0% found this document useful (0 votes)
4K views62 pages

RD125LC RZ125 '82 10W

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
0% found this document useful (0 votes)
4K views62 pages

RD125LC RZ125 '82 10W

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
YAMAHA PARTS CATALOGUE RD125L0’82 cow ENGLAND FOREWORD This Parts Catalogue is elated tothe parts in use Yor the Yamaha RD 125L.C 82 (10M) 8 When you ae ordering replacement parts forthe AD 125LC 82 (100), refer to this Parts Catalogue and quote both part numuers aid pat names correctly 1. Modifications or additions which have user made after isue of she Parts Catalogue will be announced in the Yamaha Parts News It advisable that according to the Yamaha Parts News you make nwcessary corrections to the Parts Catalogue on hand to keep it up o-date 2. Abbreviations “The following abbreviations are used in this Parts Catalogue. UR, Use size (thickness) and/arnumber as avira UN. Use as many as you need. AP. Alternate Parte LM, Local Mode F Frame No. (Applicable machine No.) 3, Theperts marked with («in the parts numer column of this Catalogue are not supplied with by Yamaha, those have to be found lcaly 4. Parts, which are to Be supplied in the form of assemblies, are listed with an indention of ‘one lette’s space, and a dot |.) s put against the name of each part. 2 (EXAMPLE) §=——CARBURETOR ASS JET, pilot NOZZLE, main 5. _Indiation of No. of constituent parts for assembly The numeral appearing tothe right ofeach constituent part under the descristion indicates the quantity of such parts foreach individual assembly unit. (Examece) 8 Part No, Description ty Remarks 2PSRUINEO —- FRONT FLASHER LIGHT ASS'Y 2 1186331160 BULB (6V-180) 1 m1-63900.60 REFLECTOR 1 Inital Seva No. and Color Code [@ Frame serist No _10W.000101 and following Engine Seri No | 10W/00010T and folowing ©) outa [tate | nameemn 7 cant he cs Applicable colors of eraphies are represented isthe "Remarks column bythe leter(s) spproprately picked out ofthe full word\s) showing such colors Exam) Part No Description ay Remerns 2N4.24110.00-X5 FUEL TANK COMP. 1 wax AED 341-24240.10 GRAPHIC, fuel tank set, 1 tema “This Parts Cataiogue contains modited specs as opposed tothe prceding one. The ‘modi items are asterisked(«) before their respective Rel, Not. For the convenience cof reference, Table of Comparison between old and new provided atthe end ofthe text CONTENTS ENGINE Cylinder... a Be Front Wheet nnn Ds [Link] - Piston . 83 ~ Ba Front Brake Caliper 06 A.C Generator soo ee to Reear Wheel — sone D7 ~ DB Water Pump so 7 ee Handlebar - Cable - on pe Radiator Hose... foe Cy Front Master Cylinder : ae ow OF PUMP enn soon BE~ BO Stand - Footrest — it~ p12 Intake : 610-811 Cowling seoicnnnnnnnnenn OVD Carburetor. ome BIZ Flesher Light : p14 EXRBUEE nen 313 Meter 015 Crankcase . B14 Headlight . - £2 Grankcase Cover one BIS Taillight ses 63 Kick Starter sesunones C2 Electrical 1 . fa Clutch... ca Electrical 20 ann. - €5 Transmission... - ca~ cs Handle Switch - Lever £6 Tachometer Gear... ce Shift Cam - Fork “ c7 TABLE OF COMPARISON Shitt Sheft - Pedal . - ce. Table of Comparison Fe CHASSIS _ Frame Toe! = bi Namerical Index M1 M3 ened gee eo Parts Name Index 11 M16 Side Cover : cn Oil Tank c12 FReer Arm . Suspension 13, Steering cr Front Fork C15 - 02 Fuel Tank... 03 Seat pa Front Wheel os 10w300-2010 FIGs 1 CYLINDER REF. NOs PART NOs tov-1111 1-00 90116-08291 90176-08040 ‘90201-08649 94701-00208 tov-11 181-00 t0#-11311-00 95826-06010 90430-06166 tov-11351-00 rov-1131€-00 90116-08316 90116-08388 91810-02014 90179-08299 DESCRIPTION “HEADY cylinder | BOLT» stu Nuts crows WASHERY Plate PLUG sPark (NGK BRAES) GASKET. cylinder head 1 CYLINDER 1 BOLT Slanke asker GASKET) cylinder HOLDER 1 BOLT stud BOLT, stue PINs dowel nor Q'ty REMARKS ‘4 1ow300-2020 FIG REF. NOs 2 15 16 7 18 19 20 + 2 CRANKSHAFT«PISTON PART NOs Yow-11400-01 tov-11412-00 rov-1 1422-00 3R2-11651-01 3m5-11681-00 90209-22071 93910-422u1 10H-11631-00-95, 10W-11695-00 tow-11696-00 1oW-11637-00 10W-11698-00 tov-11610-50, lov-11610-60, tov-11610-70 sov-11610-80 1ov-11610-90 99310-2162 137=11623-00 99450-17044 99206-20829 93306-30406 93103-25098 99103-26097 90387-207F3 90280-c2017 90282-05047 tov-11536-00 DESCRIPTION CRANKSHAFT. ASSY CRANK 1 CRANK 2 +80, connecting SPIN: crank sHASHER SBEARING) cylindrica! PISTON (STO) PISTON (1ST PISTON (2ND PISTON (3RD PISTON (4TH PISTON RING PISTON RING PISTON RING PISTON RING PISTON RING os os os os ser ser ser ser ser o-25mm) oso) 0+ 75H) 100m) (sto) cist os) (20 avs) (a0 07s) (4TH ove) BEARING? cylindrica! PINs Piston errcute BEARING (B6205C4) BEARING (a6204c3) On seat, O1L SEAL COLLAR KEY) woodrut KEY) stracth GEAR. drive (43T) arty REMARKS. ae ae ae ap ae ae tow300-2020 FIGs 2 CRANKSHAFT+PISTON REF. NOs PART NOe DESCRIPTION ©2) 1ov-11454-00 WEIGHT 1 22 99306-30201 BEARING (86302) 23° 93306-30308 BEARING (86303) 24 90282-05013 KEYs straithe 25 10v-11531-02 GEAR oalance wt (437) 26 90215-15220 WASHERY Jock 27 90179-12181 Nur REMARKS, NOs PART NO- DESCRIPTION QrTY REMARKS 1 10W-B1400-10 AC -MAGNET GENERATOR Assy 2 gor70-12101 nur 1 3 90201-12593 WASHER: Plate ' 4 s2901-1z1e WASHER, SP rink 1 Jows00-2090 FIGe 4 WATER PUMP BNO: PART NOs DESCRIPTION Q'ty REMARKS 1 10¥-12450-00 IMPELLER SHAFT ASSY a 2 eorea-10119 at SEAL 1 3 99609-22028 PIN dowel : 4 1ov-12459-00 GEARs imPelier shaft (287) 1 5 90201-08512 WASHER. Bate 2 6 sauso-o7o12 cine ' 7 suarr 1 8 10v-12436-00 —GEARs drive (161+29T) 1 9 90201-08512 WASHER» Plate 2 10 1ov-12422-00 COVERy hovsink 1 11 10v-12428-00 GASKET» hovsin€ cover 2 : 12 92604-10011 PINs dowe 2 12 92501-06020 SCREMs Pen head 2 14 92501-06025 SCREW Pan hese : 1 90153-06029 SCREW hexagon ‘ 16 90490-06168 gasxer 1 10w300-2040 FIGs 5 RADIATOR-HOSE REF. 7 NOs PART NO+ 2 tov-12469-00— voinT 1 1 a s22t0-16275o-RiNo. 3 4 98906-06020 = SCREW, bind ] 5 tow-i24s1-00 PIPE 1 ; © tow-t2482-00 Ipc 2 ; (7 90467-21088 CLIP 2 6 80467-22067 cLiP 2 9 108-12467-00 —ZOVERY radiator ' ‘11 90201-06248 = WASHER, Plate | a 412 sossonizoi4 crower 2 13 10W-12460-00 RADIATOR ASSY ; 14 sLovi24s2-00 —scaPs radiator 1 2 ' 19 10W-21871-00 TANK recovers : 20 1ox-21816-00 cae : 21 10x-12463-00 PIPES breather : 23 10n-12489-00 lee 3 ' ‘2a aous7-10008 cue 2 tow300-2050 FIGe 6 OIL PUMP REF. NO: PART NO+ DESCRIPTION REMARKS “1 10W-13101-00 OL PUMP ASSY 7 ~~ 7 2 90445-05217 Hose 1 3 383-13852-01 NOZZLE 1 4 90468-02033 soe 1 5 99508-22002 wea 1 6 270-13169-00 «SPRING ch~ck ba! 1 7 90430-04004 sansner 1 8 98901-04008 +SCREMs 21nd 1 9 137-13198-01—-sPLATEs aduustine ' 10. 197-13137-00-03 «SHIM (0637) 1 our 137-13137-00-05 «SHIM (0457) 1 uk 197-13137-00-10 «SHIN (107) +R 11 92901-05100 GWASHERS Pr ink 1 12, 95301-08600 snur 1 13° 10W-13175-00 SHAFT» worm 1 14 90201-08624 WASHER, Plate 1 15 126-13116-00 GASKET, PumP case 1 16 98501-05016 SCREW Pan hese 2 17 93101-10001 ole sea 1 18 137-13176-00 METAL» worm shaft outer 1 19 10V-13178-00 —GEARy PumP drive (247) 1 20 93603-22028 PIN, dowe! 1 21 93430-08036 © ciRcLIP 2 23. 93210-7100 O-RING 1 24 90468-02033 cue 1 25 gosse-15020 LIP 1 26 10V-13416-00 PIPE, ov 1 FIG. 6 OIL PUMP 27 367-13174-00 HOLGER, oi! Bite — FIG. 7 INTAKE DESCRIPTION arty REMARKS REED VALVE ASSY , 2 3613-00 «REED» valve 2 3 10V-15616-00 «STOPPER: reed valve 2 4 97602-03108 +SCREW, Pan head with washer « 5 tov-13621-00 GASKET, vaive seat 1 6 10v-13865-00 JOINT. carburetor 1 7 90460-44108 CLAMP) hose ' 8 97306-06025, so.T 4 9 92906-06800 WASHER, Plate 4 10 10W-13581-00 CHAMBER ar ' 1) 10W-13584-00 —PIPEs intake manifold ' 12 90467-21058 cure ' 13° tov-13595-01 —yoINT 1 14 90467-20050 cur 2 15 90119-06056 BOLT, with washer ' 16 10W-14411-00 CASE air cleaner 1 ' 17 10H-14457-00 SEAL : 18 10W-14451-00—ELEMENTy air cleaner ' 19 10W-14412-00 CAPs cleaner case 1 1 20. 10W-14437-00 —oucr 1 21, 92801-06025 SCREW: Pan head 1 22 92901-06600 WASHER) Plate ' 23. 92801-06015, SCREW: Pan head 2 24 92901-06600 WASHER? Plate 2 25 10W-14476-00 SEAL ' 26 10W-14668-02 PLATE. evement fitting ' 27 90179-06008 not ' 2B 1QW-14441-C9 SILENCER, intake 2 1 FIGs 7 INTAKE REF. NOs PART 29 90119-06056 30 10W-14452-00 SEAL 1 31 4L0-14453-00 JOINT» air cleaner 1 1 32 90460-49056 CLAMP hose 1 33 10W-1443€-00 PIPE, drain 1 34 10W-14476-00 SEAL 1 35 goer 11019, cue ' [Bi] re FIG REF. NOs 1 2 + & CARBURETOR PART NO+ Tow-14101-00 260-14142-20 ta7-raraa-ay 168~" 4190-25, 127-14186-00 214-14195-00 a14-14185-c0 10W-14904-00 2F5-14141-38 2N4-14145-00 500-14115-00 588-14147-00 304-14184-00 soW-14103-00 98501-04016 92902-04100 9x9-14197-00 4u5-14171-00 ayimtari2ts 3x3-14169-00 10x-14106-00 1oW-14104~00 361-14147-00 248-14131-00 183-14197-01 ‘CARBURETT svete Bs svete me ee sPINe fH sHASHER *FLOAT +NEEOLE +wozzLe+ “HOLDER +0-RING sGASKET, sTHROTTU «SCREW: WASHER» sPIPE DESCRIPTION OR ASSY 1 fot (#2000) in (8158) VALVE Assy oat needle valve SET (SeN36) float chamber SCREW ser Pan head sPrint “PLUNGER. starter sVALVE® +cAP throttie 1 SCABLE ADJUST SCREW SET sAIR SCREW SET +0-RING =SPRING® “PIPE throttle vaive arty REMARKS FIG REF. NOs 2 a + 9 EXHAUST PART NO« vow-14711-00 152-14613-00, 90116-08042 95201-08600 97301-10025 92903-10600 92901-10200 95303-10800 a7i-27114-00 10W-14718-00 98906-06008 90202-06010 DESCRIPTION MUFFLER + GASKET, exhaust BOLT, stud sour WASHER, Plate WASHER, Plain NUTs cromn STOPPER, main stand PROTECTOR, mutt ler SCREW: bind WASHER: Plate 12 Pie erty REMARKS 2 2 FIG. 10 CRANKCASE SRO! PART NOw DESCRIPTION Q'ty _ REMARKS Vovov-rsii-oo cranes | FIG REF. NOs 1 2 3 4 tows00-2110 PART NO. tow-15411-00 92506-06045 92506-06030 tow-15421-00 91810-02014 tov-15451-09 92508-06020 92506-2995 10W-15416-00 92506-06045 3¥1-15363-00 99210-19123 + 11 CRANKCASE COVER DESCRIPTION arty REMARKS COVER: crankcase 1 1 SCREW: Pan head ' SCREW Pan head 5 COVER: crankcase 2 ' PINs dowe 2 GASKET» crankcase cover 1 SCREW: Pan head ? SCREW: Pan head ' COVER: 0:1 PumP 1 SCREW: Pan heag ‘ Plugs of! ' O-RING 1 4 FIG. 12 KICK STARTER BNO! PART NOs Q'ty REMARKS 1 10V=15660-00 KICK AXLE ASSY 2 10V-15661-00 GEARY kick (297) 1 2 vosse-26068 © CLIP 1 4 90201-2029 WASHER? Plate 1 5 90508-26556 SPRING, torsion 1 6 10v-15666-00 SPACER 1 7 10V-15651-00—GEARs kick igie (297) 8 90z01~154e8 WASHER) Plate 2 9 99440-15012 crRcLiP 2 © 10W-15620-00 KICK CRANK ASSY 11 156-15618-01 ——-COVERs kick lever 1 12. 90179-12374 nur 1 13 99109-20014 ote sea 1 tows00-2120 [e2) co FIGs 13 CLUTCH RRC! PART NOw DESCRIPTION arty _ REMARKS 1 Tow-16150-00 PRIMARY ORIVEN GEAR COMPLITIT) 1 2 aye-16971-00 8055s cluten ' 19 92901-06200 WASHER Plain : 23 10V-16980-00 PUSH LEVER ASSY : [es] is tows00-2140 FIG REF. ‘NOs 2 - 14 TRANSMISSION PART NO+ ToW=17411-00, 1oW-17151-00 10H-17191-00 10W-17161-00 tow-17121-00 90201-20266 92410-20028 99306-20303 99311-41530 sov-17421-00 sow-17211-00 Von-17281-00 10W-17231-00 10W-17241-00 10-17261-00 toW-17221-00 90201-156F8 99440-15012 90209-18135 93410-22039 90201-22555 99917-31529 93306-20418 99102-20143 1ov-17461-60 sHo-17456-00 97321-06010 sov-17471-00 DESCRIPTION AXLEy main (127) GEAR: Sth Pinion (297) GEAR, 9r6/ath Pinson (i9TeZIT? GEAR, 6th Pinion (2ar) GEAR, 2nd Pinion (16T WASHER, Plate errcut BEARING (862092) BEARING? cylindrica) AXLES drive GEAR. 1st whee! (24T) GEAR, Sth whee! (297? GEAR, 3rd whee! (26T) GEAR, 4th whee! (24) GEAR, 6th whee! (22? GEAR, 2nd whee! (297) WASHER, Plate crrcuiP WASHER ciRcLiP ASHER: Plate BEARING, cylindrica! BEARING (B6204CS) Om seat SPROCKET: érive (167) HOLDER? sProcket sour PLATES cover 17 Q'ty REMARKS FIG. 14 TRANSMISSION REF. NOs PART NO« DESCRIPTION Q°TY REMARKS 29 92501-06012 ‘SCREW, Pan head 2 tows00-2140 [és] i. Yow300-2180 9020) 97306-06010 92906-06600 DESCRIPTION MKLEs ative Gear GEARY drive GEAR, driven WASHER, Plate HOUSING, tachometer fear o-RING asker sor WASHER, Plate arty REMARKS FIG. 16 SHIFT CAM+FORK REF 18 NO! pant nos orscniprion 3 sn306-004r8 —sncanine 1 S$ aeeciasei-coseuares wae 1 : tows00-2160 20 Yows00-2170 FIG REF. NOs +17 SHIFT [Link] PART NOs 93101-12060 90508-32553 92430-10016 1oW-1 8101-00 VoW-18111-00 1oW-18117-00 rH 18: 5-00 92901-06200 91401-20015 5R2-181 54-00 132-18113-01 s0#-18184-00 97326-06020 90987-08725 90201-08146 97306-08035 92906-08100 DESCRIPTION OIL SEAL SPRING: torsio errcuie SHIFT SHAFT AS: PEDAL shite ARHy shi ROD» snitt WASHER: Plain PIN, cotter COVER, aust COVER: shitt peda COVER, aust e0uT coLuaR WASHER, Plate our WASHER: sPrink sy 21 REMARKS FIG. 18 FRAME. TOOL REF. NOs PART NO- DESCRI Q'ty REMARKS 1 10W-21'10-00-33 FRAME COMP. yamahe black 2 90108-08029 BOLT» washer bases ' 3 90108-08221 BOLTs washer based 1 4 92901-08200 WASHERS Pisin ' 5 90185-08089 NUT) self-locking : 6 90338-18122 PLus 2 7 tow-28100-10 TOOL KIT 1 FIGe 19 FRONT FENDER+REAR FENDER PART NOs DESCRIPTION Q’TY REMARKS 1 1oW-21510-00-29 FRONT FENDER “OMFs = =~=S*S*S*S*SC«UR candy bie 10W-21510-00-36 FRONT FENDER COMP, 1 UR clean white 2 97301-06016 sour ‘ 3 92901-06100 WASHERs sPrin€ ‘ 4 148-21518-00 —-HOLOER» cable 1 5 10W-21610-00 REAR FENDER COMP. 1 © 90119-06056 BOLT» with washer ‘ 7 1oW-21645-00 STAY» rear ' 8 97306-08016 sour ‘ 8 92906-08100 WASHER sPr ink ‘ 10 92906-08600 WASHER» Plate ‘ 11 10W-21620-00 MUD GUARD COMP. 1 12 am7-21621-00 FLAP ' 13. 5H9-21376-00 BAND: too 1 14 90464-16021 conn 1 15. 90119-06056 BOLT: with washer 2 18 410-83318-00 STAY. flasher 1 2 17 82906-12100 WASHERs sPrink 2 18 95306-12600 nur 2 t0w300-2190 [G10] és FIG. 20 REFe NOs PART NOs 1 tow-21711-00-29 1oW-21711-00-36 90480-13197 90480-12083 10m-21721-00-29 toW-21721~00-36 9080-13197 90480-12053 toW-21776-00 90159-06033 90480-01141 410-21543-01 98501-05016 92902-05100 92902-05200 4G0-21736-00 roW-21781-008 tow-21781-10 1 0W-21782-00 tow-21762-10 10W-21785-00 10W-21785-10 SIDE COVER DESCRIPTION COVER, side t COVER, side commer rormer COVER, sige 2 COVER, side 2 cronmer GROMMET 80x, battery SCREW: with washer rormer Pate + SCREK: Pan head WASHER. Pring wasHeR NUT Plate EMOLEN 1 enecen 1 enouen emauen [Link] eweLen 24 oR oR ur ur oR oR ur oR oR REMARKS: 0 white candy bive clean white for for eb eb FIG. REF. 21 OIL TANK NO: PART NO+ DESCRIPTION Q'TY REMARKS “1 tOW-21751-00TANKs oi! 2 oy 2 2 90201-06557 WASHER, Plate 1 3 90122-06015 BOLTs wine 1 4 4u5-2176€-00 PLATE 1 5 9040-16277 Gromer 2 6 4L0-21728-00—stAYs side cover 1 1 7 tov-21771-00 BODY, caP : 8 90445-09226 Hose 1 9 90467-08002 cure 1 10 4Lo-24a17-01 PIPE 7 , tows00-2210 [ei2] . FIGs 22 REAR [Link] REF. NO 2 a PART NO. 10W-22110-00-35 90386-18028 93109-18020 401-22128-01 90387-12168 90387-12169 401-22127-00 4yo-22141--00 90185-12048 92901-12200 tow-22151-01 tow-22311-00 90119-05062 1oW-22210-00 1wi-22216-00 90109-10554 90201-10126 95602-10100 90240-12091 92902-12600 91401-30025 DESCRIPTION REAR ARM COM bush On seat SEAL. COLLAR COLLAR suim SHAFT. Pivot NUTs s¢1f=1ock in WASHER! Plain SEAL. buard CASE, chain BOLT» with washer SHOCK ABSORBER ASSYs rear *BUSHs rear shock absorber sour WASHER: Plate nuTeg PIN, clevis WASHER) Piate PINs cotter 26 18 19 20 a 22 10w300-2230 23° STEERING PART NOw 156-23412-00 183-23411-00 189-23412-00 93501-04011 4x0-23415-00 4n3-23454-00 90105-10201 90209-10224 1€6-23441-00- 95626-08035 10w-28875~00 10W-23174-00 3¥6-23174-00 97306-06012 92906-06100 1-89318-00 92906-12100 95306-12600 DESCRIPTION RACE, bal! 2 RACE> oats RACE» bal! 2 Ba COVER. bal! race NUT) Fittine 2 CROWN, randie aout nur WASHER, Plate BOLT) washer vases WASHER HOLOERs handie uPPer BOLT: tlante HOLDER) brake nose 1 STAY. head) (ht DAMPER 1 eour WASHER: sPriné STAY) flasher WASHER! sPring nur 27 REMARKS, low lass black / yu / 9, [10.2 N27 | i Ss ‘3,18 “4,1 | | | | I ' \ I | | | | | | | | =| 9 | ) / FIG. 24 18 ow-23102-FO row-23126-Fo 93110-30013 93450-43072 tow-29144-Fo roW-23110-Fo toW-23170-Fo tow-2a141-Fo 5H5-2311 1-00 99210-21276 93450-27071 5HS~23154-00 545-29173-00 90201-o81c6 sistt-oBors tow-29109-Fo 10W-23136-Fo 93110-30013 93450-43072 tow-23144-Fo 10K-23110-Fo toW-23170-Fo tow-29141-Fo 5H5-29111-00 9321 1276 93450-27071 5H5-23154-00 5H5-231 73-00 FRONT FORK DESCRIPTION FRONT FORK ASSY (L+H) +7UBE+ outer 1 SOIL SEAL scrRCLIP +SEAL, dust SINNER TUBE COMP. 1 SCYLINDER COMP. front fork SSPRING) front fork +BOLT, cae +0-RING sciRcLiP +PLUG inner tube *SPINDLEs taPer GHASHER, Plate +20LT FRONT FORK ASSY (ReH) sTUBE outer 2 -O1L SEAL sciRciir sSEALe dust SINNER TUBE COMP. 1 SCYLINDER COMPsy front fork SSPRING: Front fork *BOLTs ca? +0-RING scrRcuiP PLUG. inner tub “SPINDLE, tape: arty REMARKS FIG. 24 FRONT FORK PART NOs DESCRIPTION QrTY REMARKS, 29 90201-08166 SHASHER, Plate 7 a 36 91311-08025 +a0Lr 31 10W-23340-00-33 UNDER BRACKET COMP. 32 186-23411-00 RACE ball 1 33 97321-10098 eour 24 92901-10100 WASHER! SP rink . 1ow300-2280 FIG. 25 FUEL TANK REF NOs PART NO- 1 10W-24110-00-01 Now-241 10-00-02 2 10W-24240-00 1oW-24240-10 2 4L0-24181-00 4 10W-24182-00 5 av6-24183-00 6 sy6-24186-00 7 97301-08012 1542450001 4x8-24594-00 10 4x8-24565~00 11 4x8-24512-00 7 | ! I I | | | ! 1 1 - \ 12 4x8-24535-00 13. 90149-06011 14 90202-06 15 90445-10008 16 90467-09006, 17 11H-24602-00 FUEL TANK COM FUEL TANK COMP. “GRAPHIC SET SGRAPHIC SET DAMPER» locatin€ DAMPER: (ocatin 2 DAMPER: locating 2 WASHER, sPecial our FUEL COCK ASSY 1 sSEALy cock +GAsKeT soAsKeT sSCREM? lever fitting SCREW WASHER) Plate Hose cure cap Assy 30 DESCRIPTION REMARKS n white. candy blue tor w for cb FIG. 26 SEAT BNO! PART NO« DESCRIPTION arty REMARKS } towwea72-01 DOUBLE SEAT ASSY 2 | 2 10W-24731-01 «COVER double seat 1 3 10w-24728-00 BRACKET, seat , 4 tow-24738-00 BRACKET, seat 1 5 95302-06600 nur “ 6 92902-06100 WASHER, 5Pr ink ‘ 7 107-24741-00 PAD. seat 2 8 116-24741-00 PAD, seat 2 9 410-24708-00 SEAT LOCK Assy 1 10 4L0-24760-00 SEAT LEVER ASSY 1 11 92802-06016 SCREW: Pan head ‘ 12 82902-06100 WASHER» Pr ink ‘ 13. 10W-24756-00-29 COVER: tai 1 UR candy Dive Hon=24756-00-36 COVER, tai) 1 UR clean white 14 10m-24773-09 HANDLE, seat 1 15 90149-08172 screw ‘ 16 1Té-24796-00 cover ‘ 17 90228-15110 PLUG 2 18 1oW-2477-00 GRAPHIC SET. tas! over + UR tor w VOW-2477H-10 GRAPHIC SETy ta cover 1 UR for ep 19° 353-24766-02 —emaLen 1 [Da| * REF. NO. PART NO+ 2 90560-12138, 3 109-25315-00 4 93306-30105 5 99106-20002 6 93105-45017 7 3ei-25149-00 8 341-28846-00 9 4us-25190-00 10 94127-18088 11 94227-18195 12 tar-2sa9 141-25299-00 13, 90387-12670 14 4a1-25118-01 18 2us-25a81-01 16 90171-12005, 17 91401-30025 = 8 92901-12200 FIG. 27 FRONT 1 10W-25168-00-5 DESCRIPTION CAST WHEEL) front spacer FLANGEs sPacer BEARING (86201) On seat OL Sea. CLUTCH: meter RETAINER! ci uten GEAR UNIT ASSY TIRE (2-75-18) TUBE (2675-18) BALANCER. whee! (206) BALANCER, whee! (106) coLLaR COVER. hub dust AXLE: whee Nurs castye PIN, cotter WASHER, Plain 32 Q'ty REMARKS FIG. 28 REF. FRONT BRAKE CALIPER PART NO+ DESCRIPTION arty REMARKS 1 9m5=25831-00 DISC. brave ' 2 90109-08367 so.T ‘ 3 404-25412-00 WASHER 2 4 sR2-25810-00 CALIPER ASSY (RIGHT) ' 5 SR2-WO045-00 BRAKE PAD KITs front ' 6 4x8-25827-00 «SHIM. ca! Per 1 7 11H-25919-00 «SUPPORT. Fag ' 8 4x8-W00S7-00 PISTON ASSYs ca! iPer 1 9 404-Woo4s-20 FREED SCREW KIT ' 10 4x8-25917-00 8007, flasher SGASKETs Flasher lens BULB, Flasher (12v-21W> REAR FLASHER LIGHT ASSY GLENS? flasher SGASKET, Flasher lens BULB. flasher (12v-21wW) BOLT, tiasher 1 DAMPER: Slasher 1 WASHER: Plate nur WASHERS sPrink ay a'TY REMARKS tom run hous 4 ‘4 FIGs 35 METER REF. NOs PART NOs REMARKS “1 ¥OW-8353E-00 CASE» meter uPPer — 2 10W-8353F-00 CASE» meter lower 1 3 10W-B3510-FO «SPEEDOMETER ASSY 1 4 10W-83540-00 TACHOMETER ASSY 1 5 10H-83590-00 WATER TEMPERATURE ASSY ' 6 5R2-83592-00 DAMPER 1 7 10K-83526-00° DAMPER 2 1 8 5R2-33519-00 BRACKET» meter ' 9 10W-85523-00 OAMPER 2 10 10W-83524-00 WASHER» sPecial 2 11 95306-05600 nur 2 12 98506-04010 SCREW: Pan head “ 12 92906-04100 WASHER, sPrink ‘ 14 92906-04600 WASHER, Plate ‘ 15 1oW-83509-00 suck CORD Assy 1 16 4G1-4744-00 BULB (12v dea) 7 17 95201-04700 nur 2 18 92901-04200 WASHER: Plain 2 19 aco-sas22-00 COLLAR 3 20 92901-06100 WASHER) sPrink 3 21 98501-04008 SCREMs Pan head a 22 92901-04100 WASHER) sPrink ‘ 23. 92901-04600 WASHER Plate ‘ 24 97306-06016 out 2 25. 92806-06600 WASHER) Plate 2 26 4U5-83550-00 SPEEDOMETER CABLE ASSY 1 27 4U5-83560-00 TACHOMETER CABLE ASSY ' tow300-2850 42 FIGs 36 HEADLIGHT NOs PART NOs DESCRIPTION arty 1 10W-84303-20 HEADLIGHT UNIT ASSY 7 5 2 562-84315-00 RIM, headlight 1 3 562-84395-00 RING, retaining 1 4 10W-84921-30GLENEy head) sBht 1 5 341-84399-40 «HOLDER» buib 1 6 10¥-84793-00 — scoveRs socket ' 7 2F9-84931-00—sSUREW Fim adjusting. 2 8 341-84332-60 SPRING screw 2 9 198-84394-60 NUT) adJust ind 2 10 562-84924-A0_— = SPRINGr reflector 1 1h 457-84146-85——SOCKETs Pilot 1i8ht 1 12 . BULB» headlight (12v-45/40n) Youn 13 . Bue (2v-: 1 oun 14 10W-€4330-00 Bony assy 1 15 496-84163-60 — .OAMPER 2 16 imI-84164-60 DAMPER 2 17 498-84145-60——-SCOLLARy bods Fitting 2 18 98506-05012 SCREW: Pan head 2 19 97306-08035 our 2 20 92906-08600 WASHER, Plate 2 21 95702-08100 Nurs flange 2 tows10-2360 [E2] . FIG. REF. NOs 18 19 20 a 22 23 tows00- 2371 +37 TAILLIGHT PART NO+ 4L0-04710-40 410-8471 1-40 tmt-84s23-60 1m8-4521-40 118452460 1A2- 4718-40 410-84753-00 90208-08125 90201-08340 97301-06030 t0W-84751-00 90464-16021 90119-06056 97306-06020 9290€-06100 90201-0628 449-85131-01 92902-05200 92902-05100 95302-05600 92901-06100 90387-06160 TAILLIGHT UNIT ASSY sBASEs taillight SGASKET, lens. SLENS) ta 11tht sSCREW Ions Fitting GROMMET BuLe (12v-217sH) oaNPER WASHER WASHER, Plate eour BRACKET: |i cence cuane BOLT+ with washer sour WASHER) sPring WASHER, Piste REFLECTOR: re WASHER WASHER) sPrink nur WASHER) SP ring COLLAR 44 arty un REMARKS, Yows00-2380 FIG REF. NOs 2 5 6 ® 9 12 + 38 ELECTRICAL 1 PART NO- tow-85540-10 8R9-85546-00 sH0-81960-40 92502-06016 92902-06100 295-621 10-79 10W-62115-00 90445-08247 1€2-82150-00 148-62151-00 sow-82590-20 427-63936-09 410-85720-00 DESCRIPTION CeOels UNIT ASSY 270 RECTIFIER & REGULATOR ASSY SCREN: Pan head WASHERS aP rink BATTERY ASSY (12Nt4-24) WIRE Plus lead Hose FUSE HOLOER Assy sFuse WIRE HARNESS ASSY OIL LeveL cause assy as REMARKS 10w300-2390 Fig. REF. NOs 2 2 39 ELECTRICAL 2 PART NO+ 2K7-82310-10 92502-06025 92902-06100 5R2-82370-20 117-82370-20 4.0-82508-30 97201-06016 92902-0660 '5R2-8250-09 341-82540-01 sya-"3250-20 tow-03371~2¢ 9720'-on014 92901-08100 5R2-63591-00 90630-19164 DESCRIPTION IGNITION COIL ASSY SCREW: Pan head WASHER) sPrnk PLUG CAP assy PLUG CAP ASSY MAIN SWITCH ASSY sour WASHER STOP SWITCH ASSY NEUTRAL SWITCH ASSY FLASHER RELAY ASSY HoRN aout WASHER, sr ink THERMO UNIT casKeT ae arty REMARKS, gf 1ow300-2400 FIG REF. Noe 2 © 40 HANDLE SWITCH+LEVER PART NO+ 1n0-#3980-20 roW-839"3-20 98506-05020 427-83926-00 11-8291 1-00 sow 2912-00 90201-08248 95606-06100 93210-11368 90109-06576 503-¥3956-00 497-89926-00 97306-06022 92906-06:0 sow-83975-20 98506-05020 4.0-83922-00 90109-06577 95606-06100 90149-06152 9050'-103:2 90170-06010 DESCRIPTION FRONT STOP SWITCH ASSY SWITCH: handie 3 SSCREW) Pan head BAND» switch cord HOLDER. ever i Lever 1 MASHER, Piate o-RtNG pour cae BAND. ce tc core 001 MASHER SD re swiren. sScREM: Lever 2 sour SCREW SPRING: comPress co a Q'ty REMARKS 2 Interchangeabiity fa Patttor [31 patna tr Desepton cv |S] emis fo é oe New 3 | 3] [2 73 4V3-13584.07 I. 10V-13595-07 JOINT | 13-1 tovasiso00 =| 10-1615000 PRIMARY DRIVEN | 13.5 sovasaa-o || ave-ses2¥00 PLATE. tr }2| [1418 9021812007 || goats 2211 WASHER, lock Jol 1322 avo.8997.00 2301635700 OD, push 2 | 2211 row2ris100 | + =| sow-20181-01 SEAL, quer i | hed | Ji] || | ji] ' | | | | | | | | | | | 7 | | | i | I | 1] 7 7 Li Mask 2 Par wodiied > Par ded ~~ ar etted Change ot pari uantty [F2] ENGINE Cylinder . Crankshaft - Piston A.C. Generator Water Pump Radiator - Hose it Pump Intake Carburetor Exhaust Crankcase Crankcase Cover Kick Starter Clutch Transmission Tachometer Gear Shift Cam - Fork Shift Shaft - Pedal CHASSIS Frame - Toot . Front Fender - Rear Fender Side Cover Oi Tank 7 Reer Arm . Suspension Stoering Front Fork .. Fuel Tank Seat Front Wheel... CONTENTS B2 83 ~ 84 85 86 87 88 ~ B9 B10~ B11 B12 813 B14 B15 c2 3 c4~ 5 6 7 ce co c10 cn ci 13. cw c15~ 02 3 Da Ds Front Wheel Front Brake Caliper Rear Whee! Hendlebar - Cabie Front Master Cylinder Stand - Footrest Cowling Flasher Light Meter Headlight Taillight Electrical 1 Eloctrical 2 Handle Switch - Lever TABLE OF COMPARISON Table of Comparison INDEX ‘Numerical Index Parts Name Index Ds Dé 07 po p10 ow 13 p14 DIS £2 3 4 ES 6 F2 m1 may os 12 m3 M16 NUMERICAL INDEX NUMERICAL INDEX GRID GRID RID R10 Rib PART NO+ NOs PART NOs NO. PART NOw NOs PART NOs NOs PART Ne NOs 4L0-wo04 1-00 10 137-13137-02-09 8 8 ow 1452-00 B11 8HO-17456-00 © 4 tom-21781 crt 4x-24534-00 03 $R2-woo4s-00 06 —137-13137-00-05 8.8 —4L0-14459-20 B11 10v-17461-60 c 4 tow-21782-00 cit 4xB-24835-00 o3 404-Wo04s-30 26 —137-13137-00-10 8 8 — Ton-14487-00 B10 10V~17471-00 © 4 tow-21 782-10 C1 axe-24565-00 03 ‘4x8-10057-00 D6 137-13138-01 88 toW-14488-00 B10 4L0-17811-00 © — tow-21788-00 cit 114-24602-00 03 OW-W2<72-01 D4 — 278-13169-00 38 — toW-14476-00 4L0-17818-00 C6 tow-21785-10 G11 4L9-24705-00 D4 tov-1"111-00 82 tov-13174~00 89 17-17831-00, 6 1ox-21818-00 87 ton-24726-00 o4 tov-11 181-00 32 367-13174-00 89 — 152-14613-00 17F-17841-00 6 — tow-21871-00 87 ton-za731-01 o4 tov-1131€-00 82 10W-13175-00 88 toW-14711~00 17F-17861-00 © 6 — sow-22110-00-35 C13. 1 0N~24738-00 D4 82 137-13176-00 88 1oW-14718-00 1oW-18101-00 © 8 — 401-22127-00 613 107-24741-00 D4 3B 2 — 10v-13178-00 3.8 tow-14904-00 Yow=1811 1-00 © 8 — 401-22128-01 C13 116-24741-00 D4 B33 tov-13416-00 88 tov-1511i-00 1ow-181 12-00, 8 Svo-zzi41—00 C13. tow-24756-00-28 0 4 tov-11412-00 83 359-19552-01 BB 1ov-15121-00 B14 132-18113-08 8 — tow-z2151-01 13 tow-2a7s6-co-26 3 4 tov-11422-00, 83 tov-13565-00 B10 10Vv-15128-00, Bt 10W-18115-00 © 8 — tow-22210-00 13 4to-24760-00 D4 Yov-1 1454-00 84 — 10w-13581-00 B10 3y1-18363-00 B15 10V-18140-00 ©7 iwi-22216-00 13 tow-2477H-00 O48 tov-11531-02 34 — 10-13684-00 810 toW-1841!~00 815 1on-18154-00, © 8 sow-22311~00 C13 tow-ea7mete D4 tov-11536-00, 33 — tov-1a895-01 B10 t0W~15416-00 BIS 5R2-18154-00 8 ton-23102-Fo C15 tow-za773-00 «4 tov-1 1610-50 83 10v-13610-00 B10 tow-15421-00 815 1Wi-18177-00 7 tow-2a103-Fo cis 959-24786-02 D4 tov-11610-60 £3 tov-13613-00 B10 tov-18451-00 815 5R2-18185-00 C7 tow-2a110-Fo cis tta-24796-00 oa tov-11610-70 83 tov-13616-00 B10 tse-1se18-01 © 2 10v-18511~00 C7 5H5-23111-00 cis aa1-26118-08 Ds tov=1 1610-60 83 10v-13621-00 BIO 10W-18620-00 © 2 3R3-18512-00 C7 tow231ze-Fo C15 341-25149-00 Ds 1ov-1 1610-80 83 1ow-1A101-00 1ov-15641-00 © 2 tov-18513-00 © 7 — voW-23136-Fo C15 tom-25168-00-98 OS $OW-11631-00-95 8.3 10H-14,03-00 tov-1s651~00 © 2 aR4-1852) -00 ©7 — tow-2siai—Fo C15 ayt-25190-00 05 137-11633-00, 83 10w-14104~00 10v-1 5660-00 © 2 Yov-18sa5-00 S7 tow-23144—Fo 15 t0s-25315-00 os Yow-11635-00 83 1ox-1106-00 1ov-15666-00 © 2 10v-18540-00 C7 545-23154-00 ©15183-28315-00 D7 YoW-1 1636-00 B30 aviniait2—15 B12 _2A6-1611 1-00, ©3 136-18542-00 © 7 3y6-23174-06 C14 4a3-28321-00-98 07 YoW-11637-00 33 500-14115-00 812 tow-16150-00 © 3 3R4-18561-00 © 7 — tow-23170-FO 3¥6-25394-01 07 YoW-11638-00 83 2eB-14i31-00 B12‘ 0v-16 54-00 © 3 lOn-21110-00-33 C9 8HS~23173-00, 437-25330-01 07 3R2-1 1651-01 83 2Fs-1arai—36 812 4vo-16154-00 3 sL8-2118e-07 013 1ow-231 74-00 10h-25338-00-98 0 7 3N5=11681-00 83 260-14142-20 812 tvi-16921-09 © 3 5Hi9-21376-00 C10 tow=23340-00-33 02 — dae-e5a81-10 07 tov-12422-00, 86 1a7-14143-3" 212 Wvi-teaz4-co © 3 1oW-21510-00-29 cin. 156-23411-00, D2 371-25385-08 07 tov-12426-00, B6 — 2ve-t414s—00 B12 tov-16351-00 © 3 10K-21510-00-36 clo 183-23411-00, C14 4L1-25364-00 D7 tov-12428-00, 6 © 361-14147-00 © B12—twi-16356-01 © 3 146-21518-00 C10 156-29412-00 cia t0w-28371-00 De sov-12436-00, B6 558-14147-00 ©8122 3-16357-00 ©3 4lo-21s43-01 er) 183-23412-00 cra tow-28381-00 o7 1ov-.2446-00 87 3x3-14169-00 812 twi-16358-00 © 3 ton-21610-00 io 4ko-23415-00 14 2u5-26361-01 os 1ov-12450-00 86 aus-147i—0c B12 4v2-16971-00 © 3 10W-21620-00 C10 tow=23435-00-98 cia 248-25388-00 D8 tov-12459-00 86 — 304-14184-00 812 tov-16380-00 © 3 3N7-21621-00 Cio 1€6-23441-00-98 cia tai-28398-01 O58 10W-12460-00 87 314-14185-00 812 tow-1 7121-90 © 4 1oW-21645-00 C10 4H3-23454-00 cia 07 4L0-12462-00 B7 12?-14186-00 B12. ow=171 31-00 © 4 on-21711-00-28 C11. Yow-24110-00-01 9 —1A1=25399-00 Ds 1ox-12463-00, B 7 168-14190-25, 812 10W-17151-00 © 4 ton-21711-00-36 cir 1oW-24110-00-02 D3 07 Sow-12467-00 7 214-14195-00 812 toW-17161-00 © 4 4L0-21726-00 12 4L0-24181-00 93 2Ho-25399-00 D7 s0v-12469-00 87 183-r4197-01 812 tow-1 7211-00 4 1oW-21721-00-29 cI! —toW-24182-00 D3 148-25412-00 D7 Yow-1 2481-00 87 3x3-14197-00 812 toW-17221-00 © 4 10W-21721-00-98 Cl! -aye-24183-00 D3 404-28412-00 D6 1ow-1 2482-00 87 tow-14a" 100 B10 tow-17231 © 4 460-21736-00 C11 ay6-24186-00 D3 tow2saa6-10-33. 07 Yow-12483-00 87 jow-14412-00 © B10. tow-1 7241 © 4 1oW-21751-00 C12 tow-24240-00 D3 5R2-25810-00 o6 tow-19101~00 80 towtaere—00 Ott toms 7est € 4 4u5-2176e-00 C12 tow-eazao-10 D3 4x6-28827-00 os 359ctaits-o1 B14 tow-14437-00 © B10. ow~17261-00 € 4 ton-21776-00 C1) 4Lo-24317-08 12 31s-25831-00 o6 126-13116-00 B38 810 toW-1 7411-00 © 4 10V-2171-00 ci2 15-24500-01 23 3e1-25846-00 Ds 369-13193-01 ee B10 tov-17421~00 © 4 10W-21781-00 cit 4x8=24512-00 23 4Lo-28850-02 D109 sL0-25852-07 210 Cir PART NO+ 4L0-25854-00 ‘4L0-25862-00 ‘4L0-25867-00 4L1-28872-00 Yow-26875-00 2R8-25876-00 4x8-25917-00 11H-28919-00, 5R2-25937-00 Tow-26111 1e6-26241 1a0-26242-01 140-26243-01 278-26249-00 ow-26260-00, 10W-26280-A0 1ow-26290-co 10W-26335-00 YoW-27111-00 Yow-27112-00 371-271 14-00 tow-27211-00 1oW-27231-00 10W-27311-00 1ow-27410-01 1y7-27419-01 10K-27420-01 YoW-27420-00 120-27433-00 4L0-27448-00 1OW-27440-00 tow-27442-01, toW-27443-01 10"-28100-10 Non-2832;-00 Yow-28322-00 YoW-26350-10-29 1ow-28350-10-26 10W-28356-00 10w-28357-00, to-28376-00 10W-26378-00 tow-28378-10 10W-28381-10 185-00 85-10-29, 0W-28390-00 10#-26390-10 ton-81400-10 Grip NO. p10 oto o10 D190 cra on on on on on on on o12 on on Dre co 013 013 013 013 013 bra D13 913 bt3 ora 13 D139 913, a5 NUMERICAL PART NOs ‘sHO-81960-A0 295-82110-78 tow-821 15-00 1€2-82150-00 148-82151-00 2K7-82310-10 117-82370-20 5n2-82370-20 4L0-62508-20 5R2-82530-00 341~82540-01 ToW-82590-39 11-8281 1-00 410-83310-40 3¥6-83312-00 3y6-83319-00 3¥6-8331 7-00 410-83318-00 4L0-83321-00 410-83330-40 410-83332-00 4L0-63340-40 5y3-82950-20 tow-83371-20 YoW-83599-00 10W-83510-G0 5R2~83519-00 460-63522-00 Tow-82523-00 Yow-83524-00 437-83525-00 V0W-83526-00 10W-8353E-00 \oW-8353F—00 10W-83540-00 405~63550-00 ‘405-89560-00 Yow-63590-00 5R2-83511-00 5R2-83592-00 Yow-83812-00 4L0-83922-00 437-83926-00 503-83956-00 1oW-83973-20 10W-83975-20 140-83980-30 498-84145-60 457-841 46-85 498-84169-% tmt-84164-60 10W-84303-30 502-84315-00 toW-84921—30 502-64324-K0 10W-84330-00, 2F9~64931-00 341-84332-60 198-84334~60 341-84393-40 5G2-84395-00 1me—84521—40 Ieit-84523-60 imi-84s24~60 142-847 18-40 461~84744-00 10w-84751-00 4L0-84753-00 1ov-84793-00, 483585131-08 1oW-85540-10 aR9-85548-00 4L0-85720-00 90101-06268 90101-06291 ‘90101-08034 30101-10308, 90105-08029, 90105-08221 90105-1020 ‘90109-06576 90109-06577 90109-08083 90109-08367 90109-08368 90109-10473 90109-10854 90116-08042, 90116-08318 30116-08388, 90116-08395 90119-05001 30: 19-05062 90119-06056 90122-06015, PART NO+ 90149-06011 90149-06153 90149-08172 90183-06029 90158-06033 90170-06010 90170-10219 90170-12060 90170-12181 90171-12005 90171-14020 90176-08040 30179-06009, 90179-06176 90179-08299 90178-08316 90179-12181 90179-12244 90179-12374 90185-08089 90185-12046 90201-04742 30201-06055 30201-06059 90201-06248 90201-06557 90201-08146 90201-08166 90201-o8za9 90201-08340 90201-08512 90201-08624 90201-08649 90201-10118 90201-10126 90201-122F8 90201-12593 30201-14212 90201-14217 90201-154c8 90201-15er8 20201-202F0 90201-20266 90201-203F0 90201-22555 NOe O13 NUMERICAL INDEX Grip NOs PART NO+ 90201-54364 90202-06010 30204-12007 90208-17032 90209-08125 90209-10224 30209-18195 90208-22071 go2's-1z2it 90215-15200 30240-06006 90240-12091 90249-12008 90250-06013 90280-03017 90282-04036 90282-05013 90282-05047 90338-15110 90338-18122 90340-12059 90386-16028 30387-06160 90387-08725 90387-15785 9087-207F3 90401-10034 90430-04004 90430-06166 90430-10164 90430-12038 90445-05217 30445-08247 90445-09082 90445-09226 90445-10008 90460-44108 90460-49058 90464-1602! 90467-08003 e13 ica ce cra 13 os 8 a 10 8 2 6 a 2 C10 63 89 12 PART NO+ 90867-09006 20467-10008 90467-11018 30667-20080 90667-21058 90667-22067 30868-02033 90668-15020 90466-25048 90480-01141 20880-01209 90480-12014 90480-13197 90480-18276 30480-18277 90501-10245 90501-10312 0801-205 30806-16036 90806-20221 90606-98149 ‘90807-29033 30808-20555 90508-26554 30508-26556 90508-32553 90560-12138 ‘90560-15218 90560-29219 91311-08025 91401-20018 91401-2se15, 91401-30025, 91401-20020 31810-2014 91810-03014 91830-22016 92501-06012 92501-06015 92891 92591-06030 c c c ¢ ° D D ci ° c O e D D 8 a a S e 8 8 8 8 NUMERICAL INDEX NUMERICAL INDEX rio Rio ‘Rio GRID GRID GRID. PART NOs NOs PART NOs NOs PART NOw NOs PART NO NOs PART NOs NOs PART NO+ 92501-06045 B14 92906-05100 14 93311-41520 © 4 9606-06100 E6 92501-06075 B14 92806-05600 ia 93917-31528 4 95702-08100 £2 ‘92501-08010 B14 92908-06100 14 93410-20038 © 4 95706-10100 on 92502-06016 Da 10 83410-22039 © 4 9sa06-10¢40 pn ca B13. 934i10-sz034 27 95811-10025 pie 92502-06025 ES £3 93430-07012 86 95811-10095 Die 92506-06012 87 £6 93430-08038, 88 95816-10038 on ‘92506-06035, B15 92906-06600 B10 ©? 95816-10050 on ‘92506-06045, a5 C6 93430-10018 011 98826-06010 a2 ‘92901-04100 015 ons 012 95826-08035 cra 92901-04200 DIS 92906-08100 © 8 93430-10016 ©.8 97301-06016 87 92901-04600 ors C10 93440-15012 c2 cro 92901-05100, 88 92906-08600 cio ca Es 92901-06100 a7 614 93450-17044 83 97301-06020 013 cio £2 93450-27071 15 37301-06025 D10 DIO 92906-12100 C10 93450-43072 cis 97301-08080 e's 013 14 93501-04011 1a 97301-08012 D3 015 92101-10001 88 93503-16010 ©3 97301-08018 ES £3 93101-12060 © 8 93505-32002 88 $7301-10025, 813 92901-06200 3 93102-20143 C4 93603-22028 86 97306-06010 C6 ©8 93102-22018 07 88 97306-06012 cra 92901-06600 87 93103-10713 86 99604-07141 o3 013 B10 93103-25098 83 92604-1001! 86 97306-0601 213 B14 93103-28097 33 sa127-180K8 D+ 97306-06016 015 O11 93104-14004 © 3 94130-180K9 D7 97306-06020 £3 92901-08100 D8 93105-45017 D5 94227-18195, D5 97306-06022 Es £5 93106-20002 O58 D7 97306-06025 B10 92901-08200 9 93108-18020 C13 gasa0-24118 27 97306-08016 cio 92901-10100 02 93108-20014 © 2 94680-24008 07 97306-08035, cs D6 93110-30013 15 94701-00204 82 E2 92901-10200 813 93210-07100 88 95301-04700 215 97321-06010 ce D6 83210-11368 £6 95301-05600 88 97321-10035, De 92905-12100 BS 93210-12327 £6 95301-06600 ©3 97326-08020 cB 92901-12200 13 93210-16275 8.7 95301-06700 D12 97326-06025, 210 05 sazto-isi23 815 98301-08600 813 97326-08050 cra 92902-04100 B12 93210-21276 cis 0.8 97602-03108 B10 92902-08100 C11 93306-00418 © 7 95301-08700 D8 98501-04008, cs £3 93306-20212 07 98302-08600 £3 98501-oaors Biz 92902-05200 C11 93306-20418 4 95302-06600 D4 — gasci-oso16 a8 £3 93306-20829 8 3 95303-10800 813 en 92902-06100 D4 93306-30101 D5 95306-04600 B13. 99s06-o4010 215 © — 93306-30201 8 4 98306-05600 014 gaso6-os012 e2 £5 93206-30203 07 015 98506-05020 E6 92902-06600 £5 93306-30303 © 4 95306-08800 14 98701-08018 c7 92902-12600 13. 93306-30308 B 4 35306-10700 Dit ayaa. 513 92903-10600 813 93306-30406 83 98306-12600 10 Sager 38 92906-04100 015 93310-21602 a3 Cha 98906-04012 813 92906-04600 015 93310-az2u1 8.3. 98602-10100 €13 98906-06008 BI3 ‘98906-06020 87 PARTS NAME INDEX PARTS NAME INDEX PARTS NAME INDEX Rio Gato rio DESCRIPTION NO. DESCRIPTION NOs DESCRIPTION NOs BOLT : C4 BOLT stug ee AC MAGNET GENERATOR ASSY as : cs . 82 AIR SCREW SET Biz : ce : a2 ARMS shift ca : ce : 813 AXLES rive ca . C10 LT unvon o10 AXLES rive fear ce : C10 BOLT, washer basea ce AXLES man (127) ca : 13 . ce AXLE, whee! 5 : cia : cra : 07 : Cia BOLT+ wink c12 BACK MIRROR ASSY 28 : C15 BOLT, with washer 810 os : o2 BALANCER, whee! (106) os : 02 : an . 07 : 03 : c3 BALANCER, whee! (200) Os : 06 : C10 . 07 : D6 . cho BALANCER, whee! (306) 07 : 3? : c13 BALL 88 : o8 . £3 : C3 : 28 sor 2 be cra : DB BOOT. cai sPer oe ‘BAND b4 : D8 BOOT: master cylinder o10 BAND, switch cord ba : 10 BOSS) Cluten c3 * e6 : 10 «BOX, battery an : £6 : on BRACKET 2 on BAND, too: cro : 12 BRACKET 3 ore BAR, shift fork guide 1 c7 : 013 BRACKET, I cence £3 BAR shift fork €uige 2 c? : DI. BRACKET master cylinder D10 BAR, tension oe : DI. BRACKET. meter O15 BASE, teriiieht £3 : D1. BRACKET. seat Da BATTERY ASSY (12N14-3A) eb : ee : Da BEARING : co : 63 BRAKE PAD KIT. tront be : 0? : € 3 BRAKE SHOE COMP. 07 BEARING (8620408) c4 : £5 BREED SCREW KIT O68 BEARING (B6205C4) 83 : €5S BULB (12v dean) os BEARING (B6301) Ds : £6 . e2 BEARING (86302) 84 : £6 BULB (12v-2175W) : £3 BEARING (863022) 07 : £6 BULB. flasher (12v-21m) oe BEARING (86303) B4 BOLT. cap. crs : Dia BEARING (863u32" C4 . crs . oie BEARING (B6304¢3) 83 BOLT. flange 82 BULB heagtient (12v-45740H) £2 BEARING cylindrical a3 Busi - 13 . 83 : cra BUSH. rear shock absorber c13 . c4 : on CeDels UNIT ASSY e4 . o4 : on CABLE ADJUST SCREW SET 812 BODY Assy £2 : on GABLE ASSYs throttie & Pune D8 BODY. caP ce : bre CABLES elute D8 LT See ad : ora CALIPER ASSY (RIGHT) oo os . B10 BOLT, + 1 bla CAMSHAFT. - : 07 : 313, BOLT) stopper : C7 cap oo 87 2 Bi2 CAP ASSY : 03 cart CAP, cleaner CaP. radiate CAP. teservorr CARBURETOR ASSY GASE® air clean CASE, chain CASE. meter tow CASE. meter uPP, CAST WHEEL fro: CAST WHEEL, + CHAIN (DID4z8. 1 CHAMBER: ar eIRCLIP lame CLAMP) hose cuir DESCRIPTION PARTS NAME INDEX at au) Rip c6 810 8? oro ere B10 13 cis PARTS NAME INDEX DESCRIPTION NOs GLITCH, meter COLLAR COLLARe CONNECTOR, suction Pie cover COVER. cover: cover: cover: OVER: cover, covers cover, cover: COVER: covers OVER: cover: COVER, covER. covers cover. cover: COWLING ASSY = ooo e : ‘CRANK Rank 2 CRANKCASE 1 CRANKCASE 2.- CRANKSHAFT ASSY ‘CROWN CYLINDER COMP.» front fork -coes000 body fitting balt race 1 crankease 2 Gouble seat dust footrest housing. : hub dust Kiek lever = : 0:1 Pune Fadiator E rear footrest shift Pegat side 2 socket + : Tail ry veers handle PARTS NAME INDEX CYLINDER COMPs+ ‘rant fork CYLINDER KITy master CYLINDER + DAMPER, DAMPER DAMPER 2 DAMPER, flasher 1 DAMPER. locating | DAMPER, locating 2 DAMPER: locating 3 DIAPHRAGM: reservoir DISC. brake DOUBLE SEAT ASSY ouct ELEMENT. air cleaner [Link] EMBLEM 1 eneLen 2 EMBLEM 5 FLANGEs sPacer FLae FLASHER RELAY ASSY Fupay FORK, shift 1 FORK: shift 2 FORK, shift 3 FRAME COMP. : FRONT FENDER COMP. FRONT FLASHER LIGHT ASSY 1 FRONT FOOTREST ASSY (LeH) FRONT FOOTREST ASSY (RsH) FRONT FORK ASSY (L+H) FRONT FORK AS.Y (Roi) FRONT STUP_ SWITCH ASSY FUEL COCK ASSY toss FUEL TANK COMP. RID cis PARTS NAME INDEX DESCRIPTION Fuse FUSE HOLDER Assy GasKeT, GASKET crankea GASKET. cylinder GASKET: cylinder teag # GASKET, exhaust P Pe. GASKET: flasher lens GASKET tioat chanber GASKET, housink cover 2 GASKET: Ten: GASKET: Pum? case GASKET! valve seat GEAR UNIT ASS GEAR, balance wt (437) GEAR, drive GEARS drive (167.297) GEARS drive (a3T) Brant ariven SEARs imPelier shaft (257) Gears Kick (297) GEAR: kick idle (297) GEAR, Primary drive (227! GEAR: PumP drive (2aT GEAR, Ist whee! (347) GEAR: 2nd Pinion (ter) GESR: 2nd whee! (297) GEa2: 3rd whee! (267) GEAR: 3rarath Pinson (197217) GEAR, ath whee! (247) GEAR: Sth Pinion (237) GEAR: Sth whee! (237) GEAR: 6th Pinion (24T) GEAR: 6th whee! (227) GRAPHIC SET GRAPHIC SETs comline GRAPHIC SET, tari cover PARTS NAME INDEX Rio NOs ea aravatc set. + ea GRIP cet b2 GRIP IRL B6 GROMMET 58 : era : c6 : D3 : c3 . a : ers : ae : 82 ' 213 : bra HANDLE, seat bia HANDLCOAR Dia HEAD? ey linger 1 ar2 HEADLIGHT UNIT Assy a6 HOLOER HOLOER + HOLDER brake hose 1 HOLDER brake hose 2 HOLOER: bulb HOLDER” cable <--> HOLDER: handle vPPer HOLDER: lever} HOLDER: 01! Pie HOLDER» sProcket HOOK’ + HORN nase -- 40SE, brake 1 : HOUSING: tachonet. TGNITION COIL ASSY : PELLER SHAFT ASSY => PANER TUBE COMPRT ETS main (#185) oo pees JET, Pilot (#2000) fete Sorer . voinr 1 = OOINT ate et MOINTs carburetor ~ B12 B10 a7 Bn B10 PARTS NAME DESCRIPTION OINTs char KEYs stravent KEY. woodrutt KICK AXLE ASSY KICK CRANK ASSY LENS. flasher LENS» headisthy LENS: Cari liehe Lever 1 LEVER 2 EEVERs comshatt MAIN SWITCH ASSY ASTER CYLINDER ASSY METAL, worm suaft over MUD GUARD’ COMP. MUFFLER 1 NEEDLE SET (5GN36) NEEDLE VALVE ASSY NEUTRAL SWITCH ASSY Nozze NOZZLEr main nur INDEX a2 ° PARTS NAME INDEX DESCRIPTION wor % NUT» adsusting NUTS castle NUT» crown NUT, fitting 2 NUT, flande <> NUTs sett-lockime o--+ Tey NUTsPlate : O-RING == OTL LeveL Gauce assy OIL PUMP ASSY «= : : SUL SEAL j PEDAL» brake +> PEDAL, shift IM ccsetant cos PIN» elevis ~ PARTS NAME INDEX GRID 5 NO DESCRIPTION ors clevis : ors cotter : £3 : E6 : ee : os : D8 PING crank + a2 PIN. dowe! ry + cia : on 7 £2 : ce : 13 : 13, PINs tioat £6 PIN, Piston es PIN, stravent ci PIPE a7 + a8 Pipe 1 812 PIPE 2 Biz Pipe 3 815 PIPE 7 cs PIPE breather cis PIPEs drain cis PIPE: intake ~anifold £6 e4 PIPE, of) 1 a8 PISTON (810) 83 PISTON (15T 0/6 04254) 83 PISTON (2ND 0/8 0.50m") a6 PISTON (3RD O75 0.75Hm) a8 PISTON (ATH 075 1.00KR) c2 PISTON ASSY+ cal iPer c3 PISTON RING SET (STD) ca PISTON RING SET (1ST 0/5) ce PISTON RING SET (2ND 0/8) c13 PISTON RING SET (RC O78) cis PISTON RING SET (4TH O78) or PLATE O85 PLATE 1 : Ds PLATEs adJustin€ D7 PLATE: brake shoe : 013, PLATE: cluteh . 013, PLATE, cover = oa PLATE: element fitting Da PLATE, friction < Di PLATE: indicator sees c's on 13 [Mia] PARTS NAME INDEX DESCRIPTION PLATE, Pressure t «> PLATE, Push - PLATE, side 1 ATE, thrust 1 Plus : PLUG CAP ASSY PLUG? inner tube Pluss 0+! : PLUG. Screw : PLUG, sPark (NGK OREES) PLUG. straiht screw PLUNGER, starter POINTs neutral PRIMARY DRIVEN GEAR COMP. 717) PROTECTOR» mutt tert PULLER. chara: PUSH LEVER ASSY RACE, ball to: RACE, ball 2 RADIATOR ASSY REAR ARH COMP. 4 REAR FENDER COMP. REAR FLASHER LIGHT ASSY REAR FLASHER LIGHT ASSY 1 RE” FOOTREST ASSY 1 REAR FOOTREST ASSY 2 RECTIFIER & REGULATOR ASSY REED VALVE. ASSY REED, valve REFLECTOR, rear 1 RETAINER: cluteh >. RING, leat oss ROD: connect ing ROD, Push ae ROD: Push 2-00 cc : ROD. shift sso SCREW eee SCREW) bind veeeeeees Rio eoeeousentB B12 on PARTS NAME INDEX DESCRIPTION SCREW: Bing SCREW: flat head o SCREW: nenaton SCREW: Teng Fitting <--> SCREW: lever fitting SCREW, Pan head <--> SCREW> Pan head with wasner SCREW, rim adJusting SCREW: round head -=-20- > SCREW: with washer SEALS Ts SEAL, cock «++ BEALS dust vorecesevereee SEAL, evard <---> SEAT LEVER ASSY SEAT LOCK ASSY SEGHENT =+ == SHAFT oor eess SHAFTs main stand PARTS NAME INDEX DESCRIPTION SHAFT» Pivot SHAFTS worm ooceees SHIFT CAM assy =~ SHIFT SHAFT ASSY SHIN SHIM (0.37) SHIM (008T) os SHIM (1c0T) SHIM, cal iPer SHOCK ABSORBER ASSY, rear SILENCER, intake 2 SOCKET CORO ASSY SOCKET, Pitot litht SPACER = SPEEOONETER Assy SPEEDOMETER CABLE ASSY SPINOLEs taPer = SPRING: check bal! SPRING: comPrees:on SPRINGs front fork SPRING? reflector SPRING: Screw SPRING: tension SPRING) throttle valve oo SPRING. torsion SPROCKET, drive (16T) SPROCKET, driven (46T) STAND» main kee STAND: side ols STAY t= ESI STAY Bosses STAY) headtignt - STAY: lef shield (Len) = STAY, [ef shield (Re) STAY) fear tereeees le STAY: Side cover 1 oosssss [vis] PARTS NAME INDEX DESCRIPTION STOP SWITCH ASSY STOPPER LEVER ASSY STOPPER, main stand STOPPER, reed valve SUPPORT. Pag SWITCH: angie 2 SWITCH, handle 2 TACHOMETER ASSY TACHOMETER CABLE ASSY TAILLIGHT UNIT ASSY TANKS 011 TANK: recovery THERMO UNIT THROTTLE SCREW SET TIRE (2475-"8) TIRE (3400-18) TOOL KIT Tein TUBE (2475-18) TUBE outer 3 TUBE: outer 2 TUBEs throttie duce UNDER BRACKET COMPs VALVE, throttle 1 WASHER WASHERS conical sPring WASHER: Fock WASHER needle valve WASHER: Plain WASHER) Plate . NO PARTS NAME INDEX PARTS NAME INGEX PARTS NAME INDEX rio rio R10 DESCRIPTION NOe DESCRIPTION NOe DescRiPriON NOs WASHER, Plate WASHER, sPrint ¢ : 10 2 7 cio : cio < : cn ‘ : cia : : cre z : D2 7: ee : ba i ce ‘ D4 i c3 : 06 : ca O68 : cs : oe i ca : p10 : ce : Dro : ce : 013 ra : 913 3 e8 : 013 : C10 : bia : ci2 : ors : cra : DNs. : 3 7 ors. : cia : £3 : cis : €3 : be : £3 : 03 ‘ Ba : 07 : Es : 210 es on : e6 : on JATER TEMPERATURE ASSY ors : 0190 WEIGHT Tes Ba : 0139 WINDSHIELO 013 ‘ 013 WIRE HARNESS Assy ea : O14 WIREs Plus lead e4 é 018 ols ors e2 £3 : 63 : £6 WASHER, aPecta! D3 * os WASHER, sPrin€ a8

You might also like