JUBAIL O&MCOMPANY LIMITED
RISK ASSESSMENT FORM
Area of Assessment: PILE Test Locations, Road F, Fuel Tank Area. Risk Assessment Number: SEN-681-CSD-MEC-RA-004 R00
Functional
Locations: JOMEL-SC-CIVIL-Rod Date of Assessment: 10/1/2019
Assessment Title: Fabrication Works (welding, cutting, grinding etc) Next Review Date: 10/1/2021
RISK EVALUATION AND CONTROL IMPLEMENTATION
Before After Control
Area/Main Task/Sub Task Hazard Description Likely Consequence Control Control Measures Measures Acceptable
Measures Y/N
S P R S P RR
Certified Permit Acceptor will obtain Proper Work Permit, Work Team shall
Unauthorized Work Activity Plant Asset damage, accident 3 3 9 undergone JOMEL Induction and Supervisor to assign qualified workers only. 3 1 3 Y
Applying for road closure permit operations
Only workers that undergone JOMEL safety induction and have attendended
Incompetent worker Work Injury, property damage 2 3 5 Sendan Training (i.e Hotwork, Confined Space, Work At height can work). 2 1 2 Y
Pre Work Flagman and Firewatcher must be authorized and trained by sendan.
Qualified and trained manpower to be assigned.
Properly barricade the work before the work begins, and post proper
signages. Sendan Trained and Authorized Firewatch must be available, and
Lack of Preparation Unwanted Personnel entry, 3 2 6 Flagman where needed. Permit Acceptor to complete all required documents 3 1 3 Y
Personnel Injury.
(e.g. Gas Free Certificate, Hot Work Assessment, etc). Provision of Sendan
certified Confined space supervisor and attendant.
Task: Fabrication Works (welding , cutting, Provide proper ventilitation such as local exhaust or air mover to direct the
grinding, drilling) of pipes, steel structures. fumes away from the welder/helper or workers nearby.
Irresperiable gases (i.e. fumes, CO)
Upper respiratory & eye irritation.
generated during hot work activity (e.g. Asphyxiation, Risk of cancer 5 2 10 4 1 4 Y
welding, usage of welding generator)
Note: no compressed gas cylinders will be used Loose clothing must not be worn, and loosely fit gloves shall not be worn.
Jewelries not to be worn. Face shield and safety spectacles must be worn
together for the fabricator, helper, and welder exposed to the hazard. Ensure
injury by cuts, laceration, getting hit the safety guard of the power tool is in place. Grinding or cutting disk RPM
High RPM Rotating Disk and moving by high speed flying particles, 4 2 8 shall be higher than power tool's rpm output. Only power tools equipped 4 1 4 Y
machine parts with dead man switch can be used. Power tools.
punctures
Firewatch must be available at all times during the hotwork. Use the
appropriate shade filter for the materials to be welded. Inspect all welding
hoods/lenses for scratches, chips, or other damage. Workers involved in
cutting and grinding, welding shall have a Fire resistant clothing or with fire
resistant Apron, proper gloves and as required by the work the permit
system. Adequate and appropriate fire extinguisher (i.e. DCP) must be
present near the work area with up to date inspection. Proper installation of
Intense heat, fire, sparks, flying Skin burn, fire, getting hit by flying
9 fire
blanket shall be installed to catch all the sparks from the grinding, cutting, 3
3 3 1 3 Y
debris/particles particles welding activity. Adequate CE/ANSI approved face shield with safety
spectacles shall be available and and must both be worn by the workers in
the vicinity. Do not weld painted or plated steel. Zinc or galvanized coatings
and other coating produce poisonous fumes. Use the appropriate gloves for
each welding, cutting, and grinding activity. Use long sleeve shirts, welding
sleeves, or jackets to prevent burns from welding slag. Remove all
flammables, combustible materials from the work area. Proper installation
for fire blankets to control sparks.
Supervisor/Foreman to discuss Ergonomic techniques e.g. Proper posture
Repetetive Movement, Awkward when handling and lifting) before work and allowing sufficient rest times (i.e
Posture when performing the activity Repetitive Strain Injury, Muscle
2 3 6 20 minutes work to10mins rest) as needed by the worker.. Do not over-reach 2 1 2 Y
and manual handling of materials or Sprain / Strain or work at an awkward angle. Ensure team lift is enforced for carrying heavier
tools items, split loads to make them lighter and safer to handle. Use mechanical
aids when load weight exceed.
All electrical power tools (grinder, hilti drill, etc) shall be PAT inspected and
with valid PAT inspection sticker. Only power tools equipped with GFCI can be
used. Power tools shall have a pressure switch / dead man switch. Portable
power equipment shall be unplugged when not in [Link] not use equipment
or tool that is damaged beyond repair or has any safety features missing
(guards). Report damaged tool/equipment to Supervisor or Safety officer and
provide “DO NOT OPERATE” tag. All power cords shall be inspected before
Energized Electrical Equipments (welding the cord or tool is used, periodically while being used, and when work with
machine, welding generator, power Electrocution, fire 4 2 8 the cord or equipment is done for the day. Any damaged cord must be taken 4 1 4 Y
tools, air compressor ) out of service immediately. Diesel Powered Generator must be properly
grounded and provide a standby fire extinguisher.
Proper working platform must be provided such as Scaffolding that has been
Performing work at high elevation (e.g Risk of Fall that will result to minor
3 3 9 inspected and properly tagged (Yellow or Green). Wearing of full body 3 1 3 Y
1.8m above ground) and major injury harness and tie off where necessary.
Task: Work at elavations (e.g. doing hotwork at
elevated area, installation of steel structure at Secure all hand tools by using tool lanyard and attaching it to the wrist of the
elevated area, etc) Loose materials at high elevation. worker during usage. Provision of tool bags or canvas bags to store all tools.
Fall of materials that can hit workers Barricade the work area below to prevent unauthorized acces. Do not store
Shifting materials at to the temporary 3 2 6 3 1 3 Y
elevated work platform passing by and can result to injury materials in the temporary working platform (e.g. scaffold). Use canvass
bucket with rope in shifting materials to the scaffolding platform. Maintain 3
point contact during climbing the ladder.
High Noise Hearing Impairment 2 2 4 Wear earplugs / ear muffs 2 1 2 Y
OTHER
Rough material surface, protruding sharp Hand Injury, abrasion, cuts
2 2 4 Abrassive Resistant gloves to be worn (Leather or canvas) when handling 2 1 2 Y
objects rough or abrasive materials
Dust Eye & Throat Irritation/Injury 2 2 4 USE N95 particulate respirator and undamaged safety glass. Do dust control 2 1 2 Y
such as spraying the ground with water to control dusts.
Follow heat stress management system, Ensure drinking water is available
near the work area, and Drinking juice to combat salt depletion (Tang, Salt
High humidity and temperature Heat Stress, heat stroke 3 2 6 drink). Provide Rest Shelter. Drink water ever 15-20 mins. Adequate rest 3 1 3 Y
(45mns work to 15mns rest or as needed) . proper supervision and safety
cover required.
WHO MAY BE HARMED AND HOW
Persons Welder, Helper, fabricator, other In close distance and sometimes direct
Can work continue? Yes Working Party:
at Risk: workers nearby contact with the hazards
HARD SAFETY PERSONAL PROTECTIVE
CHEMICAL EQUIPMENT
COVER CHEMICAL
✘
HAT BOOTS
✘ EAR RESPIRATO
FULL BODY SCBA/ OTHERS
SAFETY FACE ALL GLOVES
ARC
✘ ✘
CHEMIC ✘ PLUG
DUST / R
COTTO
HARNESS SCUBA Specify: Leather gloves or heavy duty gloves
GLASS
SAFETY SHIELD FLASH
✘
AL SUIT
✘
EAR
MASKMUFF N
SHOES SUIT
ADDITIONAL GLOVES
ASSESSMENT REQUIRED
COSHH RISK DESIGNATED PERSON HOT WORK MANUAL HANDLING CONFINED SPACE
✘ LIFTING PLAN ✘ RESCUE PLAN
ASSESSMENT REPORT ASSESSMENT ASSESSMENT
EXCAVATION ASSESSMENT
NOISE ASSESSMENT DSE ASSESSMENT ✘ WORKING AT HEIGHT
DIVING ASSESSMENT RADIOGRAPHY
ASSESSMENT
*High Risk level must be reduced to at least Medium Risk before work commences. *There should not be any interim risk control measures. Risk control measures should not be overly dependent on PPE or appliances. *If practicable, the hazard should be eliminated
High Risk before work commences. *Management review is required before work commences. 15-25
*A careful evaluation of the hazards should be carried-out to ensure that the risk level is reduced to as low as reasonably practicable (ALARP) within a defined time period. *Interim risk control measures, such as administrative controls or PPE, may be implemented
Medium Risk while longer term measures are being established. *Management attention is required. 5-12
Low Risk *No additional risk control measures may be needed. *Frequent review and monitoring of hazards are required to ensure that the risk level assigned is accurate and does not increase over time. 1-4
Note: Risk assessment shall be reviewed whenever there will be changes in the activities, processes, equipments and in the location of work.
Signature: Signature: Signature: Signature:
Prepared By Operation Review HSE Review Approved By
Name: Name: Name: Name:
