Villas Copeo STX Noniay Offshore Bri, yard.734 Instruction book 7 Operating instructions 7.1 Initial start-up Warning A ‘The operator must apply all relevant Safety precautions. A ‘Switch off the voltage before making any adjustment. Outdoorialtitude operation Ifthe compressor is installed outdoors or ifthe air inlet temperature can be below freezing point, precautions must be taken. In this case, and also if operating at high altitude, consult the Customer Centre, Movingllifting ‘The compressor can be moved by a lift truck using the slots in the frame. Make sure that the forks protrude from the other side of the frame. The compressor can also be lifted after inserting beams in the slots. Make sure that the beams cannot slide and that they protrude from the frame equally. The chains must be held parallel to the bodywork by chain spreaders in order not to damage the compressor. The lifting equipment must be placed in such a way that the compressor is lifted perpendicularly. Lift gently and avoid twisting, General preparations Fill the compressor element at initial start-up 66 '899711901-02V01— Instruction book STA etn Mit ai yar 74 Atlas Copeo — ‘Install the compressor, see the sections Dimension drawing, Installation proposal and Electric cable size. Stick labels near the control panel to warn the operator that: ‘+ the compressor may start automatically after a voltage failure + the compressor is automatically started and stopped + the compressor may be remotely controlled ‘A number of VGI (Volalile Corrosion Inhibitor) plates are provided inside the bodywork to protect the compressor against corrosion. Remove the plates. Ifthe compressor has not run for the past 6 months, itis required to improve the lubrication. of the compressor element before starting. Fill up the compressor element as described in section Oil change (paragraph: Filling the compressor element with oil) Check that the compressor is filled with oil, the pointer of the oil level indicator should be inthe green range (see the section Oil change) Protection during transport Transport fixtures ~The gear casing supports, motor support and air receiver supports are secured to the the vibration dampers during transport 2 {rom the gear casing supports and the motor support. 3 Remove the brackets fited next tothe air receiver supports. _— §99711901-02v01 67Instruction book STX Nonway Ofshore Brevik, yard, 734 Atlas Copco 7.2 Before starting Warning [_ A The operator must apply all relevant Safety precautions, - ithe walersyiom was aed ae sree ran vals we cone. Control panel 1 2 a4 = = 1||® © | |@ _ = kal )) aOn\ = 2 9 8 768 3 [Sen “Thation : k Switch on the vottage. Voltage on LED (6) hts up 2 Close the condensate drain valves (see the section Cooling and condensate system) 3 | Open the air outlet valve. - 4 Check the oll level indicator (see the section Oil change), The pointer shouldbe inthe green range or orange range | ie Opn The waar st ated 2 he War gO) | 7.3. Start Request (function) Function Upon @ start command (either local or remote) the automatic operation contaet will close. This signal will be used by the customer to start a generator. A feedback signal from the generator (closed = ready) is connected (oan additional Digital input on the Mk IV module (programmed as permissive start function). When this input is OK within a certain time the unit will start. Contact connected between 1X6 : 53-63 At standstill + Contact "start request" closed : compressor ean start - no general warning * Contact "start request” open : compressor will NOT start - general warning > general warning disappears when contact closes 89971 1901-02V01 6—« Atlas Copeo =a ‘SIX Norway Offshore Brevik, yard 734 Instruction book Electric cabinet Step. 1 Start up Action Check that the electrical connections correspond to the local codes. The installation must be earthed and protected by fuses in all phases. An isolating switch must be fitted. Check the wires on transformers for correct ti Check the setting of the circuit breakers (see the section Settings of circuit breakers). Check that overioad relay (F21) is set for automatic resetting and check its setting (see the section Setting of overload relay and fuses), Action ‘Check that the cooling water drain valves (customers installation) in the inlet and outlet lines are closed. Check that the water shut-off valves (custo Open the water regulating valve 1°S installation) are open. id check for water flow. Manual condensate drain valve Retion Close the drain valves (see the section Gooling and condensate system), ‘Switch on the voltage. Start the compressor and stop it immediately. Check the rotation direction of the drive ‘motor while the motor is coasting to a stop. To determine the rotation direction of the motor, lock at the fan through the grating at the non-drive end of the motor. The correct rotation direction is indicated by an arrow on the gear casing. ifthe rotation direction is wrong, press the emergency stop button, switch off the voltage and reverse two incoming electric lines. Run the compressor for a few minutes and check that itis operating normally 899711901-02v01como ftlas Copco ‘STX Nonay Ofshore Brevis yard.734 Instruction book = Pressing the "start" button (local or remote) + Contact *start request” closed : contact "automatic operation* closes and compressor starts immediately *+ Contact "start request” open : contact “automatic operation” closes and compressor waits until "start request” i closed - general warning -> customer has 60 seconds to close the contact (min 0 sec - actual 60 sec - max 255 sec) > if eontact is not closed after pre-set time : general shut-down (start failure) --> if contact is closed during this pre-set time : compressor starts and general warning disappears Compressor running : + Contact" tart request” closed or open : no general warning, Compressors stops : + Same situation as during standstil 7.4 Starting Warning [A [emesis no - Control panel 12 14 mone |®D ° is| |@ ~ U3 ao 5 onl pe ae nae - i Tras a aa (i oT SSIS adel condi Sarien eam aes . 7 eyes scons a Grog) GSSGES Hak Bede | ____| message onaeplay 2) changes fom Automatcally unloaded’ fo ‘AUtomaialy loaded”, 70 $9971 1901-02V01Instruction book 'STX Norway Offshore Brevik, yard734 Vilas Step Action 3 Reguiate the cooling water flow with the compressor running loaded. Adjust the water flow to obtain the most suitable air temperature at the outlet of the compressor elements. The: temperature must be between 2 and approx. 7 °C (4 and approx. 13 °F) above the relevant) temperature in the diagram. ‘somren N B \ 120 . NO 110 +S 100 7 \ Too A 80 oy 70 4 60 30- \ NON - 40 20 }-30 10 * 20 °. t {10 2 40 69 80 100 D 6 B1012 1620 c Minimum alfowable air temperature at oulet of the compressor element(s) Reference Name - A Ar inlet temperature in “C _ - 8 ‘Condensation temperature in °C - - c | Effective working pressure in bar D ~ [Relative air hurtin % ~ Example Ambient temperature 20 °C. Relative humidity 100%, Workirg pressure 10 bar(e) ‘The minimum allowable temperature at the outlet of the compressor elements is 68 °C. Regulate the cooling water flow to obtain a temperature between 70 and approx. 75 °C at the outlet of the compressor elements. Attention $99711901-02V01 mn= ‘Atlas topeo 'STX Norway Offshore Brovk,yara.734 Instruction book + For optimum operation, the cooling water outlet temperature must never exceed the max. value. + Consult Atlas Copco if condensate should be formed during frequent unloadi 7.5 During operation Warning [ / ‘The operator must apply all relevant Safety precautions, ‘The operator should immediately stop the machine in case of oil leaks internally in the machine as wel as externally and consult a competent technician to resolve the cause. ‘The machine should not be restarted before the problem has been remedied Control panel Eoronon ® @ pay Control pane! of MAIV regulator 1. When the automatic operation LED (8) is lit, the stating and stopping of the motor is controlled automatically. Check the readings on display (2). Tounload the compressor manually, press the “Unload” key (5). To putthe compressor back into automatic operation, press the “Load” key (5). [ g Ifthe compressor is stopped, it may start automatically. | 7.6 Checking the display Warning Before carrying out any maintenance, repair work or adjustment, stop the compressor, A press the emergency stop button and switch off the voltage. Close the air outlet valve and. ‘open the manual condensate drain valve. 72 899711901-02V01vsanalon vox Tincna Owe mwa oe falasepece Control panel ; a4 comm | |D > Came |@ eo oy —. ~BA\ = . tes Sep ion nen ah daly Tr eadnge and mesapes, Neral te wa pay Fe ee rst ensure, Bo sas ol compressor an the ann ea yn tatoe dol 3 ase ete Jepayandamety tw problem alurm LED Os War fasting 3 ae sevice reatape Ta sence a lent hes been exceeded oF The Spay wil shoo seri est23e nas ecenolcoeded. Gay extte sores Haseena te component an set erent = 7 a ino el Gover usb eng e aow down Rey fom te main screen, Example of the main menu “Status data “Measured Data” “Counters” "Mainscreen" (FA \F2 Fa Example of the main display Main display “Compressor outlet [eobar — “Automatically loaded” “Menu! { "Unload" Fi F2 FS ‘$9971 1901-02v01 4el Atlas Copco ‘STX Nonray Ofshore Brevik, yard.734 Instruction book ee 7.7 Manual loading/unloat Control panel ©®@ SRS Control panel of Elektronikon MEIV regulator Example of the main display Main display “Compressor outlet” 6.0 bar I “Automatically loaded” _ 7 v "Menu" “Unload ic F2 Fa Automatic operation Normally, the compressor runs in automatic operation, ie, the electronic regulator loads, unloads, stops and restarts the comptessor automatically, LED (8) is then lit. Manually unloading Press “Unload” key (F3), LED (8) goes out. The message “Manually Unloaded” appears on the display. The compressor remains running unloaded unless it is loaded again manually Manually loading Press “Load” key (F3), LED (8) lights up. The command “Load” does not force the compressor into loaded condition, but it will switch the compressor to automatic operation again; the compressor will be loaded if the air net pressure drops below the programmed level. 74 899711901-02V01Instruction book 'STXNowway Offshore Brevik, yard. 734 ftlas Copeo 7.8 Stopping Important 4 Control panel Reference ‘After pressing stop bution (8), the compressor will run unloaded for 30 seconds. The compressor stops after this period. A start command during this period is ignored ‘Afer stopping, the compressor is prevented from restarting within a programmable tme (20 seconds). A start command given during this minimum stop time will be memorised. the automatic operation LED lights up. The compressor will start when the minimum stop, time has elapsed | 1 2 34 — ho |\O O0@ —- wa ! \ 82 ° e o7es 3 Control panel ‘compressor runs unloaded for 30 seconds and then stops. 1 Press stop button (8). LED (8) goes out. The message ‘Programmed stop” appears The To stop the compressor in the event of an emergency, press button (S2). Alarm LED (7) blinks. After remedying the fault, unlock the button by pulling it out Oper te aaidenens avalon Close the air outlet valve, ‘Switch off the voltage. | Close the water shutoff vaves “I ifthe compressor is installed in a room where freezing temperatures are expected, drain the cooling system by opening the drain valves in the water inlet and outlet pipes {customers installation). 7.9 Taking out of operation Disconnecting the compressor [ Stop At the end of the service life of the compressor, proceed as follows: Action 1 ‘Stop the compressor and close the air outlet valve. $99711901-02v01 1%