Instruction book

Oil-injected screw compressors

API571618
GA 37
Atlas Copco
Oil-injected screw compressors

GA 37
API571618

Instruction book
Original instructions

COPYRIGHT NOTICE
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

August 2022
No. API571618

[Link]
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................6

1.1 Safety icons................................................................................................................................ 6

1.2 General safety precautions.................................................................................................... 6

1.3 Safety precautions during installation................................................................................ 7

1.4 Safety precautions during operation.................................................................................... 8

1.5 Safety precautions during maintenance or repair............................................................ 10

1.6 Dismantling and disposal........................................................................................................ 11

2 General description...................................................................................................... 13

2.1 Introduction............................................................................................................................. 13

2.2 Air and oil circuit.....................................................................................................................16

2.3 Cooling system.........................................................................................................................18

2.4 Condensate system..................................................................................................................18

2.5 Regulating system................................................................................................................... 20

2.6 Electrical system.................................................................................................................... 21

2.7 Air dryer....................................................................................................................................22

3 Elektronikon™ Graphic controller.............................................................................. 24

3.1 Controller................................................................................................................................24

3.2 Control panel.......................................................................................................................... 26

3.3 Icons used................................................................................................................................. 27

3.4 Main screen............................................................................................................................... 30

3.5 Calling up menus...................................................................................................................... 34

3.6 Inputs menu............................................................................................................................... 35

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3.7 Outputs menu............................................................................................................................38

3.8 Counters................................................................................................................................... 39

3.9 Control mode selection......................................................................................................... 40

3.10 Service menu............................................................................................................................. 42

3.11 Setpoint menu........................................................................................................................... 46

3.12 Event history menu..................................................................................................................48

3.13 Modifying general settings................................................................................................... 49

3.14 Info menu................................................................................................................................... 50

3.15 Week timer menu.......................................................................................................................51

3.16 Test menu...................................................................................................................................60

3.17 User password menu............................................................................................................... 61

3.18 Web server................................................................................................................................62

3.19 Programmable settings.......................................................................................................... 70

4 Installation.....................................................................................................................72

4.1 Dimension drawings................................................................................................................. 72

4.2 Installation proposal............................................................................................................. 72

4.3 Electrical connections.......................................................................................................... 76

4.4 Pictographs.............................................................................................................................. 78

5 Operating instructions................................................................................................. 80

5.1 Initial start-up..........................................................................................................................80

5.2 Before starting........................................................................................................................83

5.3 Starting ....................................................................................................................................85

5.4 During operation..................................................................................................................... 85

5.5 Checking the display............................................................................................................... 87

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5.6 Stopping ....................................................................................................................................88

5.7 Taking out of operation..........................................................................................................88

6 Maintenance.................................................................................................................. 90

6.1 Preventive maintenance schedule.........................................................................................90

6.2 Oil specifications..................................................................................................................... 92

6.3 Drive motor ..............................................................................................................................93

6.4 Air filter....................................................................................................................................94

6.5 Oil and oil filter change.........................................................................................................95

6.6 Coolers..................................................................................................................................... 96

6.7 Safety valves............................................................................................................................98

6.8 Dryer maintenance instructions...........................................................................................98

6.9 Service kits............................................................................................................................... 99

6.10 Storage after installation.................................................................................................... 99

7 Problem solving..........................................................................................................101

8 Technical data............................................................................................................. 105

8.1 Readings on display............................................................................................................... 105

8.2 Electric cable size and fuses.............................................................................................. 106

8.3 Protection settings.............................................................................................................. 108

8.4 Dryer switches.......................................................................................................................109

8.5 Reference conditions and limitations................................................................................ 109

8.6 Compressor data................................................................................................................... 109

8.7 Technical data controller...................................................................................................110

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9 Instructions for use.................................................................................................... 112

10 Guidelines for inspection...........................................................................................113

11 Pressure equipment directives..................................................................................114

12 Declaration of conformity.......................................................................................... 115

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 General safety precautions

1. The operator must employ safe working practices and observe all related work safety
requirements and regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of
the two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized,
trained, specialized personnel. The personnel should apply safe working practices by use of
personal protection equipment, appropriate tools and defined procedures.
4. The compressor is not considered capable of producing air of breathing quality. For air of
breathing quality, the compressed air must be adequately purified according to the applicable
legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks:
• Stop the machine
• Press the emergency stop button
• Switch off the voltage
• Depressurize the machine
• Lock Out - Tag Out (LOTO):
• Open the power isolating switch and lock it with a personal lock
• Tag the power isolating switch with the name of the service technician.
• On units powered by a frequency converter, wait 10 minutes before starting any electrical
repair.
• Never rely on indicator lamps or electrical door locks before maintenance work, always
disconnect and check with measuring device.

If the machine is equipped with an automatic restart after voltage failure

function and if this function is active, be aware that the machine will restart
automatically when the power is restored if it was running when the power
was interrupted!

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6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at
people. Never use the air to clean dirt from your clothes. When using the air to clean
equipment, do so with extreme caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and
accessories shall be replaced if unsuitable for safe operation.
8. It is prohibited to walk or stand on the unit or on its components.
9. If compressed air is used in the food industry and more specifically for direct food contact, it is
recommended, for optimal safety, to use certified Class 0 compressors in combination with
appropriate filtration depending on the application. Please contact your customer center for
advice on specific filtration.
10. The service switch should only be operated by a trained service specialist from the
manufacturer.

1.3 Safety precautions during installation

All responsibility for any damage or injury resulting from neglecting these
precautions, or non-observance of the normal caution and care required for
installation, operation, maintenance and repair, even if not expressly stated, will
be disclaimed by the manufacturer.

Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable
safety regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly
forbidden to dwell or stay in the risk zone under a lifted load. Lifting acceleration and
deceleration must be kept within safe limits. Wear a safety helmet when working in the area of
overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must be
taken. Consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and
clean as possible. If necessary, install a suction duct. Never obstruct the air inlet. Care must be
taken to minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the
pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed,
damaged or worn hoses. Distribution pipes and connections must be of the correct size and
suitable for the working pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes, vapors
and particles, e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by people
cannot be drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to
expand under heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of
strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This
machine is remotely controlled and may start without warning.

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The operator has to make sure that the machine is stopped and depressurized and that the
electrical isolating switch is open, locked and labelled with a temporary warning before any
maintenance or repair. As a further safeguard, persons switching on or off remotely controlled
machines shall take adequate precautions to ensure that there is no one checking or working
on the machine. To this end, a suitable notice shall be affixed to the start equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is
available and that the exhausted air does not recirculate to the compressor air inlet or cooling
air inlet.
12. The electrical connections must correspond to the applicable codes. The machines must be
earthed and protected against short circuits by fuses in all phases. A lockable power isolating
switch must be installed near the compressor.
13. On machines with automatic start/stop system or if the automatic restart function after voltage
failure is activated, a sign stating "This machine may start without warning" must be affixed
near the instrument panel.
14. In multiple compressor systems, manual valves must be installed to isolate each compressor.
Non-return valves (check valves) must not be relied upon for isolating pressure systems.
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure must be protected by a pressure relieving device or devices as required.
16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be
accidentally touched by personnel in normal operation must be guarded or insulated. Other
high temperature piping must be clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to be
protected by a safety device with set pressure according to the maximum cooling water inlet
pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the
dryer, safety valves must be installed in the vessels of the dryer.

Also consult the following safety precautions: Safety precautions during

operation and Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment;
hence some statements may not apply to your machine.

1.4 Safety precautions during operation

All responsibility for any damage or injury resulting from neglecting these
precautions, or non observance of the normal caution and care required for
installation, operation, maintenance and repair, even if not expressly stated, will
be disclaimed by the manufacturer.

Precautions during operation

1. Never touch any piping or components of the machine during operation.

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2. Use only the correct type and size of hose end fittings and connections. When blowing through
a hose or air line, ensure that the open end is held securely. A free end will whip and may
cause injury. Make sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure
that there is no one checking or working on the machine. To this end, a suitable notice shall be
affixed to the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes,
vapors or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork doors shut during operation. The doors may be opened for short periods
only, e.g. to carry out routine checks. Wear ear protectors when opening a door.
On machines without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds
80 dB(A) shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• No leaks occur
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in
good repair, free of wear or abuse
• Air cooling filters of the electrical cabinet are not clogged
9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a
workroom, take precautions against air pollution and possible contamination of the breathing
air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must be
taken to avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure shall be protected by a pressure relieving device or devices as required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must
be respected. Local regulations remain applicable if they are more strict.

Also consult following safety precautions: Safety precautions during installation

and Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment;
hence some statements may not apply to your machine.

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1.5 Safety precautions during maintenance or repair

All responsibility for any damage or injury resulting from neglecting these
precautions, or non observance of the normal caution and care required for
installation, operation, maintenance and repair, even if not expressly stated, will
be disclaimed by the manufacturer.

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all
damage or injuries caused by the use of non-genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached to
the starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure
that there is no one checking or working on the machine. To this end, a suitable notice shall be
affixed to the remote start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting or
disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of
pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapors of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering
the parts and exposed openings with a clean cloth, paper or tape.
11. Never weld or perform any operation involving heat near the oil system. Oil tanks must be
completely purged, e.g. by steam cleaning, before carrying out such operations. Never weld on,
or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is
overheated, the machine shall be stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of spontaneous ignition of the oil vapor
when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure
vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating
pressures, temperatures and time settings are correct. Check that all control and shut-down
devices are fitted and that they function correctly. If removed, check that the coupling guard of
the compressor drive shaft has been reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of the
oil separator vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from
entering them, e.g. when steam cleaning.

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19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the
bodywork and in the air inlet and outlet systems of the compressor, is in good condition. If
damaged, replace it by genuine material from the manufacturer to prevent the sound pressure
level from increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate
bowls.
21. Only if applicable, the following safety precautions are stressed when handling
refrigerant:
• Never inhale refrigerant vapors. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with
water. If liquid refrigerant contacts the skin through clothing, never tear off or remove the
latter; flush abundantly with fresh water over the clothing until all refrigerant is flushed
away; then seek medical first aid.

Also consult following safety precautions: Safety precautions during installation

and Safety precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment;
hence some statements may not apply to your machine.

1.6 Dismantling and disposal

Dismantling
Once the end of life of the machine is reached, please follow next steps:
1. Stop the machine.
2. Check all safety precautions mentioned in the previous chapters to secure safe handling (e.g.
LOTO, cool-down, depressurize, discharge, ...).
3. Separate the harmful from the safe components (e.g. drain oil from oil containing parts).
4. Refer to the disposal topic mentioned below.

Disposal of electrical and electronic appliances (WEEE)

This equipment falls under the provisions of the European Directive 2012/19/EU on waste electrical
and electronic appliances (WEEE) and may not be disposed as unsorted waste.

The equipment is labelled in accordance with the European Directive 2012/19/EU with the crossed-
out wheelie bin symbol.
At the end of life-time of the electric and electronic equipment (EEE) it must be taken to separate
collection.

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For more information check with your local waste authority, customer center or distributor.

Disposal of other used material

Used filters or any other used material (e.g. filter bags, filter media, desiccant, lubricants, cleaning
rags, machine parts, etc.) must be disposed of in an environmentally friendly and safe manner, and
in line with the local recommendations and environmental legislation.

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2 General description

2.1 Introduction
GA 30+, GA 37 and GA 45 are single-stage, oil-injected screw compressors, driven by an electric
motor. The compressors are air-cooled.
The compressors are controlled by an Elektronikon™ controller. GA 30+ has an Elektronikon™
controller with graphical display, while the basic version of the GA 37 and GA 45 have a basic
version of the Elektronikon™ controller. For the GA37 and the GA 45, the Elektronikon™ controller
with graphical display is available as standard option.
The controller is fitted to the right hand door panel on the front side. An electric cabinet comprising
the motor starter is located behind this panel.
The compressors are enclosed in a sound-insulated bodywork.
There are 2 versions of the compressor: Workplace Pack (without integrated dryer) and Workplace
Full-Feature (with integrated dryer).
The dryer removes water from the compressed air by cooling the air to near freezing point.

Figure 1: Front view, GA 30+ up to GA 45

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Figure 2: Motor side view, GA 30+ up to GA 45 Full-Feature

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Figure 3: Service side view, GA 30+ up to GA 45 Full-Feature

1 Electric cabinet
AV Outlet valve
Ca Air cooler
Co Oil cooler
E Compressor element
ER Elektronikon™ controller
FN Cooling fan
M1 Motor of the compressor
S3 Emergency stop button
UA Unloader
Da (Dm) Condensate outlets
AF Air filter
AR Air receiver (oil separator tank)
OF Oil filter
DR Dryer (only on units with integrated dryer)

Table 1: References

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2.2 Air and oil circuit

Air circuit

Figure 4: Flow diagram, air circuit (compressors with integrated dryer)

Reference Description
1 Intake air
2 Air/oil mixture
3 Oil
4 Wet compressed air
5 Condensate
6 Dried compressed air

Description
Air drawn through inlet filter (AF) and open inlet valve (IV) of the unloader is compressed in
compressor element (E). A mixture of compressed air and oil flows into the air receiver/oil separator
tank (AR). The air is discharged through outlet valve (AV) via minimum pressure valve (Vp) and air
cooler (Ca).
The air cooler is provided with a moisture trap (MT).

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On compressors with integrated dryer, the air flows through air dryer (DR) before it is discharged
through outlet valve (AV). Also see section Air dryer.
Under all circumstances, the minimum pressure valve (Vp) keeps the pressure in the separator tank
(AR) above the minimum value that is required for lubrication of the compressor element. An
integrated check valve prevents the compressed air downstream the minimum pressure valve from
being vented to atmosphere during unloaded operation. When the compressor is stopped, inlet
valve (IV) closes, preventing compressed air (and oil) to be vented into the air filter.

Oil circuit

Figure 5: Flow diagram, oil circuit

Reference Description
1 Intake air
2 Air/oil mixture
3 Oil
4 Wet compressed air

Description
Air pressure in the separator tank forces the oil via oil filter (OF) to compressor element (E), where
it acts as sealant, coolant, lubricant and corrosion inhibitive (during stand still periods).
In air receiver/oil separator tank (AR), most of the oil is separated from the air/oil mixture by gravity
and inertia. The remaining oil is separated by oil separator (OS). The oil collects in the lower part of
air receiver/oil separator (AR).
The oil circuit is provided with a thermostatic bypass valve (BV). When the oil temperature is below
its setpoint, the oil cooler is bypassed. Bypass valve (BV) starts opening the supply to cooler (Co)
when the oil temperature has increased to the setpoint temperature. At approx. 15 ˚C (27 ˚F) above
the setpoint temperature, all the oil flows through the oil cooler.

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A tropical thermostatic valve (available as an option) offers a higher opening temperature, it helps
avoiding condensate accumulation in the oil. This option is advised when the compressor operates
in high humidity conditions.

2.3 Cooling system

Diagram

Reference Description
1 Intake air
2 Air/oil mixture
3 Oil
4 Wet compressed air
5 Condensate

Description
The cooling system on air-cooled compressors comprises air cooler (Ca) and oil cooler (Co).
The cooling air flow is generated by fan (FN).

2.4 Condensate system

The condensate, collected in the moisture trap of the air cooler, is evacuated via an automatic
drain. A compressor with integrated dryer has an additional drain on the moisture trap of the dryer.
Each drain is connected to its outlet connection (Da) and a manual drain valve (Dm).

Mechanical drains
GA 37 and GA 45 have a mechanical condensate drain (MWD).

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Figure 6: Mechanical condensate drain

A float opens or closes the outlet dependant on the level of the condensate in the bowl.

Drain connections

Figure 7: Condensate drain connections

Reference Designation
Dm Manual drain valve
Dm1 Manual drain valve of the dryer (only on units with integrated dryer)

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2.5 Regulating system

Load/unload regulating system

Figure 8: Regulating system (loaded condition)

Loading
When the net pressure is below the loading pressure, solenoid valve (Y1) is energised. Results:
• The space above unloading valve/blow-off valve (UV) is connected with the oil separator tank
pressure (1) via the solenoid valve.
• Unloading valve/blow-off valve (UV) moves downwards, closing off the connection to channels
(2) and (3).
• Underpressure from the compressor element causes loading plunger (LP) to move downwards
and inlet valve (IV) to open fully.
Air delivery is 100%, the compressor runs loaded.

Unloading
If the air consumption is less than the air output of the compressor, the net pressure increases.
When the net pressure reaches the unloading pressure, solenoid valve (Y1) is de-energised.
Results:
• The pressure above unloading valve/blow-off valve (UV) is released to atmosphere and the
space above valve (UV) is no longer in connection with the oil separator tank pressure (1).
• Unloading valve/blow-off valve (UV) moves upwards, connecting the oil separator tank pressure
(1) with channels (2) and (3).
• The pressure in channel (2) causes the loading plunger (LP) to move upwards, causing inlet
valve (IV) to close, while the pressure is gradually released to atmosphere.
• The pressure in the separator tank stabilises at low value. A small amount of air is kept drawn
in to guarantee a minimal pressure, required for lubrication during unloaded operation.
Air output is stopped, the compressor runs unloaded.

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2.6 Electrical system

Electrical components
The electrical system is comprised of the following components:

Figure 9: Typical example of electric cubicle

Reference Designation
F1 Fuse
F2 Fuse
F3 Fuse
F7/8/9 Fuses (only on units with integrated dryer)
F21 Overload relay, compressor motor
Q15 Circuit breaker, fan motor (on air-cooled compressors)
K5 Auxiliary relay

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Reference Designation
K11 Auxiliary contactor (only on units with integrated dryer)
K12 Auxiliary contactor (only on units with integrated dryer)
K25 Phase sequence relay
E10 Smartbox
K21 Line contactor
K22 Star contactor
K23 Delta contactor
T1 Transformer
PE Earth terminal

Electrical diagram

9828 5102 00 Service diagram

The complete electrical diagram can be found in the electric cubicle and in the technical
documentation, supplied with the machine.

2.7 Air dryer

(On compressors with integrated dryer only)

Flow diagram

Figure 10: Air dryer

Reference Name
AI Air inlet
AO Air outlet
1 Air/air heat exchanger

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Reference Name
2 Air/refrigerant heat exchanger/evaporator
3 Condensate separator
4 Automatic drain / condensate outlet
5 Refrigerant compressor
6 Refrigerant condenser
7 Liquid refrigerant dryer/filter
8 Capillary
9 Bypass valve
10 Condenser cooling fan
11 Pressure switch, fan control
12 Liquid separator

Compressed air circuit

Compressed air enters heat exchanger (1) and is cooled by the outgoing, cold, dried air. Water in
the incoming air starts to condense. The air then flows through heat exchanger/evaporator (2),
where the refrigerant evaporates, causing the air to be cooled further to close to the evaporating
temperature of the refrigerant. More water in the air condenses. The cold air then flows through
separator (3) where all the condensate is separated from the air. The condensate is automatically
drained through condensate drain (4).
The cold, dried air flows through heat exchanger (1) where it is warmed up by the incoming air.

Refrigerant circuit
Compressor (5) delivers hot, high-pressure refrigerant gas which flows through condenser (6)
where most of the refrigerant condenses.
The liquid refrigerant flows through liquid refrigerant dryer/filter (7) to capillary tube (8). The
refrigerant leaves the capillary tube at about evaporating pressure.
The refrigerant enters evaporator (2) where it withdraws heat from the compressed air by further
evaporation at about constant pressure. The heated refrigerant leaves the evaporator and is sucked
in by the compressor (5) through a liquid separator (12).
Bypass valve (9) regulates the refrigerant flow. Fan (10) is switched on or off by switch (11)
depending on the pressure degree of the condensate.

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3 Elektronikon™ Graphic controller

3.1 Controller

Figure 11: The Elektronikon™ Graphic controller

Introduction
The Elektronikon™ controller has following functions:
• Controlling the compressor
• Protecting the compressor
• Monitoring components subject to service
• Automatic restart after voltage failure (ARAVF)

Automatic control of the compressor

The controller maintains the net pressure between programmable limits by automatically loading
and unloading the compressor (fixed speed compressors) or by adapting the motor speed
(compressors with frequency converter). A number of programmable settings, e.g. the unloading
and loading pressures (for fixed speed compressors), the setpoint (for compressors with frequency
converter), the minimum stop time and the maximum number of motor starts and several other
parameters are taken into account.
The controller stops the compressor whenever possible to reduce the power consumption and
restarts it automatically when the net pressure decreases. If the expected unloading period is too
short, the compressor is kept running to prevent too short standstill periods.

A number of time based automatic start/stop commands may be programmed.

Take into account that a start command will be executed (if programmed and
activated), even after manually stopping the compressor.

Protecting the compressor

Shutdown

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Several sensors are provided on the compressor. If one of the measured signals exceeds the
programmed shutdown level, the compressor will be stopped.
Example: If the compressor element outlet temperature exceeds the programmed shutdown level,
the compressor will be stopped. This will be indicated on the display of the controller.
The compressor will also be stopped in case of overload of the drive motor.
The compressor will also be stopped in the event of overload of the fan motor.

Before remedying, consult the Safety precautions.

Shutdown warning
A shutdown warning level is a programmable level below the shutdown level.
If one of the measurements exceeds the programmed shutdown warning level, this will also be
indicated to warn the operator before the shutdown level is reached.
The message disappears as soon as the warning condition disappears.
A warning will also appear if the dew point temperature is too high (on compressors with integrated
dryer).

Service warning
A number of service operations are grouped (called Service Plans). Each Service Plan has a
programmed time interval. If the service timer exceeds a programmed value, this will be indicated
on the display to warn the operator to carry out the service actions belonging to that Service Plan.

Automatic restart after voltage failure

The controller has a built-in function to automatically restart the compressor when the voltage is
restored after voltage failure. For compressors leaving the factory, this function is made inactive. If
desired, the function can be activated. Consult the Atlas Copco Customer Centre.

If the function is activated and provided the regulator was in the automatic
operation mode, the compressor will automatically restart if the supply voltage
to the module is restored.
The ARAVF label (see section Pictographs) shall be glued near to the controller.

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3.2 Control panel

Elektronikon regulator

Figure 12: Control panel

Parts and functions

Reference Designation Function

Shows the compressor operating condition and
1 Display a number of icons to navigate through the
menu.
2 Pictograph Automatic operation
3 Pictograph General alarm
Flashes in case of a shut-down, is lit in case of
4 Alarm LED
a warning condition.
5 Pictograph Service
6 Service LED Lights up if service is needed
Indicates that the regulator is automatically
7 Automatic operation LED
controlling the compressor.
8 Voltage on LED Indicates that the voltage is switched on.
9 Pictograph Voltage
10 Enter key Use this button to confirm the last action.
Use this button to go to previous screen or to
11 Escape key
end the current action.
12 Scroll keys Keys to scroll through the menu.
Button to stop the compressor. LED (7) goes
13 Stop button
out.
Button to start the compressor. LED (7) lights
14 Start button up indicating that the Elektronikon regulator is
operative.

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3.3 Icons used

Status icons

Name Icon Description

When the compressor is stopped, the icon stands
still.
Stopped / Running
When the compressor is running, the icon is
rotating.

Motor stopped

Running unloaded
Compressor status
Running loaded

Condensate prevention cycle

or
Local start / stop

Machine control mode

Remote start / stop

Network control

Automatic restart after voltage

Automatic restart after voltage failure is active
failure

Week timer Week timer is active

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Emergency stop

Active protection functions Shutdown

Warning

Service Service required

Value lines display icon

Main screen display

Chart display icon

General icons No communication / network problem

Not valid

General alarm

Input icons

Icon Description

Pressure

Temperature

Digital input

Special protection

System icons

Icon Description

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Compressor element

Dryer

Fan

Frequency converter

Drain

Filter

Motor

Failure expansion module

Menu icons

Icon Description

Inputs

Outputs

Alarms (Warnings, shutdowns)

Counters

Test

Settings

Service

Event history (saved data)

Access key / User password

Network

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Setpoint

Info

Navigation arrows

Icon Description

Up

Down

This chapter gives a general survey of available icons. Not all icons mentioned
in this chapter are applicable to every machine.

3.4 Main screen

Control panel

(1) Scroll keys

(2) Enter key
(3) Escape key

Function
The Main screen is the screen that is shown automatically when the voltage is switched on and one
of the keys is pushed. It is switched off automatically after a few minutes when no keys are pushed.
Typically, 5 different main screen views can be chosen:
1. Two value lines
2. Four value lines
3. Chart (High resolution)
4. Chart (Medium resolution)

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5. Chart (Low resolution)

Two and four value lines screens

This type of Main screen shows the value of 2 or 4 parameters (see section Inputs menu).

Figure 13: Typical Main screen (2 value lines), fixed speed compressors

(1) Compressor Outlet

(2) Element Outlet
(3) Load, shutdown,... (text varies upon the compressors actual condition).
(4) Menu
(5) Unload, ES,... (text varies upon the compressors actual condition

Table 2: Text on image

Figure 14: Typical Main screen (4 value lines), fixed speed compressors

(1) Compressor Outlet

(2) Load Relay (one of the input signals of fixed speed compressors)
(3) Off, Shutdown,... (text varies upon the compressors actual condition)
(4) Menu
(5) Running Hours
(6) Element Outlet
(7) Load, Unload,... (text varies upon the compressors actual condition)

Table 3: Text on image

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• Section A shows information regarding the compressor operation (e.g. the outlet pressure or
the temperature at the compressor outlet).
• Section B shows Status icons. Following icon types are shown in this field:
• Fixed icons
These icons are always shown in the main screen and cannot be selected by the cursor
(e.g. compressor stopped or running, compressor status (running, running unloaded or
motor stopped)).
• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer,
automatic restart after voltage failure , etc.)
• Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service, ...)
To call up more information about the icons shown, select the icon concerned using the scroll
keys and press the enter key.
• Section C is called the Status bar
This bar shows the text that corresponds to the selected icon.
• Section D shows the Action buttons. These buttons are used:
• To call up or program settings
• To reset a motor overload, service message or emergency stop
• To have access to all data collected by the regulator
The function of the buttons depends on the displayed menu. The most common functions are:

Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message

To activate an action button, highlight the button by using the Scroll keys and press the Enter
key.
To go back to the previous menu, press the Escape key.

Chart views
Instead of viewing values, it is also possible to view a graph of one of the input signals (see section
Inputs menu) in function of the time.

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When Chart (High Resolution) is selected, the chart shows the variation of the selected input (in this
case the pressure) per minute. Also the instantaneous value is displayed. The screen shows the
last 4 minutes.
The switch button (icon) for selecting other screens is changed into a small Chart and is highlighted
(active).

When the Chart (Medium Resolution) is selected, the chart shows the variation of the selected input
per hour. The screen shows the last 4 hours.

When the Chart (Low Resolution) is selected, the chart shows the variation of the selected input per
day. The screen shows the evolution over the last 10 days.

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Selection of a main screen view

To change between the different screen layouts, select the far right icon in the control icons line
(see value lines display icon or chart display icon in section Icons used) and press the Enter key. A
screen similar to the one below opens:

Select the layout required and press the Enter key. See also section Inputs menu.

3.5 Calling up menus

Control panel

Figure 15: Control panel

(1) Scroll keys

(2) Enter key
(3) Escape key

Description
When the voltage is switched on, the main screen is shown automatically (see section Main
screen):

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Figure 16: Typical Main screen (2 value lines), fixed speed compressors

(1) Compressor Outlet

(2) Element Outlet
(3) Load , shutdown ,.. (text varies upon the compressors actual condition).
(4) Menu
(5) Unload ,ES, ... (text varies upon the compressors actual condition

Table 4: Text on image

To go to the Menu screen, highlight Menu, using the Scroll keys.

• Press the Enter key to select the menu. Following screen appears:

Figure 17: Typical menu screen

• The screen shows a number of icons. Each icon indicates a menu item. By default, the
Pressure Settings (Regulation) icon is selected. The status bar shows the name of the menu
that corresponds with the selected icon.
• Use the Scroll keys to select an icon.
• Press the Escape key to return to the Main screen.

3.6 Inputs menu

Menu icon, Inputs

Function
• To display the actual value of the measured data (analog inputs) and the status of the digital
inputs (e.g. emergency stop contact, motor overload relay, etc.).

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• To select the digital input to be shown on the chart in the main screen.

Procedure
Starting from the main screen,
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:

(1) Menu
(2) Regulation

Table 5: Text on image

• Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
• Press the Enter key. A screen similar to the one below appears:

(1) Inputs
(2) Compressor Outlet
(3) Element Outlet
(4) Ambient Air
(5) Emergency Stop

Table 6: Text on image

• The screen shows a list of all inputs with their corresponding icons and readings.
• If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown
icon respectively (i.c. the Stop icon and the Warning icon in the screen shown above).
A small chart icon, shown below an item in the list means this input signal is shown on the chart at
the main screen. Any analog input can be selected.

Selecting another input signal as main chart signal

With the Modify button active (light grey background in above screen), press the Enter button on
the controller. A screen similar to the one below appears:

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The first item in the list is highlighted. In this example, the Net Pressure is selected (chart icon).
To change, press the Enter button again: a pop-up window opens:

Press Enter again to remove this input from the chart. Another confirmation pop-up opens:

Select Yes to remove or No to quit the current action.

In a similar way, another input signal can be highlighted and selected as Main Chart signal:

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(1): Set as main chart signal

3.7 Outputs menu

Menu icon, Outputs

Function
To call up information regarding the actual status of some outputs such as the condition of the Fan
overload contact (on air cooled compressors), the Emergency stop contact, etc.

Procedure
Starting from the Main screen,
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:

(1) Menu
(2) Regulation

Table 7: Text on image

• Move the cursor to the Outputs icon (see above, section Menu icon, using the Scroll keys.
• Press the Enter key. A screen similar to the one below appears:

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Figure 18: Outputs screen (typical)

(1) Outputs
(2) Fan motor
(3) Blowoff
(4) General shutdown
(5) Automatic operation

Table 8: Text on image

• The screen shows a list of all outputs with their corresponding icons and readings.
If an output is in warning or shutdown, the original icon is replaced by the warning or shutdown
icon respectively.

3.8 Counters
Menu icon, Counters

Function
To call up:
• The running hours
• The loaded hours
• The number of motor starts
• The number of hours that the regulator has been powered
• The number of load cycles

Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:

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(1) Menu
(2) Regulation

Table 9: Text on image

• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon)
• Press the Enter key. Following screen appears:

(1) Counters
(2) Running Hours
(3) Motor Starts
(4) Load Relay
VSD 1-20 % RPM (the percentage of the time during which the motor
(5)
speed was between 1 and 20 %) (compressors with frequency converter)

Table 10: Text on image

The screen shows a list of all counters with their actual readings.
Note: the example above is for a frequency converter driven compressor. For a fixed speed
compressor, the actual screen will be somewhat different.

3.9 Control mode selection

Function
To select the control mode, i.e. whether the compressor is in local control, remote control or
controlled via a local area network (LAN).

Procedure
Starting from the main screen, make sure the action button Menu (1) is selected:

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Next, use the scroll buttons to go to the Status icons (see section Main screen) and select the
machine control icon (2).

Press the enter button.

There are 3 possibilities:
• Local control
• Remote control
• LAN (network) control

After selecting the required regulation mode, press the enter button on the controller to confirm your
selection. The new setting is now visible on the main screen. See section Used icons for the
meaning of the icons.

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3.10 Service menu

Control panel

(1) Scroll keys

(2) Enter key
(3) Escape key

Menu icon, Service

Function
• To reset the service plans which are carried out.
• To check when the next service plans are to be carried out.
• To find out which service plans were carried out in the past.
• To modify the programmed service intervals.

Procedure
Starting from the Main screen,
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:

(1) Menu
(2) Regulation

Table 11: Text on image

• Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).

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• Press the Enter key. Following screen appears:

(1) Service
(2) Overview
(3) Service Plan
(4) Next Service
(5) History

Table 12: Text on image

• Scroll through the items to select the desired item and press the Enter key to see the details as
explained below.

Overview

(1) Overview
(2) Running Hours
(3) Real Time Hours
(4) Reset

Table 13: Text on image

Example for service level (A):

The figures at the left are the programmed service intervals. For Service interval A, the
programmed number of running hours is 4000 hours (upper row) and the programmed number of
real time hours is 8760 hours, which corresponds to one year (second row). This means that the
controller will launch a service warning when either 4000 running hours or 8760 real hours are

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reached, whichever comes first. Note that the real time hours counter keeps counting, also when
the controller is not powered.
The figures within the bars are the number of hours to go till the next service intervention. In the
example above, the compressor was just started up, which means it still has 4000 running hours
and 8280 hours to go before the next Service intervention.

Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a
number of service actions to be carried out at the time intervals programmed in the Elektronikon™
controller.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan (3) and press Enter. Following screen appears:

(1) Service Plan

(2) Level
(3) Running hours
(4) Real Time Hours
(5) Modify

Table 14: Text on image

Modifying a service plan

Dependant on the operating conditions, it can be necessary to modify the service intervals. To do
so, use the Scroll keys to select the value to be modified. A screen similar to the one below
appears:

Press the Enter key. Following screen appears:

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Modify the value as required using the ↑ or ↓ scroll key and press the Enter key to confirm.
Note: Running hours can be modified in steps of 100 hours, real time hours can be modified in
steps of 1 hour.

Next Service

(1) Next service

(2) Level
(3) Running hours
(4) Actual

Table 15: Text on image

In the example above, the A Service level is programmed at 4000 running hours, of which 0 hours
have passed.

History
The History screen shows a list of all service actions done in the past, sorted by date. The date at
the top is the most recent service action. To see the details of a completed service action (e.g.
Service level, Running hours or Real time hours), use the Scroll keys to select the desired action
and press the Enter key.

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3.11 Setpoint menu

Control panel

(1) Scroll keys

(2) Enter key
(3) Escape key

Menu icon, Setpoint

Function
On fixed speed compressors , the operator can program two different pressure bands. This menu
is also used to select the active pressure band.

Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:

(1) Menu
(2) Regulation

Table 16: Text on image

• Move the cursor to the Setpoint icon (see above, section menu icon) using the Scroll keys.
• Press the Enter key. Following screen appears:

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(1) Regulation
(2) Unloading Pressure 1
(3) Loading Pressure 1
(4) Unloading Pressure 2
(5) Loading Pressure 2
(6) Modify

Table 17: Text on image

• The screen shows the actual unloading and loading pressure settings for both pressure bands.
To modify the settings, move the cursor to the action button Modify and press the Enter key.
Following screen appears:

• The first line of the screen is highlighted in red. Use the Scroll keys to highlight the setting to be
modified and press the Enter key. Following screen appears:

(1) Regulation
(2) Unloading Pressure 1
(3) Modify

Table 18: Text on image

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• The upper and lower limit of the setting is shown in grey, the actual setting is shown in black.
Use the ↑ or ↓ key of the Scroll keys to modify the settings as required and press the Enter key
to accept.
If necessary, change the other settings as required in the same way as described above.

3.12 Event history menu

Menu icon, Event History

Function
To call up the last shutdown and last emergency stop data.

Procedure
• Starting from the Main screen, move the cursor to the action button Menu and press the Enter
key. Following screen appears:

(1) Menu
(2) Regulation

Table 19: Text on image

• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu
icon)
• The list of last shutdown and emergency stop cases is shown.

Figure 19: Example of Event History screen

• Scroll through the items to select the desired shutdown or emergency stop event.
• Press the Enter key to find the date, time and other data reflecting the status of the compressor
when that shutdown or emergency stop occurred.

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3.13 Modifying general settings

Menu icon, Settings

Function
To display and modify a number of settings.

Procedure
Starting from the Main screen,
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:

(1) Menu
(2) Regulation

Table 20: Text on image

• Next, move the cursor to the Settings icon (see above, section menu icon), using the Scroll
keys.
• Press the Enter key. Following screen appears:

This screen shows again a number of icons. By default, the User Password icon is selected.
The status bar shows the description that corresponds with the selected icon. Each icon covers
one or more items , such as
• Access key
• User password
• Main chart
• General
• Automatic restart after voltage failure (ARAVF)
• Network

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• Regulation
For adapting certain parameters, a password may be necessary.
Example: Selecting the General Settings icon gives the possibility to change e.g. the language,
the date, the date format, etc.:

(1) General
(2) Language in Use
(3) Time
(4) Date
(5) Date Format
(6) Modify

Table 21: Text on image

• To modify, select the Modify button using the Scroll keys and press the Enter key.
• A screen similar to the one above is shown, the first item (Language) is highlighted. Use the ↓
key of the Scroll keys to select the setting to be modified and press the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required value and press the Enter
key to confirm.

3.14 Info menu

Menu icon, Info

Function
To show the Atlas Copco internet address.

Procedure
Starting from the Main screen,
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:

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(1) Menu
(2) Regulation

Table 22: Text on image

• Using the Scroll keys, move the cursor to the Info icon (see above, section Menu icon).
• Press the Enter key. The Atlas Copco internet address appears on the screen.

3.15 Week timer menu

Menu icon, Week timer

Function
• To program time based start/stop commands for the compressor
• To program time based changeover commands for the net pressure band
• Four different week schemes can be programmed.
• A week cycle can be programmed, a week cycle is a sequence of 10 weeks. For each week in
the cycle, one of the four programmed week schemes can be chosen.

Important remark:
In the Elektronikon you can select different timers on one day (up to 8 actions). It
is however not possible to program 2 actions at the same time. The solution:
leave at least 1 minute in between 2 actions.
Example: Start Compressor: 5.00 AM, Pressure Setpoint 2: 5.01 AM (or later).

Procedure
Starting from the Main screen (see section Main screen),
• Move the cursor to the action button Menu and press the Enter key. Use the Scroll buttons to
select the Timer icon.

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(1) Menu
(2) Week Timer

Table 23: Text on image

• Press the Enter key on the controller. Following screen appears:

(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Week Timer Inactive
(6) Remaining Running Time

Table 24: Text on image

The first item in this list is highlighted. Select the item requested and press the Enter key on the
controller to modify.

Programming week schemes

• Select Week action schemes and press Enter. A new window opens. The first item in the list is
highlighted. Press the Enter key on the controller to modify Week Action Scheme 1.

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(1) Week Action Schemes

(2) Week Action Scheme 1
(3) Week Action Scheme 2
(4) Week Action Scheme 3
(5) Week Action Scheme 4

Table 25: Text on image

• A weekly list is shown. Monday is automatically selected and highlighted. Press the Enter key
on the controller to set an action for this day.

(1) Week Action Scheme 1

(2) Monday
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday

Table 26: Text on image

• A new window opens. The Modify action button is selected. Press the enter button on the
controller to create an action.

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(1) Monday
(2) Modify

Table 27: Text on image

• A new pop-up window opens. Select an action from this list by using the Scroll keys on the
controller. When ready press the Enter key to confirm.

(1) Monday
(2) Actions
(3) Remove
(4) Start
(5) Stop
(6) Pressure Setpoint 1
(7) Modify

Table 28: Text on image

• A new window opens. The action is now visible in the first day of the week.

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(1) Monday
(2) Start
(3) Save
(4) Modify

Table 29: Text on image

• To adjust the time, use the Scroll keys on the controller to select the time and press the Enter
key to confirm.

• A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours.
Use the ← or → Scroll keys to go to the minutes.

• Press the Escape key on the controller. The action button Modify is selected. Use the Scroll
keys to select the actionSave.

• A new pop-up window opens. Use the Scroll keys on the controller to select the required action.
Press the Enter key to confirm.

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(1) Monday
(3) Are you sure?
(4) No
(5) Yes
(6) Save
(7) Modify

Table 30: Text on image

Press the Escape key to leave this window.

• The action is shown below the day the action is planned.

(1) Week Action Scheme 1

(2) Monday
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday

Table 31: Text on image

Press the Escape key on the controller to leave this screen.

Programming the week cycle

A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed
week schemes can be chosen.

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• Select Week Cycle from the main Week Timer menu list.

(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Week Timer Inactive
(6) Remaining Running Time

Table 32: Text on image

• A list of 10 weeks is shown.

(1) Week Cycle

(2) Week 1
(3) Week 2
(4) Week 3
(5) Week 4
(6) Modify

Table 33: Text on image

Press twice the Enter key on the controller to modify the first week.
• A new window opens. Select the action, example: Week Action Scheme 1

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(1) Week Cycle

(2) Week 1
(3) Week Action Scheme 1
(4) Week Action Scheme 2
(5) Week Action Scheme 3
(6) Modify

Table 34: Text on image

• Check the status of the Week Timer

Use the Escape key on the controller to go back to the main Week Timer menu. Select the
status of the Week Timer.

(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Week Timer Inactive
(6) Remaining Running Time

Table 35: Text on image

• A new window opens. Select Week 1 to set the Week Timer active.

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(1) Week Timer

(2) Week
(3) Week Timer Inactive
(4) Week 1

Table 36: Text on image

• Press the Escape key on the controller to leave this window. The status shows that week 1 is
active.

(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Remaining Running Time

Table 37: Text on image

• Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining
Running Time from the list and press the Enter key on the controller to Modify.

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(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Remaining Running Time

Table 38: Text on image

• This timer is used when the week timer is set and for certain reasons the compressor must
continue working, for example, 1 hour, it can be set in this screen. This timer is prior to the
Week Timer action.

(1) Week Timer

(2) Week Action Schemes
(3) Remaining Running Time

Table 39: Text on image

3.16 Test menu

Menu icon, Test

or

Function
• To carry out a display test, i.e. to check whether the display and LED's are still intact.

Procedure
Starting from the Main screen,

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• Move the cursor to the action button Menu and press the enter key (2), following screen
appears:

• Using the scroll keys (1), move the cursor to the test icon (see above, section Menu icon)
• Press the enter key (2), following screen appears:

(1) Test
(2) Safety Valve Test
(3) Not allowed
(4) Audit Data

Table 40: Text on image

• The safety valve test can only be performed by authorized personnel and is protected by a
security code.
• Select the item display test and press the enter key. A screen is shown to inspect the display, at
the same time all LED's are lit.

3.17 User password menu

Menu icon, Password

Function
If the password option is activated, it is impossible for not authorized persons to modify any setting.

Procedure
Starting from the Main screen (see section Main screen),
• Move the cursor to Menu and press the Enter key (2). Following screen appears:

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• Using the Scroll keys, select the Settings icon (see section Modifying general settings)
• Press the Enter key. Following screen appears:

• Move the cursor to the Password icon (see above, section Menu icon)
• Select <Modify> using the Scroll keys and press the Enter key. Next, modify the password as
required.

3.18 Web server

All controllers have a built-in web server that allows direct connection to the company network or to
a dedicated PC via a local area network (LAN). This allows to consult certain data and settings via
a PC instead of the display of the controller.

Getting started
Make sure you are logged in as administrator.
• Use the internal network card from your computer or a USB to LAN adapter.
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).

Configuration of the network card

• Go to Network and Sharing Center (1).

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• Click on Change adapter settings (1).

• Select the Local Area Connection, which is connected to the controller.

• Click with the right button and select Properties (1).

• Use the check box Internet Protocol version +4 (TCP/IPv4) (1) (see picture). To avoid conflicts,
uncheck other properties if they are checked. After selecting TCP/IPv4, click on the Properties
button (2) to change the settings.

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• Use the following settings:

• IP Address [Link] (1)
• Subnetmask [Link] (2)
Click OK (3) and close network connections.

Configure a company network (LAN) connection

• Ask your IT department to generate a fixed IP address in your company’s network.
• That IP address will be excluded from the DNS server, so it will be reserved for the controller.
• Also get the correct Gateway and Subnet mask settings. For example:
• IP = [Link]
• Gateway = [Link]
• Subnet mask = [Link]
• Connect the controller to the company's network (LAN) by using a UTP cable (min. CAT 5e).

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• Adapt the network settings in the controller:

• Go to Main Menu

• Go to Settings (1)

• Go to Network (1)

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• Go to Ethernet (1)

• Switch Off (1) the Ethernet communication to allow editing the settings

• Adapt IP Address (1)

• Adapt Gateway IP (2)
• Adapt Subnet Mask (3)
• Switch On (4) the Ethernet communication

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• Wait a few minutes so the LAN network can connect to the controller

Configuration of the web server

®
The internal web server is designed and tested for Microsoft Internet Explorer.
Also "Opera", "Mozilla Firefox", "Safari"and "Chrome" should work.
Viewing the controller data

All screen shots are indicative. The number of displayed fields depends on the
selected options.

• Open your browser and type the IP address of the controller you want to view in your browser
(in this example [Link] The interface opens:

Figure 20: Screen shot (example!)

Navigation and options

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• The banner shows the unit type and the language selector. In this example, three languages
are available on the controller.

• On the left side of the interface, you can find the navigation menu.
If a license for ESi is foreseen, the menu contains 3 buttons.
• Machine: shows all generator settings.
• ES: shows the ESi status (if a license is provided).
• Preferences: allows to change temperature and pressure unit.

Unit settings
All unit settings can be displayed or hidden. Put a check mark in front of each point of interest and it
will be displayed. Only the machine status is fixed and can not be removed from the main screen.
Analog inputs
Lists all current analog input values. The measurement units can be changed in the preference
button from the navigation menu.

Counters
Lists all current counter values from controller and unit.

Info status

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Machine status is always shown on the web interface.

Digital inputs
Lists all digital inputs and their status.

Digital outputs
Lists all digital outputs and their status.

Special protections
Lists all special protections of the unit.

Service plan
Displays all levels of the service plan and their status. This screen shot underneath only shows the
running hours. It is also possible to show the current status of the service interval.

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3.19 Programmable settings

Parameters: unloading/loading pressures for compressors with built-in refrigeration dryer

Minimum Factory Maximum

setting setting setting
Unloading pressures
Unloading pressure (125 psi
bar(e) 4 8.6 8.9
compressors)
Loading pressures
Loading pressure (125 psi compressors) bar(e) 4 8 8.8

Parameters

Minimum Factory Maximum

setting setting setting
Motor running time in star sec 5 10 10
Load delay time (star-delta) sec 0 0 10
Number of motor starts starts/day 0 240 240
Minimum stop time sec 0 20 30
Programmed stop time sec 0 3 20
Power recovery time (ARAVF) sec 20 20 3600
Restart delay sec 0 0 1200
Communication time-out sec 10 30 60

Protections

Minimum Factory Maximum

setting setting setting
Compressor element outlet temperature
˚C 50 110 119
(shut-down warning level)
Compressor element outlet temperature
˚C 111 120 120
(shut-down level)

Service plan
The built-in service timers will give a Service warning message after their respective
preprogrammed time interval has elapsed.
Also see section Preventive maintenance schedule.

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Consult Atlas Copco if a timer setting has to be changed. The intervals must not exceed the
nominal intervals and must coincide logically. See section Modifying general settings.

Terminology

Term Explanation
ARAVF Automatic Restart After Voltage Failure. See section Elektronikon regulator.
Is the period within which the voltage must be restored to have an automatic
Power recovery
restart. Is accessible if the automatic restart is activated. To activate the
time
automatic restart function, consult Atlas Copco.
This parameter allows to programme that not all compressors are restarted at
Restart delay
the same time after a power failure (ARAVF active).
The recommended minimum setting is 70 ˚C (158 ˚F). For testing the
temperature sensor the setting can be decreased to 50 ˚C (122 ˚F). Reset the
value after testing.
Compressor
The regulator does not accept illogical settings, e.g. if the warning level is
element outlet
programmed at 95 ˚C (203 ˚F), the minimum limit for the shut-down level
changes to 96 ˚C (204 ˚F). The recommended difference between the warning
level and shut-down level is 10 ˚C (18 ˚F).
Delay at shut- Is the time for which the signal must exist before the compressor is shut down.
down signal If it is required to program this setting to another value, consult Atlas Copco.
Use only Atlas Copco oil separators. The recommended maximum pressure
Oil separator
drop over the oil separator element is 1 bar (15 psi).
Once the compressor has automatically stopped, it will remain stopped for the
Minimum stop
minimum stop time, whatever happens with the net air pressure. Consult Atlas
time
Copco if a setting lower than 20 seconds is required.
The regulator does not accept inconsistent settings, e.g. if the unloading
Unloading/ pressure is programmed at 7.0 bar(e) (101 psi(g)), the maximum limit for the
Loading loading pressure changes to 6.9 bar(e) (100 psi(g)). The recommended
pressure minimum pressure difference between loading and unloading is 0.6 bar (9
psi(g)).

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4 Installation

4.1 Dimension drawings

The dimension drawing can be found in the technical documentation, supplied with the unit.

Dimension drawing Model

9828 5102 34–01 GA 30+, GA 37, GA 45 Pack, metric units
9828 5102 34–02 GA 30+, GA 37, GA 45 Pack, imperial units
9828 5102 35–01 GA 30+, GA 37, GA 45 Full Feature, metric units
9828 5102 35–02 GA 30+, GA 37, GA 45 Full Feature, imperial units

Text on drawings Translation or Explanation

Cooling air outlet of compressor Cooling air outlet of compressor and motor
Air inlet of compressor Cooling air inlet of compressor and motor
Compressed air outlet Compressed air outlet connection
Electrical cable passage Electrical cable passage
Cooling air outlet of cubicle Cubicle cooling air outlet
Doors fully open Dimensions with doors fully open
Cooling air inlet of dryer Dryer cooling air inlet
Cooling air outlet of dryer Dryer cooling air outlet
Centre of gravity Centre of gravity
Approx. mass Approximate mass of the machine
Manual drain of after cooler Manual drain, aftercooler
Connection of the automatic drain of the
Automatic drain of after cooler
aftercooler
Manual drain of dryer Manual drain of the dryer
Automatic drain of dryer Connection of the automatic drain of the dryer
Mounting holes of compressor Mounting holes to fixate the compressor

4.2 Installation proposal

Safety

The operator must apply all relevant safety precautions, including those mentioned
in this book.

Outdoor/altitude operation

The compressor is not designed for outdoor installation.

The compressors can be sold with option rain protection. With this option, this
compressor can be installed outside under a shelter, in frost free conditions. If frost
might occur, the appropriate measures must be taken to avoid damage to the
machine and its ancillary equipment. Consult Atlas Copco.

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Moving/lifting

The compressor can be moved by a lift truck using the slots in the frame. Take
care not to damage the bodywork during lifting or transport. Make sure that the
forks protrude from the other side of the frame. The compressor can also be lifted
after inserting beams in the slots. Make sure that the beams cannot slide and that
they protrude from the frame equally. The chains must be held parallel to the
bodywork by chain spreaders in order not to damage the compressor. The lifting
equipment must be placed in such a way that the compressor is lifted
perpendicularly. Lift gently and avoid twisting.

In case of units equipped with the Lifting Device Option, it is not allowed to lift
the compressor if the canopy parts or lifting supports are not completely
installed. When the compressor is being lifted, it is also forbidden to come under
the load or to perform maintenance activities to it.

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Compressor room example

Reference Designation
(1) Ventilation proposals
(2) Minimum free area to be reserved for the compressor installation

Table 41: Text on drawing

All piping to be connected stress-free to the compressor.

Installation guidelines
1. Install the compressor unit on a solid, level floor suitable for taking its weight.

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2. Position of the compressed air outlet valve.

3. The pressure drop over the air delivery pipe can be calculated from:

Δp = (L x 450 x Qc1.85) / (d5 x P), with

• Δp = pressure drop in bar (recommended maximum: 0.1 bar (1.5 psi))

• L = length of the pipe in m
• Qc= Free air delivery of the compressor in l/s
• d = inner diameter of the pipe in mm
• P = absolute pressure at the compressor outlet in bar(a)
It is recommended that the connection of the compressor air outlet pipe is made on top of the
main air net pipe in order to minimise carry-over of possible condensate residue.
4. Ventilation: the inlet grids and ventilation fan should be installed in such a way that any re-
circulation of cooling air is avoided.
The maximum air velocity through the grids is 5 m/s (16.5 ft/s).
The maximum air temperature at the compressor intake is 46 °C (115 °F), the minimum air
temperature is 0 °C (32 °F).
The required ventilation capacity to limit the compressor room temperature can be
calculated as follows:

Qv = 1.06 N/ΔT for versions without dryer

Qv = (1.06 N + 1.3)/ΔT for versions with dryer

• Qv = Required ventilation capacity in m3/s

• N = Shaft input of compressor in kW
• ΔT = Temperature increase in the compressor room in °C
5. The drain pipes to the drain collector must not dip into the water of the drain collector. Any flow
back must be avoided. Oil/water separators to separate the major part of the oil from the
condensate to ensure that the condensate meets the requirements of the environmental codes
are available.
6. Control module with monitoring panel.
7. Position of the main cable entry. Power supply cable to be sized and installed by a qualified
electrician.

To preserve the protection degree of the electric cubicle and to protect its
components from dust from the environment, it is mandatory to use a proper cable
gland when connecting the supply cable to the compressor.

8. Provision for inlet and outlet of the energy recovery system (system is optional).
9. The air receiver (optional) should be installed in a frost-free room on a solid, level floor for
normal air consumption, the volume of the air net (receiver and piping) can be calculated as
follows:

V=(0.25 x Qc x P1 x To)/(fmax x ΔP xT1)

• V= Volume of the air net in l.

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• Qc= Free air delivery of the compressor in l/s

• P1= Compressor air inlet pressure in bar absolute
• fmax= Cycle frequency =1 cycle/30s
• ΔP= P unload - P load in bar
• T1= Compressor air inlet temperature in K
• To= Air receiver temperature K
10. To prevent feedback of exhaust air to the cooling inlet, sufficient space should be foreseen
above the unit to evacuate the exhaust air.

4.3 Electrical connections

Important remark

To preserve the protection degree of the electric cubicle and to protect its components
from dust from the environment, it is mandatory to use a proper cable gland when
connecting the supply cable to the compressor.

Figure 21: Electrical connections

Reference Designation
(1) Customer’s installation
(2) All voltages (50 and 60 Hz)

Instructions
1. Provide an isolating switch.
2. Check that the motor cables and wires inside the electric cabinet are clamped tight to their
terminals.

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3. Check the fuses and the setting of the overload relay. See section Electrical cable size.
4. Connect earth conductor bolt (PE).
5. Connect the power supply cables to their terminals L1, L2, L3.

Compressor status indication

On compressors equipped with an Elektronikon™ Graphic controller, the controller is provided with
potential free auxiliary NO contacts (NO = normally open) (K05, K07 and K08) for remote indication
of:
• Manual load/unload or automatic operation (K07)
• Warning condition (K08)
• Shut-down condition (K05)
Example: K05 is a NO (NO = normally open) contact. It will be closed if all conditions are normal
and will open in case of power failure or shutdown.
Maximum contact load: 10 A / 250 V AC.
Stop the compressor and switch off the voltage before connecting external equipment. Consult your
supplier.

Compressor control mode

On compressors equipped with an Elektronikon™ Graphic controller, consult section Control mode
selection if it is desired to switch to another control mode.
The following control modes can be selected:
• Local control: The compressor will react to commands entered by means of the buttons on the
control panel. Compressor start/stop commands via Clock function are active, if programmed.
• Remote control: The compressor will react to commands from external switches. Emergency
stop remains active. Compressor start/stop commands via Clock function are still possible.
Options:
• Remote starting and stopping (switch S1')
• Remote loading/unloading (switch S4')
• Remote pressure sensing (switch S' combined with pressure switch S4')

Have the modifications checked by your supplier.

Stop the compressor and switch off the voltage before connecting external
equipment.
Only potential-free contacts are allowed.

• LAN control: The compressor is controlled via a local network. Consult your supplier.
See service diagram 9828 5102 00 to locate the connectors.

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4.4 Pictographs
Description

1 2

3 4

5 6

7 8

9 10

11 12

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13 14

15

Table 42: Pictographs

Reference Designation
Warning: Always read the manual, switch off the voltage, depressurise
1
compressor and lock out/ tag out before repairing.
2 Keep the doors closed during operation
3 Switch off the voltage before removing protecting cover inside electric cubicle
4 Warning, voltage
5 Automatic condensate drain
6 Stop the compressor before cleaning the coolers
Lightly oil the gasket of the oil filter, screw it on and tighten by hand (approx.
7
half a turn)
Before connecting the compressor electrically, consult the Instruction book for
8
the motor rotation direction
9 Compressor remains pressurized for 180 seconds after switching off the voltage
10 Torques for steel (Fe) or brass (CuZn) bolts
11 Switch off the voltage and wait at least 6 minutes before removing the screen
12 Oil outlet (option DD/PD filters)
13 Cooling water inlet
14 Cooling water outlet
15 Automatic Restart After Voltage Failure (ARAVF)

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5 Operating instructions

5.1 Initial start-up

The operator must apply all applicable Safety precautions.

For the location of the air outlet valve and the drain connections, see sections
Introduction and Condensate system.

Preparations
1. Consult the sections Electrical cable size, Installation proposal and Dimension drawings.
2. The following transport fixtures, painted red, must be removed:
• Bolt and bushes or support under the motor (1)
• Bolts and bushes under the gear casing (2)
• Bolts or bolts and bushes under the oil separator vessel (3)

3. Check that the electrical connections correspond to the applicable codes and that all wires are
clamped tight to their terminals.
The installation must be earthed and protected against short circuits by fuses of the inert type in
all phases. An isolating switch must be installed near the compressor.

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4. Check transformer (T1) for correct connection.

Check the settings of drive motor overload relay (F21).
Check that the motor overload relay is set for manual resetting.

Figure 22: Electric cubicle

5. Check the setting of circuit breaker (Q15). Also check that the switch on the circuit breaker is in
position I.
6. Fit air outlet valve (AV). See section Introduction for the location of the valve.
Close the valve.
Connect the air net to the valve.
On compressors equipped with a dryer bypass, fit the air outlet valve to the dryer bypass pipe.
7. Connect the condensate drain outlet(s) to a drain collector.
See section Condensate system.
The drain pipes to the drain collector must not dip into the water. If there is a risk for freezing,
the pipes must be insulated.

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For draining of pure condensate water, install an oil/water separator which is available from
Atlas Copco as an option.
8. For compressors with a DD or a DD and PD filter: connect the automatic drain of the filters to a
suitable drain collector.
9. Provide labels, warning the operator that:
• The compressor may automatically restart after voltage failure (if activated, consult Atlas
Copco).
• The compressor is automatically controlled and may be restarted automatically .

Initial start procedure

If the compressor has not run for the past 6 months, it is strongly recommended
to improve the lubrication of the compressor element before starting.
To do so:
1. Disconnect the inlet hose.
2. Remove the unloader (UA).
3. Pour approximately 0.75 l (0.20 US gal, 0.17 Imp gal) of compressor oil into
the compressor element inlet. For oil specifications, see section Oil
specifications.
4. Reinstall the unloader and reconnect the inlet hose.
Make sure that all connections are tight.

Figure 23: Location of unloader

1. Check the oil level before starting.

The oil level should be between the oil filler neck (FC) and the bottom of the sight glass (Gl).

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2. Switch on the voltage. Start the compressor and stop it immediately. Check the rotation
direction of drive motor (M1) while the motor is coasting to a stop. The correct rotation direction
of the drive motor is indicated by an arrow shown on the motor fan cowl.
If the rotation direction of the drive motor is incorrect, open the isolating switch and reverse two
incoming electric lines.
Incorrect rotation direction of the drive motor may cause damage to the compressor.
3. Check also the rotation direction of the fan motor. Rotation arrows, visible through the grating in
the roof, are provided on the plate below the fan to indicate the correct rotation direction of the
fan motor.
If the rotation direction of the fan motor is incorrect, open the isolating switch and reverse two
incoming electric connections at the terminals of circuit breaker (Q15).
4. Check the programmed settings. For compressors equipped with an Elektronikon™ Graphic
controller, consult section Programmable settings.
5. Start and run the compressor for a few minutes. Check that the compressor operates normally.
6. Check that the outlet temperature doesn’t rise too much after start-up. The unit will shutdown
when the outlet temperature is 65°C (149°F) above the inlet temperature.

5.2 Before starting

Procedure
1. If the compressor has not run for the past 6 months, it is strongly recommended to improve the
lubrication of the compressor element before starting. See section Initial start.
2. Check oil level. Top up if necessary.

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Figure 24: Position of oil level sight glass

3. If necessary, empty the dust trap of the filter, see section Air filter.
If the red part of the air filter service indicator shows full out, replace the air filter element. Reset
the service indicator (VI) by pushing the knob in the extremity of the indicator.

Figure 25: Position of air filter and service indicator

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5.3 Starting

For the position of the air outlet valve and the drain connections, see sections
Introduction and Condensate system.

Figure 26: Control panel Elektronikon™ Graphic

Procedure
1. Open the air outlet valve.
2. Switch on the voltage. Check that voltage on LED (6) lights up.
3. Press start button (1) on the control panel. The compressor starts running and the automatic
operation LED (8) lights up. Ten seconds after starting, the drive motor switches over from star
to delta and the compressor starts running loaded.

5.4 During operation

Warnings

The operator must apply all relevant Safety precautions. Also consult section
Problem solving.
Keep the doors closed during operation. They may be opened for short periods
only to carry out checks.
When the motors are stopped and LED (8) (automatic operation) is alight, the
motors may start automatically.

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Checking the oil level

Figure 27: Control panel Elektronikon™ Graphic

Regularly check the oil level. To do so:

1. Press stop button (9).
2. A few minutes after stopping, the oil level should be between the oil filler neck (FC) and the
bottom of the sight glass (Gl).
3. If the oil level is too low, push the emergency stop button (10) to avoid the compressor to start
unexpectedly.
4. Next, close the air outlet valve and open the manual drain valve (Dm) until the air system
between oil separator/air receiver vessel and outlet valve is fully depressurized. See section
Condensate system for location of the outlet valve and water drain.
5. Unscrew oil filler plug (FC) one turn to permit any pressure left in the system to escape. Wait a
few minutes.
6. Remove the plug and add oil until the level reaches the filler opening.
7. Fit and tighten the plug (FC).
On compressors equipped with an Elektronikon™ Graphic controller, unlock the emergency stop
button (10), select the STOP icon on the display and press reset (5) before restarting.

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Air filter

Figure 28: Position of the service indicator

Regularly check the service indicator. If the colored part of service indicator (VI) shows full out,
replace the air filter element. Reset the service indicator by pushing the knob in the extremity of the
indicator body.

Drains
Regularly check that condensate is discharged during operation. See section Condensate system.
The amount of condensate depends on environmental and working conditions.

5.5 Checking the display

Compressors with Elektronikon™ Graphic controller:

Figure 29: Control panel Elektronikon™ Graphic

Check the display (2) regularly for readings and messages. The display normally shows the
compressor outlet pressure, while the status of the compressor is indicated by means of a number

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of icons. Remedy the trouble if alarm LED (7) is lit or flashes, see section Icons used. The display
(2) will show a service message if a service plan interval has been exceeded or if a service level for
a monitored component has been exceeded. Carry out the service actions of the indicated plans or
replace the component and reset the relevant timer, see section Service menu.

5.6 Stopping

Figure 30: Control panel Elektronikon™ Graphic

Procedure

Step Action
Press stop button (9). Automatic operation LED (8) goes out and the compressor
1
stops after 30 seconds of unloaded operation.
To stop the compressor in the event of an emergency, press emergency stop
button (10). Alarm LED flashes (7).
• On compressors equipped with an Elektronikon™ Graphic controller, remedy the
problem cause and unlock the button by pulling it out.
2
• Navigate to the Stop icon on the display by means of the navigation keys (3/4) and
press the Select key.
Press Reset.
Do not use emergency stop button (10) for normal stopping!
3 Close the air outlet valve.
Press the test button on top of the electronic water drain(s) (if supplied) to the
depressurize the piping between air receiver and outlet valve, next open the manual
4
drain valve (Dm). See section Condensate system.
Switch off the voltage.

5.7 Taking out of operation

Warning

The operator must apply all relevant Safety precautions.

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Procedure

Step Action
- Stop the compressor and close the air outlet valve.
Press the test button on top of the electronic water drain(s) until the air system
- between air receiver and outlet valve is fully depressurized. Consult section
Condensate system to locate the drain valve.
- Switch off the voltage and disconnect the compressor from the mains.
Unscrew the oil filler plug only one turn to permit any pressure in the system to
- escape.
Consult section Oil and oil filter change to locate the filler plug.
Shut off and depressurise the part of the air net which is connected to the outlet valve.
-
Disconnect the compressor air outlet pipe from the air net.
- Drain the oil.
Drain the condensate circuit and disconnect the condensate piping from the
-
condensate net.

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6 Maintenance

6.1 Preventive maintenance schedule

Warning

Always apply all relevant Safety precautions.

Before carrying out any maintenance, repair work or adjustments, proceed
as follows:
• Stop the compressor.
• Close the air outlet valve and open the manual drain valve until the air
system between air receiver and outlet valve is fully depressurized.
• Press the emergency stop button.
• Switch off the voltage. Open and lock the isolating switch.
• Depressurize the compressor by opening the oil filler plug one turn.
Only pressing the emergency stop button is not sufficient to make the
compressor voltage free.
If the machine is equipped with an automatic restart after voltage failure function
and if this function is active, be aware that the machine will restart automatically
when the power is restored if it was running when the power was interrupted.

Warranty - Product Liability

Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is
not covered by Warranty or Product Liability.

Service kits
For overhauling or carrying out preventive maintenance, service kits are available. Consult the
Spare Parts list for part numbers.

Service contracts
Atlas Copco offers several types of service contracts, relieving you of all preventive maintenance
work. Consult your Atlas Copco Customer Center.

General
When servicing, replace all removed O-rings and washers.

Intervals
The local customer centre may overrule the maintenance schedule, especially the service intervals,
depending on the environmental and working conditions of the compressor.
The longer interval checks must also include the shorter interval checks.

Regular maintenance
Following actions have to be done on a regular basis:

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Period Operation
Check oil level.
Check readings on the controller display.
Check the air filter service indicator.
Daily Check that condensate is discharged during operation of the compressor.
Drain condensate.
Check the pressure dew point temperature (on compressors with integrated
dryer).
Check coolers. Clean if necessary.
Check cooling fins of electric motor(s). Clean if necessary.
Remove the air filter element and inspect. If necessary, clean using an air jet.
Replace damaged or heavily contaminated elements.
Check the filter element of the electric cabinet. Replace if necessary.
On compressors with integrated dryer:

3-monthly (1) • Stop the compressor, close the air outlet valve and switch off the voltage.
• Remove any dirt from the condenser inlet with a vacuum cleaner.
• Next, clean with an air jet in the reverse direction of the normal flow. Use low
pressure air. Keep the compressed air nozzle more than 30 cm away from
the condenser to avoid damaging the condenser fins.
• Remove dust from inside the dryer, e.g. with a vacuum cleaner.
Do not use water or solvents to clean the condenser.
Yearly Check the condition of all hoses. Replace if necessary.

Table 43: Maintenance checklist

(1): More frequently when operating in a dusty atmosphere

Programmed service interventions

Apart from the above mentioned actions, a number of service interventions (see the table below)
are programmed in the controller. Each plan has a programmed time interval at which all service
actions belonging to that plan are to be carried out. When reaching the interval, a message will
appear on the screen indicating which service plans are to be carried out.
See section Service menu for compressors with an Elektronikon™ Graphic controller.
After servicing, the intervals must be reset.
See section Service menu for compressors with an Elektronikon™ Graphic controller.

A-service B-service D-Service

Every 4000 Every 8000 Every 24000
running hours (1) running hours (2) running hours
Change the air filter x x x
Change the electric cabinet filter
x x x
mats
Change the oil x (3) x x
Change the oil filter x (3) x x
Change the oil separator element x x

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Overhaul non return valve of the

x x
scavenge line
Overhaul the unloader x x
Overhaul the minimum pressure
x x
valve
Change the thermostatic valve x x
Overhaul the condensate drain(s) x x
Overhaul the main drive motor x
Overhaul the compressor element x (4)

Table 44: Preventive Maintenance schedule programmed in the Elektronikon™

(1): or yearly (indicated by real time counter), whichever comes first.

(2): or every 2 years (indicated by real time counter), whichever comes first.
(3): If Roto-Xtend Duty Fluid and the corresponding oil filter is used, the oil and oil filter change are
part of the B service. See also section Oil specifications.
(4): For compressor elements used on operating pressures below or equal to 10 bar (145 psi), the
overhaul can be postponed to 32000 running hours.

• Consult your supplier before modifying a timer setting.

• For the change interval of oil and oil filter in extreme conditions consult your
customer centre.
• Any leakage should be attended to immediately. Damaged hoses or flexible
joints must be replaced.

6.2 Oil specifications

It is strongly recommended to use genuine lubricants from your manufacturer. They are the result of
years of field experience and research. See section Preventive maintenance schedule for the
advised replacement intervals and consult the Spare Parts list for part number information.

Avoid mixing lubricants of different brands or types as they may not be

compatible and the oil mix may have inferior properties. A label, indicating the
type of oil filled ex factory, is stuck on the air receiver/oil tank or on the
compressor frame.

Roto-Inject Fluid Ndurance

Atlas Copco's Roto-Inject Fluid Ndurance is a specially developed lubricant for use in single stage
oil injected screw compressors. Its specific composition keeps the compressor in excellent
condition.
See the table below for oil exchange intervals:

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Ambient temperature Element outlet Exchange interval Maximum time

temperature interval
up to 30°C (95°F) up to 95°C (203°F) 4000 1 year
from 30°C (86°F) up to from 95°C (203°F) up
3000 1 year
35°C (95°F) to 100°C (212°F)
from 35°C (95°F) up to from 100°C (212°F) up
2000 1 year
40°C (104°F) to 105°C (221°F)
use ROTO-Xtend Duty use ROTO-Xtend Duty
above 40°C (104°F) above 105°C (221°F)
Fluid Fluid

Roto-Xtend Duty Fluid

Atlas Copco's Roto-Xtend Duty Fluid is a high quality synthetic lubricant for oil-injected screw
compressors which keeps the compressor in excellent condition.
See the table below for oil exchange intervals:

Ambient temperature Element outlet Exchange interval Maximum time

temperature interval
up to 35°C (95°F) up to 100°C (212°F) 8000 2 years
from 35°C (95°F) up to from 100°C (212°F) up
6000 2 years
40°C (104°F) to 105°C (221°F)
above 40°C (104°F) above 105°C (221°F) 5000 2 years

6.3 Drive motor

General
Keep the outside of the electric motor clean for efficient cooling. If necessary, remove dust with a
brush and/or compressed air jet.

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6.4 Air filter

Location of air filter

Recommendations
1. Never remove the element while the compressor is running.
2. For minimum downtime, replace the dirty element by a new one.
3. Discard the element when damaged.

Procedure
1. Stop the compressor. Switch off the voltage.
2. Release the snap clips of air filter (AF) and remove the cover and the air filter element. Discard
the filter element.
3. Fit the new element and the cover.
4. Reset service indicator (VI) by pushing the knob in the extremity of the body.
5. Reset the air filter service warning.
For compressors equipped with a graphic controller, see section Service menu.

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6.5 Oil and oil filter change

Warning

The operator must apply all relevant Safety precautions.

Always drain the compressor oil at all drain points. Used oil left in the
compressor can contaminate the oil system and can shorten the lifetime of the
new oil.
Never mix lubricants of different brands or types as they may not be compatible
and the oil mix will have inferior properties. A label, indicating the type of oil filled
ex-factory, is stuck on the air receiver/oil tank.

Procedure

Figure 31: Oil drain and filler plug on the oil separator vessel

Figure 32: Vent plug, oil cooler

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Step Description
Run the compressor until warm. Stop the compressor after 3 minutes of unloaded
operation. Close the air outlet valve and switch off the voltage. Wait a few minutes and
1
depressurise by unscrewing oil filler plug (FC) just one turn to permit any pressure in the
system to escape.
2 Air cooled units: loosen the vent plug (VP) of the oil cooler and wait for 5 minutes.
3 Remove drain plug (DP1) and open drain valve (Dm).
Collect the oil in a collector and deliver it to the local collection service. Refit and tighten
4 the drain and vent plugs after draining.
Close the drain valve (Dm).
Remove the oil filter (OF). Be aware that this filter has a left thread connection. Clean
5 the seat on the manifold. Oil the gasket of the new filter and screw it into place. Tighten
firmly by hand.
Remove filler plug (FC).
6 Fill the air receiver (AR) with oil until the level reaches the filler neck.
Take care that no dirt drops into the system. Refit and tighten filler plug (FC).
Run the compressor loaded for a few minutes. Stop the compressor and wait a few
7
minutes to allow the oil to settle.
Depressurise the system by unscrewing filler plug (FC) just one turn to permit any
pressure in the system to escape. Remove the plug.
8
Fill the air receiver with oil until the level reaches the filler neck.
Tighten the filler plug.
Reset the service warning after carrying out all service actions in the relevant Service
9 Plan:
For compressors with a graphic controller, see section Service menu.

6.6 Coolers
General
Keep the coolers clean to maintain their efficiency.

Instructions for air-cooled compressors

• Stop the compressor, close the air outlet valve and switch off the voltage.
• Cover all parts under the coolers.
• Remove the service plates. (1)

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• Remove any dirt from the coolers with a fibre brush. Brush in the direction of the cooling fins.
Also remove any dirt from the fan with a fibre brush.
• Next, clean with an air jet in the reverse direction to normal flow. Use low pressure air. If
necessary, the pressure may be increased up to 6 bar(e) (87 psig).
• If it is necessary to wash the coolers with a cleaning agent, consult your supplier.
• Remove the cover used during cleaning.
• Mount the service plates. (1)

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6.7 Safety valves

Location of safety valve

Figure 33: Position of safety valve

Operating
Operate the safety valve from time to time by unscrewing the cap one or two turns. Retighten it
afterwards.

Testing
Before removing the valve, depressurize the compressor. See also section Problem solving.
The safety valve (SV) can be tested on a separate air line. If the valve does not open at the set
pressure stamped on the valve, it needs to be replaced.

Warning
No adjustments are allowed. Never run the compressor without safety valve.

6.8 Dryer maintenance instructions

Safety precautions
Refrigeration dryers of ID type contain refrigerant HFC.
When handling refrigerant, all applicable safety precautions must be observed. Please be
specifically aware of the following points:
• Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. If
contacted with the skin, the skin should be rinsed with water. On no account may clothing be
removed.

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• Fluid refrigerant will also cause freezing of the eyes; always wear safety glasses.
• Refrigerant is harmful. Do not inhale refrigerant vapours. Check that the working area is
adequately ventilated.
Be aware that certain components such as the refrigerant compressor and the discharge pipe can
become quite hot (up to 110 °C - 230 °F). Therefore, wait until the dryer has cooled down before
removing the panels.
Before starting any maintenance or repair work, switch off the voltage and close the air inlet and
outlet valves.

Local legislation
Local legislation may stipulate that:
• Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its
function must be undertaken by an authorised control body.
• The installation should be checked once a year by an authorised control body.

General
For all references see section Introduction.
The following remarks should be kept in mind:
• Keep the dryer clean.
• Brush or blow off the finned surface of condenser monthly.
• Stop the compressor, close the air outlet valve and switch off the voltage.
• Remove any dirt on the condenser inlet with a vacuum cleaner.
• Next, clean with an air jet in the reverse direction to normal flow. Use low pressure air. If
necessary, the pressure may be increased up to 6 bar(e) (87 psig).
• Clean the condenser area with a vacuum cleaner.
• Inspect and clean the electronic condensate drain monthly.

6.9 Service kits

Service kits
For overhauling and for preventive maintenance, a wide range of service kits is available. Service
kits comprise all parts required for servicing the component and offer the benefits of genuine parts
while keeping the maintenance budget low.
Also a full range of extensively tested lubricants, suitable for your specific needs is available to
keep the compressor in excellent condition.
Consult the Spare Parts List for part numbers.

6.10 Storage after installation

Procedure
Run the compressor regularly, e.g. twice a week, until warm. Load and unload the compressor a
few times.

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If the compressor is going to be stored without running from time to time,

protective measures must be taken. Consult your supplier.

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7 Problem solving
Warning

Always apply all relevant Safety precautions.

Before carrying out any maintenance, repair work or adjustment, press the stop
button, wait until the compressor has stopped and close the air outlet valve.
Open the manual drain valve(s).
Press the emergency stop button and switch off the voltage. Open and lock the
isolating switch.
Depressurise the oil separator vessel by opening the oil filler plug one turn.
For location of components: see sections Introduction, Condensate system and
Initial start.
The air outlet valve can be locked during maintenance or repair as follows:
• Close the valve.
• Remove the screw fixing the handle with the wrench delivered with the
compressor.
• Lift the handle and turn it until the slot of the handle fits over the blocking
edge on the valve body.
• Fit the screw.
• Always switch off the voltage. Only pressing the emergency stop button is
not sufficient to make the compressor voltage free.
• If the machine is equipped with an automatic restart after voltage failure
function and if this function is active, be aware that the machine will restart
automatically when the power is restored if it was running when the power
was interrupted.

Faults and remedies, compressor

On compressors equipped with a graphic controller, if the alarm LED is lit or flashes, consult
sections Event history menu or Service menu.

Condition Fault Remedy

Compressor does not start or Find cause and remedy.
Motor overload relay (F21) open
stops during operation. Replace if necessary.
Circuit breaker (Q15) or fan Find cause and remedy.
motor overload (F15) open Replace if necessary.

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Condition Fault Remedy

Too high temperature in oil
separator vessel or temperature
switch (TSHH1) defective

Find cause and remedy.

Replace if necessary.

Phase sequence relay (K25) Find cause and remedy.

open Replace if necessary.
Find cause and remedy.
Wiring interrupted
Replace if necessary.
Compressor starts running, but
does not load after a delay Solenoid valve out of order Replace valve
time
Inlet valve stuck in closed
Have valve checked
position
Leak in control air tubes Replace leaking tubes
Minimum pressure valve leaking
Have valve checked
(when air net is depressurised)
Compressor does not unload, Solenoid valve out of order Replace valve
safety valve blows Inlet valve does not close Have valve checked
Condensate is not discharged
Check and correct as
from condensate separator Discharge tube clogged
necessary
during loading
Compressor air output or Air consumption exceeds air Check the connected
pressure below normal delivery of compressor equipment.
Choked air filter element Replace filter element
Solenoid valve malfunctioning Replace valve
Leak in control air tubes Replace leaking tubes
Oil separator element clogged Have element replaced
Air leakage Have leaks repaired.
Safety valve leaking Replace valve
Inlet valve does not fully open Have valve checked
Compressor element out of order Consult your supplier
Excessive oil consumption; oil
carry-over through discharge Incorrect oil causing foam Change to correct oil
line
Check for overfilling. Release
Oil level too high pressure and drain oil to
correct level.
Oil separator defective Replace oil separator element

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Condition Fault Remedy

Safety valve blows after
Inlet valve malfunctioning Have valve checked
loading
Minimum pressure valve
Have valve checked
malfunctioning
Safety valve out of order Have valve replaced
Have oil separator element
Oil separator element clogged
replaced
Compressor element out of order Consult your supplier
Compressor element outlet
temperature or delivery air Oil level too low Check and correct
temperature above normal
Check for cooling air
restriction or improve
ventilation of the compressor
Insufficient cooling air or cooling
room. Avoid recirculation of
air temperature too high
cooling air. If installed, check
capacity of compressor room
fan
Oil cooler clogged Clean cooler
Bypass valve malfunctioning Have valve tested
Air cooler clogged Clean cooler
Compressor element out of order Consult your supplier
Unit shuts down due to
Fan rotates in the wrong
Cooling air fan does not deliver overtemperature, fan overload,
direction due to wrong
enough air. too high oil consumption or less
electrical connection.
FAD.

Faults and remedies, dryer

For all references hereafter, consult section Air dryer.

Condition Fault Remedy

Pressure dew point too Air inlet temperature too Check and correct; if necessary, clean
high high the aftercooler of the compressor
Check and correct; if necessary, draw
Ambient temperature too
cooling air via a duct from a cooler
high
place or relocate the compressor
Have circuit checked for leaks and
Shortage of refrigerant
recharged
Refrigerant compressor
See below
does not run
Evaporator pressure too
See below
high
Condenser pressure too
See below
high
Condenser pressure too Fan control switch out of
Replace
high or too low order

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Condition Fault Remedy

Fan blades or fan motor Have checked fan/fan motor, if
out of order necessary replace.
Check and correct; if necessary, draw
Ambient temperature too
cooling air via a duct from a cooler
high
place or relocate the compressor
Condenser externally
Clean condenser
clogged
Compressor stops or does Electric power supply to
Check and correct as necessary
not start compressor is interrupted
Thermal protection of
Motor will restart when motor windings
refrigerant compressor
have cooled down
motor has tripped
Have system inspected
Clean the filter of the drain by opening
Condensate drain remains the manual drain valve.
Drain system clogged
inoperative On units with an electronic drain, check
functioning of the drain by pushing the
test button.
Condensate trap
Have system checked. If necessary,
continuously discharges air Drain out of order
replace the drain.
and water
Hot gas bypass valve
Evaporator pressure is too
incorrectly set or out of Have hot gas bypass valve adjusted
high or too low at unload
order
Condenser pressure too
See above
high or too low
Have circuit checked for leaks and
Shortage of refrigerant
recharged if necessary

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8 Technical data

8.1 Readings on display

Figure 34: Elektronikon™ Graphic Controller

Important

The readings mentioned below are valid under the reference conditions (see
section Reference conditions and limitations).

Reference Reading
Air outlet pressure Modulates between programmed unloading and loading pressures.
Compressor element
Approx. 60 ˚C (108 ˚F) above cooling air inlet temperature.
outlet temperature
Dewpoint
See section Compressor data.
temperature

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8.2 Electric cable size and fuses

Important

• The voltage on the compressor terminals must not deviate more than 10% of
the nominal voltage.
It is however highly recommended to keep the voltage drop over the supply
cables at nominal current below 5% of the nominal voltage (IEC 60204-1).
• If cables are grouped together with other power cables, it may be necessary
to use cables of a larger size than those calculated for the standard
operating conditions.
• Use the original cable entry. See section Dimension drawings.
To preserve the protection degree of the electric cubicle and to protect
its components from dust from the environment, it is mandatory to use
a fitting cable gland when connecting the supply cable to the
compressor.
Use single core cables in conduit if two multicore cables do not fit in the
supply cable entrance.
• Local regulations remain applicable if they are stricter than the values
proposed below.
• Currents are calculated with the full service factor but we suggest to add
10% due to over- and under-voltage.
Fuses are maximum allowed values calculated for full service factor and
10% over- and under-voltage.
• Caution:
• Always double-check the fuse size versus the calculated cable size. If
required, reduce fuse size or enlarge cable size.
• Cable length should not exceed the maximum length according to IEC
60204 table 10.

Currents and fuses

Compressor type I (1) Max. fuse (1) I (2) Max. fuse (2)
K5/ K5/
HRC form II HRC form II
V Hz A A A A
GA 37 230 60 137.6 175 148 175

Table 45: UL/cUL approval

I: current in the supply lines at maximum load and nominal voltage

(1): compressors without integrated dryer
(2): compressors with integrated dryer
Fuse calculations for cUL and UL: The indicated fuse size is the maximum fuse size in order to
protect the motor against short circuit. For cUL fuse HRC form II, for UL fuse class RK5.

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Possible configurations
There are 3 possible cabling layouts:

• (1): Single supply cables.

• (2): Parallel supply cables
• (3) is only valid for Y-D versions

Cable sizing according to UL/cUL

Calculation method according to UL 508A, table 28.1 column 5: allowable ampacities of insulated
copper conductors (75 °C (167 °F)).

AWG or kcmil Maximum current

10 < 30 A
8 < 50 A
6 < 65 A
4 < 85 A
3 < 100 A
2 < 115 A
1 < 130 A
1/0 < 150 A
2/0 < 175 A
3/0 < 200 A

Table 46: Maximum allowed current in function of the wire size

Calculation method for UL:

• Single supply cables (3 phases + 1 PE - configuration (1)):
• Add 25 % to the total current from the tables (see UL 508A 28.3.2: "Ampacity shall have
125 % of the full load current")
• Install the prescribed maximum fuse on each cable
• Parallel supply cable (2 x 3 phases + 2 PE - configuration (2)):
• Add 25 % to the total current from the tables and divide by 2
• Multiply the ampacity of the cables with 0.8 (see UL 508A table 28.1 continued)
• Install fuses of half the size of the recommended maximum fuse size on each cable.
• When using 2 x 3 phase + 2 PE as in (3):

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• Add 25 % to the total current from the tables and divide by √3

• Multiply the ampacity of the cables with 0.8 (see UL 508A table 28.1 continued)
• Fuse size: the recommended maximum fuse size divided by √3 on each cable.
• Size PE cable:
• For supply cables up to AWG8: same size as the supply cables
• For supply cables larger than AWG8: use maximum allowed ampacity of the selected
supply cables and compare with value in table below (see CEC Part 1 table 17)

< 100 A: use AWG8

< 200 A: use AWG6
< 300 A: use AWG4

Always check the voltage drop over the cable (less than 5 % of the nominal voltage is
recommended).
Example of supply cable calculation: Itot = 128 A, maximum ambient temperature is 45 °C,
recommended fuse = 150 A
• Single supply cables (3 phases + 1 PE - configuration (1)):
• I = 128 A + 25 % = 128 x 1.25 = 160 A
• For AWG2/0, the maximum current is 175 A, which is sufficient => use AWG2/0
• Install the prescribed maximum fuse (150 A) on each cable
• Parallel supply cable (2 x 3 phases + 2 PE - configuration (2)):
• I = (128 A + 25%)/2 = (128 x 1.25)/2 = 80 A
• For a AWG4, the maximum current is 85 A x 0.8 = 68 A, which is insufficient. For an
AWG3, the maximum current is 100 x 0.8 = 80 A. So 2 parallel cables of 3 x AWG3 + 2 x
AWG8 are sufficient.
• Install 80 A fuses on each cable.

8.3 Protection settings

Setting motor overload relay (F21)

Frequency (Hz) Voltage (V) 30kW F21 37kW F21 45kW F21
(A) (A) (A)
UL/cUL
60 230 68 77 96.3

Settings for fan motor overload protection (Q15)

Frequency (Hz) Voltage (V) 30kW Q15 37kW Q15 45kW Q15
(A) (A) (A)
UL/cUL
60 230 4.2 4.2 5.8

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8.4 Dryer switches

General
The regulating and safety devices are factory-adjusted to give optimum performance of the dryer.
Do not alter the setting of any of the devices.

8.5 Reference conditions and limitations

Reference conditions

Air inlet pressure (absolute) bar 1

Air inlet temperature ˚C 20
Relative humidity % 0
Working pressure See section Compressor data.

Limits

Maximum working pressure See section Compressor data.

Minimum working pressure bar(e) 4
Maximum air inlet temperature ˚C 46
Minimum ambient temperature ˚C 0

8.6 Compressor data

Reference conditions

All data specified below apply under reference conditions, see section Reference
conditions and limitations.

GA 37

125
psi
Frequency Hz 60
Maximum (unloading) pressure, units with integrated dryer bar(e) 8.9
Reference working pressure bar(e) 8.6
Pressure drop over dryer, units with integrated dryer bar(e) 0.25
Set point of thermostatic valve ˚C 40
Motor shaft speed r/min 3565
Nominal motor power kW 37
Pressure dew point, units with integrated dryer ˚C 3
Temperature of air leaving outlet valve, units with integrated dryer ˚C 23
Dryer power at full load, units with integrated dryer kW 1.6
Dryer power at no load, units with integrated dryer kW 1.4

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125
psi
R410
Refrigerant type, units with integrated dryer
A
Refrigerant quantity, units with integrated dryer kg 0.9
Oil capacity l 17.7
Sound pressure level (according to ISO 2151:2004) dB(A) 67

8.7 Technical data controller

General

24 V AC /16 VA 50/60Hz (+40%/-30%)

Supply voltage
24 V DC/0.7 A
IP54 (front)
Type of protection
IP21 (back)
Ambient and temperature
IEC60068-2
conditions
• Operating temperature
range • -10°C…..+60°C (14 °F .....140 °F)
• Storage temperature • -30°C…..+70°C (-22 °F ......158 °F)
range
Relative humidity 90%
Permissible humidity
No condensation
Noise emission IEC61000-6-3
Noise immunity IEC61000-6-2
Mounting Cabinet door

Digital outputs

9 (Elektronikon™ Graphic controller - p.n. 1900 5200 10 …. 1900

Number of outputs
5200 19)
Type Relay (voltage free contacts)
Rated voltage AC 250 V AC / 10 A max.
Rated voltage DC 30 V DC / 10 A max.

Digital inputs

10 (Elektronikon™ Graphic controller - p.n. 1900 5200 10 …. 1900

Number of inputs
5200 19)
Supply by controller 24 V DC
Supply protection Short circuit protected to ground
Input protection Not isolated

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Analog inputs

2 (Elektronikon™ Graphic controller - p.n. 1900 5200 10 …. 1900

Number of pressure inputs
5200 19)
Number of temperature 5 (Elektronikon™ Graphic controller - p.n. 1900 5200 10 …. 1900
inputs 5200 19)

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9 Instructions for use

Oil separator vessel

This vessel can contain pressurized air. This can be potentially dangerous if the equipment is
misused.
This vessel must only be used as a compressed air/oil separator tank and must be operated within
the limits specified on the data plate.
No alterations must be made to this vessel by welding, drilling or other mechanical methods
without the written permission of the manufacturer.
The pressure and temperature of this vessel must be clearly indicated.
The safety valve must correspond with pressure surges of 1.1 times the maximum allowable
operating pressure. It should guarantee that the pressure will not permanently exceed the
maximum allowable operating pressure of the vessel.
Use only oil as specified by the manufacturer.

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10 Guidelines for inspection

Guidelines
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this compressor.
Local legal requirements and/or use outside the limits and/or conditions as specified by the
manufacturer may require other inspection periods as mentioned below.

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11 Pressure equipment directives

Components subject to 2014/68/EU Pressure Equipment Directive
The following table contains the necessary information for the inspection of all pressure equipment
of category II and higher according to the Pressure Equipment Directive 2014/68/EU and all
pressure equipment according to the Simple Pressure Vessel Directive 2014/29/EU.

Minimum and
Compressor Design maximum PED
Component Description Volume
type pressure design Class
temperature
GA 30+ up to
1625 430224 Vessel 30l 15 bar(e) -10 ˚C/ 120 ˚C II
GA 45
0830 101068 Safety valve - - - IV
0830 101069 Safety valve - - - IV

Number Minimum Inspection

Compressor type Component Description of cycles wall frequency
(1) thickness (2)
GA 30+ up to GA 45 1625 5641 99 Vessel 2 x 106 8 mm 10 years
0830 1010 68 Safety valve - - -
0830 1010 69 Safety valve - - -

The compressors conform to PED smaller than category II.

(1) The number of cycles refers to the number of cycles from 0 bar(e) to maximum pressure.
(2) The minimum wall thickness must be respected at all times. Inspection techniques such as
ultrasonic or X-ray are equivalent to hydrostatic testing for this equipment.

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12 Declaration of conformity

Figure 35: Typical example of a Declaration of Conformity document

(1): Contact address:

Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium
(2): Applicable directives
(3): Standards used
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this device.

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API571618 - EN © Printed in Atlas Copco Airpower N.V.. All rights reserved. Designs and specifications are
subject to change without notice or obligation… August 2022