INTRODUCTION OF RTV SILICOME
KCC CENTRAL RESEARCH INSTITUTE
Silicone for Electrics/ Electronics
Semiconductor / IC
- Fabrication Material in Semiconductor - Die Attach Adhesive - Junction Coating - LED Encapsulant/Lens
Die
Electric / Electrnic Parts
- Adhesive & Sealant -C f Conformal C ti l Coating - Potting & Encapsulant - Gel - Thermally Conductive Materials
Junction Coating
Die Attach Adhesive
LED Lens
Conformal Coating
Potting
LED Ecapsulant
KCC CENTRAL RESEARCH INSTITUTE
RTV for Electrics/Electronics
Pottant / Encapsulant Sealant / Adhesive
Conformal Coating
- Protect Coating - Stress Relief of Thermal/ Mechanical - Electric Insulation
- Protect Potting - Stress Relief of Thermal/ Mechanical - Protect from harsh Environmental Conditions
- Protect from Pollutant - Sealing and Adhesive
The Classification of Silicone Elastmer
Heat Cure Room T R Temp. Cure
HTV/HCR
Millable Silicone Rubber
LSR/LIM
Liquid Injection Molding System
Addition Cure Type
RTV-1 RTV-2
Condensation Cure Type
RTV-1 RTV-2
General Purpose Industrial RTV Silicone
KCC CENTRAL RESEARCH INSTITUTE
RTV 1 Condensation, General purpose
RTV-1 is a one-component room temperature vulcanizing silicone that cures to silicone rubber on exposure to p p g p atmospheric moisture at room temperature. RTV-1 performs excellent adhesion to most of all substrates without primers, outstanding weatherability assuring semi-permanent use, and excellent heat resistance suitable for using in the range of -50 ... to 200.... With its excellent electrical properties, RTV-1 is used primarily as adhesive, sealing and coating materials for various industries including electrical, electronics, appliances, , g g g , , pp , transportation, and mechanical.
Oxime type (Non-Sag)
KCC Competitor Appearance Characte ristic TFT(min) Hardness (Shore A) Color Shelf life Application UL Certi
QS9102
KE45 DC780 TSE382
Soft paste
Highly elastic
21
Transparent, p , White, Grey etc
1 year
General G l sealing
HB
QS9106
KE45
Soft paste
General Purpose
20
28
Transparent, Transparent White, Grey etc
1 year
Electric, Electronic
HB
QS9109
DC766F KE4555 KE40RTV SE9590 TSE384B TSE3826 DC736
Soft paste
Fast cure
30
White
6 months
CRT Base Bond SMPS, Electronic Heat resistant sealing
HB
QS9112
Soft paste
Flame retardant
30
50
White
6 months
V0
QS9114
Soft paste
Heat resistant
30
23
Red, Black
6 months
RTV 1 Condensation, General purpose
Oxime type(Good Flowable)
KCC Competitor KE441 DSE3887 Appearance Flowable 10,000 cP Flowable 12,000 cP Flowable 18,000 18 000 cP Flowable 20,000 cP Characteristic TFT (min) Hardness (Shore A) 20 Color Transparent, White, Black Transparent Shelf life Application Electronic, Potting Electronic, Potting Hepa-filter, Heat resistant sealing Flame retardant potting UL Certi
QS9177
Flowable
15
1 year
HB
QS9122
LDC211
Low hardness
20
4~7
1 year
QS9113
TSE3876
Heat resistant
30
25
Red, Black
1 year
HB V0 not certified
QS9117
KE402
Flame retardant
15
40
White
1 year
KCC CENTRAL RESEARCH INSTITUTE
RTV 1 Condensation, Heat resistance
Oxime type(Heat-resistant)
Heat resistant RTV has good adhesion to the most of industrial substrates and is well applied for heat resistant sealing or coating. * Door sealing of microwave oven * Sealing for industrial oven * Condenser sealing * Heat resistant sealing for electronic part * Heat coating for any machine part Temp range Continuously -40~260, occasionally 310
KCC
Competitor
Appearance
Characteristi c
TFT (min)
Hardness (Shore A)
Color
Shelf life
Application
UL Certi
QS9113
TSE3876
Flowable 18,000 cP
Heat resistant
30
25
Red,Black
1 year
Hepa-filter, Heat resistant
HB
QS9114
TSE3826 DC736
Soft paste
Heat resistant Heat resistant
30
42
Red,Black
6month
Heat resistant sealing Microwave oven sealing
QS9115
TSE3876
Semi flowable
10
50
Black
6month
HB
KCC CENTRAL RESEARCH INSTITUTE
RTV 1 Condensation, Flame-retardant
Oxime type (Flame retardant)
Flame retardant RTV-1 is applied for electric, electronic, automotive and aerospace part where flame retardant sealing is necessary. It is certified with UL 94 V0.
KCC
Competitor
Appearance
Characteristic
TFT (min)
Tensile strength
Elongation
Hardness
Specific gravity
Color
Shelf life
Application
UL Certi
QS9112
KE40RTV SE9590 TSE384B
Soft paste
Flame retardant
15
25
200
42
1.4
White
6 month
SMPS, Electronic part
V0
QS9117
KE402
Flowable 20,000 20 000 cP
Flame retardant
15
20
200
40
1.46
White
1 year
Flame retardant potting
V0 Not certified
KCC CENTRAL RESEARCH INSTITUTE
RTV-1 Oil Resistance
Oxime type
KCC
Competitor
Appearance
Characteristic
TFT(min)
Hardness (Shore A)
Color
Shelf life
Application
UL Certi
QS9100
LOCTITE 5900
Soft paste
Oil resistant
35
Red, Black
6month
Engine room, gasket
QS9110
LOCTITE599 9
Soft paste
Oil resistant
45
Red, Black
6month
Engine room, gasket
QS9144
CSL535
Soft paste
Oil resistant
15
25
Red, Black
6month
General FIPG
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RTV 1 Condensation, Non-corrosive alcohol type
Alcoxy type RTV is non flowable, non-corrosive and fast curing product which has good adhesion without primer. It is one component product that is widely used for most of the applications and has good properties such as weatherability, heat & cold resistance, durability, excellent workability and most of all easy to apply. Due to the non corrosive property to most of all substrates, electric & electronic applications are mostly welcome f its use. for
KCC QS9119 QS9118
Competitor DC7091 DC739
Appearance Soft paste Soft paste Semi flowable 60,000 cP Flowable 20,000 cP
CharactCharact eristic Non corrosive Non corrosive Fast cure
TFT(min) 30 30
Hardness (Shore A) 31 42
Color Grey White, White Grey White
Shelf life 6month 6month
Application CRT Wedge Bond Sealing inside refrigerator Electronic part Electronic part, potting
UL Certi HB HB
SS4100
1944 DC3140 TSE397
10
20
6month
HB
SS4000
Fast cure
10
25
White
1 year
HB
Application Adhesion for television tube wedge HEAD Light Gasketing Sealing and adhesion of polycarbonate S f Sealing for plastic bumper Sealing for other metal substrates
Characteristic Generating methanol No risk of corrosion Good adhesion G Suitable for electronic application Short Shelf Life KCC CENTRAL RESEARCH INSTITUTE
RTV-1, Thermally Conductive
Thermal conductive RTV-1 is developed for heat releasing with ease, and applied for mostly electronic p where heat is intensively p g pp y part y generated. KCC has one semi-flowable RTV-1 and is developing for customized RTV-1 & addition type RTV-2.
KCC
Competitor
Appearance
Characteristic
TFT (min)
Hardness
Specific gravity
Color
Shelf life
Application
UL Certi
QS9010
SE4420
Semi flowable
Thermal conductive
40 min.
60 (shore A)
2.0
White
6 month
Electronic and thermal conductive part
Thermally Conductive Compound
Silicone Compound products are made by a silicone fluid base oil blended with materials such as fine silica or metal powders They are fine electrical properties and wide temperature range Thus, they are used for electrical insulation and sealing and as thermal interface materials. Specific gravity Thermal conductivity (W/mK) Thermal resistance (/W) Oil seperation
KCC
Competitor
Appearance
Characteristic
SC6012Z
SC102
White paste
Thermal conductive
2.35 2 35
1.00 1 00
0.057 0 057
0.02 0 02
SC6490C
SE4490CV
White paste
Thermal conductive
2.65
1.82
0.095
0.00
KCC CENTRAL RESEARCH INSTITUTE
RTV 2 Addition type, Potting
- Protecting electronic parts from outside - Protecting from polluted substances - Protecting electronic parts from mechanical and heat impact - Able to act as an insulator - Protecting circuit from moisture & other polluted substances - Lessen mechanical and heat stress on electronic parts
KCC
Competitor
Appearance
Viscosity
Pot life
Hardness
Mixing Ratio
Shelf life
Application
UL Certi
SL3000AB
DC170
Black
1200200
30 min
32
1:1
1 year
Displayboard
V0
SL3500AB
DC160
Black
2500500
60min
55
1:1
1 year
Displayboard
SL3800AB
DC184
Transparent
A 25Ps B 2Ps
2 days
42
10:1
1 year
Lens, potting, Lens potting LED protection
KCC CENTRAL RESEARCH INSTITUTE
RTV 2 Addition type, High transparency
High transparent RTV 2 is designed for high transparency required parts such as slim RTV-2 cell phone, nozzle pad of glasses, LED and optical instruments lens protection.
KCC
Competitor
Appearance
Viscosity A 25Ps B 2Ps
Pot life
Hardness
Mixing Ratio
Shelf life
Application Lens, potting, LED Keypad, LED encapsulant, Nozzle pad Keypad, LED encapsulant, Nozzle pad Keypad, LED encapsulant, Nozzle pad N l d
UL Certi
SL3800AB
DC184
Transparent
2 days
42
10:1
1 year
SL8150AB
Transparent
2 days
50
1:1
1 year
SL8160AB
XE-15-645
Transparent
A 1,000Ps B 400Ps
2 days
60
1:1
1 year
SL8170AB
Transparent
2 days
60
1:1
1 year
##SL8150AB(50 shore), SL8170AB(70 shore) are under developing.
KCC CENTRAL RESEARCH INSTITUTE
RTV 1,2 Addition type, Gel
SL5100 is two component type silicone gel and the mixing ratio of part A : part B is 1 : 1. It can be cured either room temperature or under heating. Part A & Part B are easily mixed due to low viscosity and after mixed, it has good adhesion and mixed no oil-bleeding. Long pot life gives good workability. After cured, it has high transparency and good adhesion. Environmental friendly Electric and electronic insulator
KCC
Competitor
Status
Type
Characteristic
Mixing viscosity
Color
Shelf life
Application
UL Certi
SL5200
Q3-6635
Under developing
1 component
Good properties at low temp.
715cPS
Transpar ent
6 month
Circuit protection, Thermal pad
SL5100A/B
TSE3070
Developed
2 component
Good adhesion
1000cPs
Transpar ent
1 year
Circuit protection, Thermal pad
## SL5200(one component) gel is under developing. KCC CENTRAL RESEARCH INSTITUTE
High Performance RTV Silicone
KCC CENTRAL RESEARCH INSTITUTE
Silicone Adhesive of alkoxy fast cure(SS7944A)
Description p
Introduction : This product is used as parts fixing and noise protection in electric circuit and coating for PDPs drive CHIP, specially Major user : LG Electronics Samsung SDI
Opportunity
Features Fast cure, Low visco., flow-ability , , y Good Storage stability UV dye Competitor product D/C (Q3-1944)
Competition
Properties
D/C Q3-1944 Appearance Viscosity (mPa.s) Surface cure (25,min.) Hardness (Shore A) Specific gravity Dielectric strength (kV/mm) pale yellowish 25,000 12 31 1.02 19 KCC SS7944A pale yellowish 24,000 10 30 1.02 20
Status
Supply route : KCC LG Electroncis, Samsung SDI Current stage Get Product Certification from LG Electronics Scheduled at Final line test of PDP Line in LG electronics at Sept. 2009/ Selling will be started at 4Q, 2009. 4Q 2009
KCC CENTRAL RESEARCH INSTITUTE
SS7944 Application in PDP TV
Chip Sealing
Scan IC Sealing
SS7944 Application in PDP TV
Part Fixing To reduce Noise
Comparison Data(SS7944 vs. DC3 1944) DC3-1944)
Content Uncured properties Color Viscosity(25) Tack Free time (25) RT cured time (25)1 Cured properties Specific gravity Hardness Volume Resistivity Dielectric Strength Dielectric constant Dissipation factor Self life UL Classification Shore A Ohm-cm kV/mm
100/100K/1M 100/100K/1M
Unit
SS7944A Brightly yellow 24,000 10 60 1.03 28 8.39E+14 20.32 4.3/4.4/4.3
0.0009/0.007/ 0.005
D/C 3-1944
Test method
mPa.s min. min.
Brightly yellow 25,000 10 60 1.03 27 6.02 E+12 20.38 2.67/2.73/0.0013/<0.0002/-
Visual ASTM D 1084 ASTM D 2377
ASTM D 70 ASTM D 2240 ASTM D 0257 ASTM D 149 ASTM D 150 ASTM D 150
Month Flammability UL746E
12 94V0 Yes UL reference UL reference
KCC CENTRAL RESEARCH INSTITUTE
LCD Terminal Sealing RTV(SS7981A)
Description
Introduction : Protection coating in between LCD panel and circuit board. This product has one part, i it b d Thi d th t condensation type, and fast cure. M i user Main : Samsung Electronics. LG Display
Opportunity
Features Alcohol Type Condensation Cure Low viscosity, good flowability good adhesion onto electrode surface Competitor Product D/C SE-9187L
Competition
Properties
D/C SE9187L Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity(mPa.s) SOT (min) Volume resistivity(.) Dielectric strength(kV/mm) 20 1.004 1.62 135 1,100 10.5 3E+15 20 KCC SS7981A 24 1.002 0.98 142 1,200 10.5 9E+14 20
Status
Supply route : KCC Samsung Electronics, LG Electronics and LCD panel Maker in the oversea
Current stage Developed similar properties of SE-9187L g y p , Testing by LCD Panel Makers is planned with 4Q, 2009
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7981A vs SE9187L) vs.
Content Uncured properties Appearance Viscosity, 25 TFT, 25 Cure time Cured properties Specific Gravity, 25 Hardness Tensile strength Elongation Volume Resistivity Dielectric strength Dielectric constant Dissipation factor UL Classification
1. 2.
Unit mPa.s Min Hr
SS7981A White 1,200 8 47 1.002
SE9187L1 White/Black/Transluce nt 1,100 8 48 1.0042 202 0.992 135.32 3E+15 20 2.8 0.0009 0 0009 UL94HB(Black)
Test method Visual ASTM D 1084 ASTM D 2377 S 3
ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150 UL reference
Shore A MPa % Ohm-cm kV/mm 1MHz 1MHz
Flammability
24 1.62 142 9E+14 20 3.4 0.004 0 004
SE9187L: Dow Corning Product Test T t results i KCC lt in
KCC CENTRAL RESEARCH INSTITUTE
LCD Terminal Sealing RTV(SS7983A)
Description
Introduction : This product is applied to LCD Terminal Sealing and has low viscosity, fast cure and good dh l i it f t d d adhesion. M j user Major : LG Display
Opportunity
Features Alcohol Type Condensation Cure, Low viscosity Fast cure, good Flowability Competitor Product p S/E (KE4895W)
Competition
Properties p
S/E KE4895W Hardness (Shore A) Specific gravity S ifi it Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) Volume resistivity (.cm) Dielectric strength (KV/mm) 40 1.04 1 04 1.5 157 3200 17 9E+14 KCC SS7983A 41 1 04 1.04 1.6 127 3800 17 1E+15 20
Status
Supply route : KCC LG Display Current stage Developed similar properties with competitor product Testing by LCD Panel Makers is planned with 4Q, 2009
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7983A vs KE4895W) vs.
Content Uncured properties Appearance Viscosity, 25 TFT, TFT 25 Cure time Cured properties Specific Gravity, 25 Hardness Tensile strength Elongation Volume Resistivity Dielectric strength
1. 2.
Unit
SS7983A
KE4895W1
Test method
mPa.s Min Mi Hr
White 3,800 17 48
White 3,200 17 48
Visual ASTM D 1084 ASTM D 2377
1.04 Shore A MPa % Ohm-cm kV/mm 41 1.6 127 1E+15 20
1.042 402 1.52 1572 9E+14 -
ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149
KE4895W: Shinetsu Product Test results in KCC
KCC CENTRAL RESEARCH INSTITUTE
ITO glass Adhesion of LCD(SS7982A)
Description
Introduction : This product is applied to upper glass layer of LCD and h low viscosity, fast cure and good d has l i it f t d d adhesion. M j user Major : LG Display
Opportunity
Features Alcohol Type Condensation Cure Low visco., Fast cure, Good adhesion with glasses g Competitor Product MPM ECS0605DW
Competition
Properties
MPM ECS0605DW Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) Volume resistivity (.cm) Dielectric strength (KV/mm) 21 1.02 0.9 173 5800 16 7E+14 KCC SS7982A 22 1.03 0.8 169 6200 17 1E+15 20
Status
Supply route : KCC LG Electronics Co., etc
Current stage Developed similar properties with competitor product Testing by LCD Panel Makers is planned with 4Q 4Q, 2009
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7982A vs ECS0605DW) vs.
Content Uncured properties Appearance Viscosity, 25 TFT, TFT 25 Cure time Cured properties Specific Gravity, 25 Hardness Tensile strength Elongation Volume Resistivity Dielectric strength
1. 2.
Unit
SS7982A
ECS0605DW1
Test method
mPa.s Min Mi Hr
White 6,200 17 48
White 5,800 16 48
Visual ASTM D 1084 ASTM D 2377
1.03 Shore A MPa % Ohm-cm kV/mm 22 0.8 169 1E+15 20
1.022 212 0.92 1732 7E+14 -
ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149
ECS0605DW: MPM Product Test results in KCC
KCC CENTRAL RESEARCH INSTITUTE
PDP Terminal Sealing RTV(SS7970A)
Description
Introduction : This product is used as PDP terminal sealing and inverter transformer coil coating di t t f il ti Major user : Samsung SDI, Namyang electroncis N l t i
Opportunity
Features Alcohol Type Condensation Cure yp Flame retardant (UL94-Vo) Adhesion with Al & Glass Competitor product
RTV Sealant
D/C (SE-9189L)
Competition
Properties
DC-Toray SE9189L Color Surface cure (25,min.) Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Volume resistivity () Dielectric strength (kV/mm) Viscosity (mPa.s) Gray 12 26 1.17 1.27 200 9E+14 20 22,000 KCC SS7970A Gray , White 10 24 1.16 1.57 230 3E+15 20 23,000
Status
Supply route : KCC Samsung SDI, Namyang Electronic Current stage D Developed specific properties of SE-9189L l d ifi ti f SE 9189L Testing by Samsung SDI is planned with 4Q, 2009 On testing by inverter transformer maker
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7970A, SS7870W vs SE9189L) Data(SS7970A vs.
Content Uncured properties Color Viscosity(25) Tack Free time (25) Cure ti C time Cured properties Specific gravity Hardness Tensile strength Elongation Volume resistivity(1) y( ) Surface resistivity(1) Dielectric constant Dissipation factor UL Classification Shore A MPa % Ohm-cm Ohm-cm 1MHz 1MHz
Flammability
Unit mPa.s min. Hr H
SS7970A Gray,White 23,000 7 70 1.16 24 1.57 230 3.0E+15 1.0E+16 3.7 0.01
SS7870W White 18,000 4 70 1.18 22 1.27 210 3.0E+15 1.2E16
SE9189L White Gray 22,000 8 72 1.17 26 1.27 200 9.0E+14 3.1 0.004 UL94V0
Test method Visual ASTM D 1084 ASTM D 2377
ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 257 ASTM D 150 ASTM D 150 UL reference
KCC CENTRAL RESEARCH INSTITUTE
Fast cure CV Grade Adhesive(SS7972A)
Description
Introduction : This product is used as parts fixing of circuit board and has high viscosity ,good adhesion and good fast cure. Major user : Electric and electronic companies in China & Taiwan.
Opportunity
Features High viscosity, fast cure Excellent adhesion viscosity cure, Competitor product D/C (SE9189)
Competition
Properties
D/C SE9189 Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) Depth cure (3mm,hrs) 70 1.70 4.9 60 150,000 5~8 72 KCC SS7972A 75 1.71 5.2 70 150,000 8 60
Status
Supply route : KCC Electric and electronics companies in China & Taiwan Current stage C t t Developed specific properties of SE9189 Testing is proceeded at some company
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7972A vs. SE9189)
Content Uncured properties Color Viscosity(25) Tack Free time (25)1) Cure ti C time Cured properties Specific gravity Hardness Tensile strength Elongation Volume Resistivity y Thermal conductivity Dielectric constant Dissipation factor UL Classification Shore A MPa % Ohm-cm W/mK 1MHz 1MHz
Flammability
Unit mPa.s min. Hr H
SS7972A white 150,000 8 36 1.7 71 5.2 70 1.0E+15 0.76 3.5 0.008
SE9189 white 150,000 4 72 1.7 73 76 73~76 4.9 60~80 2.0E+15 0.8 3.2 0.001 UL94V0
Test method Visual ASTM D 1084 ASTM D 2377
ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 5470 ASTM D 150 ASTM D 150 UL reference
KCC CENTRAL RESEARCH INSTITUTE
Fast cure CV Grade Adhesive(SS7973A)
Description
Introduction : This product is used as parts fixing of circuit board and has high viscosity ,good adhesion and b d d h hi h i it d dh i d fast cure. Major user : El t i and electronic Electric d l t i companies in China & Taiwan.
Opportunity
Features High viscosity, fast cure Excellent adhesion viscosity cure, Competitor product Canada Silicone (ES2044K)
Competition
Properties
Canada Silicone ES2044K Hardness (Shore A) Specific gravity Tensile (MPa) Elongation (%) Viscosity (mPa.s) TFT(mim) 60 1.39 2.0 250 110,000 10 KCC SS7973A 58 1.33 4.2 140 50,000 12
Status
Supply route : KCC Electric and electronics companies in China & Taiwan Current stage C t t Developed specific properties of ES2044K
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7973 vs. ES2044K)
Content Uncured properties Color Viscosity(25) Tack Free time (25)1) Cured properties C d ti Specific gravity Hardness Tensile strength Elongation Volume Resistivity Adhesive strength (Epoxy) g ( p y) Dielectric strength Dielectric constant Dissipation factor
1.
Unit mPa.s min. Shore A MPa % Ohm-cm Mpa p kV/mm 50Hz 50Hz
SS7973 White 60,000 10 1.33 58 4.2 42 140 1.5E+15 2 20 5.5 0.02
ES2044K Black 110,000 10 1.39 60 2.0 20 250(70)1) 1.0E+14 1.7 20 3.5 0.02
Test method Visual ASTM D 1084 ASTM D 2377 ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150
Test Results in KCC
KCC CENTRAL RESEARCH INSTITUTE
Conformal Coating of non-solvent type
Description
Introduction : This product is solventless type and fast cure coating agent f protecting PCB circuit. ti t for t ti i it Also, coating surface is possible to investigate as UV dye is added. Major user : Hyundai Autonet
Opportunity
Features Fast cure, Low viscosity, , y, Solventless Storage stability UV dye Competitor product D/C (3-1965, 3-1953)
Competition
Properties
DC 3-1965 Appearance Viscosity (mPa.s) Vi i ( P ) Surface cure (25,min.) Depth cure (25,min.) Hardness (Shore A) Specific gravity Dielectric strength (kv/mm) Pale yellowish 150 1 0 5 30 33 0.96 18 KCC Pale yellowish 145 14 5 30 32 0.97 20
Status
Supply route : KCC Hyundai Autonet Current stage O selling to Hyundai Autonet and related On lli t H d iA t t d l t d companies On testing line test of another field company (Automobile)
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7065A vs. D/C 3-1965) 3 1965)
Content Uncured properties Color Viscosity(25) Tack Free time (25)1) Cured properties C d ti Specific gravity Hardness Volume Resistivity Dielectric Strength Dielectric constant Dissipation factor p Self life UL Classification Shore A Ohm- kV/mm
100/100K/1M 100/100K/1M
0.001/<0.0002/-
Unit mPa.s Min.
SS7065A Slightly yellow 140 5 0.96 32 5.1E+14 5 1E+14 21.6
D/C 3-1965 Slightly yellow 140 5 0.97 31 5.7E+14 5 7E+14 18
Test method Visual ASTM D 1084 ASTM D 2377 ASTM D 70 ASTM D 2240 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150 UL reference UL reference
Month
Flammability
12
12 94V0 Pending
UL746E
1) Tack free time : Spray coating system
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SS7053vs. DC3-1953) DC3 1953)
Content Uncured properties Appearance Color Viscosity, 25 After mix. Tack F T k Free Time Ti RT Cure time Cured properties Specific Gravity, 25 Gravity Hardness Volume Resistivity Dielectric strength Dielectric constant Dissipation factor Self life UL Classification Shore A Ohm- kV/mm
100/100K/1M 100/100K/1M
0.0007/<0.0002/-
Unit mPa.s Min Mi Min
SS7053 Translucent Lt. Straw 370 15 30 0.99 25 3.4E+15 19.4
D/C 3-1953 Translucent 350 8 30 0.99 16 1.6E+15 16
Test method Visual Visual ASTM D 1084 ASTM D 2377
ASTM D 70 ASTM D 2240 ASTM D 257 ASTM D 149 ASTM D 150 ASTM D 150 UL reference UL reference
Month Flammability UL746E 94V0 Yes
KCC CENTRAL RESEARCH INSTITUTE
Protective Coatings (Conformal Coating) g ( g)
Purpose
Protect from Moisture Fast Cure Hard Surface d Good Flowability Solventless Including UV Dye for inspection
SL8104 - Heat Curable - Hard Type - Low Viscosity(650cP) - Solventless - ULV-0
KCC CENTRAL RESEARCH INSTITUTE
MLCC C ti Coating
Comparison Data(SL8104A vs. D/C Q1-4010)
Contents Uncured properties Color Viscosity(25) Cured properties Cure rate at 150 Specific gravity Hardness Tensile Strength Elongation El ti Dielectric Strength Volume Resistivity y min Shore A Kgf/cm 2 % Kv/mm T/ 30 1.03 36 14.7 126 19.0 8.54 30 1.03 35 13.7 121 21.1 6.12 ASTM D 0257 ASTM D 2240 cps Transparent 650 Transparent 700 ASTM D 1084 Unit SL8104A D/C Q1-4010 Test method
KCC CENTRAL RESEARCH INSTITUTE
Self-Adhesive Encapsulant/Pottant for Automotive Application p pp
KCC CENTRAL RESEARCH INSTITUTE
KCC CENTRAL RESEARCH INSTITUTE
KCC CENTRAL RESEARCH INSTITUTE
Protective Coatings (Encapsulant) g ( p ) Developed Product p
SL3301 SS3302
- Medium Viscosity (2200cP) - Medium Viscosity (2600cP) - Medium Hardness(Shore A 40) - Medium Hardness(Shore A 60) - Good Flowability y - Good Flowability y - Good Adhesion to Plastics - Good Adhesion to Plastics
Target Customer & Application - Kyungshin Industrial - Wire Encapsulation of Power Supply Module
*ECU(Engine Control Unit), ACU(Airbag Control Unit), BCM(Body Control Module)
Protective Coatings (Encapsulant) g ( p ) Developed Product p
SL3311 - Low Viscosity (1100cP) - Low Hardness(Shore A 15) - Good Flowability - Good Adhesion to Plastics
Target Customer & Application - UKang g - Encapsulation of HID Ballast
Adhesive Developed Product p
SL3150 - 1 part Heat Curable Adhesive - No by-products - Good Adhesion to ECU case
Target Customer & Application - KEPICO - ECU Case Sealing(Gasketing)
*ECU(Engine Control Unit), ACU(Airbag Control Unit), BCM(Body Control Module)
Adhesive Developed Product p
SL3955 - 2 part Heat Curable Adhesive - Thermally Conductive Adhesive(1.05 W/mK) - No by-products yp - Good Adhesion to ECU and Heat Sink
Target Customer & Application - KEPICO - Thermally Conductive Adhesive between ECU Case and heat sink
*ECU(Engine Control Unit), ACU(Airbag Control Unit), BCM(Body Control Module)
Comparison Data(SL3302vs. TSE3331)
Content Uncured properties Appearance Viscosity, 25 After mix. Pot life Cured properties C d ti Specific Gravity, 25 Hardness Tensile strength Elongation Shear adhesive strength Volume Resistivity Dielectric strength Thermal conductivity UL Classification Shore A MPa % MPa Ohm-cm kV/mm W/mK Flammability 1E+13 17.8 1.43 60 0.53 70 1.43 50 0.53 100 0.09 1.3E+13 17.4 0.53 94V0 ASTM D 70 ASTM D 2240 ASTM D 412 ASTM D 412 ASTM D 3654 ASTM D 257 ASTM D 149 ASTM D 5470 UL Reference mPa.s Day Black/White 2,300 5 Black/White 3,000 8 Visual ASTM D 1084 Unit SL3302A/B TSE3331A/B Test method
KCC CENTRAL RESEARCH INSTITUTE
Silicone Gel(SL5230A)
Description p
Introduction : This product is silicone gel, applied to electric protection in MOSFET IGBT and Transistor. MOSFET, Transistor Major user
Opportunity
Features Penetration, Dielectric properties , p p Adhesion(PS, PBT) Competitor product (TSE-3051)
Competition
Properties
MPM TSE3051 Specific gravity Penetration (mm) Dielectric strength (kV/mm) Viscosity (mPa.s) 0.97 85 18 700 KCC SL5230A 0.98 92 20 700
Status
Supply route Current stage Developed specific properties of silicone gel
KCC CENTRAL RESEARCH INSTITUTE
Comparison Data(SL5230 vs. TSE3051)
Content Uncured properties Color Viscosity(25) Curing condition Cured properties Specific gravity p g y Penetration Volume resistivity Storage Shear Modulus (G) Loss Shear Modulus (G) Loss tangent (tan=G/G) Poisson ratio Thermal Conductivity Specific heat Dielectric constant Dissipation factor Dielectric Strength Water Absorption Moisture permeability W/mK J/(gK) 60Hz 60Hz kV/mm % g/ ,24hrs g/,24hrs 3.2 0.06 0 06 20 0.17 Pa (dyn/) Pa (dyn/) 1/10 0.99 92 6.0E+13 0.97 85 1.0E+15 450(4500) 170(1700) 0.4 0.5 0.17 1.51 2.8 0.001 0 001 18 0.05 110 ASTM D 575 ASTM D 5470 ASTM D 2766 ASTM D 150 ASTM D 150 ASTM D 149 ASTM D 570 ASTM D 6701 ASTM D 70 ASTM D 1403 ASTM D 257 mPa.s mPa s Hr/ Clear 700 1/150 Clear 700 1/150 Visual ASTM D 1084 Unit SL5230 TSE3051 Test method
KCC CENTRAL RESEARCH INSTITUTE