Deutsch DT-Series
Deutsch DT-Series
A STEP AHEAD
Deutsch Distributors
Kettering, OH 45429
LA
DD r
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In d u st
Tel: 800-223-1236
[Link]
Table of Contents
Technical Specifications 6
Products
AEC Series 95 HD30 & HDP20 Series 79
DT Family 17 WT Series 91
HD10 Series 73
About Deutsch
About Deutsch
Deutsch takes pride in the development of reliable products for use in harsh environment conditions. Since its creation in
1938, Deutsch Corporation’s innovative solutions have contributed greatly to the success of major equipment programs.
Deutsch has always been a leader in product innovations. A few of the earliest Deutsch firsts include:
1955- Environment resistant “miniature” connector 1961- Size 22, subminiature closed entry socket contact
1956- Push-pull quick disconnect coupling system 1970- Liquid molding of silicone
1957- Injection molding of neoprene inserts 1972- Individual contact release retention system for size
1959- Insertable/removable crimp type contacts 22 contacts
1959- Hermetically sealed single compression glass insert 1984- Composite cylindrical connector shells
1960- Cold headed contacts
Deutsch Industrial was founded in 1976 to serve the industrial and heavy duty markets with a wide variety of electrical
connectors. Deutsch is a key player in building connector systems and components for high performance machinery such
as off-road equipment, tractors and agricultural machinery, the heavy duty truck market, and several types of recreational
equipment such as boats, motorcycles, and RVs.
In the1960’s Deutsch was a pioneer in quality control, Circling the globe, from California to Tennessee, from
and it still holds true today with Deutsch taking all the France and the United Kingdom to Spain and Italy, from
necessary steps to assure that each of its products con- India to China, Deutsch is here for its customers. This vital
sistently meet or exceed customer expectations. Working link between Deutsch and its customer base is essential in
in close collaboration with its customers’ research and developing tomorrow’s connecting technology.
development departments, Deutsch provides solutions
for many technological challenges.
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Features & Benefits
Deutsch connectors are ideal where dust, dirt, moisture, salt spray, and vibration can contaminate or damage electrical con-
nections.
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Introduction to Connectors
Introduction to
Connectors
Deutsch Industrial has been providing high-quality environmentally sealed electrical connectors for harsh environments
for more than 35 years. Developed with simplicity of design and ease of use in mind, Deutsch connectors offer a variety
of innovative solutions to suit any application. Whether it’s for a new application or a retrofit, using a Deutsch connector
provides simplified design and wiring, fewer warranty claims, and easy field repairs.
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Introduction to Connectors
With the wide variety of Deutsch connectors available, it is the consistency of design among the connector series that
streamlines production and field service. Deutsch connectors share several common elements that simplify assembly:
• Integral wire seals and grommets
• Clearly marked contact positions
• Common contacts and tooling
• Indexed connector bodies to prevent mis-mating
Since most Deutsch series use the same processes, contacts, and tooling, time spent training is reduced and production is
streamlined and simplified. This consistency in production creates a higher quality end product with less down time and
fewer warranty claims.
No matter the environment, Deutsch Industrial connectors provide the innovative solutions demanded by harsh conditions.
Deutsch Industrial’s dedication to quality and innovation has created a unique system of easy-to-use connectors to simplify
your processes from start to finish.
Deutsch Features
Common Contacts
Common Tooling Deutsch Connectors Feature:
Common Process • Gas tight crimp termination
• High performance molded shells
Assembly Features
• Redundant silicone seals
Plug & play • Hand insertable/removable contacts
“Blind” mating
Keying options
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Technical Spe
Specifications
Technical Specifications
Performance Specifications
Deutsch Industrial takes great pride in designing and manufacturing superior environmentally sealed electrical connectors.
Deutsch electrical connectors will stand up to the harsh environmental challenges that are common to industrial markets
that require advanced performance. Deutsch can only warrant electrical performance when proper parts, procedures, and
tooling are used.
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Technical Specifications
Material Specifications
DRB Series
Flange Body: Thermoplastic IMC Series
Flange Clip: Steel Flange Seal: Nitrile
Grommet: Silicone rubber Insert Retainer: Ultem®
Jackscrew: Steel O-ring Seal: Nitrile
Receptacle Threaded Inserts: Steel Plug Coupling Ring: Ultem®
Shell: Thermoplastic Shell: Ultem®
Wedgelocks: Thermoplastic
HD10 Series
Grommet: Silicone rubber
Insert Retainer: Thermoplastic
Receptacle Interfacial Seal: Silicone rubber
Shell: Thermoplastic
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DT Family
Contents
Accessories 24-27
17
DT Family
DT Family Overview
Deutsch DT, DTM, and DTP Series environmentally sealed connectors are designed specifically for cable to cable
applications. The DT connectors are used in harsh environment applications where even a small degradation in connection
may be critical. Thermoplastic housings offer a wide operating temperature range and silicone rear wire and interface seals
allow the connectors to withstand conditions of extreme temperature and moisture.
The connector may be populated with either solid or stamped & formed style contacts. Contact insertion and removal does
not require any special tools. Contacts are retained in locked position by dielectric fingers which are molded as an integral
part of the housing. Secondary wedgelocks are assembled at the mating interfaces to ensure contact positioning.
The Deutsch DT Series general purpose connectors will provide reliability and performance on the engine or transmission,
under the hood, on the chassis, or in the cab.
Deutsch’s DT Series connectors offer field proven reliability Deutsch’s DTM Series connectors are the answer to all
and rugged quality. The DT design strengths include of your smaller wire gauge applications. Building on
optional flange mounting, multi-pin arrangements, the DT design strengths, the DTM connector line was
lower cost, and design flexibility. The DT Series offers the developed to fill the need for lower amperage, multi-
designer the ability to use multiple size 16 contacts, each pin, inexpensive connectors. The DTM Series offers the
with 13 amp continuous capacity, within a single shell. designer the ability to use multiple size 20 contacts, each
with 7.5 amp continuous capacity, within a single shell.
DT* 06 - 2 S * - XXXX
Series Special Modifications
Blank = DT Series
M = DTM Series Key (if applicable)
P = DTP Series
Contacts
Style P = Pin
04 = Receptacle S = Socket
06 = Plug
18 Configuration
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DT Family
DT Series Dimensions
B E
A D
C F
DT Plug DT Receptacle
Cavity Overall Length Overall Height Overall Width Overall Length Overall Height Overall Width
A B C D E F
2 1.118 (28.4) .628 (15.95) .591 (15.01) 1.708 (43.38) .670 (17.02) .675 (17.15)
3 1.118 (28.4) .934 (23.72) .718 (18.23) 1.698 (43.13) .973 (24.71) .832 (21.13)
4 1.218 (30.94) .724 (18.39) .716 (18.19) 1.808 (45.92) .776 (19.71) .820 (20.83)
6 1.218 (30.94) .891 (22.63) .716 (18.19) 1.808 (45.92) .951 (24.16) .820 (20.83)
8 1.217 (30.91) .776 (19.71) 1.465 (37.21) 1.798 (45.67) 1.000 (25.40) 1.435 (36.45)
12 1.218 (30.94) .716 (18.19) 1.597 (40.56) 1.808 (45.92) .876 (22.25) 1.597 (40.56)
Dimensions are for reference only.
B E
A D
C F
B E
A D
C F
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DT Family
Insert Arrangement
Keying Options
A = A key
B = B key DT04-4P Insert Layout
C = C key 4 size 16 Number and Size of Cavities
D = D key X, X, X
DT Series Configurations
DTP0*-2* DTP0*-4*
2 size 12 4 size 12
20
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DT Family
Required Components
Secondary Wedgelocks
Deutsch DT style electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure
proper contact alignment within each connector. Secondary wedgelocks are assembled at the mating interface and click
into place. If by chance the secondary wedgelocks are not properly seated during assembly, they will be pressed into locked
position during the mating of the connector.
Adding to the design flexibility of the DT Series, several wedgelocks offer keying options. Wedgelocks for enhanced seal
retention plugs (P012) are also available.
DT Series Wedgelocks
Receptacle Plug
Wedgelock for 2 way receptacle Wedgelock for 2 way plug
W2P*
W W
W2S*
*A, B, C, D keying available *A, B, C, D keying available
W6P
W Wedgelock for 6 way receptacle W6S Wedgelock for 6 way plug
W8P
W Wedgelock for 8 way receptacle W8S Wedgelock for 8 way plug
Note
Notice
Jiffy Splices
Wedgelocks for
accept one
enhanced plugs
pin and one
(P012) are
socket.
available.
WP-4P
W Wedgelock for 4 way receptacle WP-4S Wedgelock for 4 way plug
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DT Family
WM-3P
W Wedgelock for 3 way receptacle WM-3S
W Wedgelock for 3 way plug
WM-4P
W Wedgelock for 4 way receptacle WM-4S Wedgelock for 4 way plug
WM-6P
W Wedgelock for 6 way receptacle WM-6S
W Wedgelock for 6 way plug
WM-8P
W Wedgelock for 8 way receptacle WM-8S
W Wedgelock for 8 way plug
Special Modifications
The DT Series connectors offer several modifications to enhance the design flexibility and meet application specific needs.
Options include enhanced seal retention, flanges, and connector body color just to mention a few. By combining the DT
Series connectors with the available modifications and accessories, the design possibilities are immense.
B016 Modification
Please note the P012 plug is the required mate for the
B016 receptacle to make the enhancement effective.
P012 Modification
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DT Family
To meet the application requirements where wires Designed to simplify wire routing and assembly, DT Series
need added protection, the DT (E008) and DTM (E007) receptacles are available in many mounting configura-
Series may be supplied with shrink boot adapters. These tions and styles.
adapters accept shrink tubing. Welded flange
• Welded flange - BL04, BL08, CL03, L012, LE14
• Welded flange, end cap - LE07, LE11
• Welded flange, shrink boot adapter - LE08, LE12
Sealed flange
• Sealed flange, end cap - CL09, LE01, LE05, LE06,
LE09, LE10, LE17, LE21
• Sealed flange, shrink boot adapter - BL10, CL07
The C015 modification offers a reduced diameter insert The E003 modification offers a protective end cap
cavity allowing for a proper seal with smaller wire insula- attached to the rear of the connector. There are holes in
tion. The C015 modification is also referred to as an “E” the cap to allow the contacts to be inserted.
seal.
The E004 modification changes the connector body The E005 modification offers a protective end cap
color to black. attached to the rear of the connector and has a black
connector body.
Note
Notice
Jiffy Splices
For additional
accept one
modifications,
pin and one
please consult
socket.
the factory.
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DT Family
Accessories
Deutsch Industrial offers several accessory items that can be used to complement the connectors. The DT family accessories
include items such as boots, backshells, gaskets, dust caps, and mounting clips. They are designed to assist in completing the
design requirements of specific applications. Accessory items cover a wide array of design requirements such as assisting with
mounting, providing additional protection, and offering increased aesthetics.
Gaskets
ble thro Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed
il a
mounting flanges. Rated to operate in environments from -70°F to +225°F, these rugged high quality
ug
Ava
neoprene gaskets form a tight seal between the panel face and connector flange to help keep out
destructive elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and
s
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Dust Caps
ble thro The DT Series dust caps are made of either thermoplastic or durable plastisol and are designed to provide
il a
protection for the connector interface when the two halves are not mated. The plastisol caps, available for
ug
Ava
plugs and receptacles, are ideal for providing temporary protection from dirt, dust, and paint overspray. The
thermoplastic caps provide an environmental seal for an unmated plug.
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DT Family
Boots
ble thro Boots provide a professional looking finishing touch for your Deutsch DT family connectors. Made of du-
il a
rable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection
ug
Ava
from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and
offer a slip-on design making installation quick and easy.
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DT Family
Backshells
FT
Connector FP [N] FT [N]
DT04-2P / DT06-2S 50 / 50 50 / 10
FT DT04-3P / DT06-3S 50 / 50 50 / 50
90° DT04-4P / DT06-4S 50 / 50 50 / 25
90°
DT04-6P / DT06-6S 50 / 50 50 / 30
FP
DT04-08P* / DT06-08S* 50 / 50 50 / 35
FP
DT04-12P* / DT06-12S* 50 / 50 50 / 40
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DT Family
Mounting Clips
Mounting clips are used to mount DT Series connectors. To meet design needs, the clips are available for several
configurations and in plastic or stainless steel.
DT 2, 3, 4, 6, 12
1027-003-1200 Straight Stainless steel .433 (11.0)
DTM, DTP (all)
DT 2, 3, 4, 6, 12
1027-005-1200 Straight Stainless steel .512 (13.0)
DTM, DTP (all)
DT 2, 3, 4, 6, 12 Steel w/
1027-004-1200 Straight .512 (13.0)
DTM, DTP (all) zinc plating
DT 2, 3, 4, 6, 12 Steel w/
1027-008-1200 Side .433 (11.0)
DTM, DTP (all) zinc plating
DT 2, 3, 4, 6, 12 Steel w/
1027-013-1200 Side .323 (8.2)
DTM, DTP (all) zinc plating
Steel w/
1027-002-0800 DT 8 cavity only Straight .512 (13.0)
zinc plating
Steel w/
1027-014-0800 DT 8 cavity only Straight .323 (8.2)
zinc plating
DT 2, 3, 4, 6, 12 Gray
1011-026-0205 Straight .200 (5.08)
DTM, DTP (all) plastic
DT 2, 3, 4, 6, 12 Black
1011-030-0205 Straight ---
DTM, DTP (all) plastic
1011-310-0205* DT 2, 3, 4, 6, 12 Black
*Connector removeable Straight ---
with 50N of force DTM, DTP (all) plastic
Gray
1011-027-0805 DT 8 cavity only Straight .200 (5.08)
plastic
27
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DT Family
DTV 06 - 18 S *
Series Key
A, B, C, or D
Style
02 = Receptacle Contacts
06 = Plug P = Pin
S = Socket
Configuration
B E
A F D
C
Secondary Wedgelocks
28
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DT Family
DTMH 04 - 2 P *
Series Key
A, B, C, or D
Style
04 = Receptacle Contacts
06 = Plug P = Pin
S = Socket
Configuration
B
E
A D
C F
29
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DT Family
DTMN 04 - 2 P
Series Contacts
P = Pin
Style S = Socket
04 = Receptacle
06 = Plug Configuration
DTMN0*-2** DTMN0*-3**
2 size 20 3 size 20
C F
B
E
A D
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DT Family
How To Instructions
Contact Insertion
NNNo
Note
ote
Notice
Note
oote
ttee
Contact Removal Jiffy Splices
Theaccept
receptacle
one is
shown, use
pin and one the
samesocket.
procedure
for the plug.
31
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Diodes & Resistors
Contents
Configurations 34
33
Diodes & Resistors
A diode allows current to flow in one direction only. By preventing current from traveling a circuit in the wrong direction,
a diode can protect an electronic device from damage. Devices with batteries will often use diodes to prevent power from
flowing in reverse if the battery is not installed correctly.
A resistor limits or blocks current flow in both directions. Resistors protect sensitive electronics by limiting the amount of
electricity that can flow to the device through the resistor, and therefore preventing power spikes. For example, resistors are
used to prevent power surges from burning out an LED by restricting current flow to the light.
Deutsch diode and resistor connectors are easily added to an application after the fact if unwanted power surges are
discovered.
DT* 04 - 2 P - RT XX
Series Special Modifications
Blank = DT Series
M = DTM Series Electronic Package Designator
Style Contacts
04 = Receptacle P = Pin
06 = Plug S = Socket
Configuration
Insert Arrangement
Note
Notice
Jiffy Splices
Please see DT
accept one DT04-4P-**** Insert Layout
Family for
pin and one 4 size 16 Number and Size of Cavities
connector
socket.
dimensions.
DTM0*-2*-****
2 size 20 DT0*-2*-**** DT0*-3*-**** DT0*-4*-****
2 size 16 3 size 16 4 size 16
34
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Diodes & Resistors
DT Part Plug or Diode Part Peak Reverse Peak Forward Avg. Forward
Color
Series Number Receptacle Number Volts Volts Current
Motorola
DT04-2P-RT01 Receptacle Diode: 600 V max. 1.28 V max. 4.0 A max. Black
MUR460
Toshiba Diode:
DT04-2P-RT02 Receptacle 400 V max. 1.0 V max. 3.0 A max. Black
3GZXX
Motorola
DT04-4P-RT01 Receptacle Diode: 600 V max. 1.28 V max. 4.0 A max. Black
MUR460 (3)
Motorola
DT04-4P-RT03 Receptacle Diode: 600 V max. 1.28 V max. 4.0 A max. Gray
MUR460 (2)
35
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Bussing Options
Contents
37
Deutsch Bussing Options
Bussed Overview
Deutsch Industrial bussed feedback receptacles are environmentally sealed connectors designed for use in heavy duty appli-
cations where multiple circuits require a common electrical pathway. Available in the DT and HDFB Series, Deutsch bussed
connectors feature integrated bussbars with standard Deutsch contacts.
A bussbar, or buss, is a thin conductive strip connecting two or more contacts within the body of a connector. Bussbars
allow power or data to be fed into a connector through one or more terminals and drawn out as needed through the other
contacts on the same buss. Connectors can carry one or more bussbars, creating multiple independent electrical circuits
within the same connector body and distributing power or data to many components. A single bussed connector can re-
place several standard connectors or splices, saving space, wiring, and weight.
DT 04 - 4 P * - XXXX
Series Special Modifications
DT Series Dimensions
DT Receptacle
Cavity Overall Length Overall Height Overall Width
A B C
4 1.868 (47.45) .797 (20.24) .820 (20.83)
B 6 1.858 (47.19) .972 (24.69) .820 (20.83)
8 1.848 (46.94) 1.000 (25.40) 1.435 (36.45)
A 12 2.043 (51.89) .876 (22.25) 1.597 (40.56)
C
Dimensions are for reference only.
38
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Deutsch Bussing Options
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