Equaivalent Thickness for Dual Insulation

Input Data

Pipe OD 508 mm

Inner Insulation Thickness 50 mm

OD including inner insulation 608 mm
Outer insulation thickness 25 mm
Total OD including both insulation 658 mm

X Section of inner Insulation 0.087650435 m2

Density of inner Insulation 140 Kg/m3

X-Section of outer Insulation 0.049715704 m2

Density outer Insulation 210 Kg/m3

Total thickness (inner+outer) 75 mm

Total insulation weight 22.71135869 Kg/unit length

Equivalent OD 658 mm
Equivalent X-Section 0.137366139 m2
Equivalent density 165.3344768 Kg/m3
 Equivalent density for Jacketed Fluids

Jacket OD 114.3 mm
Thickness 6.0198 mm
Jacket ID 102.2604 mm

Core OD 88.9 mm

Jacket Fluid Density 970 Kg/m3

Equivalent Density 236.904958801077 Kg/m3

 Welding check for Jacketed Piping
Jacket OD 168

Weld Length 527.787565803085

Weld Size 6

Weld throat thickness 4.242

WELD CHECK

Ultimate tensile stress for the electrode

413
(AWS CODE A 5.1-91, A 5.5-96 )

Factor for stress reduction due to

increase in temperature 0.5
Ultimate shear stress for the electrode 123.9

Allowable Load 208047.445820652

Actual load on the weld junction 150000

The junction WELD is SAFE

or Jacketed Piping
Notes/Assumptions
mm

mm

mm

mm

If data not available use 413 Mpa as this

N/mm2 is the lowest electrode strength at ambient
temp from the code

In absence of data you can take ratio of

UTS at design temp to ambient temp for
pipe material from ASME code
N/mm2

for the current

loading
 Samsung Engineering India
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Kundan
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Mahendra
17 Piping Specialty 2894
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19 Piping Specialty 2736
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21 Piping Specialty 2929
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22 Piping Specialty 2732
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23 Piping Specialty 2918
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28 Piping Specialty 2892
Sah
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32 Piping Specialty 2724
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33 Piping Specialty 2891
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37 Piping Specialty 2920
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40 Piping Specialty 2727
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57 Piping Layout Muthuvel Rajan 2761
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66 Piping Layout Pradeep Sharma 2799
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80 Piping Layout Rakesh Kumar 2876
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83 Piping Layout Ramesh Kumar 2864
84 Piping Layout Ramneek Singh 2851
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86 Piping Layout Ravinder Kumar 2643
87 Piping Layout Renu Choudhary 2775
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91 Piping Layout Sachin Taware 2825
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110 Piping Layout Surender Dhull 2830
111 Piping Layout Sushil Kumar 2639
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124 Piping Layout Vikas Kumar 2869
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128 Piping Layout Vineet Bhatia 2880
129 Piping Layout Vinod Bist 2858
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132 Piping Layout Vishal Mishra 2878
133 Piping Layout Waseem Ahmad 2755
134 Piping Layout Yoghesh Bagdiya 2773
135 Piping Layout YP Minocha 2855
FOR 4 X 6 JACKETED LINE

Core Pipe Details Jacket Pipe Details

Core pipe OD= 114.00 mm Jacket pipe OD= 168.3

Core pipe thickness= 11.00 mm Jacket pipe thickness= 11
Size of Weld = 11.00 mm Size of Weld = 11
Throat of Weld= 7.78 mm Throat of Weld= 7.78

Area of Weld= 2783.85 mm2 Area of Weld= 4109.85

Welding Efficiency 1.00 1.00
Metal Temparature= 360.0 ºC Jacket temperature 427.0
Basic Allowable tensile stress= 137.0 N/mm2 Basic Allowable tensile stress= 137.0
Basic Allowable shear stress= 109.6 N/mm2 Basic Allowable shear stress= 109.6
Allowable loads= 305110.5 N Allowable loads= 450439.4
Maximum Actual load= 300000.0 N ( @ node no.8055 in Design condition in Y direction)
Ratio= 98.3 % Ratio= 66.6

Therefore Actual load is LESS than allowable, so system is SAFE

 mm
mm
mm
mm

mm2

ºC
N/mm2
N/mm2
N
n Y direction)
%