Everything for

diesel service
Diagnosis, testing and repair tools
Diesel service from Bosch:
precise, professional and fast
Bosch offers a comprehensive range of professional diag-
nostic and repair solutions for modern and conventional
diesel systems. From the uncomplicated troubleshooting
and efficient component testing to the repair of diesel
vehicles, systems and components in line with current
market values, Bosch can provide you with everything you
need from a single source.

06
Diagnosis tools on vehicle
Professional all-round equipment: Bosch has
an extensive range of tools for the simple and
fast diagnosis of diesel vehicle components.

10
Repair tools on vehicle
Besides competent service offers
Bosch offers you high-quality tools
for a more efficient component repair
on the vehicle.

2
14
Test equipment
for components
Intuitive, precise and efficient: With Bosch as your
partner you always have access to modern and easy
to use testing technology for the professional testing
of dismounted diesel components.

Common Rail Systems

18 DCI 700
CR injector test benc
22 EPS 708
CR test bench
26 EPS 205
CR injector & nozzle holder tester
27 EPS 118
CR injector tester

Conventional Systems
28 EPS 625
conventional pump test bench
32 EPS 100
Nozzle holder tester

Accessories
34 EPS 815
40
36 EPS 205 Repair tools
38 EPS 118
for components
39 DCI 700, EPS 708 und EPS 815

Besides competent service offers

Bosch offers you high-quality tools
for a more efficient repair of individual
components.

3
Fit for today
and tomorrow
Proven diesel technology

Many years of experience in diesel technology, workshop

equipment and testing technology make Bosch one of
the leading suppliers in this field worldwide. Innovations
in development and production have resulted in modern
high-pressure systems in recent years. Bosch is pursuing
a holistic approach to mobility: solutions become devel-
oped around the vehicle and beyond. This is how Bosch
meets the changing requirements and makes an important
contribution to the sustainability of the industry. With the
competence from the original equipment, innovative test
devices including the corresponding software ESI[tronic]
were developed in parallel.

They enable the diesel systems to be diagnosed on the

vehicle, in order to then specifically replace defective
components. Bosch is thus paving the way for all work-
shops to use modern diesel systems and to contribute to
achieve current and future emission targets.

The innovative developments in diesel technology com-

bine high performance and economical fuel combustion.
With its components and systems Bosch makes the diesel
future-proof – and offers solutions for professional service.

Efficient and flexible

component testing and repair

Thanks to Bosch diagnostic and testing solutions and

of the numerous retrofit kits, component testing and
repair can be conducted according to manufacturer’s
specifications. This ensures that

accurate and reproducible measured values

are determined

a warranty assessment according to

manufacturer specifications is possible

a contribution to achieve current and future

emission targets is made


4
The Configurator Configure your test bench according
to your requirements and experience
Diesel component testing and repair more about our wide range of services
[Link]/AA_Configurator

5
Diagnosis tools
on vehicle
Professional all-round equipment:
Bosch has an extensive range of tools
for the simple and fast diagnosis of
diesel vehicle components.
 Diagnosis tools on vehicle

Diesel sets

Diesel set 1 Diesel set 2

for testing low pressure circuits for venting of low
0 986 613 100 pressure systems
0 986 610 234

Measuring instruments and accessories

Backflow meter Adapter set for Bosch CRI2-18, Adapter set for Bosch CRI2-18,
to determine the fuel return flow -20, 90° angled type -20, straight type
rate on CR injectors 0 986 613 696 0 986 613 926
0 986 612 950

Denoxtronic

Denoxtronic 1 test kit Denoxtronic 2 test kit Denoxtronic PC/LD test kit
for testing supply and dosing to test the metering and supply for exhaust aftertreatment on
module on the vehicle volumes Denoxtronic 3.1 and Denoxtronic 5.x
0 986 610 800 0 986 610 450 0 986 613 900

Denoxtronic PC/LD
Upgrade Kit 3.1 to 5.x
retrofit kit for Denoxtronic test kit
0 986 610 930

Substitute loads Adapter leads Accessories

CRI substitute load HFM-7 adapter lead PSG-5 test box

for testing the triggering signal hot film air mass meter, 4-pin for testing the PSG5 inputs and
at solenoid valve CR injectors 1 684 463 835 CAN-L and CAN-H signals
(passenger cars only) 0 986 612 447
0 986 612 745

Designation Description Order number

Diesel sets
Special gel-damped pressure gauge for measuring supply pump pressure during
Pressure gauge 1 687 231 906
operation on vehicle, recommended for UI systems

Diesel Set 3 and

Upgrading existing Diesel Set 3 and Diesel Set 3.1 (from FD 109) for checking the
Diesel Set 3.1 0 986 613 925
RDS function (operation range) during engine running
extension kit

Upgrade kit from Diesel Upgrading existing Diesel Set 3 for testing CP4.1 and CP4.2
0 986 614 310
Set 3 to Diesel Set 3.1 Common Rail high-pressure pumps

Substitute loads
Check trigger signal on solenoid valve CR injectors (passenger cars and commercial
CRI-Piezo substitute load vehicles): To enable the triggering signal to be checked, a substitute load must be 0 986 612 793
used instead of a functioning injector

Check trigger signal on solenoid valve CR Piezo injectors (passenger cars only):
CRI/CRIN substitute load To enable the triggering signal to be checked, a substitute load must be used instead 0 986 610 099
of a functioning injector

8
Designation Description Order number

Measuring instruments and accessories

Closure part-set: For return lines pipes made of hard plastic to close these pipes
Sealing parts set 0 986 612 900
(1 set = 6 pcs) for back flow measuring device 0 986 612 950

Connection adapter set, Hydraulic backflow connector to Delphi injectors for testing the
0 986 613 902
Delphi CR injectors backflow quantity with 0 986 612 950 (1 set = 6 pcs)

Connection adapter set,

Hydraulic backflow connector on Siemens/ VDO/Continental injectors
Siemens and VDO CR 0 986 613 906
for testing the backflow quantity with 0 986 612 950 (1 set = 6 pcs)
injectors

Connection adapter set, Hydraulic backflow connector with pressure holding valve on Bosch Piezo injector
0 986 613 922
Bosch Piezo CR injectors (CRI3-x) for testing the backflow quantity with 0 986 612 950 (1 set = 6 pcs)

Connection adapter set, Hydraulic backflow connector to Denso injectors for testing the
0 986 613 923
Denso CR injectors backflow quantity with 0 986 612 950 (1 set = 6 pcs)

Connection adapter, Hydraulic backflow connector 45° angeld to Delphi CR injectors for testing the
0 986 610 976
Delphi CR injectors 45° backflow quantity with 0 986 612 950 (1 set = 1 pc)

Connection adapter, Hydraulic backflow connector 90° angeld to Delphi CR injectors for testing the
0 986 610 979
Delphi CR injectors 90° backflow quantity with 0 986 612 950 (1 set = 1 pc)

Connection adapter,
Hydraulic backflow connector 90° angeld to Siemens, VDO injectors for testing the
Siemens and VDO CR 0 986 610 908
backflow quantity with 0 986 612 950 (1 set = 1 pc)
injectors

Adapter leads
Adapter lead with voltage stabilizer chip for testing the HFM5
HFM5 0 986 610 129
(hot film air mass meter) in both the mounted and dismoutned state

Adapter lead for electrical checking of HFM6 (hot film air mass meter, 4-pin)
HFM6 0 986 610 067
on vehicle

Adapter lead for electrical checking of HFM6 (hot film air mass meter, 4-pin)
HFM6 0 986 610 195
on vehicle

Adapter lead for electrical checking of HFM6 (hot film air mass meter, 5-pin)
HFM6 0 986 610 196
on vehicle

Adapter lead for electrical checking of HFM6 (hot film air mass meter, 5-pin)
HFM6 0 986 610 441
on vehicle

Adapter lead for electrical checking of HFM6 (hot film air mass meter, 5-pin)
HFM6 0 986 610 651
on vehicle

Adapter lead for electrical checking of HFM7 (hot film air mass meter, 4-pin)
HFM7 1 684 463 738
on vehicles of Fiat Group, Ford and Suzuki

Adapter lead for electrical checking of HFM7 (hot film air mass meter, 8-pin)
HFM7 1 684 463 836
on vehicles of GM Group

Denoxtronic
In order to be able to assess the delivery rate of the Denoxtronic 2.2 delivery
Denoxtronic 2.2 0 986 610 522
module, a special dosing module must be used

Accessories
Measuring device, length 48 mm with an M10x1 internal thread
Setting device
for mounting the injection pump at the engine. To measure the 0 986 612 480
KDEP 1880
prestroke or K1 measureing point of distributor pump (VE.F, VE.E)

9
Repair tools
on vehicle
Besides competent service offers
Bosch offers you high-quality tools
for a more efficient component repair
on the vehicle.
 Repair tools on vehicle

Cleaning tool Mounting sleeves Measuring devices

Suction device O-Ring mounting sleeve Measuring device

for cleaning surfaces for mounting O-Rings on to set the start of the conveyor
0 986 613 111 Common Rail injectiors (CRIN) 1 687 233 012
0 986 612 930

Puller and extractor tools

Puller CRI/CRIN extractor CRI Extractor

Pull extractor to remove for removing CRI/CRIN injectors CR injector puller in conjunction
Common Rail injectors from Iveco Turbo Daily with 0 986 612 727 or 0 986 611 499
0 986 612 727 0 986 612 374 0 986 612 782

CRI Extractor claw CRI Piezo exctractor

Universal extractor claw for dis- Adapter for removing Bosch CR
mounting Common Rail injectors Piezo injectors and unit pumps from
on Mercedes- Benz and PSA pas- the engine in combination with:
senger cars in combination with: 0 986 611 499 or 0 986 612 727
0 986 611 499 or 0 986 612 727 0 986 612 885
0 986 612 872

Diesel sets Accessories

Diesel Set 2 Workbench Denoxtronic 3.1 tool kit

for venting of CR systems especially for the repair for dismantling of the heating pot
0 986 610 234 of diesel components from the tank
0 986 613 300 0 986 610 680

12
Designation Description Order number

Cleaning tool

Sealing pin set dia. Sealing pin diameter 7.2 mm. Used to seal the nozzles/injector bore when cleaning
0 986 612 917
7.2 mm the surface/front face (6x pin and 1x rod)

Sealing pin set dia. Sealing pin diameter 9.2 mm. Used to seal the nozzles/injector bore when cleaning
0 986 612 909
9.2 mm the surface/front face (6x pin and 1x rod)

Cleaning kit to clean the area of nozzle support surface on Common Rail
injectors (CRI/ CRIN), unit injectors (UI) and nozzle holder assemblies.
CRI/CRIN cleaning set 0 986 612 729
In addition, this nozzle holes must be closed during cleaning with the sealing
pin sets (0 986 612 909 or 0 986 612 917)

Puller and extractor tools

For CRI with side high-pressure connection: The injector is twisted slightly
CRI turning device 0 986 611 481
and can be loosened more easily

Pull extractor to remove Common Rail injectors with: 0 986 612 885,
Puller 0 986 611 499
or 0 986 612 782, or 0 986 612 728, or 0 986 612 872

Support wench Locating wench for drive gear to Common Rail high-pressure pump CP2 0 986 612 857

Puller Extractor for drive end shield cover for Common Rail high-oressure pump CP2 0 986 612 859

Puller UI extractor from the VW Group 1.9l with UIS/PDE diesel engines 0 986 612 750

Mounting sleeves
Easy assembly of CR pressure control valve O-Ring without damaging the
O-Ring mounting sleeve 0 986 612 787
filter element

Ring spanner for mounting sleeves for installing the O-Ring in unit injectors (cars)
O-Ring mounting sleeve set 0 986 613 824
of the 1. generation lackering the fuel injection leads (1 set = 3 pcs)

Mounting sleeve set for mounting O-Rings on unit injectors on VW diesel

O-Ring mounting sleeve set 0 986 611 490
engines (Cars) of 2. generation (1 set = 2 pcs)

Mandrel for fitting the O-Rings at return of Common Rail injectiors (Piezo)
O-Ring mounting pin 0 986 614 030
without damage

Measuring devices
Measuring device for start of injection on VP44 (BMW and MAN)
Start of delivery
Not included in 0 986 614 130, but included in VPM 844 1 687 001 844, 1 688 130 237
measuring device
VPM 844 1 687 002 844
Delta Phi measuring Measuring device (DPHI1, VP29/-30; Opel, Ford), also included in scope of delivery
1 688 130 239
device of VPM 844 1 687 001 844, VPM 844 1 687 002 844

Measuring device, length 48 mm with an M10x1 internal thread for mounting

Delta Phi measuring
the injection pump at the engine. To measure the prestroke or K1 measureing point 0 986 612 480
device
of distributor pump (VE.F, VE.E)

13
Test equipment
for components
Intuitive, precise and efficient:
With Bosch as your partner you always
have access to modern and easy to
use testing technology for the profes-
sional testing of dismounted diesel
components.
 Test Equipment
for components

Common Rail Systems

DCI 700 EPS 708

Injector test bench CR test bench

Conventional pumps – –

Common rail pump –

Common rail injector up to EURO 4

Common rail injector EURO 5, EURO 6 –

CRIN 4.2 injectors –

Nozzle holder
– –
(conventional and UP)

Nozzle holder with adapter (UI) – –

16
 Conventional Systems

EPS 205 EPS 118 EPS 625 EPS 100

CR injector & nozzle holder tester CR injector tester Conventional pump test bench Nozzle holder tester

– – –

– – – –

– –

– – – –

– – – –

– –

– –

17
 CR injector test bench:
DCI 700

DCI 700 400 V, 3 PH, 50/60 Hz 0 683 725 001

DCI 700 200 V, 3 PH, 50/60 Hz 0 683 725 002

Precision and speed that inspire

The latest exhaust emission standards and future directives increase the significance of testing common rail
injectors in modern diesel engines. Thanks to the high-speed precision of the new DCI 700 measurement
system, workshops can gain a competitive advantage and benefit at the same time from short assembly and
testing times and user-friendly operation.

Features
Savings in time and higher throughput as 4 stan- Higher quality, reliability and transparency thanks
dard injectors are clamped and unclamped in a to fast and precise testing, including IMA/NIMA
mere 5 minutes, with an average test duration of coding
only 15 minutes Maximum effectiveness through ergonomic
Fit for the future with the possibility to test diesel processes and intuitive operating concept
injectors for passenger cars and commercial vehi- Software updates and test plans available for easy
cles – from Bosch and other manufacturers and convenient downloading
Capable of testing new VCC and NCC technologies Low maintenance costs as vulnerable high-pressure
to the manufacturers’ specifications hoses are no longer required

18
Space and work area requirements:
DCI 700
5m

Testing 0.7 m

electrical
outlet

0.7 m
DCI 700
708

Operation area
1.75 m

4m
accessories such as CRIN
Cabinets for additional

adapters
0.8 m
7m

1.5 m

Repair
Tool cabinets
(Height 2.16 m)

(Height 2.16 m)
Work bench

Work bench

2m

3m
Nozzle test

0.81 m 0.81 m

1.5 m

The ideal work bench for diesel service (0 986 613 300)
The workplace for servicing diesel pumps and components must meet the highest requirements with
regard to cleanliness, clarity and functionality, as even the smallest dirt particles can lead to malfunc-
tions in the diesel systems.

The area should be equipped as follows:

f Floor of sealed concrete with damping at the test bench bases
f Sufficient ventilation through an exhaust air system for carrying away vapors
f Noise insulation is recommended

19
 Accessories:
DCI 700

Injector testing

CRI Bosch
for testing
Bosch CR injectors
in scope of delivery

CRIN Bosch¹
for testing Bosch CR
commerical vehicle injectors
1 687 010 607

CRIN Bosch 4.2

for testing Bosch CR 4.2
commerical vehicle injectors
1 687 010 608

CRI Bosch 3rd party

for testing CR injectors of
other manufacturers
1 687 010 609
coming soon

20
 Basic test bench DCI 700²

¹ For related adapters see special accessories on page 39

² Illustration shows optional accessories: keyboard, mouse

21
 CR test bench:
EPS 708

EPS 708 400 V, 3 PH, 50 / 60 Hz with cooling system 0 683 708 020
EPS 708 200–240 V, 3 PH, 50 / 60 Hz with cooling system 0 683 708 021
EPS 708 400 V, 3 PH, 50 / 60 Hz without cooling system 0 683 708 001
EPS 708 200 –240 V, 3 PH, 50 / 60 Hz without cooling system 0 683 708 002

Powerful and universal

The Bosch EPS 708 diesel test bench, specially designed for common rail injection pumps and injectors,
allows testing up to 2,200 bar.

Features
Electronic quantity measurement for cost-effective Integrated cooling system reduces water
testing of Common Rail components consumption in the workshop (water-cooling
Electronic supply pressure control for pump and available as an option)
lube oil supply Electronic monitoring and display of service
Simple pump assembly without clutch cover intervals (e.g. test oil change)
Self-diagnosis system indicates necessary filter
change

22
Space and work area requirements:
EPS 708
5m

Testing 0.7 m 1.1 m

0.6 m
Circulation cooler
0.7 m
EPS 708

Operation area

1.5 m
2.1 m

4m
accessories such as CRIN
Cabinets for additional
electrical
outlet

0.8 m

adapters
7m

1.5 m

Repair
Tool cabinets
(Height 2.16 m)

(Height 2.16 m)
Work bench

Work bench

2m

3m
Nozzle test

0.81 m 0.81 m

1.5 m

The ideal work bench for diesel service (0 986 613 300)
The workplace for servicing diesel pumps and components must meet the highest requirements with
regard to cleanliness, clarity and functionality, as even the smallest dirt particles can lead to malfunc-
tions in the diesel systems.

The area should be equipped as follows:

f Floor of sealed concrete with damping at the test bench bases
f Sufficient ventilation through an exhaust air system for carrying away vapors
f Noise insulation is recommended
f A water connection with supply and drain line or circulation cooler

23
 Accessories:
EPS 708

Pump testing

CP1 / CP3 kit

for testing CP1/CP3 pumps
1 687 010 346

CP4 kit
for testing CP4 pumps
1 687 010 390

CB18 kit
for testing CB18 pumps
1 687 010 402

CP kit¹
for testing CR pumps and Basic test bench EPS 708³
injectors of other manufacturers
1 687 010 183

VDO kit²
for testing CR
pumps (Continental)
1 687 010 193

24
 CRIN kit for testing commercial CRI 3rd party kit⁴ CRI Piezo kit⁵ for testing
vehicle injetors of 1st and 2nd for testing Delphi and Denso CR Piezo injectors (Bosch / Denso /
generation with CRI 846H CR injectors Siemens / Continental)
1 687 001 925 1 687 010 186 1 687 010 333

CRI basic kit, CRI 846H CRI /CRIN 848H⁶

for CR injectors for CR injectors
1 687 002 846 1 687 002 848

Injector testing

¹ CRI from Delphi/Denso

² Companies with Continental service contract
³ Illustration shows optional accessories: keyboard, mouse
₄ CRI from Delphi/Denso
⁵ CRI Piezo from Bosch/Denso/Siemens/Continental
⁶ For related adapters see special accessories on page 39

25
 CR injector & nozzle holder tester:
EPS 205
For related adapters see special
accessories on page 36

EPS 205 400 V, 3 PH, 50 / 60 Hz 0 683 803 205

EPS 205 200 V, 3 PH, 50 / 60 Hz 0 683 803 206

Fast, precise, automatic

Common-rail injectors and nozzle holder combinations can
be tested safely and easily with the EPS 205.

Features
Very high economic feasibility through automatic Realistic operating state from pressure generation
testing, simple menu with graphical and numerical up to 1800 bar via the integrated common-rail high
display of measurement results pressure pump
Integrated database for storage of test values and Intuitive user interface with touch-screen operation
customer data Simple shutdown of the return flow counter
Test values “on board” (CD Test Data) on delivery pressure
of the device, selection via part numbers Space-saving compact form
Integrated flushing program for clean diesel Windows XP embedded operating system
components in DHK and UI testing
Interface for printer, monitor, CD/DVD drive,
keyboard, mouse, network connection

26
CR injector tester:
EPS 118
For related adapters see special
accessories on page 36

EPS 118 100 –240 V, 1 PH, 50 / 60 Hz 0 683 803 119

The Check & Change Tester, for every workshop

In the field of diesel injection equipment, common rail systems are steadily gaining in popularity.
The new EPS 118 now allows smaller workshops to test all injector models efficiently and with ease.
This not only extends the service offering, but also makes daily work at the shop easier.

Features
Precise and fully automatic injector testing Additional injector-specific information
Simple and fast set-up Display of spray pattern at all pressures
Intuitive operator interface (touchscreen) Clear presentation of test results for
Supports a wide range of injectors from workshop and customer
many manufacturers Space-saving bench top unit (60 x 60 cm)
Report printout Several types of result presentation
Database with test values

27
 Conventional pump test bench:
EPS 625

EPS 625 HMI-Version EPS 625 PC-Version

EPS 625 415 V, 3 PH F 002 DG0 921 EPS 625 415 V, 3 PH F 002 DG0 923
EPS 625 220 V, 3 PH F 002 DG0 922 EPS 625 220 V, 3 PH F 002 DG0 924

Your ticket to diesel testing technology

By using the EPS 625 universal component test bench, powerful conventional inline and distribution injection
pumps, both from Bosch as well as other manufacturers, can be tested. As a result, the specifications from the
engine and vehicle manufacturers can be maintained. Thanks to its robust and easy-to-use technology, the
EPS 625 is a cost effective and long-lasting investment for the workshop.

Features
Maintenance-free drive element with high Integrated load pressure control unit
efficiency Automatic test oil heating controlled via the supply
Long service life for the high pressure lines, or return
since the measuring unit can be adjusted in Easy operation via a high definition 5.7 inch LCD
three dimensions display for showing the setpoint/actual values of
Excellent smooth running characteristics and the drive rpm, the set and actual stroke values, the
rotational speed stability ensure high repeatability test oil tank temperature, and the supply and return
High flywheel mass temperatures

Rotational speed control with an extremely short

governing time

28
Space and work area requirements:
EPS 625
5m

Testing 1.1 m

0.7 m
electrical

0.6 m
outlet Circulation cooler

EPS 625

1.5 m

4m
Operation area
2.3 m
1.4 m

Cabinets for calibration

nozzle holder and test
pressure lines
0.95 m
0.7 m
7m

1.5 m

Repair
Tool cabinets
(Height 2.16 m)

(Height 2.16 m)
Work bench

Work bench

2m

3m
Nozzle test

0.81 m 0.81 m

1.5 m

The ideal work bench for diesel service (0 986 613 300)
The workplace for servicing diesel pumps and components must meet the highest requirements with
regard to cleanliness, clarity and functionality, as even the smallest dirt particles can lead to malfunc-
tions in the diesel systems.

The area should be equipped as follows:

f Floor of sealed concrete with damping at the test bench bases
f Sufficient ventilation through an exhaust air system for carrying away vapors
f Noise insulation is recommended
f A water connection with supply and drain line or circulation cooler

29
 Accessories:
EPS 625

Pump testing

Basic set
A pump set¹
für H-/R-/A-/M-MW-/P-/VE pumps
for testing and adjusting
1 687 005 018
of A pumps from Bosch
1 687 005 019

M & MW pump set¹

for testing and adjusting of PES M
and PE(S) MW pumps from Bosch
1 687 005 020

P pump set¹
for testing and adjusting
of P pumps from Bosch
1 687 005 021

H-/R pump set¹

for testing and adjusting of EDC
inline pumps from Bosch
1 687 005 023

Basic test bench EPS 625

30
 VE pump set
for testing and adjusting of
VE pums from Bosch
1 687 005 022

E S NO
D E V I C A I L A B LE
ER AV
LONG
ARE
C E S SORIES
AC NUED
CONTI

For controlling and testing EDC

distributor pumps VE.E (VP26,
VP36, VP37) these two devices
are required

¹ Additionally required special accessories,

which are not included in the basic set

31
 Nozzle holder tester:
EPS 100

EPS 100 0 684 200 704

For efficient and flexible work

Facilitates reading the opening pressure of injection nozzles

Features
Testing and adjustment of injection-nozzle Reduced total error (+ / - 2.4 bar) through high
opening pressure read-off (1 bar) and pressure gauge accuracy
Assessment of the injection spray with regard to Idling vibrations of the engine can be avoided
shape and atomization (injection-spray pattern) by extremely accurate analysis of the smallest
Checking for leaks in injection nozzles, and checking possible leaks
the chatter properties on two-spring nozzle holders, Direct extraction of the oil mist when testing
stepped nozzle holders, and UI / UP injection nozzles (only in conjunction with EPS 738)
applications

32
Accessories:
EPS 100

Designation Order number

For testing the extraction device

Extraction device EPS 738 0 684 200 702

Nozzle holder combination from Bosch

Passenger car DHK for Opel with 20 DTH motors 1 683 391 194

Commercial vehicle DHK for Mercedes-Benz Actros/Atego/Axor 1 683 391 193

Commercial vehicle DHK with connection thread M16x1.5 1 680 362 047

Commercial vehicle DHK with connection thread M18x1.5 1 680 362 000

Commercial vehicle DHK with connection thread M22x1.5 1 680 362 001

Commercial vehicle DHK with connection thread M24x1.5 1 680 362 044

Commercial vehicle DHK with connection thread M26x1.5 1 680 362 002

Commercial vehicle DHK with connection thread M27x1.5 1 680 362 045

Unit-Injector-Düse

UI nozzle for Audi, Seat, Scoda and VW 1 687 001 857

UI nozzle for Nissan 1 681 335 111

UI nozzle for DDC and Iveco with UI-N3 PDE (pump-nozzle unit) 1 687 010 338

UI nozzle for Scania, Volvo and Iveco with UI-N1 PDE (pump-nozzle unit) 1 687 010 147

33
 Accessories:
EPS 815

Conventional
pump testing

A pump set¹ Basic set

for testing and adjusting for H- / R- / A- / M-MW- / P-/ VE pumps
of A pumps from Bosch 1 687 005 018
1 687 005 019

M & MW pump set¹

for testing and adjusting of PES M
and PE(S) MW pumps from Bosch
1 687 005 020

EN CH
TEST B LONGER
P pump set¹
15 N O L E
for testing and adjusting EPS 8 AB
of P pumps from Bosch
AVAIL
ARE
1 687 005 021
C E S S O RIE S
AC IN U ED
CO N T

H-/R pump set¹

for testing and adjusting of EDC
inline pumps from Bosch
1 687 005 023

VE pump set
for testing and adjusting of
VE pums from Bosch
1 687 005 022

Basic test bench EPS 815

(in conjuction with KMA 802)
34
 CP1/CP1H kit
for testing CRH pumps
of 1st generation
1 687 010 341

CP2/CPN2 kit
for testing commercial
vehicle CR pumps
1 687 010 342

CP3 kit
for testing CP3 pumps
1 687 010 182

CP4 kit
CRI 3rd party kit⁴ CRI Piezo kit⁵ for testing
for testing CP4 pumps
for testing Delphi and CR Piezo injectors (Bosch/
1 687 010 490 Denso/Siemens/Continental)
Denso CR injectors
1 687 010 186 1 687 010 333
CB18 kit
for testing CB18 pumps
1 687 010 402

CB28 kit
for testing CB28-Pumpen
1 687 010 496

CP kit²
for testing CR pumps
of other manufacturers
1 687 010 183
CRI/CRIN 848 H, CRI/CRIN
& Basic set for CR injectors
VDO kit³
1 687 002 848
for testing CR pumps
(Continental)
1 687 010 193

Common Rail Common Rail

pump testing injector testing
Common Rail System
Basic set, CRS 845H

Common Rail System

Basic set CRS 845H for CR
components (CP/CRI)
1 687 002 845

CAM 847, UI/UP

all-in package
for testing Bosch
UI and UP systems
¹ Additionally required special accessories, 1 687 001 847
which are not included in the basic set
² CP from Bosch/Denso/Siemens/Continental
³ Companies with Continental service contract
⁴ CRI from Delphi/Denso
⁵ CRI Piezo from Bosch/Denso/Siemens/Continental

35
 Accessories:
EPS 205

Designation Description Order number

Adapter

Adapter A1i CRIN Bosch for Cummins, VW, Ford, DCEC, Dongfeng, Kamaz 1 685 720 297

Adapter A2i CRIN Bosch for Valtra Tractors, SISU Motors 1 685 720 314

CRIN Bosch for Iveco, MAN, New Holland, Cummins, Dodge, CDC,
Adapter A3i 1 685 720 296
Dongfeng, KamAZ, KaVZ, VW, Ford

Adapter A4i CRIN Bosch for Renault, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ 1 685 720 316

Adapter A5i CRIN Bosch for MAN, Liebherr 1 685 720 300

Adapter A6i CRIN Bosch for MAN 1 685 720 318

Adapter A7i CRIN Bosch for Ford, Otosan, Türky 1 685 720 320

Adapter A8i CRIN Bosch for Renault, Fent, Deutz, FAW, Volvo, Weichai, Yuchai, Foton 1 685 720 332

Adapter A9i CRIN Bosch for Deutz, MAZ, YamZ 1 685 720 324

Adapter A10i CRIN Bosch for FAW 1 685 720 326

Adapter A11i CRIN Bosch for DCD, Dongfeng 1 685 720 328

Adapter A12i CRIN Bosch for MAZ, YamZ, Ashok Leyland 1 685 720 330

CRIN Bosch for MAN, International Harvester, Shanqi, Foton, CNHTC,

Adapter A14i 1 685 720 334
Weichai, Liebherr, MTU

Adapter A15i CRIN Bosch for Shanqi, Foton, CNHTC, Weichai 1 685 720 336

Adapter A16i CRIN Bosch for DHIM, Yuchai, Doosan 1 685 720 338

Adapter A1e CRIN Bosch for Deutz 1 685 720 340

Adapter A2e CRIN Bosch for Cummins 1 685 720 342

Adapter A3e CRIN Bosch for Iveco, New Holland 1 685 720 344

Adapter A4e CRIN Bosch for Mitsubishi Fuso 1 685 720 346

Adapter A6e CRIN Bosch for Cummins (Adapter A6e) 1 685 720 358

Adapter A7e CRIN Bosch for Iveco, CASE, New Holland 1 685 720 360

Adapter A8e CRIN Bosch for MTU 1 685 720 362

Adapter A10e CRIN Bosch for Yuchai 1 685 720 366

36
Designation Order number

3rd party CR injectors

Passenger car CRI solenoid valve Denso and Delphi 1 687 010 399

Passenger car CRI Piezo Denso and Siemens 1 687 010 400

CRI 3rd party injectors update Kit for EPS 205 1 687 205 016

Unit injector nozzle from Bosch

UI nozzle for Audi, Seat, Scoda and VW 1 687 001 857

UI nozzle for Nissan 1 681 335 111

UI nozzle for DDC and Iveco with UI-N3 PDE (pump-nozzle unit) 1 687 010 338

UI nozzle for Scania, Volvo and Iveco with UI-N1 PDE (pump-nozzle unit) 1 687 010 147

Nozzle holder combination from Bosch

Passenger car DHK for Opel with 20 DTH motors 1 683 391 194

Commercial vehicle DHK for Mercedes-Benz Actros/Atego/Axor 1 683 391 193

Commercial vehicle DHK with connection thread M16x1.5 1 680 362 047

Commercial vehicle DHK with connection thread M18x1.5 1 680 362 000

Commercial vehicle DHK with connection thread M22x1.5 1 680 362 001

Commercial vehicle DHK with connection thread M24x1.5 1 680 362 044

Commercial vehicle DHK with connection thread M26x1.5 1 680 362 002

Commercial vehicle DHK with connection thread M27x1.5 1 680 362 045

37
 Accessories:
EPS 118

Designation Description Order number

Adapter
Adapter A5sg with high-pressure commercial vehicle CRIN Bosch for Liebherr and MAN
1 681 335 122
screw-in socket with D28 motors

Adapter A6sg with high-pressure

commercial vehicle CRIN Bosch for MAN with D08 motors 1 681 335 123
screw-in socket

Adapter A14sg with high-pressure commercial vehicle CRIN Bosch for Liebherr, MTU, International
1 681 335 124
screw-in socket Harvester and MAN with D20 motors

Hydraulic hose (only 1 unit) basic kit for hydraulic hoseses can be used with different adapters 1 683 386 166

Adapter A1i CRIN Bosch for Cummins, VW, Ford, DCEC, Dongfeng, Kamaz 1 685 720 297

Adapter A2i CRIN Bosch for Valtra Tractors, SISU Motors 1 685 720 314
CRIN Bosch for Iveco, MAN, New Holland, Cummins, Dodge, CDC,
Adapter A3i 1 685 720 296
Dongfeng, KamAZ, KaVZ, VW, Ford
Adapter A4i CRIN Bosch for Renault, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ 1 685 720 316

Adapter A7i CRIN Bosch for Ford, Otosan, Türky 1 685 720 320

Adapter A8i CRIN Bosch for Renault, Fent, Deutz, FAW, Volvo, Weichai, Yuchai, Foton 1 685 720 332

Adapter A9i CRIN Bosch for Deutz, MAZ, YamZ 1 685 720 324

Adapter A10i CRIN Bosch for FAW 1 685 720 326

Adapter A11i CRIN Bosch for DCD, Dongfeng 1 685 720 328

Adapter A12i CRIN Bosch for MAZ, YamZ, Ashok Leyland 1 685 720 330

Adapter A15i CRIN Bosch for Shanqi, Foton, CNHTC, Weichai 1 685 720 336

Adapter A16i CRIN Bosch for DHIM, Yuchai, Doosan 1 685 720 338

Adapter A1e CRIN Bosch for Deutz 1 685 720 340

Adapter A2e CRIN Bosch for Cummins 1 685 720 342

Adapter A3e CRIN Bosch for Iveco, New Holland 1 685 720 344

Adapter A4e CRIN Bosch for Mitsubishi Fuso 1 685 720 346

Adapter A6e CRIN Bosch for Cummins (Adapter A6e) 1 685 720 358

Adapter A7e CRIN Bosch for Iveco, CASE, New Holland 1 685 720 360

Adapter A8e CRIN Bosch for MTU 1 685 720 362

Adapter A10e CRIN Bosch for Yuchai 1 685 720 366

38
Accessories:
DCI 700, EPS 708 und EPS 815

Designation Description Order number

Adapter
Adapter set – A1e CRIN-Bosch for Deutz, FAW-Dalian, Volvo 1 687 016 094

Adapter set – A1i CRIN-Bosch for Cummins, Dongfeng, VW, Ford, DCEC, KaMAZ 1 687 016 072

Adapter set – A2e CRIN-Bosch for Hino 1 687 016 095

Adapter set – A2i CRIN-Bosch for Valtra Tractors, Sisu Motors, Agco, Alis, Deutz, AP Inc 1 687 016 081

Adapter set – A3e CRIN-Bosch for Iveco/CASE New Holland 1 687 016 096

CRIN-Bosch for FPT, Iveco, MAN, CASE New Holland, Cummins,

Adapter set – A3i 1 687 016 111
Dongfeng, VW/Ford, TATA Motors, GCIC, CNHI,

Adapter set – A4e CRIN-Bosch for Mitsubishi, Fuso 1 687 016 097

Adapter set – A4i CRIN-Bosch for Renault, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ 1 687 016 082

Adapter set – A5i CRIN-Bosch for MAN, Liebherr, KOEL 1 687 016 099

Adapter set – A6e CRIN-Bosch for Cummins 1 687 016 147

Adapter set – A6i CRIN-Bosch for MAN, CNHTC 1 687 016 083

Adapter set – A7e CRIN-Bosch for FPT, Iveco, CASE, New Holland 1 687 016 148

Adapter set – A7i CRIN-Bosch for Ford Otosan 1 687 016 084

Adapter set – A8e CRIN-Bosch for Hino 1 687 016 149

Adapter set – A8i CRIN-Bosch for DHIM, Doosan, Yuchai 1 687 016 085

Adapter set – A9e CRIN-Bosch for MTU 1 687 016 150

Adapter set – A9i CRIN-Bosch for Deutz, MAZ (YamZ) 1 687 016 086

Adapter set – A10e CRIN-Bosch for Caterpillar/Perkins, Yuchai, SFH PT 1 687 016 151

Adapter set – A10i CRIN-Bosch for FAW, Yuchai 1 687 016 087

Adapter set – A11e CRIN-Bosch for FAW Dalian 1 687 016 209

Adapter set – A11i CRIN-Bosch for Dongfeng, DCD 1 687 016 088

Adapter set – A12i CRIN-Bosch for Ashok Leyland, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ 1 687 016 089

CRIN-Bosch for Renault, Fendt, Deutz, FAW, Yuchai, Foton, Weichai,

Adapter set – A13i 1 687 016 090
Volvo, CAMC, SDEC, TAFE

CRIN-Bosch for MAN, Liebherr, International Harvester, MWM, Navistar,

Adapter set – A14i 1 687 016 091
MTU, Ford Otosan, Volvo, Agrale, MHEPL, JND, SANY; Neoplan

Adapter set – A15i CRIN-Bosch for Shanqi, Foton, CNHTC, Weichai 1 687 016 092

Adapter set – A16i CRIN-Bosch for DHIM, Yuchai 1 687 016 093

Adapter set – A17i CRIN-Bosch for MAN 1 687 016 195

Adapter set – A18i CRIN-Bosch for FAW 1 687 016 206

Adapter set – A19i CRIN-Bosch for Navistar 1 687 016 211

39
Repair tools
for components
Besides competent service offers
Bosch offers you high-quality tools
for a more efficient repair of individual
components.
Repair tools for components

Common Rail pumps

CP1/CP1H CP3 tool board (I) CP3 tool board (II)

Tool kit for the repair of Tool kit for the repair of Tool kit for the repair of
CR high pressure pumps CR high pressure pumps CR high pressure pumps
0 986 614 360 0 986 610 360 0 986 610 370

CP4 tool boards CB18 repair tool CB28 basic tool

Tool kit for the repair Basic kit for repairing the CB18 Basic kit for repairing the CB28
0 986 610 740 0 986 614 081 0 986 614 082

CB28 additional tool

if no basic set CB18 is available
0 986 614 083

Common Rail injectors

CRI/CRIN CRI/CRIN CRI 

CRI/CRIN level 1– mounting Level 2 tool kit for maintenance/ Tool set level 3 for complete repair
device for nozzle exchange repair of CRI/CRIN for the sole- and adjustment of CRI including
0 986 610 130 noid valve assembly the solenoid valve assembly
0 986 613 650 0 986 610 700

CRI (case variant) CRIN from Japan and USA Mounting device
Tool set level 3 for complete repair production for the maintenance/repair
and adjustment of CRI including Level 3 of common rail injectors
the solenoid valve assembly 0 986 610 845 0 986 613 600
0 986 610 703

Denoxtronic

Denoxtronic 1.1 Denoxtronic 2.1 Denoxtronic 2.2

tool set tool set tool set
0 986 610 551 0 986 610 571 0 986 610 561

Conventional pumps

A pumps P pumps P pumps

Repair tools for Bosch in-line Repair tools for Bosch in-line injec- Repair tools for Bosch in-line injec-
injection pumps: A (I) tion pump without controller (I) tion pump without controller (II)
0 986 614 150 0 986 614 240 0 986 614 250

P pumps P pumps H-/R-/P-/M pumps

Repair tools for Bosch in-line injec- Repair tools for Bosch in-line injec- Tool kit for testing and setting RE
tion pump without controller (II) tion pump without controller (IV) interlockings
0 986 614 260 0 986 614 270 0 986 614 400

H-/R-/P pumps VE pumps VE pumps

Repair tools on tool board H/R Tool kit for repair (I) Tool kit for repair (II)
of a Bosch In-line injection pump 0 986 614 220 0 986 614 230
without controller
0 986 614 415

VP 29/30/44
Tool kit for the repair of solenoid
valve controlled VP
0 986 614 040
42
Designation Order number

Mounting devices
Bosch work bench 0 986 613 300
Trestle 0 986 611 248
Clamp holder for flange mounting 0 986 611 358
Mounting device for nozzle and clamping nut exchange UI and basic mounting device for CRI/CRIN (accessory
0 986 613 400
set 0 986 613 500 required)
Mounting device for roller tappets 0 986 611 993
Accessory kit for basic mounting device for CRI/CRIN required 0 986 613 500
Force measuring device for shaft seals, bushings,... 0 986 612 878
Force transducer for compressive forces 0 986 612 997

Tools and special accessories

Retrofit kit CRIN level 3 for CRI repair kit (0 986 610 700 or 0 986 610 703) to perform CRIN repair 0 986 610 705

CRIN Starter-Kit, Level 3, package for beginners including case for storing tools and washers 0 986 610 710

Retrofit kit CRI level 3 for CRIN repair kit (0 986 610 710) to perform CRI repair 0 986 610 715

CRI repair tools level 3 for upgrading CRI/CRIN tools (level 1 – 0 986 610 130 and level 2 – 0 986 612 930) 0 986 610 750

CRIN repair tools level 3 for upgrade of CRI/CRIN tools (level 1 – 0 986 610 130 and level 2 – 0 986 612 930) 0 986 610 760

CRIN repair tools level 3 for upgrade of CRI/CRIN tools (level 1 – 0 986 610 130 and level 2 – 0 986 612 930) 0 986 610 725

CRI repair tools level 3 upgrade kit for CRIN repair kits (level 1 – 0 986 610 130, level 2 – 0 986 612 930 and
0 986 610 735
CRIN repair tools – 0 986 610 760)

Tool kit for complete disassembly and assembly of the injector when replacing the high pressure sealing ring
0 986 613 699
of the injectors of US commercial vehicles

Plunger holder for roller plunger 0 986 611 298

Mounting sleeves for fitting the O-Rings on common rail injectors (CRIN) for MAN, Ford Otosan 0 986 612 930
Suction device for cleaning difficult to access surfaces 0 986 613 111
Mounting mandrel for mounting the O-Rings on the return of common rail injectors (Piezo) 0 986 614 030
Precision voltage stabilizer 30 V/15A 1 687 022 873
Snap ring tool 0 986 610 600
PEEK Ring extractor 0 986 613 461
PEEK Ring tool – diameter 8.1 mm 0 986 613 463
PEEK Ring tool – diameter 7.52 mm 0 986 613 464
M pumps tool kit for repair (II) 0 986 614 180
Assembly key for camshaft 0 986 612 071

Denoxtronic
Special accessories (Scania) adapter module 0 986 610 173
Test adapter 0 986 610 174
Extension kit from Denoxtronic 1.1 to Denoxtronic 2.1 0 986 610 581
Extension kit from Denoxtronic 2.1 to Denoxtronic 2.2 0 986 610 541
Denoxtronic work bench 0 986 613 880

43
Driven by efficiency

Bosch technologies are used worldwide in almost all vehicles.

People, and assuring their mobility, is what we are focused on.

Therefore, we have dedicated the last 125 years of pioneering spirit

and expertise in research and manufacturing to achieving this.

We continue to work on our unique combination of solutions for

spare parts, diagnostic devices, workshop equipment and services:

„ Solutions for efficient vehicle repairs

„ Innovative workshop equipment and software

„ The world’s most comprehensive range of new and replacement parts

„ Large network of wholesale customers, for quick and reliable parts supply

„ Competent hotline support

„ Comprehensive educational and training offers

„ Targeted sales and marketing support

Find out more at:

[Link]

What drives you

drives us

Robert Bosch GmbH

Automotive Aftermarket

Auf der Breit 4

76227 Karlsruhe
Germany

[Link]