld.
Description — the indication appears as
a straight line. The indication is:
shrinkage
nonrelevant
‘a quench crack
lack of fusion
aaea
‘The partisan aluminum casting.
Description — the casting has a very
complex design. In one section, there is
a flat area having a thickness of 32 mm
(13 in). In the center ofthis area isa
round section, 51 mm (2in,) thick and
25 mm (1 in.) in diameter. There are
linear indications about one-half the
distance around the base where it joins
into the thin section. The indication is
calle:
a. dross
b. hot tear
c. microshrinkage
a. porosity
AAA7-248, 500; B63
Shrinkage cracks are usually found in
what areas of a casting?
thin sections only
heavy sections only
at abrupt changes in thickness
no longer a problem
pose
ase2
Which of the following is a discontinuity
that might be found in a forging?
a. shrinkage crack
b. lap
hot tear casting
4. lamination
Asso
Which of the following is a discontinuity
that might be found in rolled bar stock?
blow hole
shrinkage lap
crack oF seam,
lack of penetration
asso
‘The term nonrelevant indication is used
to describe certain types of penetrant
testing indications. Which of the
following would be a typical nonrelevant
indication?
a. indications due to past geometry oF
part design configurations
nonmagnetic indications
rmaltiple indications
4. nonlinear indications
B21
‘Which of the statements below best
states the danger of using sandblasting
for cleaning surfaces to be penetrant
tested?
a4. the discontinuities may be closed
b. oil contaminants might be scaled in
the discontinuities
. the sand used in the sandblasting
‘operation may be forced into the
discontinuity
4. the sandblasting operation may
introduce discontinuities in the part
81346
A continuous linear indication can be
caused by which of the following
discontinuities?
a. porosity
». slag inclusions
. pitting
cracks
aass
ps9 PFO
a a a!Level I Questions - Liquid Penetrant Testing Method 25
66,
67.
Which of the following could be a
source of false indications on a test
specimen?
b,
rh
penetrant on the test table
penetrant on the hands of the
inspector
contamination of dry or wet
developer with penetrant
all of the above
aaraa72
[Link] type discontinuity will generally
appear as:
b.
a round indication
continuous line, either straight or
jagged
a straight, single solid line
random round or elongated holes
Asse
68,
Which of the following discontinuities
‘would be impossible to detect using a
liquid penetrant test?
a forging lap
acrater crack
grinding cracks
‘nonmetallic internal inclusions
‘A153, 162:163, 167
p89
a9 p9926 Supplement to Recommended Practice SNT-TC-LA (Q&A Book): Liquid Penetrant Testing MethodLevel Ill Questions - Liquid Penetrant Testing Method 27
> Level III Questions
Liquid Penetrant Testing Method
1, Chemical cleaners are often used for 4, With all other factors the same when
very dirty, greasy parts. Fused: removing penetrant from the surface by
spray water wash, penetrant in a crack
a. the surface must be subsequently would be harder to remove if it has:
cleaned with a solvent cleaner
b. the surface must be thoroughly
rinsed free of any residue
heat must be used to ensure the ‘medium viscosity
removal of any detergents from viscosity is not important
surface openings ‘00
the surfaces must be subsequently
cleaned with a volatile solvent cleaner
A485 5. ‘The most desirable objectives governing
the cleaning operations when removing
surface penetrant are to remove:
low viscosity
high viscosity
2. Generally, vapor degreasing is
~ considered to be one of the best methods a. little penetrant from defects and
of preparing a part for liquid penetrant leave a minimal of residual penetrant
inspection because: remaining on the surface
b. little penetrant from a defect and
a. the solvent vapor removes all leave no residual penetrant
petroleum based materials remaining on the surface
b. it totally removes all surface © no penetrant from defects and leave a
contaminants ‘minimal of residual penetrant on the
. the method is easily adapted to part surface
virtually any size of the part 4. no penetrant from defects and leave
the solvent vapor removes all zo residual penetrant on the part
inorganic soils surface
A387, 195 Ass
3. When penetrant is applied to parts by 6, _The best method of removing the excess
dipping, the parts should be: water-washable penetrant isto:
‘left in the tank during the entire a, immediately immerse the part in the
dwell time water rinse tank
b, set aside until the dwell time is up b. use water running directly from a tap
placed on a rack designed to return <. boil in hot water or steam spray
any excess drainage to the dipping. 4. use a hose and nozzle with a coarse
station spray
4. placed in the alkaline solvent rinse Ass
tank immediately
> A23428 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
7. When removing excess post-emulsifiable 11, Removal of residual penetrant or
penetrant in a production situation developer materials by a suitable post-
involving relatively large irregularly ‘leaning technique is advantageous in
shaped parts, you may use a: which of the following cases?
a. coarse spray a. where it could interfere with
b. strong water blast subsequent processes or with service
©. commercial solvent b. where it could provide a contrasting
4. hot water immersion background
A758 where it could assist in the
‘emulsification of the penetrant
bleedout
8. The sensitivity of wet developers can be 4, where it could assist in the lattice
seriously impaired: structure breakdown
A206
4. when the developer temperature is
‘greater than the ambient temperature
». when the thickness of the coating 12, Post-cleaning is particularly important
becomes too heavy where residual penetrant or developer
©. ifthe corrosion inhibitors are added ‘materials may combine with other
to the developer ‘terials in service to produce:
4. iftthe surface of the partis polished
art a. false penetrant indications
b. a contrasting background
© corrosive action
9. When is a nonaqueous wet developer proper surface tension
generally preferred? A208
a. when the dryer oven temperature is
above 121 °C (250 °F) 13. Post-cleaning should be performed:
'. when it is essential to use the most
sensitive developers a a8 soon as possible ifthe material is
when using a fluorescent penetrant susceptible to corrosion
oon an as-cast surface D. after several hours because the drier
4. when using a fluorescent penetrant the materials are, the easier they ean
on a wire brushed weld be wiped off
62, 110 ‘© with the part warm to enhance the
solubility of penetrant material
44. with the part chilled to cause the
10. The best method of drying after the materials to lose their cohesion
application of a wet developer is 8208-208
normally
‘blotting the surface gently with
absorptive paper toweling
b. allowing the part to dry slowly at o
slightly below the ambient
temperature
rapid drying with a normal room
temperature air blast
4. drying with circulating air at a
‘maximum of 71 °C (160 °F)
Aaa, 446
eer (et TTCOT GSSLevel Ill Questions - Liquid Penetrant Testing Method 28
14, Ocular fluorescence should be 17. Which of the following is an advantage
considered when arranging ultraviolet ‘of post-emulsiiable methods over water-
lights for testing, because direct or ‘washable methods?
reflected ultraviolet light shining into the
inspector's eyes: the excess penetrant removal is
accomplished by water spray
could cause tissue damage b. they usually exhibit higher sensitivity
b. is harmless and of no consequence to tight cracks
even though temporary, can become . the overall test time is shortened
extremely annoying and may impair A. their sensitivity is easier to control
inspector effectiveness 50
4. even though annoying, it will not
impair inspector effectiveness
77,266 18, When compared to other methods,
which of the items below are
disadvantages of water emulsifiable
15, Residual acids and chromates are Visible dye methods?
detrimental to the fluorescent processes
because: a. degree of sensitivity to acidity and
alkalinity
a. the fluorescent dyes may be b. portability
decomposed, resulting in weak or © test time
faint test indications 4. requirements of ordinary light
b. acids and oxidizing agents react with Ast, 82
the fluorescent dyes only in the
presence of water
«. acids and oxidizing agents react with 19. ‘The type of penetrant to be used on an
the fluorescent dyes only in the investment casting should be:
presence of emulsifiers which are
contained in water-wash penetrants . water-washable visible dye for
4. emulsifiers neutralize the effects of ‘maximum sensitivity and water-
the acids and chromates ‘washabilty
asat b. solvent removable because of size
and shape
©. post-emulsifiable fluorescent for
416, Due to the nature of penetrant material, ‘maximum sensitivity and water-
‘most methods have which of the washability
following adverse effects on operator 4. solvent removable for greater
health? visibility
Ass2384
a. penetrants are a hazard due to their
inorganic base
b. penetrant methods include materials
which can cause dermatitis if proper 20, There isa variety of equipment available
precautions are not observed for precleaning parts prior to penetrant
© penetrant materials contain application. Of the following, the
hallucinogens that can cause a sense recommended method for removing the
of drunkenness oil phases, if practical, is:
4. modern penetrants have been
improved to be virtually hazard free a. sand or grit blasters
Ag9 b. solvent or chemical tanks
vapor degreasers
4d. water detergent washing machines
A187, 195
202 86k «BE ~CLT«CGST «ST «OPT30 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
25. A good penetrant must be:
21, IFmodular equipment has been obtained a. able to enter extremely fine surface
for a penetrant inspection system using. openings
fluorescent post-emulsfiable penetrant b. highly viscous
and wet developer, the dryer should be © highly volatile
placed: 4. an inorganic base liquid
Ass
a. after the developer tank
b. before the emulsifier tank
¢. before the developer tank 26. Wetting ability is measured by the:
4. after the wash unit
A238 a. specific gravity
b. density
©. contact angle
22, Ina modular equipment system using a 4. surface tension
water-washable fluorescent penetrant ag
and dry developer, ultraviolet light
should be available:
27. Which of the following functions does a
a. at the penetrant station developer perform?
b. at the wash station
atthe developer station a blots the penetrant by drawing it out
4. after the oven cycle of discontinuities
239-204 b. masks out nonrelevant indications
dries out the surface ofthe part
4. provides a noncontrasting
23. Filters for ultraviolet lights effectively background
remove: Ast, 158
a. natural white light
>, radiation of a wavelength above 30028. When inspeeting using fluorescent
am penetrant methods, an indication will
visible light from the energy given oft appear as a
by the mercury are
4, fluorescence from the penetrant 4. soft white glow against a gray
252283 background
b. brilliant yellow green glow against a
white background
24. The use of 100 W spot bulbs witha plain . bright yellow green glow against a
filter for color contrast penetrants black background
produces: 4, brilliant yellow green glow against a
deep violet blue background
a. ahigh intensity narrow beam ere)
. allarge amount of light over a large
area
© does not havea high maximum
intensity in any one area
4. is ideal for inspecting large parts
‘A273, 289)
pee ReHE:SCGESC«‘iSC*«‘ RE CSC*«‘iSC*«é a