+] Power Systems PROJECT: THE EPCC OF ELECTRICAL REJUVENATION AT PRAI TERMINAL 3. BASIS OF CALCULATION AND DATA PARAMETER The following are the basis and data parameter to be base on for the UPS sizing calculation: a) The rating of AC UPS systems shall be decided based on the loads profile as per Appendixl. Both UPS system shall have 20% spare capacity for future use. UPS rating is selected based on: * The load requirement as per Appendix 1 © 20% spare capacity for future * Overload capacity at 125% for 10minutes and 150% for 60sec Each UPS is rated at 100% in dual redundancy b) Design temperature is considered as 20°C, as the battery is located inside an-air conditioned room, therefore temperature correction factor is not applicable. ©) Inverter efficiency for AC UPS system at 85% per manufacturer’s catalogue attached in Appendix 4. 4) Battery ageing factor is considered at 10% for Nickle Cadmium Batteries. ©) Battery type shall be Free Maintenance Valve Regulated Nickel Cadmium Battery Long Discharge type for AC UPS System. 1) For AC UPS system, battery end cell voltage shall be > 1.05V per cell with consideration for cell charging at single rate at 1.43Vpe. g) Battery sizing performed are in accordance with IEEEI115-2000 method of sizing for nickel cadmium battery. h) UPS inverter DC nominal voltage at 384Vde in the battery sizing calculations for AC UPS system. The number of cells shall be selected based on operating range as stated (325V — 460Vde) i) The AC UPS system configuration are as per UPS SLD (Drawing No. PEaR-EVE-KQKS- SLD-0016) j) Battery autonomy period for the UPS system shall be as shown on the UPS Load Profile attached in Appendix 1 for 8 hours back up period. k) Battery bank configuration shall be 2 x 100% for the 240V AC UPS.& NIMAC =_] Power Systems 240VAC UPS and Battery Sizing Calculation 1. UPS Sizing Peak Load =3100W Spare Capacity (future) = 20% Power Factor =08 ». UPS Rating = 3100x 1.20 = 4,650VA 0.8 UPS Overload = 125% for 10 minutes or 150% for 60sec UPS Rating 4650 x 1.25 5812VA <. Selected UPS Model = JY 1001.31 rated at 10kVA UPS Inverter DC Input Nominal Voltage = 384Vde (325V - 460V) Inverter Efficiency 1 = 85% Maximum Allowable DC Voltage Drop = 15% @5.76V «Minimum DC Voltage = 325V+ 5.76V= 330.76V 2. UPS Battery Sizing Battery Type = Ultra-low maintenance nickel cadmium battery Final Discharge Voltage > 1.05V Float Charge Voltage =143V Boost Charge Voltage =1.43V Factors to be considered into battery sizing calculation: a) Ageing 10% b) Spare 20% ©) Temperature 20°C (factor 1.0)ay NIMAS Number of Cells Required Per Battery Bank = 325V +5.76V =31Scells (63 blocks of 5 cells) 1.05V Battery End Cell Voltage =315 x 1.05V =330.76V Battery Float/Boost Voltage = 315 x 1.43V =450.45V 240VAC UPS Load Profile (Load) 3100W 300W a | » (Time) thr Shr Load Profile 1: 3100W for 1 hour Battery Discharge Current = UPS load (W. On Min DC Input Inverter Vdemin x Efficiency n, Voltage = 3100W = 11.034 330.76 x 0.85 Load Profile 2: 300W for 7 hours Battery Discharge Current = UPS load (W On Min DC Input Inverter Vdemin x Efficiency n, Voltage = 300W, = 107A, 330.76 x 0.85 Please refer to battery sizing worksheet per IEEE 115-2000 as attached. Selected battery comprising 315 cells type UP1L30 rated at 30AH is selected for the above load duty cycle.(ay NIMA\ ET Power systems Battery Charging Battery charging voltage (single rate) @ 1.43V x 315 = 450.45V Charging current @ 0.2Cs = 0.2 x 30= 6A UPS built-in charging current at 6A is hence suitable for the battery capacity. Conclusion of Calculation Summary From the above item-3 of the Basis of Calculation and Data Parameter, it is concluded that the following selected UPS & battery model and rating is suitable for the duty requirement; UPS Model: SY100L31 @ 10kVA (8kW) Battery 315 cells type UP1L30 rated at 30AH for 8 hours back up.xo ae Ey : fost ler mar ef = a rae Stee = fener = fe fame Sere) oo aw nee 7 7 a ese) m= esi ae = ae pealeanel == [eagle ea 5 ss ee = eae if Face — SS eats Se ee seers a aor E = —- i Taney oe MEK, lz an Li 7 a _—BATTERY SIZING WORKSHEET EEE 1115 - 2000 Ouret GEAR Ep. Corey Tore Tee Calnig, SATS Date Zaz] iinum Ce Votape: 1.05v calType:_uPIL ‘Sized By: EAM ta a 5 i a w G w ered |Loss Changein | ouaton ot ‘Tmetotnd —_|cepacyRatng | Terperure | RequtedSecton Soo (amperes) eed Peed of Secon Facerat | Dering @x6x0) (amperes) (rinses) (wins) ne ate | Factor Rate Amo His nincTy_[ Pos vas [Neg vues aa [a f= Fist Pred Op -¥ AZ rete han AY o0 Seton 7 1 ie 1 jue an oso, [100 [soon ‘Set Tout__[_ #0101 Secion 2 ia Tivo Peiad Oy - 1A rete han AZ goto Secon 3 ail ofan i 1 ord way 1 “ip z Tape Bale ‘alent aaa) _8a2 io | 3780 ws] 22 See“ SUBTOTAL | 7886 200 rora_[ 7626 Fit Tvee Pd Only - At greaerthan A, goo Sevion& = aS hee eet ee aa 3 = Le = : —— eee — Hence 2x 100% batery type UPIL 30 rated at 30AH is selected to meet the load cycle above. Note: Please refer to SAFT battery UPIL. cel discharge performance table at 7.05Vpe.240VAC UPS SIZING CALCULATION UPS Incoming Votiage 418 Vac UPS Batory Voltage 384 Voo UPS Outgoing Voltage 0. Inverter Efficiency a General UPS Requirement 8) System Nominsl DC Voltage b) Maximum allowable cable voltage drop 6) DC vols mit 44) Float charge voltage (at 25°C) (¢) Boost charge voltage ‘No of Ces Required a) » 3) Coll end of discharge volage selected No of col required Max system voltage (based on Ne } Rectifier and Circuit Breaker Sizing a) » ° 4 * 9 ® “Total Connected Loss UPS output curent at 240Vae Factors tobe considered into batery sizing: ‘Solace’ UPS output crcult breaker rating ‘Selected battery (rom batiery calculation worksheet) Battery charging curent (oer bank) “Total batery charging curent Maximum battery écharge current Selected Batiory Outgoing Ccul Breaker Rating Rete size Required AC UPS buitin ect size Maximam AC UPS input curent Selected UPS input excuit breaker rating 3 Phase 4 Phase Voc Vex Vat Von Views Vent [Ee stonabie ZOE] ABOVE Voc 18%] Below ome (ete: ingle te arcing) (oe: ingle rte charging) N= (Vnu*Vang)/ Vf 373]Nos. per bank (0 63 blocks ofS cls) Nex View Pron Model Rating Caaai. ss en i “Oselageing sola Ca a C4 ca Ca CH [809 A [800] nN OEE spare capacty 1£00]design temperature [UPTL SO] based on SAFT Uptinax range (ol: 2 100% bates bank sees) 0.2 x battery rating C, for 8 hours [Beever ttn (Net: Rating tbe confirmed by VENDOR)