Max 4 Max 41103016080000 13130251 002 Elau Manual
Max 4 Max 41103016080000 13130251 002 Elau Manual
PacDrive
Controller MAx-4
Controller-based architecture
                                                                                      Korrekturausdruck
             Dimensions                                                         17
             Option Modules                                                     19
             Product ID Code                                                    21
Imprint      © All rights reserved to ELAU AG, also in case of patent right
             applications.
             No part of this documentation and the related software and firm-
             ware may be reproduced, rewritten, stored on a retrieval system,
             transmitted or translated into any other language or computer lan-
             guage without the express written consent of ELAU AG.
             Every possible measure was taken to ensure that this product
             documentation is complete and correct. However, since hardware
             and software are continuously improved, ELAU makes no repre-
             sentations or warranties with respect to the contents of this product
             documentation.
             This Technical Data Sheet does not replace the Operating manual.
             For a complete description of the PacDrive Controller see the
             Operating manual PacDrive Controller
             For planning and project activities see the
             PacDrive Projecting manual
             ELAU AG
             Dillberg 12
             D-97828 Marktheidenfeld
             Phone:       09391/606-0
             Fax:         09391/606-300
                                                                                                          PD_TI_MAx-4_0PDI_us.FM
             eMail:       [email protected]
             Internet:    http://www.elau.de
Technical Data
                                                                        Parameter                                      Value
                         Korrekturausdruck
                                                             Order code
                                                             - MAx-4 up to 8 axes                 13 13 02 51 - xxx
                                                             - MAx-4 up to 99 axes                13 13 02 55 - xxx
RAM 32 MB
L2 Cache 512 kB
NVRAM 32 kB
Watchdog yes
                        Parameter                                     Value
              PacNet interface                    1 PacNet interface1)
                                                                                                  Korrekturausdruck
              Encoder interface                   1 SinCos encoders
                                                  up to 10 incremental encoder1)
                                                                  Parameter                                     Value
                                             I/Os      Integrated digital inputs (X3)       number: 20
                           Parameter                                Value
               Additional fast digital I/Os       via PacNet
                                                                                                 Korrekturausdruck
               Additional touchprobe inputs       via PacNet
               Ambient conditions
               - protection class                 IP20
               - ambient temp.                    +5 ... +55 °C (in operation)
                                                  -25 ... +70 °C (for storage and transport)
               - insulation                       degree of pollution 2 ..., no dewing allowed
               - rel. humidity                    5% ... 85% climatic category 3K3 EN 60 721
                                             Interfaces
                         Korrekturausdruck
                                                                                                                                           AU
                                                                                                                                                        R
                                                                                                          MAx-4
                                                                           PacDrive
                                                                                                                                 C     ®       US
                                                                                                                  reset              LISTED
                                                                                                                               (INDUSTRIAL CONTROL
                                                                                                                                    EQUIPMENT)
                                                                                                         wd         pow                72KL
                                                                                                         err        bus
                                                                                                                    err
                                                                                                                                              com1 rs232
                                                and watchdog               X1
                                                                                                                                                             X5 COM1 serial
                                                                                                                                                                interface RS232
                                                                            analog in
                                                                                                                                           X5
                                                 analog inputs X2
                                                    (optional)             X2
                                                                                                                                              com2 rs485
                                                                                                                                                             X6 COM2 serial
                                                                                                                                                                interface RS485
                                                                                                                                            X6
                                                  digital inputs X3
                                                                                                                                                             X7 motion bus SERCOS
                                                                            digital in
                                                                                                                                           X7                   IN
                                                                           X3
                                                                                                                                                             X8 motion bus SERCOS
                                                                                                                                           X8                   OUT
                                                                                                                                              physical enc
                                                                             touchprobe in/digital out
                                                                                                                                                             X9 master encoder
                                             touchprobe inputs X4                                                                                               SinCos (optional)
                                             and digital outputs                                                                           X9
                                                                                                                                                             X10 ethernet
                                                                                                                                            ethernet
                                                                           X4
                                                                                                                                      X10
                                                                                                                          Made in Germany
shield connection
PDM_Anschlussübersicht_MAx-4_us9912.FH8
Korrekturausdruck
PD_TI_MAx-4_2INT_us.FM
                                             Electrical Connections
                                                           X1 - control voltage and watchdog
                         Korrekturausdruck
                                                                                                                                          Max.
                                                                          Desig-
                                                            Pin                            Meaning                   Range                cross
                                                                          nation
                                                                                                                                         section
                                              1        5    1        DC +24 V        supply voltage              - 15% / +25%         1.5 mm2
                                                           X1:5 24V
                                                                                                                       supply voltage
                                                           X1:2 0V                                                     internal
X1:6 0V
                                                           X1:3 +UL
                                                                                                                       supply voltage
                                                                                                                       for digital outputs/inputs
                                                           X1:4 0VL
                                                                                                                                 PDM_MAx-4_X1_us0100.fh8
                                                           CAUTION!
                                                           Disconnection of control voltage!
                                                           Risk of data loss or damage to flash disk!
                                                           ¾ Use UPS, and the control voltage of the PacDrive Controller
                                                              may only be switched off if all files are closed. See also Pro-
PD_TI_MAx-4_3CON_us.FM
               X2 - analog inputs
                                                                                                  Max. cross
                Pin        Designation                Meaning                 Range
                                                                                                   section
               1          a1+                analog input 1+          differential input          1.5 mm2
                                                                                                                       Korrekturausdruck
 1        8    2 *)       a1-                analog input 1-          -7 V ... +10 V              1.5 mm2
               3          AGND               analog GND                                           1.5 mm2
               4          PE                 shield                                               1.5 mm2
               5          12 V               output voltage           Ri = 1k                     1.5 mm2
               6          j1                 bridge power input                                   1.5 mm2
               7          j1                 bridge power input                                   1.5 mm2
 7        14
               8          a2+                analog input 2+          differential input          1.5 mm2
               9 *)       a2-                analog input 2-          -7 V ... +10 V              1.5 mm2
               10         AGND               analog GND                                           1.5 mm2
               11         PE                 shield                                               1.5 mm2
               12         12 V               output voltage           Ri = 1k                     1.5 mm2
               13         j2                 bridge power input                                   1.5 mm2
               14         j2                 bridge power input                                   1.5 mm2
               * ) Voltages and currents outside the specified ranges lead to wrong mea-
                   suring values (AnalogIn.Value).
                   If the voltage to be measured relates to AGND, only positive voltrages
                   and currents from 0 V to +10 V or 0 mA to 20 mA can be processed.
                   This is equivalent to an AnalogIn.Value of 2048 to 4096.
                                                                       R3
               X2:1 a1+                                                                       +
                                 channel 1
                                                                         R4
               X2:2 a1-
                                                                                              -
               X2:6                                     R1
               X2:7       j1
                                                                         R5
               X2:8 a2+                                                                       +
                                 channel 2
                                                                         R6
               X2:9 a2-
                                                                                              -
               X2:13                                    R2
               X2:14
                          j2
               X2:3
               X2:10
                                                 AGND
                                                     R7                                R1, R2 = 500R
               X2:5                                               +12V
               X2:12                                                                   R3 - R8 = 1k
                                                                  +12V
                                                        R8
               X2:4
               X2:11                               PE (shield)
                                                                                                                                           PD_TI_MAx-4_3CON_us.FM
PDM_MAx-4_X2_AnaIn_us.fh8
X3 - digital inputs
                                                                                                                                 Max.
                                                                       Desig-
                                                             Pin                           Meaning                Range          cross
                         Korrekturausdruck
                                                                       nation
                                                                                                                                section
                                                             1      0.0              standard input 0         DC 20 ... 30 V   1.5 mm2
                                              1        13
                                                             2      0.1              standard input 1         DC 20 ... 30 V   1.5 mm2
                                                                                        Max.
                           Desig-
                Pin                          Meaning                 Range              cross
                           nation
                                                                                                  Korrekturausdruck
                                                                                       section
                1      2.0              touchprobe input 0       DC 20 ... 30 V    1.5 mm2
 1        17
                2      2.1              touchprobe input 1       DC 20 ... 30 V    1.5 mm2
X5 - Com 1 (RS232)
                                                                                                                           Max.
                                                                        Desig-
                                                            Pin                          Meaning              Range        cross
                                                                        nation
                         Korrekturausdruck
                                                                                                                          section
                                                            1      DCD              Data Carrier Detect                  0.25 mm2
X6 - Com 2 (RS485)
                                                                                                                           Max.
                                                                        Desig-
                                                            Pin                          Meaning              Range        cross
                                                                        nation
                                                                                                                          section
                                                            1      +5 VM            supply voltage                       0.25 mm2
                                                                               Max.
                              Desig-
                   Pin                           Meaning             Range     cross
                              nation
                                                                                         Korrekturausdruck
                                                                              section
                   1      REFSIN           sinus reference signal            0.25 mm2
                   2      SIN              sinus trace                       0.25 mm2
                   3      REFCOS           cosine reference signal           0.25 mm2
              5
9
                   4      COS              cosine trace                      0.25 mm2
                   5      +12 V            supply voltage                    0.25 mm2
                   6      RS485-           parameter channel -               0.25 mm2
6             1
                   7      RS485+           parameter channel +               0.25 mm2
                   8      SC_SEL           encoder connected                 0.25 mm2
                                           (bridge to GND)
                   9      GND              supply voltage                    0.25 mm2
                  CAUTION!
                  Disconnection of SinCos encoder plug while unit is powered on!
                  SinCos encoder may be damaged!
                  ¾ Disconnect and connect the SinCos encoder plug only in
                     voltage-free state (disconnect MC-4 MotorController from 24 V
                     power supply!).
X10 - Ethernet
                                                                               Max.
                              Desig-
                   Pin                          Meaning              Range     cross
                              nation
                                                                              section
                   1      Tx+              OutputTransmitData+
                   2      Tx-              OutputTransmitData-
          1
                   3      Rx+              InputReceiveData +
          8
                   4      -                reserved
5 - reserved
6 Rx- InputReceiveData -
                   7      -                reserved
                                                                                                             PD_TI_MAx-4_3CON_us.FM
8 - reserved
                                                       NOTE
                                                       Depending on the application, different cables are required for the
                                                       connection to the PacDrive MAx-4 via the RJ-45 connector plug.
                                                        Connection PacDrive Controller <-> „corporate network“ mit RJ-45
                         Korrekturausdruck
                                                                                                             C         US
                                                                                                                 LISTED
                                                                                                             (INDUSTRIAL
                                                                                                               CONTROL
                                                                                                             EQUIPMENT)
                                                                                                                 72KL
com1 rs232
X11
                                                                                                                                                                        X28
                                                        X1
                                                                                                                                     X17   X23
                                                         analog in
X12
                                                                                                                     X5
                                                                                                                                                                         X29
                                                        X2
                                                                                                                      com2 rs485
X13
                                                                                                                                     X18   X24
                                                                                                                     X6
                                                                                                                                                 X14
                                                         digital in
                                                                                                                     X7
                                                        X3
                                                                                                                                                 X15
                                                                                                                                     X19   X25
                                                                                                                     X8
                                                                                                                      physical enc
                                                         touchprobe in/digital out
                                                                                                                                     X20   X26
                                                                                                                    X9
                                                                                                                      ethernet
                                                        X4
                                                                                                                  X10 X21                  X27
                                                                                                      Made in Germany
PD_TI_MAx-4_3CON_us.FM
PDM_OptModStecker2_de0010.fh8
                                                       Fig. 0-3: Connector plug on the front side and the bottom side of the MAx-4
                                                                „special casing“
                                                                                     more alternative
                                                                connector plug
                                                                                      connector plug
                                                                  (alternative
                                                                  connector)
                                                                   standard
                  Priority
                                                                                                         Korrekturausdruck
             1 (highest)     PacNet PN-4                       X15               -
             2               PROFIBUS DP master                X11               -
             3               PROFIBUS DP slave                 X11 (X12)         X12
             4               CANopen master                    X11 (X12)         X12
             5               CANopen slave                     X11 (X12)         X12
             6               CAN layer 2                       X11 (X12)         X12
             7               DeviceNet                         X13               -
             8               INC-4 (OPT-5 / 01)
                             - 1st input (IncIn_0)             X14               X16
                             - 2nd input (IncIn_1)             X13               X17
                             - output                          X12               X21
                             - 24 V supply (encoder)           X11 (X15)         X28
             9               INC-4 (OPT-5 / 02)
                             - 1st input (IncIn_0)                               X16
                             - 2nd input (IncIn_1)                               X17
                             - 3rd input (IncIn_2)                               X18
                             - 4th input (IncIn_3)                               X19
                             - 5th input (IncIn_4)                               X20
                             - output                                            X21
                             - 5V/24V supply (enc.)                              X28
             10              INC-4 (OPT-5 / 03)
                             - 1st input (IncIn_0)                               X16
                             - 2nd input (IncIn_1)                               X17
                             - 3rd input (IncIn_2)                               X18
                             - 4th input (IncIn_3)                               X19
                             - 5th input (IncIn_4)                               X20
                             - 1st output                                        X21
                             - 6th input (IncIn_5)                               X22
                             - 7th input (IncIn_6)                               X23
                             - 8th input (IncIn_7)                               X24
                             - 9th input (IncIn_8)                               X25
                             - 10th input (IncIn_9)                              X26
                             - 2nd output                                        X27
                             -5V/24V supply (enc.)                               X28
Fig. 0-4: Priority of the optional modules when allocating connector plugs
            NOTE
            Only one CAN or CANopen optional module can be installed per
                                                                                                                             PD_TI_MAx-4_3CON_us.FM
            PacDrive MAx-4.
            With the application of an „special casing“ the encoder supply 5 V /
            24 V is always on X28.
            Max. 3 option modules may be built in the PacDrive MAx-4.
Dimensions
Ø6.5
                                                                                                                                               7
                                                                                                                                                                         (0.26)
                                                                                                                             (1.00)
                                                                                                                              25.5
                                                                                                                                                                                                                                               AU
                                                                                                                                                                                                                                                         R
                                                                                                                                                                                                              MAx-4
                                                                                                                                                                                                                                      C    ®    US
                                                                                                                                                                                                                      reset               LISTED
                                                                                                                                                                                                                                    (INDUSTRIAL CONTROL
                                                                                                                                                                                                                                         EQUIPMENT)
                                                                                                                                                                                                              wd       pow                  72KL
                                                                                                                                                                                                              err      bus
                                                                                                                                                                                                                       err
24V/wd
                                                                                                                                                                                                                                               com1 rs232
                                                                                                                                                                                  X1
                                                                                                                                                                                  analog in
                                                                                                                                                                                                                                               X5
                                                                                                                                                                                                                                               com2 rs485
                                                                                                                                                                                  X2
240 (9.45)
                                                                                                                                                            310 (12.2)
                                                                                                                                               296 (11.7)
                                                                                                                                                                                                                                               X6
                                                                                                                                                                                  digital in
                                                                                                                                                                                                                                               X7
                                                                                                                                                                                  X3
X8
                                                                                                                                                                                                                                               physical enc
                                                                                                                                                                                                                                               X9
                                                                                                                                                                                                                                               ethernet
                                                                                                                                                                                  X4
                                                                                                                                                                                                                                          X10
                                                                                                                                                                                                                               Made in Germany
                                                                                                                              14.5 30 (1.18)
                                                                                                                                               7 (0.28)
                                                                                                                             (0.57)
34 (1.34) 34 37 (1.46)
Ø6.5
                                                                                                    7
                                                                                 (1.00)
                                                                                                                             (0.26)
25.5
                                                                                                                                                                                                                                   Korrekturausdruck
                                                                                                                                                                   MAx-4
                                                                                                                                                                                             C         US
                                                                                                                                                                                                 LISTED
                                                                                                                                                                                             (INDUSTRIAL
                                                                                                                                                                                               CONTROL
                                                                                                                                                                                             EQUIPMENT)
                                                                                                                                                                                                 72KL
24V/wd
                                                                                                                                                                                                      com1 rs232
                                                                                                                                      X1
                                                                                                                                                                                                                     X17   X23
                                                                                                                                      analog in
                                                                                                                                                                                                    X5
X2
                                                                                                                                                                                                      com2 rs485
                                                                                     240 (9.45)
296 (11.7)
                                                                                                                 310 (12.2
                                                                                                                                                                                                                     X18   X24
                                                                                                                                                                                                     X6
                                                                                                                                      digital in
                                                                                                                                                                                                     X7
                                                                                                                                      X3
                                                                                                                                                                                                                     X19   X25
                                                                                                                                                                                                    X8
                                                                                                                                                                                                      physical enc
                                                                                                                                      touchprobe in/digital out
                                                                                                                                                                                                                     X20   X26
                                                                                                                                                                                                    X9
                                                                                                                                                                                                     ethernet
                                                                                                                                      X4
                                                                                                                                                                                                  X10 X21                  X27
                                                                                                                                                                                      Made in Germany
                                                                                 (0.57) 30 (1.18)
                                                                                                    7 (0.28)
                                                                                 14,5
                   Fig. 0-2: Dimensions of the PacDrive MAx-4 / "special casing" for additional con-
                   nector plugs
PD_TI_MAx-4_4DIM_us.FM
Option Modules
                                                                                                     Article description
                                                                    Article
                                                                                                      Article number
                         Korrekturausdruck
Korrekturausdruck
PD_TI_MAx-4_5OPT_us.FM
                                             HW-Variant
                                             11 (RJ-45 Ethernet connector)
                         Korrekturausdruck
                                             Prozessor *)
                                             00 = not recognized
                                             03 = Profive T5, Intel PII 266 MHz, 32 MB RAM, L2 Cache 256 KB
                                             Flash memory
                                             e.g.: 016 = 16 MB
                                             Max. no. of axes
                                             08 = up to 8 axes
                                             99 = more than 8 axes
                                             Master encoder evaluation
                                             0 = no
                                             1 = yes
                                             Analog input
                                             0 = without analog input
                                             1 = with 2 analog inputs
                                             Optional functions
                                             00 = none
                                             01 = separate I/O supply
                                             Product ID Code
PD_TI_MAx-4_back_us.FM