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12.1 Maintenance and Inspection

This document provides maintenance guidelines for an automated testing system. It outlines inspection and cleaning frequencies for various components like loaders, feeders, unloaders, and conveyors. Components are to be checked monthly for looseness or wear and lubricated annually. Some parts like detection plates and racks should be inspected every 3 months for dirt or deformation. The document also lists specific grease points by component and part number that require nonscheduled greasing to maintain lubrication. Maintaining the system is important to ensure it continues operating at its maximum throughput of 600 tests per hour.

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Nguyễn Phú
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119 views2 pages

12.1 Maintenance and Inspection

This document provides maintenance guidelines for an automated testing system. It outlines inspection and cleaning frequencies for various components like loaders, feeders, unloaders, and conveyors. Components are to be checked monthly for looseness or wear and lubricated annually. Some parts like detection plates and racks should be inspected every 3 months for dirt or deformation. The document also lists specific grease points by component and part number that require nonscheduled greasing to maintain lubrication. Maintaining the system is important to ensure it continues operating at its maximum throughput of 600 tests per hour.

Uploaded by

Nguyễn Phú
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Chapter 12 Maintenance

12.1 Maintenance and Inspection


Throughput Calculation Condition Tests/3 Months Tests/6 Months

Standard Max 600 test/h 600(test/h) × 5(h/day) × 25(day/months) × Maintenance period(month or year) 225,000 450,000

: Check only; : Clean; : Replace


Frequency
1 2 3 6 1 Test Counts Maintenance
Unit Check item
/month /months /months /months /year by customer
225,000 450,000

Loader Looseness, wear of belt (feed, arm rotation) 


Dirt on slider shaft (lubrication: once a year) 
Dirt on PI (stop detection, rack detection) 
Dirt on tray, deformation 
Adjustment value check, rack feed operation 
(Maintenance screen)
Feeder Looseness, wear of belt (feed, arm rotation) 
Dirt on slider shaft (lubrication: once a year) 
Dirt on PI (stop detection, rack detection) 
Dirt, scratches on barcode reader 
Dirt on slide linear for stat rack reception, 
panel check
Adjustment value check, rack feed operation 
(Maintenance screen)
Rack/sample ID reading operation 
(Maintenance screen)
Dirt, deformation on feeder detection plate 
Unloader Looseness, wear of belt (feed) 
Dirt on slider shaft (lubrication: once a year) 
Dirt on PI (stop detection, rack detection) 
Dirt on tray, deformation 
Adjustment value check, rack feed operation 
(Maintenance screen)
Dirt on arm block 
Rotor Looseness, wear of belt (rotation) 
(20-rack Deformation, dirt of stopper spring 
slot) Dirt on PI (stop detection, rack detection) 
Dirt on 20-slot rack disk, wear 
Adjustment value check, disk rotation 
operation (Maintenance screen)
Conveyor Looseness, wear of belt (rotation) 
(E1, 11, 21)
Dirt on slider shaft (lubrication: once a year) 
Dirt on PI (stop detection, rack detection) 
Water supply pressure (MP3): 60kPa 
Adjustment value check, rack feed operation 
(Maintenance screen)

12-1
Chapter 12 Maintenance

12.2 List of Points to Be Greased


(1) Nonscheduled greasing points
“Nonscheduled”: greasing components which are basically maintenance free, but where the lubricating
function has deteriorated because of dust, evaporation, etc.
See parts list for specific components to be greased.

Type of
No. Point to be greased P/N Type of grease
component
1 Linear guide Feeder mechanism – Slide 727-3056 P/N7352019
block AFC grease
2 Shutter L and R L142035 (maker: THK)
3 Ball bushing Feeder 727-3051
4 Unloader 727-3022

12-2

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