Project: TAM HIEP INDUSTRIAL ZONE STP Aqseptence Group GmbH
Quatation No: 021.04780 A Ziegeleiweg 2
31675 Bückeburg
Germany
www.aqseptence.com
2021-05-20
Technical Specification
Item Qty. Designation
010 1 NOGGERATH® Grit Washer
with circular grit chamber
Type GWC 300
for the washing of pre-dewatered, organically contaminated removals from grit chambers
Sizing data:
max. throughput capacity sand-water-mixture: ..................................................... up to 8.0 l/s
throughput capacity organics-sand-mixture (50/50 %): ...................................... up to 0.6 m³/h
organic dry substance of washed sand (ODS): .................................................. approx.. 3 %
dry substance of washed sand: ......................................................................... approx. 90 %
max. discharge capacity of washed sand: ....................................................... approx. 0.3 m3/h
For the proper function, the continuous feed of approx. 30 – 40 l/min potable or service water
(free of solids) 2-4 bars is required.
The indicated values are standard values only, the actual values essentially depend on type and
composition of sand to be washed.
Dimensions:
discharge height: .......................................................................................... approx. 1,610 mm
inlet connection with loose flange: ................................................................................. DN 150
outlet connection with loose flange: ............................................................................... DN 150
bottom drainage with ball valve 2“
dry weight: ......................................................................................................... approx. 900 kg
operating weight: ............................................................................................ approx. 3,100 kg
For further dimensions refer to dimensional sheet attached.
Materials:
basic unit made of stainless steel AISI 316L, pickled and passivated
agitator shaft made of special micro alloyed steel AISI 1024
agitator arms: in sand stock made of HARDOX, in wetted area above sand stock made of
stainless steel AISI 304
Spirals made of special micro alloyed steel AISI 1024, thickness 20 mm, tensile strength
544 N/mm²
Commercial drive unit, color as per Aqseptence Group standard, different colors available on
request, standard layer thickness 170 – 210 µm
fittings made of brass
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Design:
Grit washer consisting of the following main component:
Sand washing tank: folded octagonal stainless steel tank, consisting of the conical-shaped
washing tank, tank substructure and trough housing of discharge conveyor. A motor console is
installed on the washing tank to accommodate the agitator drive.
A hinged lid enables easy access for maintenance work. The lid is locked by turnbuckles during
operation and is held in place by an arrestor hook when in opening position.
An inlet connection with a loose flange (DN 150, welded tangentially to the tank with a water
guiding plate) and an outlet connection with a loose flange (DN 150, welded laterally to the tank
with an overflow) are installed at the washing tank.
To avoid concentration of organics and/or silt (fine sand) in the treatment process of the plant,
the outlet of the sand washer is to be guided to the plant water flow downstream of the plant grit
chamber.
The infeed of the discharge conveyor is located at the bottom part of the washing tank.
The washing tank can be aligned accurately with height-adjustable (+/- 25 mm) support feet
made of sectional steel mounted at the sides of the tank substructure.
Agitator: located in the centre of the washing tank, consisting of a stable shaft with welded-on
agitator arms. Agitator arms in the lower area made of wear-resistant Hardox, in the upper area
made of round stainless steel bars. The highest agitator arm with replaceable rubber blade for
safe removal of floating organics. To absorb operational axial and radial loads, the agitator shaft
in the motor console is guided in roller bearings.
Drive:
manufacturer: SEW
type: FH87G DRN 90L6/C
power: 1.1 kW
speed: 4.2 min-1
voltage / frequency: 400 V / 50 Hz
type of protection: IP 65
Int. Efficiency class IE3
ambient temperature -15…+40 °C
NON EX-proof
Load monitor of agitator: a motor load control (digitally adjustable) records the torque of the
agitator and activates the discharge conveyor. Should the control unit be provided by
customer, it is necessary to integrate the load monitor offered as an option.
Wash water injection system: the water injection is connected to the flushing system via hose
pipes and/or piping. The flushing system comprises all necessary fittings such as solenoid
valve, stop/throttle valve, dirt trap, mechanical flow meter, pressure reducer and Geka
coupling ¾“.
Sand discharge conveyor: infeed area of the spiral conveyor is welded laterally to the washing
tank and thus in an integral part of the washing tank. The spiral of the conveyor (Special carbon
steel, Aqseptence Group standard) runs in a closed stainless steel trough and is connected to
the conveyor drive by a coupling segment. The sand discharge connection is welded to the
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upper end of the conveyor trough and is equipped with a safety hose (below a discharge height
of 2.5 m) to protect against accidental access to the spiral.
Drive:
manufacturer: SEW
type: FHF77 DRN90S4/C
power: 1.1 kW
speed: 8.7 min-1
voltage / frequency: 400 V / 50 Hz
type of protection: IP 65
Int. Efficiency class IE3
ambient temperature -15…+40 °C -15 …+45 oC
NON EX-proof
Encapsulation: The machine is completely closed by stainless steel covers (non load-bearing)
which can be unbolted.
Installation kit (bolts, nuts, dowels, etc. of stainless steel AISI 316)
EMERGENCY-OFF push-button switch (non EX-proof),
mounted onto an installation console at the conveying pipe
Local switch ( non EX-proof), for each drive (except of magnetic valves), mounted onto an
installation console at the conveying pipe
Functional description / documentation acc. to Aqseptence Group standards, for local
manufacturing of control panel (per copy)
Note: The process parameters set in the functional description are experienced standard
values. Actual conditions at site, such as origin, type and composition of the sand, might require
changed settings in order to optimize the machine and the machine’s output. Modification to
standard settings may only be performed be trained personnel or supplier’s service personnel.
020 1 NOGGERATH® Screenings Wash Press
Type NWP-FF 250– 1000
for static dewatering of the conveyed medium, washing out of soluble organic matters,
compaction and transport to the discharge via a friction pipe.
Technical data:
Max. capacity (continuous operating): .................................................... 2.3 m³/h
Washing capacity: ..................................................................................... 1.5 m³/h
Water consumption (NWP): ........................... 2 (3/4“) l/s (drink or process water)
At water pressure: ......................................................................................... 4 bar
DS content of washed screenings: ............................................... up to ~ 40 % *)
Weight reduction of raw screening: .............................................. up to ~ 80 % *)
*) depending on the type and structure of the screening
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Dimensions:
Feeding length: ....................................................................................... 1000 mm
Nominal width Transport pipe: ................................................................... DN 250
Empty weight: ..............................................................................................480 kg
Operating weight (approx.): .........................................................................570 kg
For further dimensions please refer to dimensional sheet attached
Materials:
basic unit made of stainless steel AISI 316L (Standard), pickled and passivated
Screw made of special micro alloyed steel AISI 1024.
Commercial drive unit, color as per Aqseptence Group standard, different colors available on
request, standard layer thickness 170 – 210 µm
fittings made of brass
Design:
Infeedzone for receiving the screenings. This is modularly designed.
Feeding hopper, adapted to the discharge of the upstream unit
Machine components with the feeding zone, assembled from the main body and module (if
necessary), the washing and pressing zone, the dewatering zone and the flange connections for
the feeding hopper, drive motor and friction pipe bends.
Drainage zone FF: The drainage bottom is designed as a slotted bottom with flat bars (F) for
safe washing water drainage and extends over the entire length of the base body. This ensures
that substances separated by the screening device do not re-enter the water path of the
treatment plant with the press water. The design of the slotted bottom (arrangement of the flat
profile alternating between flat and upright) results in a self-cleaning effect in addition to the
increased drainage capacity, so the Screening Wash Press does not require any brushes or
wear strips.
Feeding zone Flat bar slotted bottom (F): 2.8mm
Press zone Flat bar slotted bottom (F): 2.8mm
Drain tray: with outlet connection pipe, can be easily removed from the base body by using
fasteners.
Automatic washing system with magnetic valve, 230 V/AC, G ¾ “ (non EX-proof)
Water consumption at 4 bar approx. 2 l/s (approx. 1.5 m³/h with Aqseptence Group basic setting
of washing time and continuous feeding with screenings)
Automatic drain tray flushing with magnetic valve, 230 V/AC, G ¾“ ( non EX-proof)
Friction pipe elbow with flange connection on the base body, incl. flushing connection G ¾".
Screw: Screw diameter 256 mm, Blade thickness 20 mm
Bearing: To absorb the axial forces, the worm shaft - in addition to the geared motor - is also
supported in an axial bearing arranged in the motor bell and sealed with radial shaft sealing
rings.
Drive unit:
manufacturer: SEW non EX-proof
type: FH87B DRN100L4/C
power: 2.2 kW
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output speed: 7.4min-1
voltage / frequency: 400 V / 50-60Hz
int. efficiency class: IE3
ambient temerature: -15…+40 °C -15 …+45 oC
Installation kit (bolts, nuts, dowels, etc. of stainless steel AISI 316)
Local switch (non EX-proof), for each drive with emergency stop push button (except solenoid
valves), mounted onto an installation console at the conveying pipe
Emergency stop push button ( non EX-proof), mounted onto an installation console at the
conveying pipe
Functional description acc. Aqseptence Group-Standard in English language, 1 copy
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