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Deutsch DT-Series

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0% found this document useful (0 votes)
473 views32 pages

Deutsch DT-Series

Uploaded by

ANP ENGINEERING
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

I N D U S T R I A L

Deutsch Industrial Product Catalog

A STEP AHEAD
Deutsch Distributors

AUSTRALIA: BRAZIL: CANADA: CHINA:


Electro Power & Data Cantwell Cullen & Cantwell Cullen & Company Deutsch Connectors
Equipment Company Toronto Office Trading Co.
2 Michaels Drive [Link], 124, Apto 103 1131 South Service Road West Rm #1032, 10F Central Plaza
Alfredton, Vic 3350 Moema, Säo Paulo 0451/-000 Oakville, Ontario L6L 6K4 381 Huai Hai Zhong Road
Australia Tel: +55 11 2537-5745 Tel: 1-905-825-3255 Shanghai 200020, China
Tel: +61 3 5332 0222 Tel: +86 21 66082211
[Link] [Link]

FRANCE: EUROPE & GERMANY: INDIA: ISRAEL:


CDD Deutsch Industrial Europe Deutsch India Power Deutsch Israel Ltd.
Aeroparc Saint-Martin du Fraunhoferstraße 11B Connectors Pvt. Ltd. 31 Hutzot Hayotzer Street
Touch Martinsried #104, Prestige Omega, Southern Industrial Zone
12 rue de Caulet - Cellule B07 Germany, D-82152 EPIP Zone P.O.B. 5082
31300 Toulouse Tel: +49-89-899157-0 1st Phase, Whitefield, Ashkelon, Israel 78 150
Tel: +(33) 5 34 26 53 50 Bangalore - 560 066 INDIA Tel: +972-8-671-9020
Tel: +91 80 404 66 501

ITALY: JAPAN: MEXICO: SINGAPORE:


Deutsch Italia SRL Deutsch Japan Limited ATM Sealed Connectors Hellermann Tyton Pte. Ltd.
Viale E. Jenner, 51 4-3-28 Nishidai S de RL de CV 545, Yishun Industrial Park A
I - 20159 Milano Itabashi-ku, Tokyo 175-0045 2722-3 Barlovento Yishun Ave., 7
Tel: 00390 2 39322240 Japan Colonia Residencial Victoria Singapore, 768741
Tel: +81-3-5922-1345 Guadalajara, Jalisco 44538 Tel: +65 6852 8585/93
[Link] Mexico [Link]
Tel: +52-33-3623-0450

SOUTH AFRICA: SOUTH KOREA: TAIWAN: UNITED KINGDOM:


Hellermann Tyton Nova Corporation Deutsch Asian Pacific Deutsch UK
34 Milky Way Avenue B-905, Keumkang Operations Castleham Industrial Estate
Linbro Industrial Park Peneterium 333-7 Weiting Hsin 4 Stainer Road
Johannesburg Sangdaewon-Dong 18F-1, N. 606, Jung Yi Road, St. Leonards on Sea
2065 South Africa Jungwon-gu, Seongnam-Si Sec. 2 Taichung, 408 East Sussex, TN38 9RF
Tel: 011 8796600 Gyeonggi-do, 462-807 Taiwan, R.O.C. Tel: +44 (0)1424 852721
South Korea Tel: +886 4 2258 5616
Tel: 82-31-730-0160
[Link]

UNITED STATES &


CANADA: il a
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LADD Industries
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4849 Hempstead Station Dr.


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Kettering, OH 45429
LA

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In d u st
Tel: 800-223-1236
[Link]
Table of Contents

General Information Additional Resources


About Deutsch 2 Modification List 148

Deutsch Connector Series


8 Standards 150
Overview

Features & Benefits 3 Glossary 151

Introduction to Connectors 4 Index 157

Technical Specifications 6

Products
AEC Series 95 HD30 & HDP20 Series 79

Bussing Options 37 IMC Series 113

Common Contacts 119 Printed Circuit Board Connectors 49

Controller Area Networks 43 Quick Connect Series 107

Diodes & Resistors 33 Single Terminal 13

DRB Series 67 STRIKE Series 99

DRC Series 61 Tooling 135

DT Family 17 WT Series 91

HD10 Series 73
About Deutsch

About Deutsch

Deutsch takes pride in the development of reliable products for use in harsh environment conditions. Since its creation in
1938, Deutsch Corporation’s innovative solutions have contributed greatly to the success of major equipment programs.
Deutsch has always been a leader in product innovations. A few of the earliest Deutsch firsts include:

1955- Environment resistant “miniature” connector 1961- Size 22, subminiature closed entry socket contact
1956- Push-pull quick disconnect coupling system 1970- Liquid molding of silicone
1957- Injection molding of neoprene inserts 1972- Individual contact release retention system for size
1959- Insertable/removable crimp type contacts 22 contacts
1959- Hermetically sealed single compression glass insert 1984- Composite cylindrical connector shells
1960- Cold headed contacts

Deutsch Industrial was founded in 1976 to serve the industrial and heavy duty markets with a wide variety of electrical
connectors. Deutsch is a key player in building connector systems and components for high performance machinery such
as off-road equipment, tractors and agricultural machinery, the heavy duty truck market, and several types of recreational
equipment such as boats, motorcycles, and RVs.

In the1960’s Deutsch was a pioneer in quality control, Circling the globe, from California to Tennessee, from
and it still holds true today with Deutsch taking all the France and the United Kingdom to Spain and Italy, from
necessary steps to assure that each of its products con- India to China, Deutsch is here for its customers. This vital
sistently meet or exceed customer expectations. Working link between Deutsch and its customer base is essential in
in close collaboration with its customers’ research and developing tomorrow’s connecting technology.
development departments, Deutsch provides solutions
for many technological challenges.

A STEP AHEAD
Features & Benefits

Features & Benefits

Deutsch connectors are ideal where dust, dirt, moisture, salt spray, and vibration can contaminate or damage electrical con-
nections.

 Deutsch Features  Deutsch Benefits

• Common contacts- a small number of contacts • Easy to use


terminates multiple Deutsch connectors.
• Minimized warranty claims
• Maximum current rating- majority of the contacts
do not require a derating curve to determine • Added customer value
proper application.
• Lower tooling costs
• Common tooling- hand crimp tools, automated
or semi-automated tooling are available for solid • Minimized electrical failures
or stamped & formed contacts.
• Eliminate mismating
• Environmental seal- will handle extreme applica-
• Reduced assembly time
tions.
• Simplified field service
• Gas tight crimp terminations- when properly
crimped, provide a gas tight crimp which is • Decreased down time
highly resistant to increases in resistance as a
result of temperature and oxidation. • Reduced repair time

• High performance molded shells- impact resistant • Increased product confidence


and fire retardant.
• Reduced repair expense
• Redundant silicone seals- many connectors
feature integral components that reduce wire • Lower inventory cost
termination assembly time and cost.
• Increased reliability
• Hand insertable/removable contacts- no special
contact insertion tools and simplified service.

• Keying options- prevents mismating in multiple


connector applications.

• No contact retention “tangs.”

• Extended wire sealing ranges.

A STEP AHEAD
Introduction to Connectors

Introduction to
Connectors

Deutsch Industrial has been providing high-quality environmentally sealed electrical connectors for harsh environments
for more than 35 years. Developed with simplicity of design and ease of use in mind, Deutsch connectors offer a variety
of innovative solutions to suit any application. Whether it’s for a new application or a retrofit, using a Deutsch connector
provides simplified design and wiring, fewer warranty claims, and easy field repairs.

Deutsch’s rugged all-metal bodies and corrosion resistant


thermoplastic shells are manufactured from high qual-
ity materials selected for their ability to withstand years
of environmental exposure. Deutsch connectors are Rugged, durable housing
available in rectangular and cylindrical body shapes and options include metal and
feature: thermoplastic

• Wide operating temperature range


• Secure locking mechanisms
• Positive contact retention system
Because Deutsch connectors are designed to mate se-
curely with minimal force, assembly time is reduced and
field service is easy. The high-performance molded shells
are shock and vibration resistant, and field proven for
long service life.

Deutsch silicone seals and grommets fit tightly around the


wire insulation and at the connector interface to provide
redundant barriers to contamination. In order to create a
reliable environmental seal and ensure continuity of flow,
Deutsch seals:
• Are resistant to most common industrial and
engine fluids
• Retain their flexibility across a wide temperature
range
Silicone seal at connector
interface prevents • Never require potting or dielectric grease
contamination
With integrated seals that are designed to work with multiple
wire gauges, Deutsch connectors simplify design and inven-
tory management, and provide exceptional performance in
critical environments.

A STEP AHEAD
Introduction to Connectors

The Deutsch Industrial Common Contact System is a


unique system of interchangeable and intermateable
contacts that can be used in many Deustch Industrial
connectors. Contacts are available in solid or stamped
& formed styles, with plating options including gold,
nickel, and tin. Easy-to-use indent crimpers create a gas
tight crimp that is resistant to oxidation. This high-quality Cross section of stamped &
crimp allows Deutsch contacts to provide reliable, low- formed and solid gas tight
resistance power and data transmission. contact crimps

With the wide variety of Deutsch connectors available, it is the consistency of design among the connector series that
streamlines production and field service. Deutsch connectors share several common elements that simplify assembly:
• Integral wire seals and grommets
• Clearly marked contact positions
• Common contacts and tooling
• Indexed connector bodies to prevent mis-mating
Since most Deutsch series use the same processes, contacts, and tooling, time spent training is reduced and production is
streamlined and simplified. This consistency in production creates a higher quality end product with less down time and
fewer warranty claims.

No matter the environment, Deutsch Industrial connectors provide the innovative solutions demanded by harsh conditions.
Deutsch Industrial’s dedication to quality and innovation has created a unique system of easy-to-use connectors to simplify
your processes from start to finish.

Deutsch Features

Common Contacts
Common Tooling Deutsch Connectors Feature:
Common Process • Gas tight crimp termination
• High performance molded shells
Assembly Features
• Redundant silicone seals
Plug & play • Hand insertable/removable contacts
“Blind” mating
Keying options

A STEP AHEAD
Technical Spe
Specifications

Technical Specifications

 Performance Specifications

Deutsch Industrial takes great pride in designing and manufacturing superior environmentally sealed electrical connectors.
Deutsch electrical connectors will stand up to the harsh environmental challenges that are common to industrial markets
that require advanced performance. Deutsch can only warrant electrical performance when proper parts, procedures, and
tooling are used.

Temperature Fluid Resistance


Operating at temperatures from -55° C to +125° C Connectors show no damage when exposed to most
continuous at rated current. fluids used in industrial applications.
• DTMH Series and Quick Connect Series: -55° C to
+150° C Insulation Resistance
• IMC Series and WT Series: -55° C to +175° C 1000 megohms minimum at 25° C.

Durability Moisture Resistance


No electrical or mechanical defects after 100 cycles of Properly wired and mated connections will withstand
engagement and disengagement. immersion under three feet of water without loss of
electronic qualities or leakage.
Vibration • WT Series withstands immersion under four feet of
No unlocking or unmating and exhibits no mechanical water
or physical damage after sinusoidal vibration levels of • IMC & Quick Connect Series: IP68
20 G’s at 10 to 2000 Hz in each of the three mutually • Moisture resistance does not apply to DTMN Series
perpendicular planes. No electrical discontinuities longer
than 1 microsecond. Dielectric Withstanding Voltage
Current leakage less than 2 milliamps at 1500 VAC.
Physical Shock
No unlocking, unmating, or other unsatisfactory Thermal Cycle
result during or after 50 G’s in each of three mutually No cracking, chipping or leaking after 20 test cycles from
perpendicular planes. No electrical discontinuities -55° C to +125° C.
longer than 1 microsecond. MIL-STD 202, Method 213,
Condition “C”. Voltage (IMC & Quick Connect Series only)
Up to 1000 VAC (rms)

A STEP AHEAD
Technical Specifications

 Material Specifications

AEC Series HDP20 Series


Grommet: Silicone rubber Grommet: Silicone rubber
Jackscrew: Steel Insert Retainer: Thermoplastic
Plug Threaded Inserts: Steel Plug Coupling Ring: Thermoplastic
Shell: Thermoplastic Shell: Thermoplastic

Contacts HD30 Series


Pin & Socket: Copper alloy Grommet: Silicone rubber
Finish: Nickel plating Insert Retainer: Thermoplastic
Optional: Gold plating Plug Coupling Ring: Aluminum
Shell: Aluminum

DRB Series
Flange Body: Thermoplastic IMC Series
Flange Clip: Steel Flange Seal: Nitrile
Grommet: Silicone rubber Insert Retainer: Ultem®
Jackscrew: Steel O-ring Seal: Nitrile
Receptacle Threaded Inserts: Steel Plug Coupling Ring: Ultem®
Shell: Thermoplastic Shell: Ultem®
Wedgelocks: Thermoplastic

Quick Connect Series


DRC Series Grommet: Silicone rubber
Grommet: Silicone rubber Insert Retainer: Ultem®
Insert Retainer: Thermoplastic O-ring Seal: Viton
Jackscrew: Steel Shell: Ultem®
Receptacle Threaded Inserts: Steel/Brass
Shell: Thermoplastic
STRIKE Series
Flange Seal: Silicone rubber
DT Family (DT, DTM, DTMH, DTP, DTV) Plug Grommet: Silicone rubber
Grommet: Silicone rubber Receptacle Threaded Inserts: Brass
Insert Retainer: Thermoplastic Shell: Thermoplastic
Receptacle Interfacial Seal: Silicone rubber TPA: Thermoplastic
Shell: Thermoplastic
Wedgelocks: Thermoplastic
WT Series
Grommet: Silicone rubber
DTHD Series Shell: Anodized aluminum or composite
Grommet: Silicone rubber
Shell: Thermoplastic

HD10 Series
Grommet: Silicone rubber
Insert Retainer: Thermoplastic
Receptacle Interfacial Seal: Silicone rubber
Shell: Thermoplastic

A STEP AHEAD
DT Family

Contents

DT Family Overview 18 DTV Series 28

Part Numbering System 18 DTMH Series 29

Dimensions 19 DTMN Series 30

Configurations 20 How To Instructions 31

Required Components 21-22

Special Modifications 22-23

Accessories 24-27

17
DT Family

DT Family Overview
Deutsch DT, DTM, and DTP Series environmentally sealed connectors are designed specifically for cable to cable
applications. The DT connectors are used in harsh environment applications where even a small degradation in connection
may be critical. Thermoplastic housings offer a wide operating temperature range and silicone rear wire and interface seals
allow the connectors to withstand conditions of extreme temperature and moisture.

The connector may be populated with either solid or stamped & formed style contacts. Contact insertion and removal does
not require any special tools. Contacts are retained in locked position by dielectric fingers which are molded as an integral
part of the housing. Secondary wedgelocks are assembled at the mating interfaces to ensure contact positioning.

The Deutsch DT Series general purpose connectors will provide reliability and performance on the engine or transmission,
under the hood, on the chassis, or in the cab.

 DT Series Overview  DTM Series Overview

Deutsch’s DT Series connectors offer field proven reliability Deutsch’s DTM Series connectors are the answer to all
and rugged quality. The DT design strengths include of your smaller wire gauge applications. Building on
optional flange mounting, multi-pin arrangements, the DT design strengths, the DTM connector line was
lower cost, and design flexibility. The DT Series offers the developed to fill the need for lower amperage, multi-
designer the ability to use multiple size 16 contacts, each pin, inexpensive connectors. The DTM Series offers the
with 13 amp continuous capacity, within a single shell. designer the ability to use multiple size 20 contacts, each
with 7.5 amp continuous capacity, within a single shell.

 DTP Series Overview

Deutsch’s DTP Series connectors are the solution for your


power application requirements. Building on both the DT
and DTM design strengths, the DTP connector line was
developed to fill the need for higher amperage, multi-pin,
inexpensive connectors.

The DTP Series offers the designer the ability to use


multiple size 12 contacts, each with a 25 amp continuous
capacity, within a single shell. The DTP connectors are
currently available in two and four pin configurations.

 DT Family Part Numbering System

DT* 06 - 2 S * - XXXX
Series Special Modifications
Blank = DT Series
M = DTM Series Key (if applicable)
P = DTP Series
Contacts
Style P = Pin
04 = Receptacle S = Socket
06 = Plug

18 Configuration

A STEP AHEAD
DT Family

 DT Series Dimensions

B E
A D
C F

DT Plug DT Receptacle
Cavity Overall Length Overall Height Overall Width Overall Length Overall Height Overall Width
A B C D E F
2 1.118 (28.4) .628 (15.95) .591 (15.01) 1.708 (43.38) .670 (17.02) .675 (17.15)
3 1.118 (28.4) .934 (23.72) .718 (18.23) 1.698 (43.13) .973 (24.71) .832 (21.13)
4 1.218 (30.94) .724 (18.39) .716 (18.19) 1.808 (45.92) .776 (19.71) .820 (20.83)
6 1.218 (30.94) .891 (22.63) .716 (18.19) 1.808 (45.92) .951 (24.16) .820 (20.83)
8 1.217 (30.91) .776 (19.71) 1.465 (37.21) 1.798 (45.67) 1.000 (25.40) 1.435 (36.45)
12 1.218 (30.94) .716 (18.19) 1.597 (40.56) 1.808 (45.92) .876 (22.25) 1.597 (40.56)
Dimensions are for reference only.

 DTM Series Dimensions

B E
A D
C F

DTM Plug DTM Receptacle


Cavity Overall Length Overall Height Overall Width Overall Length Overall Height Overall Width
A B C D E F
2 1.620 (41.15) .638 (16.21) .475 (12.07) 1.085 (27.56) .508 (12.90) .651 (16.54)
3 1.620 (41.15) .638 (16.21 .640 (16.26) 1.085 (27.56) .551 (14.00) .861 (20.73)
4 1.720 (43.69) .772 (19.61) .600 (15.24) 1.185 (30.10) .695 (17.65) .756 (19.20)
6 1.720 (43.69) .937 (23.80) .600 (15.24) 1.185 (30.10) .817 (20.75) .756 (19.20)
8 1.720 (43.69) .796 (20.22) 1.245 (31.62) 1.185 (30.10) .600 (15.24) 1.245 (31.62)
12 1.720 (43.69) .796 (20.22) 1.575 (40.01) 1.185 (30.10) .600 (15.24) 1.575 (40.01)
Dimensions are for reference only.

 DTP Series Dimensions

B E
A D
C F

DTP Plug DTP Receptacle


Cavity Overall Length Overall Height Overall Width Overall Length Overall Height Overall Width
A B C D E F
2 1.364 (34.65) .711 (18.06) .732 (18.59) 1.861 (47.27) .869 (22.07) .732 (18.59)
4 1.364 (34.65) .960 (24.38) .868 (22.05) 1.861 (47.27) 1.069 (27.15) .868 (22.05)
Dimensions are for reference only. 19

A STEP AHEAD
DT Family

 DT Family Connector Configurations

Insert Arrangement

Keying Options
A = A key
B = B key DT04-4P Insert Layout
C = C key 4 size 16 Number and Size of Cavities
D = D key X, X, X

 DT Series Configurations

DT0*-2* DT0*-3* DT0*-4* DT0*-6* DT0*-08** DT0*-12**


2 size 16 3 size 16 4 size 16 6 size 16 8 size 16 12 size 16
A, B, C, D A, B, C, D

 DTM Series Configurations

DTM0*-2* DTM0*-3* DTM0*-4* DTM0*-6* DTM0*-08** DTM0*-12**


2 size 20 3 size 20 4 size 20 6 size 20 8 size 20 12 size 20
A, B, C, D A, B, C, D

 DTP Series Configurations

DTP0*-2* DTP0*-4*
2 size 12 4 size 12

20

A STEP AHEAD
DT Family

Required Components

 Secondary Wedgelocks

Deutsch DT style electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure
proper contact alignment within each connector. Secondary wedgelocks are assembled at the mating interface and click
into place. If by chance the secondary wedgelocks are not properly seated during assembly, they will be pressed into locked
position during the mating of the connector.

Adding to the design flexibility of the DT Series, several wedgelocks offer keying options. Wedgelocks for enhanced seal
retention plugs (P012) are also available.

DT Series Wedgelocks
Receptacle Plug
Wedgelock for 2 way receptacle Wedgelock for 2 way plug
W2P*
W W
W2S*
*A, B, C, D keying available *A, B, C, D keying available

Wedgelock for 3 way receptacle Wedgelock for 3 way plug


W3P*
W W3S*
*J1939 keying available *J1939 keying available

Wedgelock for 4 way receptacle Wedgelock for 4 way plug


W4P*
W W4S*
*A, B, C, D keying available *A, B, C, D keying available

W6P
W Wedgelock for 6 way receptacle W6S Wedgelock for 6 way plug

W8P
W Wedgelock for 8 way receptacle W8S Wedgelock for 8 way plug

Wedgelock for 12 way recep-


W12P W12S Wedgelock for 12 way plug
tacle

Note
Notice
Jiffy Splices
Wedgelocks for
accept one
enhanced plugs
pin and one
(P012) are
socket.
available.

DTP Series Wedgelocks


Receptacle Plug

WP-2P Wedgelock for 2 way receptacle WP-2S


W Wedgelock for 2 way plug

WP-4P
W Wedgelock for 4 way receptacle WP-4S Wedgelock for 4 way plug

21

A STEP AHEAD
DT Family

DTM Series Wedgelocks


Receptacle Plug
Wedgelock for 2 way receptacle Wedgelock for 2 way plug
WM-2P*
W W
WM-2S*
*A, B, C, D keying available *A, B, C, D keying available

WM-3P
W Wedgelock for 3 way receptacle WM-3S
W Wedgelock for 3 way plug

WM-4P
W Wedgelock for 4 way receptacle WM-4S Wedgelock for 4 way plug

WM-6P
W Wedgelock for 6 way receptacle WM-6S
W Wedgelock for 6 way plug

WM-8P
W Wedgelock for 8 way receptacle WM-8S
W Wedgelock for 8 way plug

Wedgelock for 12 way recep-


WM-12P
W WM-12S
W Wedgelock for 12 way plug
tacle

Special Modifications
The DT Series connectors offer several modifications to enhance the design flexibility and meet application specific needs.
Options include enhanced seal retention, flanges, and connector body color just to mention a few. By combining the DT
Series connectors with the available modifications and accessories, the design possibilities are immense.

 B016 Modification

The B016 receptacle modification provides safety against


mis-mating. The B016 is available for the DT 12 way
connectors, DT13/15, and DTF13/15 PCB Series connec-
tors. In addition to the four keying positions (A, B, C, or
D) and color coding, the B016 enhancement gives the
user both visual and tactile proof of correct mating, thus
eliminating mis-mating opportunities during assembly.

Please note the P012 plug is the required mate for the
B016 receptacle to make the enhancement effective.

 P012 Modification

The DT P012 plugs provide enhanced front seal reten-


tion providing an ultra tight environmental seal. The
enhanced seal retention keeps the seal in place during
mating and unmating. The P012 modification requires an
enhanced P012 wedgelock. Deutsch’s P012 modification
is available in 2, 3, 4, 6, 8, and 12 cavity arrangements.
P012 plugs have a black connector body except for the 8
and 12 cavity arrangements, where the color is based on
the key.

22

A STEP AHEAD
DT Family

 E007 & E008 Modification  Flange Modifications

To meet the application requirements where wires Designed to simplify wire routing and assembly, DT Series
need added protection, the DT (E008) and DTM (E007) receptacles are available in many mounting configura-
Series may be supplied with shrink boot adapters. These tions and styles.
adapters accept shrink tubing. Welded flange
• Welded flange - BL04, BL08, CL03, L012, LE14
• Welded flange, end cap - LE07, LE11
• Welded flange, shrink boot adapter - LE08, LE12
Sealed flange
• Sealed flange, end cap - CL09, LE01, LE05, LE06,
LE09, LE10, LE17, LE21
• Sealed flange, shrink boot adapter - BL10, CL07

 C015 Modification  E003 Modification

The C015 modification offers a reduced diameter insert The E003 modification offers a protective end cap
cavity allowing for a proper seal with smaller wire insula- attached to the rear of the connector. There are holes in
tion. The C015 modification is also referred to as an “E” the cap to allow the contacts to be inserted.
seal.

 E004 Modification  E005 Modification

The E004 modification changes the connector body The E005 modification offers a protective end cap
color to black. attached to the rear of the connector and has a black
connector body.

Note
Notice
Jiffy Splices
For additional
accept one
modifications,
pin and one
please consult
socket.
the factory.
23

A STEP AHEAD
DT Family

Accessories
Deutsch Industrial offers several accessory items that can be used to complement the connectors. The DT family accessories
include items such as boots, backshells, gaskets, dust caps, and mounting clips. They are designed to assist in completing the
design requirements of specific applications. Accessory items cover a wide array of design requirements such as assisting with
mounting, providing additional protection, and offering increased aesthetics.

 Gaskets

ble thro Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed
il a
mounting flanges. Rated to operate in environments from -70°F to +225°F, these rugged high quality
ug
Ava

neoprene gaskets form a tight seal between the panel face and connector flange to help keep out
destructive elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and
s
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DD r
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In d u st FMVSS-302 flammability specifications.

Gasket P/N Connector P/N


DT3P-L012-GKT DT04-3P-L012
DT4P-L012-GKT DT04-4P-L012
DTP4P-L012-GKT DTP04-4P-L012
DT8P-L012-GKT DT04-08P*-L012
DT04-12P*-L012
DT12-L012-GKT
DTM04-12P*-L012

 Dust Caps

ble thro The DT Series dust caps are made of either thermoplastic or durable plastisol and are designed to provide
il a
protection for the connector interface when the two halves are not mated. The plastisol caps, available for
ug
Ava

plugs and receptacles, are ideal for providing temporary protection from dirt, dust, and paint overspray. The
thermoplastic caps provide an environmental seal for an unmated plug.
s
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In d u st

Thermoplastic Dust Cap P/N Connector P/N


1011-344-0205 DT06-2S
1011-345-0305 DT06-3S
1011-346-0405 DT06-4S
1011-347-0605 DT06-6S
1011-348-0805 DT06-08S*
1011-349-1205 DT06-12S*

Plastisol Dust Cap P/N Connector P/N


DTM3S-DC DTM06-3S
DT3P-DC DT04-3P
DT4P-DC DT04-4P
DT6P-DC DT04-6P
DTM12P-DC DTM04-12P*
DT12P-DC, DT12P-DC-BK DT04-12P*
DT12S-DC DT06-12S*

24

A STEP AHEAD
DT Family

 Boots

ble thro Boots provide a professional looking finishing touch for your Deutsch DT family connectors. Made of du-
il a
rable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection
ug
Ava

from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and
offer a slip-on design making installation quick and easy.
s
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In d u st

Boot Part Number


Receptacle Boot Description
DT Series DTM Series DTP Series
2 way receptacle boot, gray DT2P-BT DTM2P-BT DTP2P-BT
2 way receptacle boot, black DT2P-BT-BK DTM2P-BT-BK DTP2P-BT-BK
3 way receptacle boot, gray DT3P-BT DTM3P-BT -
3 way receptacle boot, black DT3P-BT-BK - -
4 way receptacle boot, gray DT4P-BT DTM4P-BT DTP4P-BT
4 way receptacle boot, gray, enhanced length - - DTP4P-BT-EN
6 way receptacle boot, gray DT6P-BT DTM6P-BT -
6 way receptacle boot, black DT6P-BT-BK - -
8 way receptacle boot, gray DT8P-BT DTM8P-BT -
8 way receptacle boot, black DT8P-BT-BK - -
12 way receptacle boot, gray DT12P-BT DTM12P-BT -
12 way receptacle boot, black DT12P-BT-BK DTM12P-BT-BK -
12 way receptacle boot, gray, enhanced length DT12P-BT-EN - -

Boot Part Number


Plug Boot Description
DT Series DTM Series DTP Series
2 way plug boot, gray DT2S-BT DTM2S-BT DTP2S-BT
2 way plug boot, black DT2S-BT-BK DTM2S-BT-BK -
3 way plug boot, gray DT3S-BT DTM3S-BT -
3 way plug boot, black DT3S-BT-BK DTM3S-BT-BK -
4 way plug boot, gray DT4S-BT DTM4S-BT DTP4S-BT
4 way plug boot, gray, enhanced length - - DTP4S-BT-EN
6 way plug boot, gray DT6S-BT DTM6S-BT -
6 way plug boot, black DT6S-BT-BK - -
8 way plug boot, gray DT8S-BT DTM8S-BT -
8 way plug boot, black DT8S-BT-BK DTM8S-BT-BK -
12 way plug boot, gray DT12S-BT DTM12S-BT -
12 way plug boot, black DT12S-BT-BK DTM12S-BT-BK -
12 way plug boot, gray, enhanced length DT12S-BT-EN - -
48 way plug boot, gray DT48S-BT - -

25

A STEP AHEAD
DT Family

 Backshells

The Deutsch DT Series backshells are designed to


snap onto and mate with all standard (basic plug and
receptacles without modifications) DT Series connectors.
The rigid, durable backshells offer a high level of
protection and allow convoluted tubing to nest within
the rear of the backshell. Straight (180°) and right
angle (90°) versions and backshells with strain relief for
jacketed cable are also available.

The backshells are available for both standard plugs


and standard receptacles. Since they are designed to
work with the standard DT connectors, tests should be
conducted for fit and function of a backshell being used
on any part with a modification.

Receptacle Backshells Plug Backshells


Strain Tubing Size Strain Tubing Size
Connector Style P/N Connector Style P/N
Relief (mm) Relief (mm)
DT04-2P 180° 6, 7.5, 8.5, and 10 1011-229-0205 DT06-2S 180° 6, 7.5, 8.5, and 10 1011-227-0205
180° X 6, 7.5, 8.5, and 10 1011-257-0205 180° X 6, 7.5, 8.5, and 10 1011-255-0205
90° 6, 7.5, 8.5, and 10 1011-230-0205 90° 6, 7.5, 8.5, and 10 1011-228-0205
90° X 6, 7.5, 8.5, and 10 1011-258-0205 90° X 6, 7.5, 8.5, and 10 1011-256-0205
DT04-3P 180° 6, 7.5, 8.5, and 10 1011-233-0305 DT06-3S 180° 6, 7.5, 8.5, and 10 1011-231-0305
180° X 6, 7.5, 8.5, and 10 1011-261-0305 180° X 6, 7.5, 8.5, and 10 1011-259-0305
90° 6, 7.5, 8.5, and 10 1011-234-0305 90° 6, 7.5, 8.5, and 10 1011-232-0305
90° X 6, 7.5, 8.5, and 10 1011-262-0305 90° X 6, 7.5, 8.5, and 10 1011-260-0305
DT04-4P 180° 6, 7.5, 8.5, and 10 1011-237-0405 DT06-4S 180° 6, 7.5, 8.5, and 10 1011-235-0405
180° X 6, 7.5, 8.5, and 10 1011-265-0405 180° X 6, 7.5, 8.5, and 10 1011-263-0405
90° 6, 7.5, 8.5, and 10 1011-238-0405 90° 6, 7.5, 8.5, and 10 1011-236-0405
90° X 6, 7.5, 8.5, and 10 1011-266-0405 90° X 6, 7.5, 8.5, and 10 1011-264-0405
DT04-6P 180° 8.5, 10, and 13 1011-241-0605 DT06-6S 180° 8.5, 10, and 13 1011-239-0605
180° X 8.5, 10, and 13 1011-269-0605 180° X 8.5, 10, and 13 1011-267-0605
90° 8.5, 10, and 13 1011-242-0605 90° 8.5, 10, and 13 1011-240-0605
90° X 8.5, 10, and 13 1011-270-0605 90° X 8.5, 10, and 13 1011-268-0605
DT04-08P* 180° 8.5, 10, and 13 1011-245-0805 DT06-08S* 180° 8.5, 10, and 13 1011-243-0805
90° 8.5, 10, and 13 1011-246-0805 90° 8.5, 10, and 13 1011-244-0805
DT04-12P* 180° 10, 13, and 17 1011-249-1205 DT06-12S* 180° 10, 13, and 17 1011-247-1205
90° 10, 13, and 17 1011-250-1205 90° 10, 13, and 17 1011-248-1205

 Pull Off Strength

FT
Connector FP [N] FT [N]
DT04-2P / DT06-2S 50 / 50 50 / 10
FT DT04-3P / DT06-3S 50 / 50 50 / 50
90° DT04-4P / DT06-4S 50 / 50 50 / 25
90°
DT04-6P / DT06-6S 50 / 50 50 / 30
FP
DT04-08P* / DT06-08S* 50 / 50 50 / 35
FP
DT04-12P* / DT06-12S* 50 / 50 50 / 40

26

A STEP AHEAD
DT Family

 Mounting Clips

Mounting clips are used to mount DT Series connectors. To meet design needs, the clips are available for several
configurations and in plastic or stainless steel.

Used On Mounting Hole O.D.


Mounting Clip Part Number Color/Material
(Receptacles) Direction inches (mm)

DT 2, 3, 4, 6, 12
1027-003-1200 Straight Stainless steel .433 (11.0)
DTM, DTP (all)

DT 2, 3, 4, 6, 12
1027-005-1200 Straight Stainless steel .512 (13.0)
DTM, DTP (all)

DT 2, 3, 4, 6, 12 Steel w/
1027-004-1200 Straight .512 (13.0)
DTM, DTP (all) zinc plating

DT 2, 3, 4, 6, 12 Steel w/
1027-008-1200 Side .433 (11.0)
DTM, DTP (all) zinc plating

DT 2, 3, 4, 6, 12 Steel w/
1027-013-1200 Side .323 (8.2)
DTM, DTP (all) zinc plating

1027-001-0800 DT 8 cavity only Straight Stainless steel .433 (11.0)

1027-006-0800 DT 8 cavity only Straight Stainless steel .512 (13.0)

Steel w/
1027-002-0800 DT 8 cavity only Straight .512 (13.0)
zinc plating

Steel w/
1027-014-0800 DT 8 cavity only Straight .323 (8.2)
zinc plating

DT 2, 3, 4, 6, 12 Gray
1011-026-0205 Straight .200 (5.08)
DTM, DTP (all) plastic

DT 2, 3, 4, 6, 12 Black
1011-030-0205 Straight ---
DTM, DTP (all) plastic

1011-310-0205* DT 2, 3, 4, 6, 12 Black
*Connector removeable Straight ---
with 50N of force DTM, DTP (all) plastic

Gray
1011-027-0805 DT 8 cavity only Straight .200 (5.08)
plastic

27

A STEP AHEAD
DT Family

DTV Series Overview


Deutsch’s DTV Series connectors offer the same time tested reliability and performance
as the DT Series, with the added flexibility of an 18 cavity flanged design. Deutsch con-
tinues its tradition of providing an environmentally sealed connector to meet even your
toughest application needs.

 DTV Series Part Numbering System

DTV 06 - 18 S *
Series Key
A, B, C, or D
Style
02 = Receptacle Contacts
06 = Plug P = Pin
S = Socket
Configuration

 DTV Series Dimensions

B E

A F D
C

DTV Plug DTV Receptacle


Cavity Overall Length Overall Height Overall Width Overall Length Overall Height Overall Width
A B C D E F
18 1.405 (35.69) 1.059 (26.90) 1.450 (36.83) 2.495 (63.37) 1.786 (45.36) 3.194 (81.12)
Dimensions are for reference only.

 Secondary Wedgelocks

DTV Series Wedgelocks


Receptacle Plug
Wedgelock for 18 way
WV-18P WV-18S Wedgelock for 18 way plug
receptacle

28

A STEP AHEAD
DT Family

DTMH Series Overview


The DTMH is an environmentally sealed, high temperature connector capable of operat-
ing in temperatures -55° to +150°C. The DTMH accepts size 20 contacts and carries 7.5
amps each. The DTMH connectors feature an integrated TPA for easy assembly.

 DTMH Series Part Numbering System

DTMH 04 - 2 P *
Series Key
A, B, C, or D
Style
04 = Receptacle Contacts
06 = Plug P = Pin
S = Socket
Configuration

 DTMH Series Configurations

DTMH0*-2** DTMH0*-3** DTMH0*-4**


2 size 20 3 size 20 4 size 20

 DTMH Series Dimensions

B
E
A D
C F

DTMH Plug DTMH Receptacle


Cavity Overall Length Overall Height Overall Width Overall Length Overall Height Overall Width
A B C D E F
2 1.085 (27.56) .508 (12.90) .555 (14.10) 1.620 (41.15) .638 (16.21) .729 (18.52)
3 1.085 (27.56) .558 (14.17) .640 (16.26) 1.620 (41.16) .638 (16.21) .894 (22.71)
4 1.185 (30.10) .652 (16.56) .680 (17.27) 1.720 (43.69) .772 (19.61) .834 (21.18)
Dimensions are for reference only.

29

A STEP AHEAD
DT Family

DTMN Series Overview


The DTMN is a non-environmentally sealed connector. The DTMN is available in a 2 or 3
cavity connector and accepts size 20 contacts. The DTMN connector is designed to offer
Deutsch quality and reliability when a sealed connector is not required.

 DTMN Series Part Numbering System

DTMN 04 - 2 P
Series Contacts
P = Pin
Style S = Socket
04 = Receptacle
06 = Plug Configuration

 DTMN Series Configurations

DTMN0*-2** DTMN0*-3**
2 size 20 3 size 20

 DTMN Series Dimensions

C F

B
E
A D

DTMN Plug DTMN Receptacle


Cavity Overall Length Overall Height Overall Width Overall Length Overall Height Overall Width
A B C D E F
2 .950 (24.13) .346 (8.78) .370 (9.40) 1.198 (30.43) .334 (8.48) .444 (11.28)
3 .945 (24.00) .406 (10.31) .785 (19.93) 1.188 (30.18) .400 (10.16) .810 (20.56)
Dimensions are for reference only.

30

A STEP AHEAD
DT Family

How To Instructions

 Contact Insertion

Step 1: Step 2: Step 3: Step 4:


Grasp crimped contact ap- Hold connector with rear Push contact straight into Once all contacts are in
proximately one inch behind grommet facing you. connector grommet until a place, insert green wedge.
the contact barrel. click is felt. A slight tug will The green wedge will snap
confirm that it is properly into place.
locked in place.

NNNo
Note
ote
Notice
Note
oote
ttee
 Contact Removal Jiffy Splices
Theaccept
receptacle
one is
shown, use
pin and one the
samesocket.
procedure
for the plug.

Step 1: Step 2: Step 3:


Remove green wedge using To remove the contacts, Hold the rear seal in place,
needlenose pliers to pull gently pull wire backwards, as removing the contact will
wedge straight out. while at the same time displace the seal.
releasing the locking finger
by moving it away from the
contact with a screwdriver.

31

A STEP AHEAD
Diodes & Resistors

Contents

Diodes & Resistors Overview 34

Part Numbering System 34

Configurations 34

Diode & Resistor Characteristics 35

33
Diodes & Resistors

Diodes & Resistors Overview


Deutsch DT connectors with diodes and resistors are useful anywhere you need to regulate power or protect a device
against a potential power surge.

A diode allows current to flow in one direction only. By preventing current from traveling a circuit in the wrong direction,
a diode can protect an electronic device from damage. Devices with batteries will often use diodes to prevent power from
flowing in reverse if the battery is not installed correctly.

A resistor limits or blocks current flow in both directions. Resistors protect sensitive electronics by limiting the amount of
electricity that can flow to the device through the resistor, and therefore preventing power spikes. For example, resistors are
used to prevent power surges from burning out an LED by restricting current flow to the light.

Deutsch diode and resistor connectors are easily added to an application after the fact if unwanted power surges are
discovered.

 Part Numbering System

DT* 04 - 2 P - RT XX
Series Special Modifications
Blank = DT Series
M = DTM Series Electronic Package Designator

Style Contacts
04 = Receptacle P = Pin
06 = Plug S = Socket

Configuration

 Diode & Resistor Configurations

Insert Arrangement
Note
Notice
Jiffy Splices
Please see DT
accept one DT04-4P-**** Insert Layout
Family for
pin and one 4 size 16 Number and Size of Cavities
connector
socket.
dimensions.

 DTM Series Configurations  DT Series Configurations

DTM0*-2*-****
2 size 20 DT0*-2*-**** DT0*-3*-**** DT0*-4*-****
2 size 16 3 size 16 4 size 16

34

A STEP AHEAD
Diodes & Resistors

 Deutsch Diode Characteristics

DT Part Plug or Diode Part Peak Reverse Peak Forward Avg. Forward
Color
Series Number Receptacle Number Volts Volts Current
Motorola
DT04-2P-RT01 Receptacle Diode: 600 V max. 1.28 V max. 4.0 A max. Black
MUR460
Toshiba Diode:
DT04-2P-RT02 Receptacle 400 V max. 1.0 V max. 3.0 A max. Black
3GZXX
Motorola
DT04-4P-RT01 Receptacle Diode: 600 V max. 1.28 V max. 4.0 A max. Black
MUR460 (3)
Motorola
DT04-4P-RT03 Receptacle Diode: 600 V max. 1.28 V max. 4.0 A max. Gray
MUR460 (2)

 Deutsch Resistor Characteristics

DTM Part Plug or Resistor Resistor Resistor


Color
Series Number Receptacle Ohms Watts Tolerance
Black (B keyed
DTM04-2P-EP10 Receptacle 120 0.4 5%
wedgelock included)
Gray (A keyed
DTM04-2P-P006 Receptacle 120 0.4 5%
wedgelock included)
Black (B keyed
DTM06-2S-EP10 Plug 120 0.4 5%
wedgelock included)
Gray (A keyed
DTM06-2S-P006 Plug 120 0.4 5%
wedgelock included)
DT Part Plug or Resistor Resistor Resistor
Color
Series Number Receptacle Ohms Watts Tolerance

DT04-2P-RT25 Receptacle 27k 0.5 1% Black

Black (J1939 keyed


DT04-3P-EP10 Receptacle 120 0.4 min. 10%
wedgelock included)
Gray (J1939 keyed
DT04-3P-P006 Receptacle 120 0.4 min. 10%
wedgelock included)
Black (J1939 keyed
DT06-3S-EP10 Plug 120 0.4 min. 10%
wedgelock included)
Gray (J1939 keyed
DT06-3S-P006 Plug 120 0.4 min. 10%
wedgelock included)

35

A STEP AHEAD
Bussing Options

Contents

DT Bussed Feedback Overview 38 HDFB Series Overview 40

DT Family Part Numbering


38 HDFB Part Numbering System 40
System

DT Series Dimensions 38 HDFB Series Dimensions 40

DT Bussed Arrangements 39 HDFB Series Arrangements 41

HDFB Series Accessories 41

37
Deutsch Bussing Options

Bussed Overview
Deutsch Industrial bussed feedback receptacles are environmentally sealed connectors designed for use in heavy duty appli-
cations where multiple circuits require a common electrical pathway. Available in the DT and HDFB Series, Deutsch bussed
connectors feature integrated bussbars with standard Deutsch contacts.

A bussbar, or buss, is a thin conductive strip connecting two or more contacts within the body of a connector. Bussbars
allow power or data to be fed into a connector through one or more terminals and drawn out as needed through the other
contacts on the same buss. Connectors can carry one or more bussbars, creating multiple independent electrical circuits
within the same connector body and distributing power or data to many components. A single bussed connector can re-
place several standard connectors or splices, saving space, wiring, and weight.

 DT Series Bussed Feedback Receptacles

DT bussed feedback receptacles are a compact economical


bussing option housed in rugged, field-proven DT
receptacle bodies. The bussed DTs mate with standard
DT plugs and meet all the performance specifications for
the DT Series. The connectors are available in multiple
buss configurations using standard size 16 contacts, with
plating options in nickel or gold.

 DT Family Part Numbering System

DT 04 - 4 P * - XXXX
Series Special Modifications

Style Key (if applicable)


04 = Receptacle
Contacts
Configuration P = Pin

 DT Series Dimensions

DT Receptacle
Cavity Overall Length Overall Height Overall Width
A B C
4 1.868 (47.45) .797 (20.24) .820 (20.83)
B 6 1.858 (47.19) .972 (24.69) .820 (20.83)
8 1.848 (46.94) 1.000 (25.40) 1.435 (36.45)
A 12 2.043 (51.89) .876 (22.25) 1.597 (40.56)
C
Dimensions are for reference only.

38

A STEP AHEAD
Deutsch Bussing Options

 DT Series Bussed Arrangements

Bussing Maximum Buss Connector Receptacle Mating Plug


Arrangements Current Rating* Plating Color Part Number Part Number

Nickel Black DT04-4P-EP13 DT06-4S-****


(1) 4 Pin Buss=26 amps
Nickel Gray DT04-4P-P021 DT06-4S-****
(1) 4

Nickel Black DT04-6P-EP13 DT06-6S-****


(1) 6 Pin Buss=39 amps
Nickel Gray DT04-6P-P021 DT06-6S-****
(1) 6

(2) 3 Pin Busses=13 amps


Nickel Black DT04-6P-EP14 DT06-6S-****
each
(2) 3’s

Nickel Gray DT04-08PA-P021 DT06-08SA-****


(1) 8 Pin Buss=52 amps
Nickel Black DT04-08PB-P021 DT06-08SB-****
(1) 8

(1) 3 Pin Buss=13 amps Nickel Gray DT04-08PA-P028 DT06-08SA-****


(1) 5 Pin Buss=26 amps Nickel Black DT04-08PB-P028 DT06-08SB-****
(1) 3, (1) 5

(2) 4 Pin Busses=26 amps Nickel Gray DT04-08PA-P026 DT06-08SA-****


each Nickel Black DT04-08PB-P026 DT06-08SB-****
(2) 4’s
Gold Gray DT04-12PA-P016 DT06-12SA-****
Gold Black DT04-12PB-P016 DT06-12SB-****
(1) 12 Pin Buss=78 amps
Nickel Gray DT04-12PA-P021 DT06-12SA-****
(1) 12 Nickel Black DT04-12PB-P021 DT06-12SB-****

Nickel Gray DT04-12PA-P026 DT06-12SA-****


(2) 6 Pin Busses=39 amps
Nickel Black DT04-12PB-P026 DT06-12SB-****
each
Gold Black DT04-12PB-P027 DT06-12SB-****
(2) 6’s

(3) 4 Pin Busses=26 amps


Nickel Gray DT04-12PA-P075 DT06-12SA-****
each
(3) 4’s
Nickel Gray DT04-12PA-P030 DT06-12SA-****
(4) 3 Pin Busses=13 amps Nickel Black DT04-12PB-P030 DT06-12SB-****
each Gold Gray DT04-12PA-P031 DT06-12SA-****
(4) 3’s Gold Black DT04-12PB-P031 DT06-12SB-****
*Maximum current rating is the total amperage for the buss
10 amps 6.5 amps
Notice 13 amps
3 amps
13 amps
6.5 amps

The maximum current


rating is the total amount
of current for the entire
buss. Current can be
distributed in many
combinations, but
cannot exceed 13 In the examples, there are three size 16 pins each rated for 13 amps mounted to the
amps per contact. buss. A total of 13 amps can be pulled into one pin and going out the 13 amps are split
between the remaining two pins. No more than 13 amps can go through any single pin. 39

A STEP AHEAD

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