Lokring Application Guide
Lokring Application Guide
Tables
Table 1: Product Line Fitting Materials and Qualified for Pipe Sizes and Schedules
Table 2: Piping Systems and Services Where Lokring Product Lines have been Used,
Table 3: Chemical Services Where Lokring Product Lines have been Used, , and Where Lokring
Product Lines are Not Recommended, NR
Table 4: System Design Ratings for Pressure and Temperature When Using Specific
Lokring Products
Table 5: Pipe Specification and Grade and Applicable Lokring Product Line
Appendices
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1.0 Scope
This document, the "Lokring Fitting Applications Guide," is provided as a service to our customers
and is intended to provide information pertaining to the usage and service limitations of Lokring™
fittings in process piping systems and their auxiliaries and utilities.
Lokring recognizes that while its products may be considered for a wide variety of services, it cannot
provide specific performance information for every application. Therefore, the system designer,
owner, and user must assume final responsibility for proper evaluation and application of Lokring
products. If uncertain about whether or not Lokring fittings should be used for specific application,
consult your piping specialist, corrosion specialist, and Lokring Technology.
Guidelines and corrosion considerations for the use of Lokring fittings are discussed in Sections 4
and 8. This document also contains information on the pipe grades for which the Lokring product
has been qualified according to ASME B31. For more information specific to design and
temperature ratings, please refer to the Lokring Fitting Specification, “FS” document, for the
individual product lines.
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2.0 The Lokring Elastic Strain Preload (ESP) Product Design Technology
Lokring fittings use a patented, elastic strain preload (ESP) technology to connect small diameter
piping and tubing without threading or welding. Lokring fittings are designed to be used for field
fabrication, for rapid repair, for installation in tight access areas, and for tie-ins of shop fabricated
piping. The installation of Lokring fittings is simple, repeatable, and can be made in a fraction of the
time required to weld the connection.
Fittings are installed with simple hydraulic tooling and form a leak-tight, metal-to-metal seal without
O-rings or other elastomeric seals. The fittings are installed without hot work or open flame, making
them ideal for installations in operating areas where welding is not feasible due to explosive
atmospheres, etc. and where the use of a threaded connection is not acceptable. Because they
require no hot work, the installation of Lokring fittings is the preferred method to connect pipe and
tube than that of welding.
Following insertion of the pipe end into the fitting, hydraulic tooling is used to advance the drive ring
axially over the fitting body, radially compressing (swaging) the fitting body on to the outside
diameter (OD) of the pipe. As the pipe is compressed first elastically and then plastically by the
swaging action during installation, circumferential sealing lands, machined in the bore of the fitting
body, grip and seal on the pipe OD, forming a gas-tight, metal-to-metal seal without O-rings or other
elastomeric seals. The diagram below shows the sealing lands on the coupling fitting body inside
surface, indenting the pipe OD.
DRIVE RING
PIPE/TUBE FITTING BODY
SEALING
LANDS
Diagram of Installed and Sectioned Lokring Fitting/Pipe
Table 1: Product Line Fitting Materials and Qualified for Pipe Sizes and Schedules.
Fitting Material Product Qualified for
Product Line Body Drive Ring NPS, in. Pipe Schedule
316L SS (SS40) 316L SS 316L SS 1/4 to 3 10, 40, 80
Carbon Steel Microalloyed 1/4 to 4 40, 80
Microalloyed carbon steel
(MAS-3000) carbon steel 1/2 to 1 160
MAS-3000-RCPL 316L SS Microalloyed carbon steel 1/4 to 3 40, 80
1/2 to 4 40, 80
4130 alloy steel
4130 alloy steel 4130 alloy steel 1/2 to 2 160
(LTCS-333)
1/2 to 3/4 XXS
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Table 2: Piping Systems and Services Where Lokring Product Lines have been Used,
MAS- MAS-3000-
Piping Systems/Services SS40 3000 RCPL LTCS-333
Fire suppression foam
Paint systems
Chemical injection systems
Raw, intermediate, and
Chemical vent lines
finished chemicals
Product loading lines
Sample stations
Surfactant solutions
Hydraulic and lubricating oils
Hydrocarbon solvents
Distillates and aromatics
Production sour crude oil
Petroleum products Fuel gas
Fuel oil
Chemical vent lines
Hazardous vent/drain lines
Non-hazardous vent/drain lines
Supplied natural gas
Gas dehydration
Flare headers and laterals
Steam, condensate and drain lines
Boiler feed and blow down water
Steam tracing
Breathing air
Gas, steam, air, and
Compressed air- process,
water
instrument, utility
Air dryers
Water: cooling, utility, fire
Water: potable
Water treating systems
Fire deluge
Vacuum lines
Viscous organics
Fluidized solids Hot resins
Waste solvents
Heat transfer services
Refrigerants Glycol vent/drain lines
Cooling water lines
Flowing medium at temperatures
Cryogenic fluids lower than −150°F (−101°C):
ethylene, oxygen, and nitrogen.
Do not use Lokring carbon steel fittings in “sour” process or utility services and systems. For Lokring stainless
steel fittings with qualified carbon steel pipe in sour services, see the conditions outlined in Sections 6 through 11.
The user should evaluate Lokring fittings when high concentrations of caustic, CO, CO 2, ammonia, chlorine,
and/or amines are present.
Lokring offers a 316L stainless steel (SS40) product (-PW) that is cleaned and passivated.
Lokring offers 90/10 and 70/30 copper nickel product solutions.
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4.2 Types of Services for Which Lokring Products are Not Suggested
Lokring fittings are not suggested for use in:
Category High Pressure Fluid Service—A fluid service for which the owner specifies the
use of Chapter IX for piping design and construction (ref. ASME B16.5 Class 2500 and
higher).
Category M Fluid Service—A fluid service in which the potential for personnel exposure is
judged to be significant and in which a single exposure to a very small quantity of a toxic
fluid, caused by leakage, can produce serious irreversible harm to persons on breathing
or bodily contact, even when prompt restorative measures are taken.
Category Severe Cyclic Fluid Services—A fluid service where conditions applying to
specific piping components or joints in which SE computed in accordance with ASME
B31.3 para. 319.4.4 exceeds 0.8 SA (as defined in para. 302.3.5), and the equivalent
number of cycles (N in para. 302.3.5) exceeds 7000; or other conditions that the designer
determines will produce an equivalent effect.
Lokring fittings shall not be used for Boiler External Piping between the boiler and first valve.
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4.3 Types of (Chemical) Services for Which Lokring Products are Designed
The following is a guide of some services considered corrosive and or toxic where Lokring
product lines SS40, MAS-3000, MAS-3000-RCPL, and LTCS-333 have been used in industry
within operating temperature/pressure and corrosion considerations for the product line. Also
identified are services where the use of Lokring fittings is not recommended.
Table 3: Chemical Services Where Lokring Product Lines have been Used, , and Where Lokring
Product Lines are Not Recommended, NR.
MAS-3000-
Service SS40 MAS-3000 RCPL LTCS-333
Chlorine NR NR NR NR
Hydrochloric acid NR NR NR NR
Hydrofluoric acid NR NR NR NR
Carbonic acid NR NR NR NR
Sulfuric acid (concentration specific) NR NR NR
Hydrogen sulfide NR NR
Caustic
Clean hydrogen
Sour caustic NR NR
Sour hydrogen NR NR
Sour water NR NR
Chloride-contaminated water NR NR NR
Amines NR NR
Anhydrous ammonia NR NR NR
Please complete Lokring Application Data Form (See copy in Appendix A). For anhydrous applications,
please confirm design as moisture (H2O) can easily be introduced and affect conditions.
Do not use Lokring MAS-3000 (carbon steel) fittings on hydrogen sulfide services, or “sour” services.
Stainless steel fittings should be evaluated for use on qualified carbon steel pipe up to 300# ASME
flange class pressure rating maximum provided post-weld stress relief of welded joints is not required
for system.
Only if service conditions are below the temperature and caustic concentrations required for stress
relief according to the NACE caustic service graph.
Use only within the carbon steel portion of the Nelson curve for Lokring MAS-3000 (carbon steel)
fittings and pipe. Do not use for high temperature applications. Reference API 941.
If chloride concentration and service temperature is high continuous or transient, then do not install
Lokring stainless steel fittings.
Lokring SS40 fittings have seen limited use in amine service. As such, please complete the Lokring
Application Data Form (See copy in Appendix A).
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The various ASME B31 Book Sections (e.g., the B31.1 Power Piping Code, the B31.3 Process
Piping Code, etc.) have requirements with which non-standard piping product forms can be qualified
for use in piping systems which are intended to meet the respective rules of those code guidelines
and requirements. Lokring products have been designed, developed, and qualified for use in piping
systems designed to the ASME B31 code. Lokring products are qualified to the B31 code for:
Pressure design in accordance with ASME B31H (DRAFT) Standard Method to Establish
Maximum Allowable Pressure for Metallic Piping Components.
Cyclic fatigue design in accordance with ASME B31J Standard Test Method for Determining
Stress Intensification Factors (i-Factors) for Metallic Piping Components.
Fitting design (welded assemblies) in accordance with ASME Section IX Welding and Brazing
Qualifications for Category D Fluid Service and Normal Fluid Service. (Lokring Standard 5 % RT
with 100 % RT optional).
Fitting material in accordance with ASME BPVC Section II.
The paper, “Qualification of Non-standard Product Form for ASME Code for Pressure Piping, B31
Applications,” a copy of which is available upon request, was published in the Codes and Standards
Applications for Design and Analysis of Pressure Vessel and Piping Components, PVP-Vol. 210-1,
American Society of Mechanical Engineers, New York 1991. This paper explains the methods used
to qualify the Lokring fitting to the ASME Code for Pressure Piping.
Also available for review is the Lokring publication, A Guideline for Designing ASME B31 Pressure
Piping Using Lokring™ Elastic Strain Preload (ESP®) Fittings.
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6.0 System Design Pressure and Temperature and the Use of Lokring Fittings
The design pressure rating of any piping system is set by the pressure limiting component within the
system. Pressure ratings of Lokring fittings (except for Lokring ASME flange fittings whose pressure
rating may be limited by ASME B16.5 limitations) are specifically determined in an assembly with
matching pipe, and they may, or may not, be the pressure limiting component in that system.
Lokring fittings are to be used in services within their pressure-temperature rating, within the vacuum
rating of the joined pipe, and with fluid compatible with the fitting’s materials of construction. The
allowable working pressures of Lokring fittings on qualified matching pipe sizes and wall thickness
(schedules) under the respective rules of ASME B31.1 and B31.3 are presented in the Lokring
Fitting Specification, "FS" documents, listed in Table 4.
Table 4: System Design Ratings for Pressure and Temperature When Using Specific
Lokring Products.
As an additional service to our customers, guidelines for the compatibility of Lokring SS40, MAS-
3000, and LTCS-333 products in piping systems whose pressure ratings are governed by ASME
flange pressure-temperature ratings are provided in the section specific to each product line in this
document.
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Refer to the following Table 5 for a summary of the Pipe Specifications and Grades the Lokring SS40, MAS-
3000, and LTCS-333 are qualified for use on ("Yes") and not qualified for use on ("No"):
Table 5: Pipe Specification and Grade and Applicable Lokring Product Line.
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The unique design and sealing mechanism of Lokring fittings, and their materials of construction,
suggest that a user analysis before installation be made of the effects of corrosion on the Lokring
fitting and joined pipe. This section provides guidelines for Lokring products for general corrosion,
localized (crevice) corrosion, and the potential in some services for environmentally induced cracking
of the Lokring fitting material or joined pipe.
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As always, when in doubt, consult your piping corrosion specialist and/or Lokring Technology for
additional information.
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11.0 316L Stainless Steel Body with Carbon Steel Drive Rings (MAS-3000-RCPL) Fittings
Lokring MAS-3000-RCPL stainless/carbon steel fittings should not be used with galvanized
piping or carbon steel piping coated with zinc-rich coatings in flammable service subject to
fire damage.
Contact Lokring if materials or grades of materials other than described in this guide are
specified to be used with Lokring products.
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SERVICE INFORMATION
Description of service (e.g. saturated steam):
Concentration (%) (e.g. nitric acid 10 %):
Approximate pH (0 to 14) Note: less than 7 is acidic / 7 is neutral / greater than 7 is a basic:
Can the service cause crevice corrosion? Yes No
Operating pressure (psig or MPa) Normal: Maximum:
Operating temperature (°C or °F) Normal: Maximum:
Continuous service? Yes No If No, what is the duty cycle? cycles per
Known contaminants:
PIPE/TUBE INFORMATION
Stainless Steel Pipe/Tube
Pipe/Tube specification (A312, other):
Manufacturing process (seamless, ERW, other):
Type (304; 304L; 316; 316L; other):
Pipe/Tube size (NPS/OD/mm) (1/4 to 4 inch, other):
Pipe/Tube wall (schedule/wall/mm) (10, 40, 80, other):
APPLICATION INFORMATION
Applicable regulatory agency (ASME, ABS, DNV, Lloyds, USCG, other):
Specified fabrication method (Lokring, butt weld, socket weld, screwed):
Specified welding process (TIG, stick, MIG, other):
Purge required? Yes No
Post-weld heat treat required? Yes No
Fire permit needed to weld? Yes No
Line corrosion allowance (amount in inch/millimeter):
Is the line heat traced? Yes No If yes, Steam Electric
Is the line painted? Yes No If yes, type of paint:
Is the line insulated? Yes No
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The following information shall be known when considering the use of Lokring LTCS-333 product for sour
service applications:
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