ILLUSTRATED SPARE PART LIST

FOR

2R1040 G1 ENGINE
FOR POWER GENERATION
A/C – GOEM

APPLICATION CODE NO.

2H.8306

KIRLOSKAR OIL ENGINES LIMITED

A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

APRIL - 2016 PUBLICATION NO. 2H.401.47.0.00

1
 GROUP INDEX
APPLICATION CODE 2H.8306

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR INTAKE SYSTEM 2H.08PM.01 1 4,5
2 ALTERNATOR COUPLING FASTNERS 2H.09PK.01 1 6
ALTERNATOR MOUNTING AND BELT
3 4H.1484.17 1 7,8
GUARD
4 ALTERNATOR PULLEY FOR POLY V 4H.1484.6 1 9
5 AVM ASSEMBLY 2H.12PM.03 1 10
BOSCH INLINE FIP FOR 2R1040 G1 ENGINE
6 (25.5 HP @ 1500 RPM, CPCB-II, BOSCH NO. E 2H.048.4 1 11,12
040 2888 00 / F002 A3Z 005)
7 BREATHER HOSE 2H.13PM.01 1 13
8 BREATHER PIPE FOR CANOPY GENSET 2H.164.3 1 14
9 CAMSHAFT 2H.003 1 15
10 CHARGING ALTERNATOR 12V, 3H.315 1 16
11 CLAMP ASSEMBLY 2H.10PM.02 1 17
12 COMBINED LEAK OFF PIPE ( M12 UNION ) 2H.088.1 1 18
13 COOLING SYSTEM 2H.10PM.03 1 19
14 COOLING SYSTEM 2H.10PK.03 1 20,21
CRANK PULLEY FOR POLY V BELT 6PK
15 4H.1295.5 1 22
(2R TO 4RTA)
16 CRANKSHAFT 2H.966 1 23
24 TO
17 CYLINDER HEAD 2H.979 1
26
18 CYLINDER LINER.(105 DIA) 2H.008 2 27
19 DELIVERY BODY. 2H.013 1 28
20 DIP-STICK 03.036 1 29
21 ENGINE MTG.FOOT (G.E SIDE) 4H.228.9 1 30
ENGINE WIRING HARNESS ASSLY FOR 2R
22 2H.27PM.05 1 31
WITH KG541 UNIT
EXHAUST ADAPTOR FOR 2R1040 UPWARD
23 2H.115 1 32
OPENING
EXHAUST MANIFOLD
24 P1.036 1 33
( CENTRAL OPENING )
25 EXHAUST SYSTEM 2H.11PK.01 1 34
26 FAN AND SPACER ASSEMBLY 2H.03PM.01 1 35
27 FLANGE AND FASTENERS FOR TAIL PIPE 2H.21PK.02 1 36
28 FLYWHEEL & FLYWHEEL HOUSING ( 2R ) 2H.04PM.01 1 37
29 FUEL INJECTION PIPE ( H.P PIPE 700MM ) P1.011 1 38,39
30 FUEL PIPING 2H.15PM.01 1 40,41
31 FUEL PUMP GEAR. 2H.011 1 42
32 FUEL TANK UNIT ASSEMBLY 2H.22PM.01 1 43
44 TO
33 GEAR CASING ( MACINING ) 3H.962 1
46
GENERATOR CONTROL UNIT KG541
34 D8.048.07.0.PR 1 47
LEVEL - 0

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
INJECTOR ASSEMBLY (E 080 2251 00) WITH
35 4H.1429.6 2 48
NOZZLE (B 433 391 733)
36 INLET MANFIOLD 2H.094.1 1 49
INTERMEDIATE GEAR AND SUPPORT FOR
37 4H.237.1 1 50
COMBINED GEAR CASING
38 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 6 51
39 KIT GROUP S/F CANOPY (2R - CPCB II) 2H.227.3 1 52
40 L.O.HEADER (W/O OIL COOLER) 2H.964.1 1 53
41 LIFTING HOOK (TURBO ENGINE) 4H.170 1 54
55 TO
42 LUB OIL PUMP 3H.005.2 1
57
LUB OIL SUMP
43 2H.072 1 58
(SHEET METAL FOR 2R1040 GENSET)
44 LUBE OIL DRAIN ARRANGEMENT 4H.14PM.01 1 59
60 TO
45 MONOBLOCK CRANKCASE 2H.001.1 1
62
46 NAME PLATE FOR CPCB II ENGINE 4H.19PM.01 1 63
OIL SEAL HOUSING
47 2H.039 1 64
(PG S/F SHEET METAL SUMP)
48 PISTON AND CON ROD ASSEMBLY 3H.106.2 2 65,66
49 POLY V BELT (FENNER, 6PK-1190) 4H.1493 1 67
50 PUSHROD & TAPPETS 2H.007 2 68
51 RADIATOR (PP SHEET) TATA TOYO 2H.139.80.0.PR 1 69
52 RESIDENTIAL SILENCER FOR 15,KVA 2H.188.10.0.00 1 70
53 ROCKER COVER (ALUMINIUM) 2H.107.2 1 71,72
54 SENSOR UNIT ASSEMBLY 4H.01PM.08 1 73
55 SET OF STICKERS 2H.23PM.03 1 74,75
56 SKID FASTENERS 2H.124.9 1 76
SPIN ON FUEL FILTER & ITS MTG ON
57 3H.241.2 1 77
HOUSING
58 STARTER MOUNTING ASSEMBLY 4H.06PM.02 1 78
59 STOP SOLENOID ASSEMBLY 4H.02PM.01 1 79
60 SUCTION HOSE ASSEMBLY 2H.08PM.02 1 80
61 SUCTION TUBE 2H.071 1 81
62 THERMOSTAT AND MOUNTING 3H.061 1 82,83
63 THERMOSTAT PLUG 46.260.8 1 84
64 VALVE ROCKER ASSEMBLY 2H.982 1 85,86
65 WATER PUMP (282.5 CRS) 4H.052 1 87
WATER PUMP PULLEY FOR POLY V BELT
66 4H.1483 1 88
6PK (2R TO 4RTA)

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

AND DESCRIPTIONS ARE NOT BINDING.

3
TITLE: - AIR INTAKE SYSTEM GROUP: - 2H.08PM.01

11 9
10
10

3
4

13

12 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.08PM.10.0.00 AIR CLEANER BRACKET 1 OF SR.NO.
2 TO 4
BRACKET FOR AIR CLEANER
2 4H.404.01.0.00 1
(PLASTIC)
3 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 4
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4
CONSISTING
*5 2H.08PM.20.0.00 AIR CLEANER ASSEMBLY 1 OF SR.NO. 6
9 TO 13
AIR CLEANER ASSEMBELY 4.5 CONSISTING
OF SR.NO. 7, 8
6 3H.415.10.0.00 CUBIC METER(MAHALE MAKE:P- 1
NOT SUPPLIED
070815/02) LOOSE
MAIN ELEMENT FOR AIR NOT
*7 04.586.03.0.00 1
CLEANER ILLUSTRATED
8 6H.411.08.0.00 VACCUATOR VALVE (1878417168) 1
9 4H.404.02.0.00 RUBBER HOSE 1
JUPITER T -BOLT CLAMP S/F 83MM
10 F6.377.16.0.00 2
O.D

4
TITLE: - AIR INTAKE SYSTEM GROUP: - 2H.08PM.01

11 9
10
10

3
4

13

12 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

RESTRICTION INDICATOR -
11 47.113.15.0.00 1
20"W.G.
12 50.003.10.025 SET SCREW - M10X1.5X25 - 8.8 2
13 50.548.10.000 SPECIAL PLAIN WASHER - M10 2

5
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - 2H.09PK.01

1
2

3
4

5
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
HARD WASHER
2 02.438.23.0.00 20
(11 I.D. X 19 O.D. X 1.5 TH)
3 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2
WASHER (ID 13 X OD 30 X 5TH)
4 02.430.03.0.00 2
FOR ALTERNATOR
5 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 8

6
TITLE: - ALTERNATOR MOUNTING AND
GROUP: - 4H.1484.17
BELT GUARD

17 5
7
18 4 9
8
22

3
7

19
20 6

15
16 11
10
12
21
13 14
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ALTERNATOR MOUNTING KIT
*1 4H.1484.80.0.00 1 OF SR. NO.
FOR POLY V BELT 2 & 8 TO 20
CONSISTING
MOUNTING SUBASLY. FOR
*2 4H.044.20.0.00 1 OF SR. NO.
ALTERNATOR 3 TO 7
3 48.175.07.0.00 BKT.FOR ALT 1
BUSH FOR ALTERNATOR (IN
4 48.067.04.0.00 1
BRACKET) 32MM
5 50.006.10.000. NUT - M10X1.5 - GR.8 1
DOWEL BOLT FOR ALTERNATOR
6 48.067.03.7.00 1
M10X1.5 (130MM)
7 50.506.10.000. PLAIN MACHINED WASHER - M10 3
8 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 6
LOCATING BOLT (FOR EYE BOLT)
10 4H.198.02.0.00 1
65MM
11 50.506.12.000. PLAIN MACHINED WASHER - M12 1
12 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 1
13 50.006.10.000. NUT – M10X1.5 – GR.8 3

7
TITLE: - ALTERNATOR MOUNTING AND
GROUP: - 4H.1484.17
BELT GUARD

17 5
7
18 4 9
8
22

3
7

19
20 6

15
16 11
10
12
21
13 14
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 4H.329.26.0.00 SWIVEL PIECE 1
15 50.003.08.010. SET SCREW – M8X1.25X10 – 8.8 1
16 50.548.08.000. SPL.PLAIN M/CED WASHER 1
17 50.003.06.012. SET SCREW – M6X1X12 – 8.8 2
18 50.506.06.000. PLAIN MACHINED WASHER – M6 2
19 F6.018.19.0.00 EYE BOLT 1
20 4H.561.01.0.00 SPACER 11 I.D. X 24 O.D. X 25.5 L 1
21 02.022.06.0.00 WASHER 1
BELT GUARD FOR ALTERNATOR
22 4H.198.07.0.00 1
(S/F COMBINED GEAR CASING)

8
TITLE: - ALTERNATOR PULLEY FOR POLY V GROUP: - 4H.1484.6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PUEELY FOR ALTERNATOR 56.5
1 4H.1484.11.0.00 1
P.C.D

9
TITLE: - AVM ASSEMBLY GROUP: - 2H.12PM.03

5 2
7 6
6 3

8
4 7
1
6 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.332.04.0.PR ANTI VIBRATION MOUNT 4
2 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 8
3 50.548.12.000. SPL. PLAIN WASHER - M12 8
4 50.006.12.000. NUT - M12X1.75 - GR.8 8
5 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2
6 50.506.12.000. PLAIN MACHINED WASHER - M12 12
7 50.505.12.000. SPRING WASHER - M12 4
8 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2

10
TITLE: -BOSCH INLINE FIP FOR 2R1040 G1
ENGINE (25.5 HP @ 1500 RPM, CPCB-II, GROUP: -2H.048.4
BOSCH NO. E 040 2888 00 / F002 A3Z 005)

9
1

11
6

10 13
12
2 13
14
4

7 8 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BOSCH INLINE FIP FOR 2R1040 G1
ENGINE (25.5 HP @ 1500 RPM,
1 2H.048.11.0.00 1
CPCB-II, BOSCH NO. E 040 2888 00 /
F002 A3Z 005)
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
3 48.417.01.0.00 LUB OIL SUPPLY HOSE (FOR FIP) 1
SPECIAL BANJO BOLT
4 03.660.07.0.00 2
(L.O.SUPPLY TO PUMP)
5 50.508.07.000 COPPER WASHER (10X14) 4
6 50.504.04.000 BANJO BOLT - M14X1.5 2
BANJO BOLT WITH STRAINER
7 34.016.15.0.00 1
(2 443 456 900)
8 50.508.12.000 COPPER WASHER (14X20) 4
O RING - DIPSTICK
9 03.036.01.0.00 2
(2X5,21515 OR 21511)
BAR FOR ENGINE SPEED
10 4H.122.07.0.00 1
ADJUSTMENT

11
TITLE: -BOSCH INLINE FIP FOR 2R1040 G1
ENGINE (25.5 HP @ 1500 RPM, CPCB-II, GROUP: -2H.048.4
BOSCH NO. E 040 2888 00 / F002 A3Z 005)

9
1

11
6

10 13
12
2 13
14
4

7 8 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 50.001.01.010. SPLIT COTTER PIN - 1.6X10 1
12 03.065.04.0.00 KNURLED NUT 2
13 03.065.05.0.00 SPHERICAL WASHER 2
14 50.008.06.000 LOCK NUT - M6X1 - GR.8 1

12
TITLE: - BREATHER HOSE GROUP: - 2H.13PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BREATHER PIPE FOR 2R1040
1 2H.164.01.0.00 1
SILENT SET
HOSE CLIP (30 MM) For
2 50.519.06.000. 1
48.019.02.0.00, 40.149.02.0.00

13
TITLE: - BREATHER PIPE FOR CANOPY
GROUP: - 2H.164.3
GENSET

2 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.424.10.0.00 SUB ASSLY OF BREATHER PIPE 1
2 4H.140.11.0.00 JOINT (ADAPTOR FOR BREATHER) 1
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
4 50.506.08.000. PLAIN MACHINED WASHER - M8 2

14
TITLE: - CAMSHAFT GROUP: - 2H.003

2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.003.10.0.00 CAMSHAFT ASSEMBLY 1 OF SR. NO.
2&3
NOT SUPPLIED
2 2H.003.01.0.00 CAMSHAFT 1 LOOSE
NOT SUPPLIED
3 03.006.04.0.00 CAM SHAFT GEAR 1
LOOSE
THRUST WASHER FOR CAM NOT SUPPLIED
4 4H.003.02.0.00 1
SHAFT LOOSE
5 03.117.02.0.00 PIN 1

15
TITLE: - CHARGING ALTERNATOR 12V, GROUP: - 3H.315

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY CHARGING
ALTERNATOR 12V, 35A, MICO
1 3H.315.01.0.00 1
MAKE K1 MODEL NO.F 002 G1B 342
120 DEGREE MOUNTING

16
TITLE: - CLAMP ASSEMBLY GROUP: - 2H.10PM.02

5
1

4
3

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LOWER CLAMP
1 3H.029.03.0.00 1
(FOR RADIATOR PIPE)
2 3H.029.04.0.00 TOP CLAMP(FOR RADIATOR PIPE) 1
3 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
4 50.506.08.000. PLAIN MACHINED WASHER - M8 2
5 03.149.02.0.00 SPACER(11 X 20 X 6.5 L) 1

17
TITLE: - COMBINED LEAK OFF PIPE
GROUP: - 2H.088.1
(M12 UNION)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

COMBINED LEAK OFF PIPE
1 2H.088.20.0.00 1
(M12 UNION )

18
TITLE: - COOLING SYSTEM GROUP: - 2H.10PM.03

6
2
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.10PM.20.0.00 WATER CONNECTION ASSEMBLY 1 OF SR.NO.
2 TO 7
HOSE (PIPE TO WATER
2 4H.073.02.0.00 1
PUMP) (45X45X80L)
3 2H.065.02.0.00 PIPE RADIATOR TO PUMP INLET 1
HOSE THERMOSTAT
4 2H.065.01.0.00 1
TO RADIATOR
HOSE WATER PUMP INLET
5 2H.065.03.0.00 1
PIPE TO RADIATOR OUTLET
6 4H.1712.24.0.00 HOSE T-BOLT CLAMP (DIA. 55-65) 3
7 49.097.01.0.00 WORM DRIVE HOSE CLIP 38X54 3

19
TITLE: - COOLING SYSTEM GROUP: - 2H.10PK.03

6
5

9
10
10
13
12 2
11
14 3 2 4
4 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
RADIATOR AND MOUNTING
*1 2H.10PM.10.0.00 1 OF SR.NO.-
ASSEMBLY 2 TO 7
ANTIVIBRATION MTG.-
2 48.213.08.0.00 2
BOTTOM,RADIATOR.
3 50.548.10.000 SPECIAL PLAIN WASHER - M10 4
4 50.006.10.000 NUT - M10X1.5 - GR.8 4
5 50.548.08.000 SPL.PLAIN M/CED WASHER 4
6 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 2
7 50.006.08.000 NUT- M8X1.25 - GR.8 2
CONSISTING
*8 4H.10PM.30.0.00 RADIATOR DRAIN ASSEMBLY 1 OF SR.NO.-
9 TO 14
ADAPTOR FOR DRAIN COCK
9 3H.153.02.0.00 1
(1/2" BSP MAIL)
10 50.506.14.000. PLAIN MACHINED WASHER - M14 2
11 50.009.14.000. LOCK NUT - M14X1.5 - GR.8 1
12 3H.153.21.0.00 DRAIN COCK 1
13 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1

20
TITLE: - COOLING SYSTEM GROUP: - 2H.10PK.03

6
5

9
10
10
13
12 2
11
14 3 2 4
4 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SPRING BAND CLIP ( KLIPCO/
14 2H.112.01.0.00 1
NOMINAL DIA. 10 ) )

21
TITLE: - CRANK PULLEY FOR POLY V BELT
GROUP: - 4H.1295.5
6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANK SHAFT PULLEY
1 4H.1295.06.0.00 1
S/F GEAR CASING
2 4H.370.02.0.00 BOLT FOR CRANK PULLEY 5

22
TITLE: - CRANKSHAFT GROUP: - 2H.966

1
10

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
1 P2.020.09.0.00 DEFLECTOR FOR OIL SEAL 1
LOOSE
CONSISTING OF
*2 2H.966.10.0.00 CRANKSHAFT WITH GEAR 1 SR. NO. 3 TO 5
NOT SUPPLIED
3 4H.371.02.0.00 CRANKSHAFT GEAR 1 LOOSE
4 50.401.06.025. DOWEL PIN 2
CONSISTING OF
SR. NO. 6 TO 9
*5 2H.966.20.0.00 CR'SHAFT ASSLY.W/O CR'GEAR 1 NOT SUPPLIED
LOOSE
NOT SUPPLIED
6 02.053.02.0.00 HA2 COUNTER WEIGHT (F) 4
LOOSE
SOCKET HEAD BOLT -
7 04.005.12.0.00 8
M12X1.75X60 -10.9
HARD WASHER
8 02.005.04.0.00 8
(13 I.D X 21O.D X 1.5 TH)
NOT SUPPLIED
9 2H.966.01.0.00 CRANKSHAFT (FINISH) 1 LOOSE
10 50.540.11.018. SPRING DOWEL 1

23
TITLE: - CYLINDER HEAD GROUP: - 2H.979

21 27 22

20 25 23
24
5
19
26 6
18
14

9 13
10

17 29
16
4
12 28

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CYLINDER HEAD ASSLY
*1 2H.979.30.0.00 1 OF SR. NO. 2,
COMPLETE. 14 TO 23
CONSISTING
CYLINDER HEAD ASSY. WITH VG
*2 2H.979.10.0.00 1 OF SR. NO. 3,7
& VSI & 11 TO 13
CONSISTING
*3 2H.979.20.0.00 CYL. HEAD WITH CORE PLUGS 1 OF SR. NO.
4 TO 6
4 2H.979.01.0.00 CYLINDER HEAD (FOR STAGE III) 1
CRANK SHAFT PLUG -
5 34.003.07.0.00 3
ALUMINIUM
6 34.003.08.0.00 WASHER FOR ALU.PLUG. 3
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*7 4H.007.39.0.00 4
GUIDE & SNAP RING OF SR. NO. 8
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*8 4H.007.38.0.00 1
GUIDE & SNAP RING OF SR. NO. 9,10
9 4H.007.02.9.00 VALVE GUIDE ( SEMI-FINISH) 1
10 02.022.18.0.00 WIRE SNAP RING 1

24
TITLE: - CYLINDER HEAD GROUP: - 2H.979

21 27 22

20 25 23
24
5
19
26 6
18
14

9 13
10

17 29
16
4
12 28

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

VALVE SEAT INSERT (INLET)
11 4H.1432.02.9.00 2
SEMIFINISH
VALVE SEAT INSERT (EXHAUST)
12 4H.1432.03.9.00 2
SEMI-FINISH
13 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
14 06.631.02.0.00 VALVE SEAL 4
CONSISTING
*15 4H.1432.41.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.
16, 17
16 4H.1432.04.0.00 INLET VALVE 2
17 4H.1432.05.0.00 EXHAUST VALVE 2
18 34.013.13.0.00 CUP FOR VALVE SPRING. 4
19 02.022.13.0.00 VALVE SPRING 4
20 02.022.11.0.00 VALVE CUP 4
21 02.022.28.0.00 VALVE COLLET(3-GROOVE) 8
22 50.610.24.000. CORE PLUG 1
23 50.508.27.000. COPPER WASHER (24X29) 1
24 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 10
25 50.010.10.070. STUD - M10X1.5X70 - 8.8 2

25
TITLE: - CYLINDER HEAD GROUP: - 2H.979

21 27 22

20 25 23
24
5
19
26 6
18
14

9 13
10

17 29
16
4
12 28

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

26 50.506.10.000. PLAIN MACHINED WASHER – M10 2
27 50.006.10.000. NUT – M10X1.5 – GR.8 2
CYL HEAD GASKET FOR 2 CYL
28 P1.007.09.0.00 1
ENGINE ( THICKNESS 1.22)
PLASTIC CAP FOR VALVE GUIDE
29 4H.007.37.0.00 4
PROTECTION

26
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CYLINDER LINER (105mm DIA.)A-
1 2H.008.01.0.00 1
GROUP
2 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
3 2H.008.11.0.00 1
(VITON MATERIAL)

27
TITLE: - DELIVERY BODY GROUP: - 2H.013

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR.NO. 2 TO
4
2 2H.013.01.0.00 DELIVERY BODY(FINISH) 1
3 2H.014.01.0.00 DELIVERY TUBE 1
4 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
5 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 3
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
7 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1

28
TITLE: - DIP-STICK GROUP: - 03.036

1
.00
0.0
6.1
.03
03

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.036.10.0.00 DIPSTICK ASSLY. 1
O RING - DIPSTICK
2 03.036.01.0.00 1
(2X5, 21515 OR 21511)

29
TITLE: - ENGINE MTG.FOOT (G.E SIDE) GROUP: - 4H.228.9

4
4
3

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANKCASE FOOT
1 4H.228.01.0.00 1
(F P SIDE 225 HT.)
CRANKCASE FOOT
2 4H.228.02.0.00 1
(STARTER SIDE 225 HT.)
3 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 4
HARD WASHER
4 02.005.04.0.00 4
( 13 I.D X 21O.D X 1.5 TH )

30
TITLE: - ENGINE WIRING HARNESS ASSLY
GROUP: - 2H.27PM.05
FOR 2R WITH KG541 UNIT

D6
WATER TEMP.
D4 SENSOR
FUEL LEVEL
SENSOR

D7
LOP SWITCH
D9
ENGINE
D1 1 CONTROL UNIT
CONNECTOR SIDE
D8 D10
BODY STOP
EARTHING SOLENOID
5 D3
STARTER

12
10 4 D5
CPS

9
3 11
7
13 8
D2
ALTERNATOR
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ENGINE WIRING HARNESS FOR 2R
1 2H.268.10.0.PR 1
WITH KG541 & CPS
MSSL MAKE CONNECTOR 250
NOT
*2 03.394.05.0.00 SERIES 2PIN MALE WITH MALE 1 ILLUSTRATED
PINS(FOR PANEL)
3 22.118.01.0.00 RUBBER SLEEVE(12DIA) 1
4 24.083.01.0.00 RUBBER SLEEVE (20DIA) 2
CLIP FOR FLEXIBLE PIPE WITH
5 34.151.03.0.00 2
SLEEVE
6 3H.905.04.0.00 CLIP 20 DIA FOR FLEXIBLE PIPE 1
RUBBER SLEEVE FOR
7 3H.905.05.0.00 2
TEMP.SWITCH / SENSOR
8 3H.905.07.0.00 TIE WRAP 200 MM LENGTH 15
9 3H.905.15.0.PR RUBBER SLEEVE 16 DIA 2
10 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
11 50.003.12.020. SET SCREW - M12X1.75X20 - 8.8 1
12 50.506.08.000. PLAIN MACHINED WASHER - M8 2
13 50.548.12.000. SPL. PLAIN WASHER - M12 1

31
TITLE: - EXHAUST ADAPTOR FOR 2R1040
GROUP: - 2H.115
UPWARD OPENING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 46.148.01.0.00 ADAPTOR FOR EXH SILENCER 1

32
TITLE: - EXHAUST MANIFOLD
GROUP: - P1.036
(CENTRAL OPENING)

10 9

5
2

3
1

7
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

S.S. JOINT FOR EXHAUST
1 P2.106.01.0.00 2
MANIFOLD
2 P1.036.01.0.00 EXHAUST MANIFOLD 1
3 4H.107.02.0.00 SPACER(FOR EXT.MANIFOLD) 4
SOCKET HEAD SCREW -
4 50.011.08.075. 4
M8X1.25X75 - 8.8
5 50.010.08.025. STUD - M8X1.25X025 - 8.8 2
6 50.080.08.000. NUT (SS) - M8x1.25 2
7 50.610.10.000. CORE PLUG 1
8 50.508.08.000. COPPER WASHER (10X16) 1
JOINT FOR ADAPTOR ON
9 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
10 50.506.08.000. PLAIN MACHINED WASHER - M8 2

33
TITLE: - EXHAUST SYSTEM GROUP: - 2H.11PK.01

10

6 4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.11PM.10.0.00 EXPANSION BELLOW ASSEMBLY 1 OF SR.NO.
2 TO 6
EXPANSION BELLOW
2 2H.545.01.0.00 1
( 270MM LONG)
3 46.256.05.0.00 SILENSER CLAMP 1
4 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 1
5 50.548.08.000. SPL.PLAIN M/CED WASHER 2
6 50.006.08.000. NUT- M8X1.25 - GR.8 1
CONSISTING
*7 2H.11PM.30.0.00 EXHAUST SILENCER ASSEMBLY 1 OF SR.NO.
8 TO 10
JOINT FOR EXHAUST SILENCER
8 3H.160.17.0.00 2
WITH( 174 OD)S/F UN SHANTI
9 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 4
10 50.548.10.000. SPECIAL PLAIN WASHER - M10 4

34
TITLE: - FAN AND SPACER ASSEMBLY GROUP: - 2H.03PM.01

1 3
5

6
4

3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.010.08.035. STUD - M8X1.25X35 - 8.8 4
2 48.212.01.0.00 RADIATOR FAN 17"DIA - PUSHER 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 8
4 47.051.01.0.00 SPACER FOR FAN 1
5 50.006.08.000. NUT- M8X1.25 - GR.8 4
6 50.540.09.016. SPRING DOWEL PIN 1
7 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4

35
TITLE: - FLANGE AND FASTENERS
GROUP: - 2H.21PK.02
FOR TAIL PIPE

1
2

4
5
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.154.04.0.00 SILENCER FLANGE VAVE 1
2 3H.160.13.0.00 JOINT FOR EXHAUST SILENCER 1
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4
4 50.506.10.000. PLAIN MACHINED WASHER - M10 8
5 50.006.10.000. NUT - M10X1.5 - GR.8 4

36
TITLE: - FLYWHEEL &
GROUP: - 2H.04PM.01
FLYWHEEL HOUSING (2R)

5 3

7 2

10 11

13
9 12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 03.050.20.0.00 FLYWHEEL ASSEMBLY 1
OF SR.NO. 2,3
2 03.050.11.0.00 FLYWHEEL ( MACHINING ) 1
STARTER RING 121 TEETH, 3.175
3 03.035.02.0.00 1
MODULE
BOLT FOR FLYWHEEL(M10X45
4 04.024.02.0.00 10
LONG)
5 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
6 3H.085.01.0.00 FLYWHEEL HOUSING 1
7 65.061.15.0.00 HARD WASHER 8
8 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 8
9 50.602.16.000. CORE PLUG 16X1.5 1
10 50.508.14.000. COPPER WASHER (16X22) 1
11 50.508.15.000. COPPER WASHER (17X23) 1
12 50.602.18.000. CORE PLUG 1
13 50.508.17.000. COPPER WASHER (18X24) 1
NOT
*14 4H.038.05.0.00 SHIPPING PLUG 1
ILLUSTRATED

37
TITLE: - FUEL INJECTION PIPE
GROUP: - P1.011
(H.P PIPE 700MM)

10 9 14
5
4

15

12

11
6 13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 P1.011.10.0.00 H.P PIPE ASSLY. (WITH PIPE CLIP) 1 OF SR. NO. 2, 7
12 TO 15
CONSISTING
*2 P1.011.20.0.00 H.P. PIPE FOR CYL. NO.1 1 OF SR. NO. 3 &
8
CONSISTING
H.P.PIPE ASSLY.700 MM,
*3 4H.050.10.0.00 1 OF SR. NO. 4
STRAIGHT. TO 6
NOT SUPPLIED
4 4H.050.01.0.00 H.P.PIPE,(6X1.8X700) 1 LOOSE
NOT SUPPLIED
5 03.723.02.0.00 UNION NUT (M12X1.5) 1 LOOSE
NOT SUPPLIED
6 03.723.03.0.00 UNION NUT (M14X1.5) 1 LOOSE
CONSISTING
*7 P1.011.30.0.00 H.P PIPE CYL.NO 2 1 OF SR. NO. 8
CONSISTING
H.P.PIPE ASSLY.700 MM,
*8 4H.050.10.0.00 1 OF SR. NO. 9
STRAIGHT. TO 11

38
TITLE: - FUEL INJECTION PIPE
GROUP: - P1.011
(H.P PIPE 700MM)

10 9 14
5
4

15

12

11
6 13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
9 4H.050.01.0.00 H.P.PIPE,(6X1.8X700) 1
LOOSE
NOT SUPPLIED
10 03.723.02.0.00 UNION NUT (M12X1.5) 1
LOOSE
NOT SUPPLIED
11 03.723.03.0.00 UNION NUT (M14X1.5) 1
LOOSE
12 50.541.01.000. PIPE CLIP (FOR 2 PIPES) 1
13 02.036.03.0.00 RUBBER SLEEVE 2
14 50.003.06.012. SET SCREW - M6X1X12 - 8.8 1
15 50.006.06.000. NUT - M6X1 - GR.8 1

39
TITLE: - FUEL PIPING GROUP: - 2H.15PM.01

9
8 8

9 6
8 15
4 16
3 7
1
8
9
12 2
16 14
11
15 13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 47.278.01.0.00 WATER SAPARATOR 1
FUEL PIPE RETURN WITH M12
2 3H.183.16.0.00 MALE PLUG & ,14 UNION NUT; 1
400MM LONG
3 50.506.12.000. PLAIN MACHINED WASHER - M12 2
4 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
FUEL PIPE
5 2H.116.08.0.00 1
(PREFILTER TO TANK UNIT)
FUEL PIPE
6 2H.116.09.0.00 1
(PREFILTER TO FEED PUMP)
7 2H.116.07.0.00 BRACKET (FOR FUEL PIPE) 1
8 50.508.12.000. COPPER WASHER (14X20) 6
9 50.504.04.000. BANJO BOLT - M14X1.5 3
CONSISTING
CLAMP ASSEMBLY FOR TURBO
*10 DV2.086.60.0.PR 1 OF SR,NO,
OIL SUPPLY PIPE 11 TO 14
11 DV2.086.157.0.00 CLAMP FOR FUEL PIPE 1
12 4H.031.07.0.00 RUBBER SLEEVE 1
13 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1

40
TITLE: - FUEL PIPING GROUP: - 2H.15PM.01

9
8 8

9 6
8 15
4 16
3 7
1
8
9
12 2
16 14
11
15 13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 50.506.08.000. PLAIN MACHINED WASHER - M8 1
15 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 4
16 50.548.08.000. SPL.PLAIN M/CED WASHER 4

41
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.011.01.0.00 FUEL PUMP GEAR(FINISH) 1
HUB FOR FUEL PUMP
2 2H.011.02.0.00 1
GEAR(FINISH)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

42
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 2H.22PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL TANK UNIT WITH 130
1 4H.1649.21.0.00 1
EFFECTIVE HEIGHT
2 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 4
3 50.506.05.000. PLAIN MACHINED WASHER - M5 4

43
TITLE: - GEAR CASING (MACHINING) GROUP: - 3H.962

22 17
7
26
4
6 8
30
22
3
23 2
20
22 13
18 27 12
24
22 14
11
5 19
1 22 9
20 21
26 16
25 15
22
28 29
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.962.01.0.00 GEAR CASINING ( MACHINING ) 1
PRECOATED STUD (FOR
2 03.001.12.0.00 4
FUEL PUMP MOUNTING)
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4
4 50.006.10.000. NUT - M10X1.5 - GR.8 4
5 34.001.23.0.00 DOWEL FOR GEAR CASING 2
SEALING WASHER
6 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
7 F6.040.04.0.00 OIL FILLER CAP 1
8 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
9 4H.358.06.0.00 GEAR END OIL SEAL (80X105X12) 1
10 4H.1190.02.0.00 COVER FOR FUEL PUMP GEAR 1
NOT SUPPLIED
11 03.117.04.0.00 ADAPTOR (FOR TACHODRIVE) 1 LOOSE
NOT SUPPLIED
12 03.014.07.0.00 CUP FOR SPRING 1 LOOSE
NOT SUPPLIED
13 03.014.06.0.00 SPRING FOR CUP 1 LOOSE
NOT SUPPLIED
14 50.508.27.000. COPPER WASHER (24X29) 1 LOOSE

44
TITLE: - GEAR CASING (MACHINING) GROUP: - 3H.962

22 17
7
26
4
6 8
30
22
3
23 2
20
22 13
18 27 12
24
22 14
11
5 19
1 22 9
20 21
26 16
25 15
22
28 29
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PRECOATED CORE PLUG (FOR
15 34.001.36.0.00 1
MAIN OIL GALLERY FWE SIDE)
16 50.508.17.000. COPPER WASHER (18X24) 1
COVER FOR CAM SHAFT
17 4H.1235.02.0.00 1
BORE ON GEAR CASING
18 4H.1235.07.0.00 TIMING POINTER PG 1
19 4H.358.12.0.00 OIL DEFLECTOR PLATE 1
20 50.003.06.010. SET SCREW - M6X1X10 - 8.8 4
21 50.506.06.000. PLAIN MACHINED WASHER - M6 4
22 50.506.08.000. PLAIN MACHINED WASHER - M8 18
23 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
24 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 3
25 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
26 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 4
27 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
28 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 2
SOCKET HEAD SCREW -
29 50.011.08.075. 1
M8X1.25X75 - 8.8

45
TITLE: - GEAR CASING (MACHINING) GROUP: - 3H.962

22 17
7
26
4
6 8
30
22
3
23 2
20
22 13
18 27 12
24
22 14
11
5 19
1 22 9
20 21
26 16
25 15
22
28 29
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

COUNTER SUNK SOCKET HEAD
30 06.010.01.0.00 1
SCREW

46
TITLE: - GENERATOR CONTROL UNIT KG541
GROUP: - D8.048.07.0.PR
LEVEL - 0

KOEL
GREEN

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

GENERATOR CONTROL UNIT
1 D8.048.07.0.PR 1
KG541 LEVEL - 0

47
TITLE: - INJECTOR ASSEMBLY (E 080 2251 00)
GROUP: - 4H.1429.6
WITH NOZZLE (B 433 391 733)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

INJECTOR ASSEMBLY (E 080 2251
1 4H.1429.14.0.00 1
00) WITH NOZZLE (B 433 391 733)

48
TITLE: - INLET MANFIOLD GROUP: - 2H.094.1

5
1

3
7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.094.02.0.00 INLET MANIFOLD 1
METTALIC JOINT FOR INLET
2 4H.030.06.0.00 1
MANIFOLD
3 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 2
4 50.506.08.000. PLAIN MACHINED WASHER - M8 4
5 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
CORE PLUG HEXAGONAL SOCKET
6 50.610.22.000. 1
HEAD(M22x1.5)
7 50.508.23.000. COPPER WASHER (22X27) 1

49
TITLE: -INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSLY OF INTERMEDIATE GEAR & CONSISTING
*1 2H.038.10.0.00 1
BUSH OF SR. NO. 2, 3
NOT SUPPLIED
2 2H.038.03.0.00 INTERMEDIATE GEAR (FINISH) 1
LOOSE
BUSH FOR INTERMEDIATE NOT SUPPLIED
3 2H.004.02.9.00 1
GEAR(S/F) LOOSE
SUPPORT FOR INTERMEDIATE
4 2H.004.11.0.00 1
GEAR
RETAINING PLATE
5 2H.004.04.0.00 1
(FOR INT.GEAR)
6 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3

50
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

6 NOT
*1 82.110.16.1.00 K OIL PREMIUM 15 W 40 CI4
LTR ILLUSTRATED

51
TITLE: - KIT GROUP S/F CANOPY (2R - CPCB II) GROUP: - 2H.227.3

3
1 2

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SS LEFT HAND HINGE
1 3H.408.90.0.00 4
FOR CANOPY
LEFT HAND LOCK WITH
2 06.597.94.0.00 2
CATCHER (UPTO 82.5 KVA)
SS RIGHT HAND
3 3H.408.91.0.00 2
HINGE FOR CANOPY
RIGHT HAND LOCK WITH
4 06.598.05.0.00 1
CATCHER (UPTO 82.5 KVA)
RAD WATER FILL CAP WITH
5 3H.408.31.0.00 1
RUBBER SEAL FOR CANOPY

52
TITLE: - L.O.HEADER (W/O OIL COOLER) GROUP: - 2H.964.1

12

8
10

6
8
5
7

8
9
4

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.964.30.0.00 L.O.HEADER ASSLY (W/O COOLER) 1 OF SR. NO.
2, 7 TO 10
CONSISTING
HEADER SUB ASSLY
*2 2H.964.40.0.00 1 OF SR. NO.
(WITH L.O. FILTER) 3 TO 6
HEADER (FOR SPIN ON FILTER)
3 2H.964.04.0.00 1
(WITHOUT COOLER)
4 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
5 2H.035.02.0.00 PRECOATED DRAIN PLUG 1
6 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
7 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
8 50.506.08.000. PLAIN MACHINED WASHER - M8 6
9 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 2
10 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 2
SPIN ON FILTER FOR
11 04.270.01.0.00 1
LUBRICATING OIL
12 3H.007.15.0.00 JOINT FOR HEADER 1

53
TITLE: - LIFTING HOOK (TURBO ENGINE) GROUP: - 4H.170

1 3

2 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.170.01.0.00 LIFTING HOOK 2
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4

54
TITLE: - LUB OIL PUMP GROUP: - 3H.005.2

14 24 25 19

12
20 13
15
25

23 11

3 8
9
16

17 22
6 10 21
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.005.70.0.00 LUB OIL PUMP SUB ASSEMBLY 1
OF SR. NO.2
CONSIST. OF
*2 3H.005.95.0.00 LUB OIL PUMP ASSLY. 1
SR. NO. 3,4, & 7
NOT SUPPLIED
3 03.010.17.0.00 OUTER ROTOR 1
LOOSE
CONSISTING.
*4 3H.005.40.0.00 ROTOR SUB ASSLY.(W/O KEY) 1
OF SR. NO. 5,6
NOT SUPPLIED
5 03.010.22.0.00 INNER ROTOR 1
LOOSE
NOT SUPPLIED
6 03.010.23.0.00 SHAFT FOR INNER ROTOR 1
LOOSE
CONSISTING.
*7 3H.005.80.0.00 LUB OIL PUMP ASSEMBLY KIT 1 OF SR. NO. 8
TO 17
L.O.PUMP BODY(COMPACT NOT SUPPLIED
8 3H.005.01.0.00 1
VERSION)(FINISH) LOOSE
NOT SUPPLIED
9 06.010.02.0.00 COVER PLATE 1 LOOSE
NOT SUPPLIED
10 03.010.05.0.00 BUSH FOR L.O.PUMP BODY 1 LOOSE

55
TITLE: - LUB OIL PUMP GROUP: - 3H.005.2

14 24 25 19

12
20 13
15
25

23 11

3 8
9
16

17 22
6 10 21
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUB.OIL PUMP DRIVING NOT SUPPLIED
11 3H.005.04.0.00 1
GEAR(FINISH) LOOSE
NOT SUPPLIED
12 03.010.26.0.00 SPRING (FOR RELIEF VALVE) 1 LOOSE
NOT SUPPLIED
13 03.010.13.0.00 RELIEF VALVE 1 LOOSE
NOT SUPPLIED
14 03.010.15.0.00 CUP FOR SPRING 1 LOOSE
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
16 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
COUNTER SUNK
17 06.010.01.0.00 3
SOCKET HEAD SCREW.
CONSISTING
SUB.ASSLY.OF L.O.PUMP
*18 3H.005.30.0.00 1 OF SR. NO.
INT.GEAR AND BUSH. 19,20
INTERMEDIATE GEAR NOT SUPPLIED
19 3H.005.03.0.00 1
(FOR L.O.PUMP)(FINISH) LOOSE
20 34.014.12.0.00 BUSH FOR LEVER 1

56
TITLE: - LUB OIL PUMP GROUP: - 3H.005.2

14 24 25 19

12
20 13
15
25

23 11

3 8
9
16

17 22
6 10 21
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SHAFT FOR LUB OIL PUMP NOT SUPPLIED
21 4H.372.01.0.00 1
(INTERMEDIATE GEAR) LOOSE
22 4H.372.02.0.00 HARD WASHER ( FOR INT. GEAR) 1
23 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
24 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
25 50.506.08.000. PLAIN MACHINED WASHER - M8 3

57
TITLE: - LUB OIL SUMP
GROUP: - 2H.072
(SHEET METAL FOR 2R1040 GENSET)

5
7
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 02.539.30.0.00 LUB OIL SUMP (FLAT FACE) 1
OF SR.NO. 2,3
2 02.539.11.0.00 LUB. OIL SUMP (PRESSED) 1
CONSISTING
*3 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1
OF SR.NO. 4,5
4 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
5 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
SOCKET HEAD SCREW -
6 50.011.08.016. 15
M8X1.25X16 - 8.8
WASHER
7 06.074.16.0.00 15
(SHEET METAL L.O.SUMP)

58
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - 4H.14PM.01

10 8
9

1 4
2 13 6
11

12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.508.17.000. COPPER WASHER (18X24) 2
2 3H.147.09.0.00 ADAPTOR FOR LUB OIL DRAIN 1
3 50.504.06.000. BANJO BOLT - M18X1.5 1
4 3H.153.11.0.00 DRAIN COCK 1
DRAIN PIPE FOR LUB OIL SUMP
5 3H.219.03.0.00 FOR 6R1080T,6R1080TA WITH 1
LENGTH 640MM
6 50.519.03.000. WORM DRIVE HOSE CLIP (22 MM) 1
CONSISTING
*7 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1
OF SR.NO. 8,9
8 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
9 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
10 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
11 03.023.02.0.00 SPL. PLAIN WASHER - M6 2
12 50.006.06.000. NUT - M6X1 - GR.8 2
13 3H.153.12.0.00 ADAPTOR WITH HOSE TAIL 1

59
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001.1

3
34 21
6 22
5 19
20

17 14
18
16 15
13 33
32
4 23 27
25
30
12 28

11 31 7

10 9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.001.60.0.00 CRANKCASE ASSEMBLY 1 OF SR. NO.
2 & 13 TO 23
CONSISTING
*2 2H.001.50.0.00 CRANKCASE SUB ASSEMBLY 1 OF SR. NO.
3 TO 12
CRANKCASE (LIGHTWEIGHT) NOT SUPPLIED
3 2H.001.02.0.00 1
(FINISH) LOOSE
4 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
CRANK SHAFT PLUG -
5 34.003.07.0.00 2
ALUMINIUM
6 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
M.B.CAP (FWE)16.99 DIA.DOWEL NOT SUPPLIED
7 03.001.23.0.00 1
HOLE LOOSE
M.B.CAP (KHD)16.99DIA DOWEL NOT SUPPLIED
8 03.001.24.0.00 1
HOLES LOOSE
NOT SUPPLIED
9 4H.001.02.0.00 BEARING CAP(GEAR END)(FINISH) 1 LOOSE
BOLT FOR MB CAP(HEX HEAD)
10 03.001.22.0.00 6
M14X2X128

60
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001.1

3
34 21
6 22
5 19
20

17 14
18
16 15
13 33
32
4 23 27
25
30
12 28

11 31 7

10 9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 6
12 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 6
13 03.001.04.0.00 CAM BUSH 1
14 04.001.08.0.00 PRECOATED SCREW PLUG 1
15 50.508.19.000. COPPER WASHER (20X26) 1
16 03.001.07.0.00 SLOTTED PIN 3
17 4H.001.22.0.00 PRECOATED PLUG 3
18 50.508.10.000. COPPER WASHER (12X18) 3
19 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
20 4H.001.14.0.00 1
PLATE
21 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
22 50.506.08.000. PLAIN MACHINED WASHER - M8 3
23 02.037.04.0.00 DIPSTICK GUIDE 1
CONSISTING
*24 02.001.07.0.00 MAIN BRG TOP & BOTTOM 3
OF SR. NO. 25
25 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2

61
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001.1

3
34 21
6 22
5 19
20

17 14
18
16 15
13 33
32
4 23 27
25
30
12 28

11 31 7

10 9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
THRUST RING PAIR-DRIVE
*26 03.001.18.0.00 1 OF SR. NO.
END,102 DIA.) 27,28
27 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER (DRIVE
28 03.001.21.0.00 1
END,BOTTOM)
CONSISTING
*29 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR. NO.
30, 31
30 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF
31 B2.005.19.0.00 1
(G.E.-BOTTOM)
32 50.602.14.000. PLUG (M14X1.5) 1
33 50.508.12.000. COPPER WASHER (14X20) 1
34 50.401.08.014. DOWEL 2

62
TITLE: - NAME PLATE FOR CPCB II ENGINE GROUP: - 4H.19PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NAME PLATE FOR ENGINE
1 02.503.04.0.00 1
(CPCB-II)
P K DRIVE SCREW 1/8"X3/8"
2 10.046.02.0.00 2
(RIVET)

63
TITLE: - OIL SEAL HOUSING
GROUP: - 2H.039
(PG S/F SHEET METAL SUMP)

2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PLATE WITH RUBBER MOULDING
1 2H.039.10.0.00 1
(FOR FWE OIL SEAL HSG.)
2 2H.006.01.0.00 OIL SEAL HSG.(F.W.E.) 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
4 50.506.08.000. PLAIN MACHINED WASHER - M8 10
5 03.007.06.0.00 OIL SEAL (115X140X16) CR MAKE 1

64
TITLE: - PISTON AND CON ROD ASSEMBLY GROUP: - 3H.106.2

10
12
2

5 14

11 13

7 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.106.60.0.00 PISTON ASSEMBLY COMPLETE 1 OF SR.NO.
2 TO 7
NOT SUPPLIED
2 3H.106.07.0.00 PISTON (105 DIA FOR PROJECT A1) 1 LOOSE
3 34.025.24.0.00 PISTON PIN 1
4 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 2
TOP RING 105DIA ( CHROME
NOT SUPPLIED
5 2H.009.07.0.00 INLAID KEY STONE RING FOR WT 1
LOOSE
PISTONS)
NOT SUPPLIED
6 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1
LOOSE
OIL CONTROL RING 105 DIA
NOT SUPPLIED
7 2H.009.09.0.00 (CHROME CONFIRMABLE OIL 1
LOOSE
CONTROL RING FOR WT PISTONS )
CONSISTING
*8 04.685.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR.NO.
9 & 14

65
TITLE: - PISTON AND CON ROD ASSEMBLY GROUP: - 3H.106.2

10
12
2

5 14

11 13

7 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CON ROD ASSEMBLY (WITHOUT
*9 04.685.20.0.00 1 OF SR.NO.
LE BEARING) 10 TO 13
CONNECTING ROD NOT SUPPLIED
10 04.685.01.0.00 1
(DREAM PROJECT) MACHINING LOOSE
11 04.692.03.0.00 CONNECTING ROD BOLT 2
12 02.021.03.9.00 SMALL END BUSH (S/F) 1
13 50.401.07.010. D0WEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
14 04.685.02.0.00 2
BEARING(NA) LOOSE

66
TITLE: - POLY V BELT (FENNER, 6PK-1190) GROUP: - 4H.1493

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1493.01.0.00 POLY V BELT 1

67
TITLE: - PUSHROD & TAPPETS GROUP: - 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

68
TITLE: - RADIATOR (PP SHEET) TATA TOYO GROUP: - 2H.139.80.0.PR

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

RADIATOR (PP SHEET) TATA
1 2H.139.80.0.PR 1
TOYO

69
TITLE: - RESIDENTIAL SILENCER FOR 15, KVA GROUP: - 2H.188.10.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

RESIDENTIAL SILENCER FOR
1 2H.188.10.0.00 1
15,KVA

70
TITLE: - ROCKER COVER (ALUMINIUM) GROUP: - 2H.107.2

11
12
8
13

4 6
10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUB ASSEMBLY OF ROCKER
*1 2H.107.10.0.00 1 OF SR.NO.
COVER 2 TO 5
2 2H.107.01.0.00 ROCKER COVER 1
3 4H.139.02.0.00 DEFLECTOR PLATE 1
P K DRIVE SCREW 1/8"X3/8"
4 10.046.02.0.00 4
(RIVET)
CONSISTING
*5 3H.049.30.0.00 BREATHER TUBE ASSEMBLY 1 OF SR.NO.
6 TO 9
NOT SUPPLIED
6 3H.049.11.0.00 TUBE FOR BREATHER 1 LOOSE
NOT SUPPLIED
7 3H.049.12.0.00 CLOSING BUTTON 1 LOOSE
NOT SUPPLIED
8 3H.049.13.0.00 PLATE 1 LOOSE
NOT SUPPLIED
9 4H.139.03.0.00 ADAPTOR(FOR BREATHER TUBE ) 1 LOOSE
10 2H.107.04.0.00 JOINT FOR ROCKER COVER 1
11 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 2

71
TITLE: - ROCKER COVER (ALUMINIUM) GROUP: - 2H.107.2

11
12
8
13

4 6
10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 2
13 50.506.08.000. PLAIN MACHINED WASHER - M8 4

72
TITLE: - SENSOR UNIT ASSEMBLY GROUP: -4H.01PM.08

2
7

3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER TEMPERATURE SENSOR CONSISTING
*1 4H.01PM.10.0.00 1
ASSEMBLY OF SR.NO. 2,3
SENSOR UNIT
2 46.085.02.0.00 1
(FOR ELEC TEMP GAUGE)
3 50.508.12.000. COPPER WASHER (14X20) 1
CONSISTING
*4 2H.092.21.. LOP SWITCH HONEYWEL MAKE 1 OF SR.NO.
5 TO 7
LUBE OIL PRESSURE SWITCH FOR
5 02.846.11.0.PR 1
HONEYWELL MAKE
ADAPTOR FOR L.O. PRESSURE
6 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
7 50.508.08.000. COPPER WASHER (10X16) 2

73
TITLE: - SET OF STICKERS GROUP: - 2H.23PM.03

2
3
4 5
KOEL 6 7
CHHOTACHILLI

BY

KIRLOSKAR

8
9 10
11 12 13

15 16
14 17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF STICKERS FOR WATER CONSISTING
*1 2H.075.30.0.PR COOLED ENGINE (KOEL CHOTTA 1 OF SR.NO.
CHILLI) 2 TO 16
KIRLOSKAR CHOTTA CHILLI
2 D8.340.62.0.PR EA10/EA16 FRONT BACK DOOR 2
DECAL
3 2H.075.23.0.PR KOEL (STICKER WORD)-A 3
4 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
5 2H.181.09.0.00 STICKER FOR "BREATHER" 1
STICKER FOR DO`S, DON?T`S &
6 D8.340.26.0.PR 1
POWER
7 D8.340.33.0.PR STICKER FOR FRESH AIR INLET 1
8 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
9 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
10 D8.340.36.0.PR STICKER FOR DIESEL 1
11 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
12 38.065.13.0.00 STICKER FOR "EARTHING" 2
13 38.065.65.0.00 STICKER FOR "REFER MANUAL" 1
14 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1

74
TITLE: - SET OF STICKERS GROUP: - 2H.23PM.03

2
3
4 5
KOEL 6 7
CHHOTACHILLI

BY

KIRLOSKAR

8
9 10
11 12 13

15 16
14 17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

15 38.065.74.0.00 DANGER STICKER 1
16 D8.340.28.0.PR STICKER FOR LIFT HERE 4
KIRLOSKAR CHOTTA CHILLI
17 2H.075.42.0.PR 2
DOOR STRIP

75
TITLE: - SKID FASTENERS GROUP: - 2H.124.9

4 5

2 2
1 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 4
HARD WASHER
2 02.005.04.0.00 4
( 13 I.D X 21O.D X 1.5 TH )
3 2H.124.05.0.00 SUPPORT FOR MOUNTING FOOT 2
CRANKCASE FOOT
4 2H.124.03.0.00 1
(GEAR END, FUEL PUMP SIDE)
CRANKCASE FOOT
5 2H.124.04.0.00 1
(GEAR END, STARTER SIDE)

76
TITLE: - SPIN ON FUEL FILTER & ITS MTG ON
GROUP: - 3H.241.2
HOUSING

9
3
2
4
12
5
1
10

11
7

10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PLATE FOR FUEL FILTER
1 03.113.02.0.00 SUITABLE FOR 0.6 LTR SINGLE 1
BOWL
2 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 2
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2
4 50.505.10.000. SPRING WASHER - M10 2
5 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
FUEL FILTER 0.6 ltrs. SINGLE BOWL CONSISTING
*6 03.922.40.0.00 1
SPIN ON (MICO NO. : F 002 H20 130) OF SR. NO. 7, 8
7 03.922.41.0.00 SEALING RING FOR FUEL FILTER 1
8 03.922.42.0.00 FUEL FILTER ELEMENT 1
9 50.504.04.000. BANJO BOLT - M14X1.5 4
10 50.508.12.000. COPPER WASHER (14X20) 8
FUEL PIPE (FEED PUMP TO FUEL
11 2H.116.01.0.00 1
FILTER)
12 2H.116.02.0.00 FUEL PIPE (FUEL FILTER TO FIP) 1

77
TITLE: - STARTER MOUNTING ASSEMBLY GROUP: - 4H.06PM.02

2 4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLANG FOR STARTER 13 TOTAL
1 4H.038.02.0.00 1
AND 6 MM EFFECTIVE WIDTH
MICO STARTER 12VDC 2.7KW
2 2H.301.02.0.PR SUITABLE FOR - 20 deg. WITH 1
ALUMINIUM FLANGE
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3
4 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3

78
TITLE: - STOP SOLENOID ASSEMBLY GROUP: - 4H.02PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.150.01.0.00 STOP SOLENOID WITH iSSC 1

79
TITLE: - SUCTION HOSE ASSEMBLY GROUP: - 2H.08PM.02

3
4

1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PVC PIPE FOR AIR CLEANER
1 2H.277.19.0.00 1
SUCTION
JUPITER T -BOLT CLAMP S/F 83MM
2 F6.377.16.0.00 1
O.D
3 2H.277.21.0.00 HOSE FOR PVC PIPE 1
T BOLT CLAMP KLIPCO
4 06.376.03.0.00 1
TB72/JUPITOR ( 79 TO 87 DIA)

80
TITLE: - SUCTION TUBE GROUP: - 2H.071

5
10

3
8
7 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ASSEMBLY OF SUCTION TUBE
*1 2H.071.40.0.00 1 OF SR.NO. 2 TO
( FOR SHEET METAL SUMP ) 10
SUB ASSEMBLY OF SUCTION
2 2H.071.30.0.00 1
TUBE
3 03.011.02.0.00 UNION SCREW 1
4 03.011.03.0.00 DOUBLE CONE RING 1
5 03.011.04.0.00 CLIP FOR PIPE 1
6 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
7 50.506.06.000. PLAIN MACHINED WASHER - M6 4
8 50.006.06.000. NUT - M6X1 - GR.8 2
9 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
10 50.506.08.000. PLAIN MACHINED WASHER - M8 2

81
TITLE: - THERMOSTAT AND MOUNTING GROUP: - 3H.061

3
10
14

4 11

13

14
2

5
9 12
8

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.061.10.0.00 THERMOSTAT ASSEMBLY 1 OF SR. NO.
2 TO 9
THERMOSTAT HOUSING M14 TAP
2 4H.053.01.0.00 1
BOTH SIDES
THERMOSTAT ELEMENT(74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
THERMOSTAT COVER-
HORIZONTAL OUTLET POINTING
5 47.025.03.0.00 1
TOWARDS RIGHTS SIDE VIEWING
TOWARDS RAIDATOR
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.602.14.000. PLUG (M14X1.5) 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 4
11 50.506.08.000. PLAIN MACHINED WASHER - M8 4

82
TITLE: - THERMOSTAT AND MOUNTING GROUP: - 3H.061

3
10
14

4 11

13

14
2

5
9 12
8

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR THERMOSTAT
12 4H.053.11.0.00 1
HOUSING
13 4H.023.02.0.00 THERMOSTAT BYPASS HOSE 1
WORM DRIVE CLAMP
14 2H.112.02.0.00 2
(JUPITOR JW7B13, 29 TO 45 DIA)

83
TITLE: - THERMOSTAT PLUG GROUP: - 46.260.8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.602.14.000. PLUG (M14X1.5) 1
2 50.508.12.000. COPPER WASHER (14X20) 1

84
TITLE: - VALVE ROCKER ASSEMBLY GROUP: - 2H.982

11 6
18 14
17 18

18 14 16 17 7
6
17 14
15
10 14
16 18
15 17
6 15
7
16
9
15 19
5
6
8 16
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.982.20.0.00 VALVE ROCKER ASSEMBLY 1 OF SR. NO. 2 &
6 TO 12
CONSISTING
*2 2H.982.10.0.00 VALVE ROCKER ASSEMBLY 1 OF SR. NO.
3 TO 5
3 2H.982.01.0.00 VALVE ROCKER SHAFT 1
4 50.022.12.006. SOCKET HEAD GRUB SCREW 2
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 4
E TYPE CIRCLIP-EXTERNAL
7 50.513.15.000. 2
(15 DIA.)
SPRING (FOR VALVE
8 4H.1433.05.0.00 1
ROCKER SHAFT)
9 3H.010.04.0.00 ROCKER SUPPORT (F.W.E.) 1
10 4H.1433.03.0.00 ROCKER SUPPORT 1
11 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 1
CONSISTING
*12 4H.1433.20.0.00 ROCKER LEVER SUB ASSLY 4 OF SR. NO. 13
& 16 TO 18

85
TITLE: - VALVE ROCKER ASSEMBLY GROUP: - 2H.982

11 6
18 14
17 18

18 14 16 17 7
6
17 14
15
10 14
16 18
15 17
6 15
7
16
9
15 19
5
6
8 16
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*13 4H.1433.10.0.00 ROCKER LEVER ASSEMBLY 1 OF SR. NO.
14,15
NOT SUPPLIED
14 4H.1433.01.0.00 ROCKER ARM (FINISH) 1 LOOSE
NOT SUPPLIED
15 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
16 02.024.15.0.00 V.R.TOE 1 LOOSE
17 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
18 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
19 3H.010.06.0.00 OIL METERING ORIFICE (DIA 8) 1

86
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052

6
1
5
3

8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
CONSISTING
*2 4H.052.40.0.00 WATER PUMP SUB ASSEMBLY 1 OF SR. NO. 3
CONSISTING
W.P.ASSLY.WITH DEL.VOLUTE
3 4H.052.20.0.00 1 OF SR. NO. 4
(282.5 CRS) (TBK MAKE) TO 6
SUB ASSEMBLY OF DILEVERY
4 4H.052.70.0.00 1
VOLUTE
5 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
6 10.020.03.0.00 HARD WASHER (F) 3
7 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 3
8 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 5

87
TITLE: - WATER PUMP PULLEY FOR POLY
GROUP: - 4H.1483
V BELT 6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER PUMP PULLEY FOR 100
1 4H.1483.11.0.00 1
P.C.D

88